Chicago Electric 92115 User's Manual
Contents
1. REV 06f 07 10a SKU 92115 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in 2 No power at outlet 2 Check power at outlet If outlet is unpowered Tool s thermal reset breaker tripped if equipped Internal damage or wear Carbon brushes or switch for example Head Bolts 28 too tight Dirty worn or damaged blades Extension cord too long or wire size too small Head Bolts 28 too tight Performance decreases over time 2 Blades dull or damaged Carbon brushes worn or damaged Cut not smooth Head Bolts 28 loose Excessive noise or Internal damage or wear rattling brushes or bearings for example Overheating Carbon Forcing tool to work too fast Blades misaligned Blades dull or damaged Blocked motor housing vents Motor being strained by long or small diameter extension cord turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Turn off tool and allow to cool Press reset button on tool Have technician service tool Make sure that Head Bolts 28 are not excessively tight Clean or replace blades Eliminate use of extension cord If an extension cord is needed use shorter heavier gauge cord See Extension Cords in GROUNDING section Make sure that2. Head Bolts 28 are not excessively tight Keep blades sharp Replace as needed 2 Have qualified technician replace brushes Tighten Head Bolts 28 enough to properly hold the Left and Right Blades 24 27 in place Have technician service tool 1 Allow tool to work at its own rate 2 Check and correct blades to fence and or table alignment Keep blades sharp Replace as needed Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in GROUNDING section Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service REV 10a SKU 92115 For technical questions please call 1 800 444 3353 Page 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNI
3. equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the trigger is released before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the For technical questions please call 1 800 444 3353 trigger or energizing power tools that have the trigger depressed invites accidents Remove any adjusting key or wrench before turning the power tool on Awrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area
4. specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 REV 10a SKU 92115
5. tools could result in minor or moderate Unmodified plugs and matching outlets injury will reduce risk of electric shock b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an Page 2 For technical questions please call 1 800 444 3353 SKU 92115 a SKU 92115 increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCl protected supply Use of a GFCI reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Safety
6. 3 5 5 0 7 14 12 0 1 16 0 16 1 20 0 Based on limiting the line TABLE A voltage drop to five volts at 150 of the rated amperes Symbology Double Insulated Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current OA frees _ No Load Revolutions per Minute Ng Xxxx min RPM SKU 92115 For technical questions please call 1 800 444 3353 Page 7 SPECIFICATIONS Electrical Input 120 V 60 Hz 2 2 A no load Motor Speed 0 2500 RPM no load Capacity Up to 14 gauge sheet metal Up to 18 gauge stainless steel 150 inches per minute Cutting Blades Tungsten Carbide Steel Cutting Head Swivels 360 UNPACKING When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible OPERATING INSTRUCTIONS 1 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product SWIVELING THE CUTTER HEAD TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger and unplug the tool from its electrical outlet before adjusting tool or installing accessories Put on heavy duty work gloves and ANSI approved safety goggles to avoid injury Figure 1 Loosen the three hex head bolts using the hex wrench provided w
7. CHICAGOG ELECTRIC OWER TOOLS 14 GAUGE SWIVEL HEAD SHEAR mH 92115 SET UP AND OPERATING INSTRUCTIONS Visit our website at http www harborfreight com Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Read this material before using this product For technical questions or replacement parts please call 1 800 444 3353 Manual Revised 10f ____ SAVE THIS MANUAL Noy rT NOMICE is used to address practices not Keep this manual for the safety warnings related to personal injury and precautions assembly operating i inspection maintenance and cleaning CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for General Power Tool Safety Warnings future reference WARNING Read all safety wa
8. CIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST J Qty 3 Motor Armature 4 Washer 5 Motor Mounting Bolt 17 Head Rear Bearing 1 Mid Motor Bushing 6 7 Motor Seal 1 19 HeadSeal 1 8 Motor Winding 1 20 Head Front Bearing 1 9 Front Motor Bushing 33 Handle Screw 3 10_ Front Housing 1 22 Cutting Head 1 J 34 HandleHousing 1 11 Shear Head Seal ead Rear Bushing 24A Parts 22 23 amp 28 are available as a set only Parts 24 27 are available as a set only Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 10a Page 12 For technical questions please call 1 800 444 3353 SKU 92115 ASSEMBLY DIAGRAM a oe ao REV 06f 10a SKU 92115 For technical questions please call 1 800 444 3353 Page 13 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from
9. Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power too will do the job better and safer at the rate for which it was designed Do not use the power tool if the trigger does not turn it on and off Any power tool that cannot be controlled with the trigger is dangerous and must be repaired Page 3 c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations diffe
10. e operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 AMWARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician Blade Maintenance 1 Unplug the tool 2 Using the Hex Tool remove the three Head Bolts 28 Page 10 For technical questions please call 1 800 444 3353 Center Blade 25 Bushing 26 Left Blade 27 Bolts 28 3 The three Blades 24 25 and 27 and the two Bushings 26 will be loose 4 Clean replace or sharpen the blades as required Replace blades as a set only 5 Reassemble by repositioning the Blades and Bushings as illustrated Replace the Head Bolts and tighten them securely 6 Test the product to be sure that it is working properly 7 The Left and Right Blades 24 27 are slotted They can be adjusted to change the direction of the curl of waste material To adjust a Unplug the tool b Loosen all three Head Bolts 28 c Make a slight adjustment to the Left or Right Blade 24 27 as needed d Tighten the Head Bolts 28 e Test the direction of the waste curl and repeat the steps above as needed Note If the Head Bolts 28 are overtightened then the Center Blade 25 will not move freely enough causing premature wear or possibly preventing the tool from operating If the Head Bolts are not tight enough the tool will not make a smooth cut in the material
11. increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it SKU 92115 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT EXTENSION RD NAMEPLATE near a AMPERES at full load EI 1 7 0 12 o sk a mi a a a aM O M RI CO CO oc k i ee cd ee f al p k k eee ee lM oOINI AJO O k k k k MINI AIO
12. itch is variable allowing you to vary the cutting speed by the amount you squeeze it As you squeeze more the tool will increase speed and it will cut more slowly as you release the Power Switch Move the Cutting Blades along the desired cutting line in the work material On large pieces of sheet metal you may wish to swivel the head to one side or the other to prevent interference of the tool handle with the work material See previous page for full instructions on how to swivel the Cutting Head To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach For technical questions please call 1 800 444 3353 Page 9 MAINTENANCE AND SERVICING Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its saf
13. ith this tool see Figure 1 Firmly grip the cutter head and twist it to the desired position Tighten the three hex bolts to keep the Cutter Head in that position REV 06f 10a Page 8 For technical questions please call 1 800 444 3353 SKU 92115 Work Piece and Work Area Set Up Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working Secure loose work pieces using a vise or clamps not included to prevent movement while working There must not be objects such as utility lines nearby that will present a hazard while working Make a practice cut on a piece of scrap material before cutting the work material This will allow you to be sure you are familiar with the way the tool operates and that the cut can be made properly SKU 92115 General Operating Instructions Wear ANSIl approved safety goggles heavy duty work gloves long sleeve shirt and jeans Plug the tool into an appropriate breaker switch protected power outlet Position the jaws of the Shear over the edge of the sheet metal you will cut Squeeze the Power Switch to begin cutting the metal The Power Sw
14. nditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical For technical questions please call 1 800 444 3353 injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work T
15. o reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS Page 5 GROUNDING TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Double Insulated Tools Tools with Two Prong Plugs Outlets for 2 Prong Plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the Page 6 For technical questions please call 1 800 444 3353 preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet
16. ould e Avoid operating alone e Do not use with trigger locked on e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be SKU 92115 SKU 92115 implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible co
17. rent from those intended could result in a hazardous situation Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Page 4 For technical questions please call 1 800 444 3353 Shear Safety Warnings Handle sheet metal with care Sheet metal will have sharp edges Wear ANSI approved safety goggles heavy duty work gloves long sleeve shirt and jeans when working with sheet metal Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to acomplete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers sh
18. rnings and instructions Failure to follow the IMPORTANT SAFETY warnings and instructions may result in electric shock fire and or serious INFORMATION injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded This is the safety alert power tool symbol It is used to alert 1 you to potential personal injury hazards Obey all safety messages that follow In this manual on the labeling and all other information provided with this product Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents this symbol to avoid possible b Do not operate power tools in injury or death explosive atmospheres such as in the presence of flammable liquids DANGER indicates a gases or dust Power tools create A DANGER hazardous situation sparks which may ignite the dust or which if not avoided will result fumes in death or serious injury c Keep children and bystanders ae away while operating a power tool AWARNING WARNING indicates a Distractions can cause you to lose hazardous situation which if not avoided could result in death or serious injury 2 Electrical safety control CAUTION used with a Power tool plugs must match the ACAUTION the safety alert outlet Never modify the plug in symbol indicates a hazardous any Way Do not use any adapter situation which if not avoided plugs with grounded power
19. the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS Page 14 For technical questions please call 1 800 444 3353 To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you
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