Chicago Electric 92472 User's Manual
Contents
1. UMOUS 97 5 10 1919205 26 91 Gb 4 5 10 191905 8 5 ity UMOYS 100 9490S 91 6 27 5 10 3490S 7 2 PAGE 11 For technical questions please call 1 800 444 3353 SKU 924722. 6 To avoid electrical shock do not handle the Charger 46 its Power Cord Plug or the Impact Driver with wet hands 7 Keep the Handle of the Impact Driver dry clean and free from oil and grease 8 Always turn off the Impact Driver and unplug the Charger 46 from its electrical outlet before changing accessories or performing any inspection maintenance or cleaning procedures 9 Avoid unintentional starting Make sure you are prepared to begin work before turning on the Impact Driver 10 To avoid electrical shock do not pull or carry the Charger 46 by its Power Cord 11 Never leave the Charger 46 unattended when it is plugged into an electrical outlet Make sure to unplug it from its electrical outlet before leaving 12 Proper Battery Care Battery 40 leakage may occur under extreme usage or temperature conditions If Battery fluid comes in contact with skin wash with soap and water and rinse with lemon juice and vinegar If the fluid comes into contact with the eyes flush with water for several minutes and contact a doctor immediately Never burn the Battery as it can explode in a fire Do not charge the Impact Driver with a leaking Battery Contact local solid waste authorities for instructions on correct disposal or recycling of the Battery SKU 92472 For technical questions please call 1 800 444 3353 PAGE 5 13 Always switch to a fresh Battery 40 when tool performance begins to diminish Severe heat is most destr
3. SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes SKU 92472 For technical questions please call 1 800 444 3353 PAGE 2 N N Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed ELECTRICAL SAFETY Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a po
4. AND CLEANING 1 Always turn the Trigger 34 to its OFF position remove the Battery 40 and unplug the Charger 46 from its electrical outlet before performing any inspection maintenance or cleaning 2 Before each use Inspect the general condition of the Impact Driver Check for misalignment or binding of moving parts cracked or broken parts leaking Battery damaged Charger wiring chipped or broken Drill Bit Sockets and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 Battery precautions Never burn Batteries as they can explode in a fire Do not charge leaking Batteries Only a qualified service technician should perform maintenance on the Battery Contact local solid waste authorities for instructions on correct disposal or recycling of the Battery 4 Daily With a soft brush or cloth remove all dirt and debris from the Impact Driver Do not immerse the Impact Driver in any liquids SKU 92472 For technical questions please call 1 800 444 3353 PAGE 9 5 When storing Always remove the Battery 40 from the Impact Driver Keep the Impact Driver and its accessories in a clean dry location and out of children s reach Z CAUTION All maintenance service or repairs not listed in this manual are only to be attempted by a qualified service technician PLEASE READ THE FOLLOWING CAREFULLY
5. CHICAGO 3 Tools 14 4 VOLT IMPACT DRIVER KIT 1 4 HEX DRIVE Model 92472 OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 PRODUCT SPECIFICATIONS tem ___ ____________ Electrical Power Output Source 14 4 VDC Battery Requirements Battery Type 1 3 Ah Panasonic Power Input Source 120 VAC 60 Hz Charger Charge Time 1 Hour Quick Charge Charger Power Plug 2 Prong Polarized Drive Size Type 1 4 Quick Change Hex Drive Impact Type Pin Clutch Type Variable Co 0 2300 RPM IPM Reversible w Trigger Lock Maximum Maximum Torque __ 850 In L s ssa OS In Lbs Socket 5 16 Socket 3 8 Socket 15 32 Socket 7 3 4 L x 3 3 8 W x 9 1 2 H UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 10 are included any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible
6. ING BUTTON INDICATOR LIGHT GREEN CHARGED LIGHT OPERATING INSTRUCTIONS 1 When installing Screwdriver or Sockets make sure the Battery 40 is removed from the Impact Driver to avoid accidental starting Then insert and lock in place the Screwdriver or Socket in the Lock Sleeve 9 of the Impact Driver See Figure A SKU 92472 For technical questions please call 1 800 444 3353 PAGE 8 2 If necessary adjust the Forward Reverse Lever 37 See Figure 3 Whenever possible secure the workpiece in place using a vise or clamps not included 4 Insert the fully charged Battery 40 into the Handle of the Impact Driver See Figure B 5 Make sure to hold the Impact Driver firmly with both hands as torque from the Motor will cause the tool to twist 6 Insert the Screwdriver 39 into the screw or insert the Socket 42 43 44 45 onto a bolt Then turn on the Impact Driver using the Trigger 34 See Figure A 7 When finished using the Impact Driver release the Trigger 34 to stop the tool Make sure to torque the bolt with a torque wrench not included according to the manufacturer s recommended torque setting Then remove the Battery 40 and Screwdriver or Socket from the Impact Driver See Figure A 8 Make sure to store the Impact Driver and its accessories in the Carrying Case 47 and place the Carrying Case in a safe dry clean location out of reach of children INSPECTION MAINTENANCE
7. THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Description ____ Description _ 5 7 10 11 12 13 15 17 20 Carrying Case 22 23 24 Part 7 ___ 9 ___ 10 ___ Ere 12 __ 13 ___ E 7z 20 ___ 22 2 24 ___ HIB TAR IA A gt 5 JO JH JOO JN JD gt JO IN SKU 92472 For technical questions please call 1 800 444 3353 PAGE 10 ASSEMBLY DIAGRAM 5 10 9525 sued jou pue Sasodind 5 10 pue pasi syed ALON
8. d adhere to the following Avoid operating power tools alone Don t use a power tool with the power switch Trigger locked on If powered via a power cord be certain that the tool is properly grounded A ground fault interrupt GFCI system is also a good precaution This inexpensive device is a good safety measure because it prevents a sustained electrical shock Properly maintain and inspect all tools before use to avoid electrical shock 16 Z WARNING The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator PRODUCT FEATURES NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 11 15 A WARNING Always make sure the Trigger 34 of the Impact Driver is in its OFF SKU 92472 For technical questions please call 1 800 444 3353 PAGE 6 its OFF position the Battery 40 is removed from the Impact Driver and the Charger 46 is unplugged from its electrical outlet prior to making any adjustments to the tool See Figure A AA LOCK SLEEVE 9 ra FORWARD REVERSE LEVER 37 __ TRIGGER LOCK TRIGGER 34 _ CHARGER 46 20 40 FIGURE 2 Lock Slee
9. ed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a__ risk of electric shock or injury SPECIFIC SAFETY RULES 1 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of SKU 92472 For technical questions please call 1 800 444 3353 PAGE 4 obstructions grease oil trash and other debris Do not use the Impact Driver in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location 2 Maintain labels and nameplates on this product These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 3 When using the Impact Driver always maintain a firm grip on the tool with both hands 4 Hold the tool by its insulated gripping surfaces when performing an operation where the Impact Driver may contact hidden wiring Contact with a live wire will make exposed metal parts of the Impact Driver live and shock the operator 5 Do not use the Impact Driver or Charger 46 if it has been dropped damaged left outdoors or immersed in liquid
10. equires recharging a 1 1 1 2 hour charge allows the tool to SKU 92472 For technical questions please call 1 800 444 3353 PAGE 7 operate at full power Do not recharge the Battery longer than 1 1 2 hours as damage to the Battery and or Charger 46 will occur See Figure A 3 Make sure the Trigger 34 on the Impact Driver is in its OFF position Slide the Battery 40 off the Handle of the Impact Driver Next insert the Battery onto the Charging Socket of the Charger 46 Then plug the Charger into the nearest 120 volt grounded electrical outlet Do not leave unattended while charging See Figure A 4 Press the SET Button on the Charger 46 to begin charging See Figure B 5 Verify that the RED Charging Indicator Light comes on If it does not illuminate check the power connection or try a different electrical outlet See Figure B 6 When the Battery is fully charged the RED Charging Indicator Light will automatically turn off and the GREEN Charged Light will illuminate See Figure B 7 NOTE While charging the Battery 40 and Charger 46 may become warm to the touch This is normal and does not indicate a problem See Figure B 8 Once the Battery 40 is fully charged disconnect the Charger from the electrical outlet Then remove the Battery from the Charger See Figure B SIDE VIEW BATTERY 40 CHARGER FIGURE B 46 FRONT VIEW BATTERY 40 CHARGER 46 RED SET CHARG
11. t your body is unstable and may lead to loss of control SKU 92472 For technical questions please call 1 800 444 3353 PAGE 3 TOOL USE AND CARE 1 Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 2 Do not use the power tool if the Trigger 34 does not turn it on off Any tool that cannot be controlled with the Trigger is dangerous and must be replaced 3 Disconnect the power tool from its Battery 40 before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 4 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 5 Maintain tools with care Keep tools dry and clean Properly maintained tools are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired 6 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 7 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool 1 Tool service must be perform
12. uctive to a Battery The more heat generated the faster the Battery loses power A Battery that gets too hot can be permanently damaged Never over discharge a Battery by using the tool while tool performance is decreasing Never attempt to discharge a tool s Battery by continuing to pull the tool Trigger 34 When tool performance begins to diminish stop the tool recharge the Battery and use the fresh Battery for optimal performance 14 A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq 15 WARNING People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference or failure of the pacemaker In addition people with pacemakers shoul
13. ve 9 Accepts the 1 4 shank diameter Double End Screwdriver 39 1 4 Socket 42 5 16 Socket 43 3 8 Socket 44 and 15 32 Socket 45 To install the Screwdriver or Sockets with the Impact Driver pointed away from your body pull back on the Lock Sleeve Insert the shank of the Screwdriver or Socket all the way into the Lock Sleeve Then release the Lock Sleeve to hold the Screwdriver or Socket in place See Figure A 3 Trigger 34 The Trigger is operated manually simply by squeezing the Trigger to turn on the Impact Driver and releasing pressure on the Trigger to turn off the Driver The Trigger features a Trigger Lock for continuous running of the Impact Driver To set the Impact Driver in a continuous run mode squeeze the Trigger and depress the Trigger Lock Then release pressure on the Trigger The Impact Driver will continue to run To turn off the Impact Driver squeeze and let up on the Trigger See Figure A 4 Forward Reverse Lever 37 The Forward Reverse Lever allows you to change the rotational direction of the Impact Driver To change the rotational direction make sure the Impact Driver is at complete stop While holding the tool in your hand for a clockwise rotation move the Lever to the right For a counterclockwise rotation move the Lever to the eft See Figure A TO CHARGE THE IMPACT DRIVER 1 NOTE The Battery 40 requires charging See Figure A 2 When the Battery 40 r
14. wer tool will increase the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Trigger 34 is released before plugging in Carrying power tools with your finger on the Trigger or plugging in power tools with the Trigger depressed invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear ANSI approved safety glasses underneath a full face safety shield Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or agains
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