Chicago Electric 68568 User's Manual
Contents
1. 32 Carbon Brush 2 33 CarbonBrushCover 2 34 Lampshade 1 35 WorkLight S 41 36 jLeftHousing 1 39 Tapping Screws TD 41 leadWire S 1 42 RightHousing 41 43 Direction Switch 1 Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 800 444 3353 SKU 68568 Parts List and Assembly Diagram Assembly Diagram SKU 68568 For technical questions please call 1 800 444 3353 Page 11 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or2. jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area 6 Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source 2 and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally 3 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment 5 or binding of moving parts breakage of parts and any other condition that may affect the For technical questions please call 1 800 444 3353 power tool s operation If damaged have the power tool repaired before
3. Battery Pack 38 Page 6 For technical questions please call 1 800 444 3353 SKU 68568 Operating Instructions Read the ENTIRE IMPORTANT SAFETY A INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unlock and release the Trigger and disconnect Battery Pack before adjusting tool or installing accessories Charging 1 Place the Battery Pack 38 on a dry fireproof surface in a room where the temperature is from 50 104 F Note If recharging a newly spent Battery Pack allow it to cool completely before charging Make sure the Battery Pack is undamaged do not charge a cracked or leaking battery pack 2 Plug the Charger 44 into a grounded 120 V 60 Hz outlet The green charging light will activate showing that power is supplied to the Charger 3 Slide the Battery Pack onto the Charger s base The red charging indicator light will activate to show that charging is taking place Note The Battery Pack s capacity will increase somewhat during the first few charging cycles A fully discharged battery will take about 1 hour to fully charge CAUTION Recharging the Battery Pack for more than 1 hour can damage the battery cells 4 While charging the Battery Pack and Charger may become warm to the touch This is normal and does not indicate a problem 5
4. Unplug Charger and disconnect from Battery Pack when finished 6 Allow the Battery Pack to cool completely before use 7T Press the Battery Release Tabs to release Battery Pack from the Charger or when removing it from the Impact Driver s handle 8 Slide Battery Pack into handle of Impact Driver 9 Store the Charger indoors out of reach of children SKU 68568 For technical questions please call 1 800 444 3353 WARNING Do NOT use a different Charger or Battery to power this Impact Driver General Operating Instructions AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unlock and release the Trigger and disconnect Battery Pack prior to making any adjustments to the tool 1 With a charged Battery inserted in Impact Driver select appropriate size 1 4 drive Socket Use only impact Hex type sockets 2 Insert the socket into the Locking Collar 4 3 Hold socket on the nut that is to be loosened tightened 4 Press down on the Direction Switch 43 Pressing down on Switch on right side with the arrow facing front of the Impact Driver will activate the Forward direction Pressing down on Lever on left side with arrow facing away from front will activate Reverse direction 5 Once the direction is selected hold the handle firmly over the nut and gently squeeze the Trigger 40 while keeping the other hand securely on top of housing 6 Once the Trigger is pressed the Work Light 35 wil
5. cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Lithium Battery Safety Warnings LITHIUM BATTERIES STORE A LARGE AMOUNT OF ENERGY AND WILL VENT FIRE OR EXPLODE IF MISTREATED 1 Keep Battery Pack dry 2 DO NOT DO ANY OF THE FOLLOWING TO THE BATTERY PACK a Open Drop Short circuit Incinerate or Expose to temperatures greater than 140 F 0oo0c 3 Charge Battery Pack only according to the instructions in this manual 4 Inspect Battery Pack before every use do not use or charge if damaged Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as s
6. electrician set up and or use Double Insulated Tools erue marking concerning Risk Tools with Two Prong Plugs Do not cover ventilation ducts Keep flammable objects awa WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet NY S Outlets for 2 Prong Plug 1 Tools marked Double Insulated do not require grounding They have a special double insulation System which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug SKU 68568 For technical questions please call 1 800 444 3353 Page 5 Instructions for Putting into Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including A all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unlock and release the Trigger and disconnect Battery Pack before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on page 11 Lock Collar 4 Direction Switch 43 Work Light 35 Trigger 40 Battery Release Tabs Charger 44
7. use Many accidents are caused by poorly maintained power tools f Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care a Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack b Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire c When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire d Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Service a Have your power tool serviced by a qualified repair person using only identical replacement parts 7his will ensure that the safety of the power tool is maintained Impact Driver Safety Warnings Let bit cool before touch
8. CHICAGOGELECTRIC POWER TOOLS 12V Lithium lon Impact Driver CHICAGOE ELECTRIC 68568 12V Impact Driver AWARNING Read this material before using this product Failure to do so can result in serious injury Save this manual When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Specifications Charger Input Motor Speed Chuck Settings Max Torque 384 in lbs Battery Type 12V Li lon 1300 mAh Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Important Safety Information In this manual on the labeling and all oth
9. OR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty 3 Locking Spring 1 4 Lock Collar O1 6 Screw oi 7 jFrotCasng 41 8 Washer A 1 9 Shat 10 JOlSea 1 1 1 11 Gasket 12 IlmpactHead _ 1 15 jSteelBall b3 30 16 SteelBallPad 41 17 Torque Spring 1 18 SpringPad 1 1 19 j ManShnaft d 1 20 j SteelBall b5 5 1 2 21 Gear Modified Ring 4 Record Product s Serial Number Here Part Description Qty 26 GearCase 1 1 27 Stator 0 1 28 Rotor 1 29 Gasket 1 3 30 Bearing 1 1 1 31 Carbon Brush Bracket 1
10. eep Charger and Battery Pack dry Page 8 For technical questions please call 1 800 444 3353 SKU 68568 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 No power at outlet during Check power at outlet If outlet is unpowered charging turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Internal damage or Have technician service tool wear Carbon brushes or switch for example Performance 1 Accessory dull or damaged Keep accessories sharp Replace as needed decreases over time 2 Carbon brushes worn Have qualified technician replace brushes or damaged or rattling brushes or bearings for example Overheating 1 Forcing tool to work too fast Allow tool to work at its own rate 2 Accessory misaligned Check and correct accessory if not seated properly 3 Accessory dull or damaged Keep accessories in good working order Replace as needed 4 Blocked motor housing vents Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air before service Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply SKU 68568 For technical questions please call 1 800 444 3353 Page 9 Parts List and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUT
11. er information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A Page 2 For technical questions please call 1 800 444 3353 DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases o
12. ing changing or adjusting it Bits heat up dramatically while in use and can burn you Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Page 3 10 11 Page 4 The battery charger gets hot during use The charger s heat can build up to unsafe levels and create a fire hazard if it does not receive adequate ventilation due to an electrical fault or if it is used in a hot environment Do not place the charger on a flammable surface Do not obstruct any vents on the charger Especially avoid placing the charger on carpets and rugs they are not only flammable but they also obstruct vents under the charger Place the charger on a stable solid nonflammable surface such as a stable metal workbench or concrete floor at least 1 foot away from all flammable objects such as drapes or walls Keep a fire extinguisher and a smoke detector in the area Frequently monitor the charger and battery while charging This product is not a toy Keep it out of reach of children People with pacemakers shou
13. l illuminate work area 7 When the nut is tightened or loosened release the Trigger 8 To prevent accidents remove Battery Pack from bottom of Impact Driver and remove socket from tool Make sure to store Impact Driver in a dry clean location out of reach of children Page 7 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unlock and release the Trigger and disconnect Battery Pack before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 When storing always store in clean dry and safe location out of reach of children 4 A WARNING If the supply cord of this power tool s charger is damaged it must be replaced only by a qualified service technician 5 Dispose of Battery Pack properly Do not short incinerate or open Charger or Battery Pack K
14. ld consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on Properly maintain and inspect to avoid electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product s charger will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code S 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot
15. limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOGELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
16. oon as possible 2 Donot smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury 3 Wear suitable gloves to reduce the vibration effects on the user 4 Use tools with the lowest vibration when there is a choice For technical questions please call 1 800 444 3353 SKU 68568 5 Include vibration free periods each day of work Extension Cords 6 Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work Note Extension cords must not be used with this item s charger 7T To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately Symbology Double Insulated SAVE THESE INSTRUCTIONS eng TO PREVENT ELECTRIC SHOCK AND WIRE CONNECTION Check with a qualified DEATH FROM INCORRECT GROUNDING No Load Revolutions per Minute RPM electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove WARNING marking concerning Risk the grounding prong from the plug Do not use the tool of Eye Injury Wear ANSI approved if the power cord or plug is damaged If damaged safety goggles with side shields have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed Read the manual before by a qualified
17. r dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock SKU 68568 a a SKU 68568 Do not use the power tool if the switch does not turn it on and off Any power 1 Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard 5 hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or
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