Char-Broil 463460712 User's Manual
Contents
1. Left side panel with large hole 3 Attach front brace to side panels using two 10 24X1 2 screws 5mm lock washers and 5mm flat washers on each side 10 24x1 2 Screws 5mm lock washers Insert wire ends on lower tank exclusion wire into bottom shelf A Attach with two 8 32x3 8 screws diagonally Place upper tank exclusion wire on front brace and back brace as shown secure with two 8 32x3 8 screws and 8 32 flange nuts B 7 Magnet Front brace 8 32 flange nut Upper tank J exclusion wire j 8 32x3 8 screw 4 7 LA Y Lower tank exclusion wire Two 8 32x3 8 machine screws are installed partially in the cart side panel Slide door hinges onto the screws as shown Secure right door with four 8 32x3 8 machine screws Repeat assembly for left door 7 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Insert 1 4 20x1 2 screws through side panels and firebox in all four corners Secure with fiber washers and 1 4 20 flange nuts 1 4 20 flange nut Fiber washer 1 4 20x1 2 screw ALL pe Mount fascia onto side shelf using three 10 24x1 2 screws 5mm lock washers and 5mm flat washers A Hang side shelf on the tabs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts2. Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI 2223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer NOTE DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces Over tightening may cause the porcelain coating to crack and break resulting in exposed metal that will be prone to rust Using
3. de apart d appt City Cludad Ville State Estado Province Zip Code C digo Zip Code Postal O E mail Address Direcci n de correo electr nico Adresse lectronique Phone Number Numero telef nico Num ro de t l phone OF GAS LPIPROPANE at 11 iwc Columbus GA 31904 NAT at 7 OUTDOOR GAS GRILL For use enhy Stored Indoom Detach and Lesve Cylinder Ovtdoon CAUTION Model 463261 508 me Th amp appkanc cas be uted with LP gat aad Mataral gas It slipped frcm the d as 008024 OL factory fer use with L gas Folow the n strucsons packaged wih the IDE 13 090 934 COMVErsOr iot Part Number 4581600 for gas conversion STICKER ON PRODUCT i Attach copy of your sales receipt here Model Number Numero de modelo Num ro de mod le a Serial Number N mero de serie Num ro de s rie Q Date of Purchase Fecha de compra Date de l achat e Store Name Nombre de la tienda Nom du magasin Adjunte aqui la copia de su recibo de LIEN compra Purchase Price Precio de compra Prix d achat Your Gender Sexo Sexe Male Masculino Masculin Veuillez attacher une Female Femenino F minin copie de votre recu 10 Which product are you registering ICL Qu producto est registrando Quel produit enregistrez vous Gas Grill Parrilla a gas Gril au gaz Mail to Envielo 1 2 Electric Grill
4. Check battery orientation Install battery make sure that and connectors are oriented correctly with end up and end down Has battery been used Replace battery with new alkaline battery previously Button assembly not installed properly Check to insure threads are Unscrew button cap assembly and reinstall making properly engaged Button sure threads are aligned and engaged fully should travel up and down without binding Faulty spark module f no sparks are generated Replace spark module assembly with new battery and good wire connections module is faulty SECTION Il No sparks appear at Output lead any electrodes when connections not Electronic Ignition Button connected pressed noise can be heard from spark module Are output connections on Remove and reconnect all output connections at and tight module and electrodes SECTION Ill Output lead Are output connections on Remove and reconnect all output connections at Sparks are present connections not and tight module and electrodes but not at all connected electrodes and or not at full strength Arcing to grill away f possible observe grill in f sparks are observed other than from burner s from burner s dark location Operate wire insulation may be damaged Replace wires ignition system and look for arcing between output wires and grill frame Weak
5. R 4 BEATTEN o DD 1 LEFTCARTFRAME U f 1 WINGSCREWTANK NN SS IT UU W Ww NOT Pictured 1 CASTERPIN S 1 HARDWAREPACK 0000 1 ASSEMBLY MANUAL ENGLISH NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same PARTS DIAGRAM 1 wm SS Aun Uh Uh WA UA GU Sd RC ASSEMBLY Place bottom shelf upside down Insert Caster Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the Caster Pin and save for future maintenance Fixed caster Locking caster w Bottom shelf BS Rear Caster pin Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with large hole must 114 20x1 2 screw Be on left side of bottom shelf 7mm lock washer 7mm flat washer Right side panel Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully 7a tightening screws ue m c
6. hole is provided for your convenience GRILLING GUIDE Grilling 101 Outdoor grilling is really quite simple You ll succeed with burgers dogs or steaks usually on your very first try With experience you will learn how to work with your grill creating more imaginative meals all the time This knowledge makes up the art of grilling Before you start grilling organize your food according to cooking technique and required cooking time and optimize the use of your grilling area Direct Cooking Direct cooking involves grilling your meat directly over high heat It is perfect for searing steaks chops and other smaller pieces of meat and vegetables that quickly make their way to the table Indirect Cooking Indirect cooking utilizes select burners to circulate heat throughout the grill without direct contact between the meat and the flame The meat is placed over the burner that is off This method is generally used to slow cook large cuts of meat and poultry A pan can be placed underneath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burner arrangement A pan can be placed und
7. Parrilla el ctrica Gril lectrique Char Broil Warranty Registration Smoker Ahumador Fumoir 4 Charcoal Grill Parrilla a carb n Barbecue au charbon P O Box 1240 5 Cooker Fryer Cocina freidora Cuiseur Friteuse 6 JOther Otro Autre Columbus GA 31902 1240 We respect your privacy Respetamos su privacidad Nous respectons votre vie priv e Ifyou prefer not to receive special offers and promotions from Char Broil please check here a e Marque aqui si no desea recibir ofertas promociones especiales de Char Broil Si vous pr f rez ne pas recevoir d informations concernant des offres sp ciales et des promotions de Charbroil veuillez cocher ici Thank you for completing this questionnaire Gracias por completer este cuestionario Merci d avoir bien voulu remplir ce questionnaire 31 Thank you for recent purchase from Char Broil Register your product to receive a special offer www charbroil com register Check out these great features on our website Char Broil LIVE e Product information e Grilling accessories e Replacement parts Reliable customer support e Delicious recipes e Grilling tips from expert chefs Exciting events and promotions e Share your grilling secrets e Browse the on linestore And much more nim Char www charbroil com For all your grilling needs
8. a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product Follow instructions on General Grill Cleaning and Cleaning The Burner Assembly to prevent grease fires Ignitor Lighting A Do not lean over grill while lighting 1 Turn OFF gas burner control valves Turn ON gas at LP oylinder Open lid during lighting To ignite push and turn ignition burner knob to HI Push and hold ELECTRONIC IGNITION button until the burner lights 6 ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure 7 To ignite remaining burners turn knob to the HI position Starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Lighting instructions are continued on the next page N 11 Ignitor Lighting continued 8 For grills equipped with ELECTRONIC IGNITION at each burner Repeat steps 4 through 6 to light each burner 9 Once each burner has ignited turn knobs to desired setting Turn controls and gas source or tank OFF when not in use If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner d
9. battery All sparks present but weak Replace battery with a new alkaline battery or at slow rate Electrodes are wet e Has moisture accumulated Use paper towel to remove moisture on electrode and or in burner ports Electrodes cracked or Inspect electrodes for Replace cracked or broken electrodes broken sparks at cracks crack 29 NOTES 30 Please register your product online at www charbroil com register If you register online you do not need to send in this registration card PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GARANTIE N EST PAS TRANSFERABLE Required Necesario Exig PLEASE PRINT IMPRIMA POR FAVOR S IL VOUS PLA T IMPRIMER First Name Nombre Pr nom Initial Inicial Initiale Last Name Apellido Nom de Famillie Address number amp street Direcci n n mero y calle Adresse num ro et rue Apt Number
10. cylinder valve Always keep LP cylinders in upright position during use transit or storage LP oylinder in upright position for vapor withdrawal LP Liquefied Petroleum Gas gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling eUse only licensed and experienced dealers dealer must purge new cylinder before filling eDealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder Exchange retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section
11. for sideburner and side shelf is 10 Ibs A The grease tray or cup must be installed during use and emptied after each use Do not remove grease tray or cup until grill has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A Keep ventilation openings in cylinder enclosure grill cart free and clear of debris A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill A If you have a grill problem see the Troubleshooting Section If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on
12. of tank valve face to front door See Use amp Care manual to perform the Burner Flame Check and for important safety instructions before using Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire DANGER If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas leaking from LP cylinder valve Gas leaking between LP cylinder and regulator connection Fire coming through control panel Grease fire or continuous excessive flames above cooking Surface Troubleshooting Problem Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page Possible Cause Damaged hose Mechanical failure due to rusting or mishandling e Failure of cylinder valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in burner tube section of burner due to blockage Too much grease buildup in burner area Possible Cause GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstruction in burner gas flow Vapor lock at coupling nut to LP cylinder Coupling nut and LP cyli
13. on the burner configuration See different configurations in illustrations below 9 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times 4 B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 6 Wire brush entire outer surface of burner to remove food residue and dirt 7 Clean any blocked ports with a stiff wire such as an open paper clip 8 Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right Correct 9 Attach electrode to burner Bud 10 Carefully replace burners engagement 11 Attach burners to brackets on firebox ber 12 Reposition carryover tubes and attach A to burners Replace flame tamers and cooking grates Remove screws Firebox burner bracket Pry off electrode with a flat blade Firebox burner 1 screwdriver LIMITED WARRA
14. pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf or side shelf resulting in failure of grill cart components GRILLING GUIDE Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly Remove all Point of Purchase advertising material from all grill surfaces before first use We recommend operating your grill on its highest setting for 15 20 minutes prior to your first use This aids in removing the oils used during manufacturing Lava Rock Briquettes This gas grill has been designed engineered and tested to be used with flame tamers or heat distribution plates to provide more even heating improve the cleaning process and reduce flare ups The addition of after market lava rocks charcoal or briquettes of any type will cause poor combustion and increase the likelihood of a grease fire and is not recommended Using briquettes lava rock or charcoal in this grill will void your warranty For extra smoke flavor we recommend using a smoker box with wood chips Temperature Convective Grills ONLY The temperature gauge in the hood of your new grill measures air temperature The air temperature inside your grill will never be as hot as the temperature at the cooking surface Note Since 1995 all regulators the part that attaches to the gas tank to regulate the flow of gas have included a safety feature that restricts gas flow in
15. Failure to use safety cap as directed may result in serious personal injury and or property damage disconnected LP cylinder in LP Cylinder Valve storage or being transported must have a safety cap installed as shown Do not store an LP cylinder in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP cylinder safety inside a vehicle which may become overheated ap by the sun Retainer Strap not store an LP cylinder an area where children play 8 LP Cylinder eThe LP cylinder used with your grill must meet the following requirements eUse LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking cylinder valve must have 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve OPD Hand Wheel cylinder must be arranged for vapor withdrawal and include collar to protect LP
16. NTY This warranty only applies to units purchased from an authorized retailer Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE All Parts year from date of purchase PERFORATION MANUFACTURING AND MATERIAL DEFECTS ONLY Note A dated sales reciept WILL be required for warranty service The original consumer purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty This limited warranty 1s applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires proof of your date of purchase Therefore you should retain your sales slip or invoice Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring b
17. PRODUCT GUIDE MODEL 463460712 Classic C 45G5CB IMPORTANT Fill out the product record information below Serial Number See rating label on grill for serial number Date Purchased For support and to register your 2 grill please visit us at www charbroil com 222 If you have questions or need assistance during assembly please call 1 800 241 7548 2011 Char Broil LLC Columbus GA 31902 Printed in China Assembly instructions 2011 08 17 11 G438 001 120801 TABLE OF CONTENTS POF TOU os bres eos d 2 3 Grilling 4 7 Use and Care IE 8 13 Limited die dieu etr 14 POS UG C 15 Parts Sete eer cede tetas cues 16 an Bode haw dete a ee 17 26 27 29 Registration Card EE 31 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury DANGER Indicates an imminently hazardous situation whic
18. RNER In some areas of the country spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove carryover tubes and burners 4 Detach electrode from burner NOTE Removal Detachment method will depend
19. ailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LP cylinder valve and call LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP oylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar fittings on your grill NOTE Your grill may NOT be equipped with a sideburner NOTE Sideburner shelf fascia not shown for clarity 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an ove
20. also Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section OME gt gt of gt 0D gt ott gt Turning Grill Off Turn all knobs to the OFF position Turn LP cylinder OFF by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn or kinked Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill
21. burn out After grill cools remove and clean all parts Flashback Burner and or burner tubes are blocked Turn knobs to OFF Clean burner and or burner tubes See burner fire in burner tube s cleaning section of Use and Care Unable to fill LP Some dealers have older fill nozzles The worn nozzles don t have enough bite to engage the valve Try cylinder with worn threads a second LP dealer One burner does not Grease buildup or food particles in Clean carry over tube s with wire brush light from other end s of carryover tube s burner s AUTO CLEAN If Equipped Prevention Solution Possible Cause Timer does not work Green light does not flash Dead Battery Replace batteries Batteries installed incorrectly e Install batteries correctly Knob Position did not start the Clean Push Knob in to start the clean cycle Green LED should begin to Cycle flash No LED s will illuminate e Dead Battery e Replace batteries Red LED next to battery symbol is illuminated Prepare to replace batteries NOTE Clean cycle will operate with a weak battery Low Battery Strength e 28 Troubleshooting Electronic Ignition Problem Ignition Possible Cause Check Procedure Prevention Solution SECTION No sparks appear at Battery not installed any electrodes when properly Electronic Ignition Button is pressed no noise can be heard from spark Dead battery module
22. cylinder valve Always use cap and strap supplied with valve Type 1 outlet with thread on outside Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve 5 Hold regulator and insert nipple into LP cylinder valve Hand tighten the coupling nut holding regulator in a straight line with LP cylinder valve so as not to cross thread the connection Nipple has to be centered Hold coupling nut and regulator as shown for proper connection to LP cylinder valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt to attach this grill to the self contained LP gas system of a camper tr
23. der this after the grill has cooled down yet is indoors still warm It is much easier to clean food e When removing grill from storage follow the Cleaning the particles while warmth is still present than Burner Assembly instructions in the Use and Care section of after the food particles have completely the Product Guide cooled and hardened This grill is not designed to be burned off by closing the lid and turning the burners on High for an extended time The excessive heat generated can cause leftover grease to catch fire and can cause permanent damage to your grill General Cleaning Plastic parts Wash with warm soapy water and wipe dry Do not use abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or glass cleaner Use non abrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or non abrasive cleaner and warm water Wipe dry with a soft non abrasive cloth Critters opiders like to make their homes in the venturi tubes of grills Stainless steel surfaces Stainless steel can rust under certain These must be inspected and cleaned regularly to ensure there conditions This can be caused by environmental conditions are no blockages Refer to the Use and Care portion of this such as chlorine or salt water
24. er to the USDA for complete up to date information Our internal temperature chart is based on USDA standards for meat doneness Check it out at www isitdoneyet gov Sauces Sauces containing sugars and fats can cause flare ups and your food may burn In general apply these sauces during the final 10 minutes of cooking Keep in mind use of excessive sauces or glazes will also require extra cleaning afterwards Marinades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to desired temperature for cooking and place food on cooking grate as desired Close lid to retain more smoke Hardwood varieties that work particularly well with grilled foods include Alder Apple Cherry Grapevines Hickory Mesquite Oak Rosemary and Sassafras Skewers Metal skewers should be flat with long handles Round skewers allow food to roll when turned so it may not cook as evenly Use metal skewers when cooking meat kabobs Wooden ske
25. erneath the meat to catch grease and food drippings and helps minimize clean up Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat Separate Separate raw meats from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly GRILLING GUIDE Tips amp Tricks Cooking on your new grill is a hands on experience and it is recommended to remain outside with your grill while cooking Grilling can be affected by many external conditions cold weather you will need more heat to reach an ideal cooking temperature and grilling may take longer The meat s internal temperature and thickness can also affect cooking times Cold and thicker meats will take longer to cook Internal Meat Temperatures Meat cooked on a grill often browns very fast on the outside Therefore use a meat thermometer to ensure it has reached safe internal temperatures USDA Recommended Safe Minimum Internal Temperatures Beef Veal Lamb Steak Roasts amp Whole Pork 145 F with a 3 minute rest time Please ref
26. h if not avoided will result in death or serious injury INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 f odor continues keep away from the appliance and immediately call your gas supplier or your fire department Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage For residential use only Do not use for commercial cooking CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook CAUTION oome parts may contain sharp edges Wear protective gloves if necessary THIS GRILL IS FOR OUTDOOR USE ONLY CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm
27. ith sideburner valve Illustration B shows correct burner to valve engagement Center stud on bottom of sideburner fits into center hole in sideburner drip pan Secure with one wingnut C Connect sideburner ignitor wire to sideburner electrode Sideburner Sideburner ignitor wire 22 13 Place sideburner cooking grate into holes in drip pan Sideburner grate Place four flame tamers over burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox 23 15 Place cooking grates into grill bottom To assemble Swing Away first insert pivot wire into holes in side of grill lid Second insert leg wires into holes in sides of grill bottom 24 Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip Failure to install grease cup will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease Cup __ AA Battery 25 19 LP tank is sold separately Fill and leak check the tank see Use amp Care section before attaching to grill and regulator 26 Once tank has been filled and leak checked place tank into tank hole in bottom shelf Make sure tank valve is facing front of grill Put regulator assembly through circular opening of cart side panel Connect regulator to tank valve securely Secure tank with tank screw at rear of bottom shelf Ensure Over Pressure Device OPD
28. ks but not at electrode or at full strength See GAS ISSUES on previous page Match will not reach Improper method of match lighting Out of gas Excess flow valve tripped Vapor lock at coupling nut LP cylinder connection High or gusting winds Low on LP gas Excess flow valve tripped Grease buildup Excessive fat in meat Excessive cooking temperature Grease trapped by food buildup around burner system Prevention Solution See Section of Electronic Ignition System See Section of Electronic Ignition System See Section Ill of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refill LP cylinder Refer to Sudden drop in gas flow above Clean burners and inside of grill firebox Trim fat from meat before grilling Adjust lower temperature accordingly Turn knobs to OFF Turn gas off at LP cylinder Leave lid in position and let fire
29. loven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot SPIDER ALERT SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s A AP i SPIDER WEBS GONIROS PANEL PI i INSIDE VENTURI BU
30. mer NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set foth herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight postage pre paid Consumer returns that do not meet these standards will be refused 14 PARTS LIST B 4 MANBURNER D 3 BURNERCARRYOVERTUBE 5 BEZELF CONTROLKNOB O 2 DBUMPER P 1 HANDLED Q 1 TOPLDHARDWRE
31. nder valve not fully connected ELECTRICAL ISSUES Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected Wires are shorting sparking between ignitor and electrode Dead battery Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If anything but burned replace valve hose regulator If burned discontinue use of product until a plumber has investigated cause and corrections are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning the Burner Assembly pages Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease tray and other surfaces Prevention Solution See instructions on control panel and in Use and Care section Make sure valves are positioned inside of burner tubes Ensure burner t
32. oes not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Match Lighting A Do not lean over grill while lighting 1 Open lid Turn ON gas at LP cylinder 2 Place match into match holder hanging from side panel of grill Light match then light burner by placing match through the match light hole on right or left side of grill 3 Push in and turn far right or far left burner knob to the HI position depending on match light hole selected Be sure burner lights and stays lit 4 Light adjacent burners in sequence by pushing knobs and turning to the HI position NOTE Your grill may NOT be equipped with a Sideburner Sideburner Ignitor Lighting A Do not lean over grill while lighting 1 Open sideburner lid Turn ON gas at LP cylinder 2 Turn sideburner knob to the HI position push and hold ELECTRONIC IGNITOR button 3 If sideburner does NOT light within 5 seconds turn knob to OFF wait 5 minutes then Zt repeat lighting procedure Sideburner Match Lighting 1 Open sideburner lid Turn ON gas at LP cylinder 2 Place lit match near burner 3 Turn sideburner knob to the HI position Be sure burner lights and Stays lit 12 Burner Flame Check Remove cooking grates and flame tamers Light burners rotate knobs from HI to LOW You should see a smaller flame in LOW position than seen on HI Perform burner flame check on sideburner
33. of this manual eAlways keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LP Cylinder Leak Test For your safety e eak test must be repeated each time LP cylinder is exchanged or refilled eDo not smoke during leak test not use an open flame to check for gas leaks eGrill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result If growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department Connecting Regulator to the LP Cylinder 1 LP cylinder must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP
34. on each bracket B Secure fascia to firebox SHARP EDGES Wear gloves if necessary using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers C 1 4 20 flange nut Fiber wash Repeat on left side shelf 20 Repeat step 7 A on left side shelf Hang sideburner shelf on tabs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket A Secure fascia to firebox using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers 5 Bo DAE SA Ss CAUTION roma washer SHARP EDGES Wear gloves if necessary 1 4 20x1 2 screw Place drip pan onto sideburner shelf Secure with 10 24x 1 2 screws 5mm fiber washers 5mm flat washers 5mm lock washers 10 24 hex nuts 10 24x 1 2 screws 5mm lock washers 5mm flat washers and side burner lid supports 10 24 x 14 Screws 5mm Fiber Washer 5mm Flat Washers MR omm Lock Washers 10 24 5mm Flat Washers 5mm Lock Washers 10 24 1 2 Screws 21 Remove two 8 32x3 8 screws from sideburner valve bracket From behind the fascia place sideburner valve bracket into hole Attach bezel to valve with 8 32x3 8 screws Press sideburner control knob onto valve stem Sideburner valve bracket Control knob bezel Control knob Insert sideburner into sideburner drip pan A make sure burner tube engages w
35. or improper Product Guide for complete information cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics www charbroil com For all your grilling needs USE AND CARE NEVER store a spare LP cylinder under or near the appliance or in an enclosed area SQ 1 P l T Never fill a cylinder beyond 80 full An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death f you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department LP Cylinder Removal Transport and Storage Turn OFF all control knobs and LP cylinder valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Loosen cylinder screw beneath bottom shelf or disconnect other retention means then lift PL cylinder up and and out of cart Install safety cap onto LP cylinder valve Always use cap and strap supplied with valve
36. rhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Do not cover grates with aluminum foil or any other material This will block burner ventilation and create a potentially dangerous condition resulting in property damage and or personal injury Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips A Before opening LP cylinder valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP cylinder valve A Never move grill while in operation or still hot A Use long handled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load
37. the event of a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting Regulator Coupling Nut If your grill is not getting hotter than 250 F to 300 F these steps should be taken first to reset the gas regulator safety device 1 Open the grill lid 2 Turn off all knobs on the control panel in front 3 Turn off the tank knob 4 Disconnect the regulator from the LP tank 9 Wait 30 seconds 6 Reconnect the regulator to the LP tank 7 Slowly open the LP tank knob all the way Do not put excessive force on the valve at the full open position to avoid damaging the valve 8 Turn on the appropriate control knob and light the grill per the instructions on the control panel An illustration of this process is included in this Product Guide See Troubleshooting section for additional information Pre Heating Your Grill Just like your home oven your grill should be pre heated to provide optimum performance Pre heat the grill on high for 10 15 minutes longer if weather conditions require Please refer to the lighting instructions inside the Product Guide if you have questions about how to light your grill A match light chain and
38. ubes are not obstructed with spider webs or other matter See cleaning section of Use and Care Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow grill equipped with the AUTO CLEAN feature make sure the AUTO CLEAN valve is set to Grill Turn off knobs and disconnect coupling nut from LP cylinder Reconnect and retry Turn the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Replace electrode s Main Burners Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace with a new alkaline battery 27 Troubleshooting continued Problem Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Burner s will not match light Sudden drop in gas flow or low flame Flames blow out Flare up Persistent grease fire Possible Cause ELECTRONIC IGNITION No spark no ignition noise spark some ignition noise Spar
39. wers should be soaked in water for an hour before use and are best used for quick cooking foods such as vegetables and fruits Utensils Use tongs or a spatula to handle the food instead of a fork and don t turn the food too often Piercing the food with a fork will release juices that you want in the meat and may cause flare ups GRILLING GUIDE Cleaning Your Grill Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking Why Clean surfaces prior to grilling It is not recommended to clean cooking We ve all heard the saying An ounce of prevention is worth a surfaces while grill is hot pound of cure This is great advice when it comes to keeping your grill clean Storing Your Grill p Clean cooking grates Routine Care e Store grill in dry location Periodic cleaning of this grill is necessary e When LP cylinder is connected to grill store outdoors in a well as grill fires can occur when grease and ventilated space and out of reach of children food debris collect in the bottom of the grill Cover grill if stored outdoors Choose from a variety of grill After each use remove any remaining covers offered by manufacturer food particles from the cooking grate and e Store grill indoors ONLY if LP cylinder is turned off inside of the grill using a grill brush Do disconnected and removed from grill Never store LP cylin
40. y heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces RUST is not considered a manufacturing or materials defect This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage ITEMS MANUFACTURER WILL NOT PAY FOR Shipping cost standard or expedited for warranty and replacement parts Service calls to your home Repairs when your product is used for other than normal single family household or residential use Damage failures or operating difficulties resulting from accident alteration careless handling misuse abuse fire flood acts of God improper installation or maintenance installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer Any food loss due to product failures or operating difficulties Replacement parts or repair labor costs for units operated outside the United States or Canada Pickup and delivery of your product Repairs to parts or systems resulting from unauthorized modifications made to the product The removal and or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES BW N O OND Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availabilit
41. y issues the manufacturer reserves the right to substitute like or similar parts that are equally functional Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consu
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