Chicago Electric 44829 User's Manual
Contents
1. NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 02d SKU 44829 For technical questions please call 1 800 444 3353 Page 7 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or con sequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we2. will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 REV 07h 08a 08j SKU 44829 For technical questions please call 1 800 444 3353 Page 8
3. CHICAGO Electric 14 CUT OFF SAW VELEI 44829 SET UP AND OPERATING INSTRUCTIONS Blade Sold Separately Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2001 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 REV 07h SPECIFICATIONS 0 45 Right 0 30 Left Table Size 9 3 4 x 10 1 4 Cutting Steel Pipe 4 Dia x 1 4 Wall Thickness Capacities Angle Iron 3 x 3 x 1 2 Wall Thickness Solid Steel 1 3 8 Dia Vise Assembly and Spanner Wrench Included SAVE THIS MANUAL You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a
4. SED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO REV 02d 08a SKU 44829 For technical questions please call 1 800 444 3353 Page 5 PARTS LIST Fiat Screw M5 X 30 Stop Washer 28 Flat Screw M4 x 10 Chain PowetCod 73 i PIN ma Po oo HO FI i FI 23 siopNuMae 11 ss Name Plala 29 ScewMexi 89 Lower Shield D C K DJ 21 Flat Washer Mi BA Hex Scraw M 10 x 20 F re 7 F Hex Nut MS 4 1 Spinde ss 1 1 1 Switch Handie OL Sigs 36 Ek Slop Washer 5 Flat Screw M5 x 12 Stop Washer 45 Flat Scr w M5 x 12 EXER zelioio ge Plasti Ring Mot 101 45 Magnetic Part 146 Fiat iu Hex Nut M O x 20 LEER oe Flat Washer MM8 4 Flat j F Washe 8 Ball Beari i amp S e fo i Smal ajaja zaji 58 Front Cover 115 59 Sping 1i 68 Carbon Brush Holder AAT Loose Nut Serew REV 02d SKU 44829 For technical questions please call 1 800 444 3353 Page 6 Halting Equiprnent 14 Screw MS x 15 Flat er Ani ASSEMBLY DRAWING 80 j di AEN 95 go e Ss 92
5. cess metal filings that accumulate on the Saw vise assembly or motor housing 2 To keep looking like new use an automotive wax to polish the metal Base 87 3 Check blade for wear replace at the first sign of any tears or cracks 4 Periodically check power cord for wear or tears If necessary have a qualified technician replace it 5 Never use chemicals or solvents to clean the Saw Lubrication 1 The motor bearings are permanently lubricated at the factory Do not attempt to work on the motor the tool should be serviced by a qualified technician 2 Any mechanical part including a pivot or threaded rod may be lightly sprayed with a silicone or graphite lubricant which will not hold or collect the metal filings left from a job 3 Periodically inspect the Carbon Brush 67 and replace it when it is worn out Re move the Brush Cap 68 and take out the Carbon Brush 67 Replace and tighten the Brush Cap 68 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUALAS AREFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALI FIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICEN
6. d impact safety goggles 1 Disconnect the Chain 72 allowing the blade assembly to lift The chain is only used for transporting the tool Make sure the saw has cooled for 3 5 minutes before latching or unlatching the Chain 72 to avoid burning yourself on the hot blade 2 Loosen the Vise 82 on the vise assembly and position workpiece Tighten the Vise 82 3 Make sure the blade is clear to rotate freely 4 Press the power Switch 33 Allow blade to reach full speed 5 Lower the Handle 35 slowly and contact the workpiece with very little pressure Let the blade do the work If the blade begins to slow back off as you are exerting too much pressure Caution The Lower Shield 30 and Small Cover 109 must always be in place Both of these blade guards must be in place when the tool is being used REV 02d SKU 44829 For technical questions please call 1 800 444 3353 Page 4 6 Turn off the power and unplug the tool before removing workpiece Never leave the tool running unattended Miter Cuts For Miter Cuts you must use the Vise 82 The Vise Stop has a Fixed Splint 100 for this purpose Loosen the Vise Stop by slightly loosening each bolt and align the scale to your desired angle Tighten the bolts Carefully set the workpiece into the Vise 82 without disturbing the setting MAINTENANCE Warning Remove the electrical plug from the outlet before maintaining the Saw 1 Wearing gloves carefully clean any ex
7. e tool This tool requires use of an extension cord of 0 to 12 amps capability up to 50 feet with wire size rated at 14 AWG Longer extension cords require larger size wire If you are using the tool outdoors use an extension cord rated for outdoor use signified by WA on the jacket Maintenance For your safety maintenance should be performed regularly by a qualified technician When servicing use only identical replacement parts Use of any other parts Will void the warranty Only use accessories intended for use with this tool Ap proved accessories are available from Harbor Freight Tools People with pacemakers should consult their physician s before use Electromag netic fields in close proximity to heart pacemaker could cause pacemaker interfer ence or pacemaker failure WARNING This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 8 25249 5 et seq The warnings cautions and instructions discussed in this instruction manual can not cover all possible conditions and situations that may occur It must be under stood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator REV 08a 08h SKU 44829 For technical questions please call 1 800 444 3353 Page 3 UNPACKING When unpacking check to make sure the
8. ools with care Inspect tool cords periodically and if damaged have them repaired by an authorized technician Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do not use this tool for a pur pose for which it was not intended Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears dam aged should be carefully checked to determine that it will operate properly and per form its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Use proper size and type extension cord If an extension cord is required it must be of the proper size and type to supply the correct current to the tool Oth erwise the extension cord could melt and catch fire or cause electrical damage to th
9. parts listed on page 6 are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual OPERATION Warning Unplug the power cord while setting up the saw and workpiece Do not plug in until ready to cut Warning This Cut Off Saw is designed to cut iron metal Do not cut wood brick aluminum or magnesium tool damage and or personal injury could occur Note Use an aluminum oxide wheel for cutting ferrous material i e angle iron con duit pipe etc Use masonry wheels to cut masonry stone brick aggregate etc An aluminum oxide wheel is 525 Cut off Wheel not included 1 8 Thick 30 Grit e A masonry wheel is 44815 Cut off Wheel not included 1 8 Thick Before using the saw always a Make sure the blade not included is securely attached Loosen Screw 110 and lift Small Cover 109 out of the way Using the Wrench 91 remove the Hex Screw 23 reverse thread Stop Washer 22 Flat Washer 21 and the Flange 20 Set the blade on the arbor and replace the hardware Do not over tighten Move Small Cover 109 back in place and tighten Screw 110 b Check that the Upper Shield 12 and Lower Shield 30 are in place c The Cut Off Saw must be located on a level flat workbench that is solid and able to support the weight of the tool and workpieces The workpiece must be secured in a vise or with clamps vise assembly included d Wear ANSI approve
10. safe and dry place for future reference SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this product 1 Avoid working alone If an accident happens an assistant can bring help 2 Keep work area clean Cluttered areas invite injuries 3 Observe work area conditions Don t expose to rain Keep work area well lighted 4 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords 5 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 6 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and nonskid footwear are recommended when working Wear restrictive hair covering to contain long hair 7 Use eye and ear protection Always wear ANSI approved impact safety goggles Wear an ANSI approved face shield when producing metal filings 8 Do not overreach Keep proper footing and balance at all times Do not reach over or across electrical cables or frames REV 01i 01k 07g 07h SKU 44829 For technical questions please call 1 800 444 3353 Page 2 10 11 12 13 14 15 16 17 18 19 Maintain t
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