Char-Broil 11301672 User's Manual
Contents
1. Char Beuil KEEPERS OF THE FLAME ee O ayes ee RRS a Rees E Char Broil o m 30 Charcoal Grill Product Guide Model 11301672 Tools needed for assembly Phillips Screwdriver Adjustable wrench IMPORTANT Fill out the product record information below Serial Number Date Purchased Estimated Assembly Time 1 Hour FOR OUTDOOR USE ONLY N CAUTION WARNING Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble result in serious personal injury and or property and cook damage INSTALLER ASSEMBLER Leave this manual with consumer MN CAUTION CONSUMER Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if Failure to follow all manufacturer s instructions could AN I manual for future reference necessary WARNING l CARBON MONOXIDE HAZARD A CAUTION THIS UNIT IS HEAVY DO NOT attempt to Burning charcoal inside can kill you It gives off carbon assemble without a helper monoxide which has no odor NEVER burn charcoal inside homes vehicles or tents The following are trademarks registered by W C Bradley Co in the U S Patent and Trademark Office Caldera Charcoal2Go Char Broil American Gourmet Bandera Brush Hawg CB 940 Char Diamonds Char Broil Charcoal Gas Everybody Grills Grill 2 Go Grill 2 Go Express Gr2. Never substitute gasoline kerosene or alcohol for charcoal starter In some states the use of charcoal starter is prohibited by law In this case paraffin based starter cubes can be substituted for charcoal starter Never use charcoal starter fluid with an electric starter CALIFORNIA PROPOSITION 65 1 Combustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product All surfaces can be hot during use Use protection as required to prevent burning Do not use this unit on or near combustible surfaces or structures such as wood decks dry leaves or grass vinyl or wood siding etc SEE OWNERS MANUAL FOR IMPORTANT SAFETY INFORMATION CAUTION For residential use only Do not use for commercial cooking PREPARING TO USE YOUR GRILL Before cooking with your grill the following steps should be closely followed to both cure the finish and season the interior Steel Failure to properly follow these steps may damage the finish and or impart metallic flavors to your first foods Brush all interior surfaces including grills and grates with vegetable cooking oil Build a small fire on the charcoal pan being sure not to lay coals a
3. ee ee 2 Preparing to use your Grill at saxad vstventctwaeaeaatiees 3 GTI MGINCNANCE scores ees manag oan eae eae eee eee 3 COOKING 10S A etaeae ices ae 4 5 MMC e e e ccceet ens saxaeina sacra A 6 Parts List Parts Diagram cece cece ees 7 BSS CMO A rad dol eda dud poe de at aedd stud us 8 17 A eran eaen EAN oh deuce 18 Registration Card ccc reece eter e eee 19 This instruction manual contains important information necessary for the proper assembly and safe use of the appliance Follow all warnings and instructions when using the appliance Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate Injury Page 2 FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR LIGHTING CHARCOAL MAY RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE Most surfaces on this unit are hot when in use Use extreme caution Keep others away from unit Always wear protective clothing to prevent injury Keep children and pets away Do not move this unit during operation
4. family household or residential use l Damage failures or operating difficulties resulting from acc dent alteration careless handling misuse abuse fire flood acts of God improper installation or maintenance installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer Any food loss due to product failures or operating difficulties Replacement parts or repair labor costs for units operated outside the United States or Canada Pickup and delivery of your product Repairs to parts or systems resulting from unauthorized modifications made to the product The removal and or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES BW NO NO 0 10D UU Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availability issues the manufacturer reserves the right to substitute like or similar parts that are equally functional Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of na
5. grill upside down Screw 2 Casters into Left Front Rear Legs and tighten with Flat Wrench provided with grill Caster Caster Leg Leg Page 9 Insert a small Hair Pin Clip into the hole at one end of the Axle Slide a Large Flat Washer and a Wheel onto the Axle Slide the Axle through the holes at the ends of the Legs Slide the remaining Wheel onto the Axle Slide a Large Flat Washer onto the Axle and secure with remaining Hair Pin Clip NOTE WHEEL HUBS SHOULD FACE LEGS Hair Pin Clip Wheel le Hair Pin Clip G n Large Flat Washer Axle Large Flat Washer Attach the Charcoal Pan Assembly to the inside front panel of the Firebox using 4 1 4 20x1 2 Hex Bolts Tighten securely with adjustable wrench not provided Charcoal Pan Assembly NOTE 1 4 20x1 2 Hex Bolts Firebox Mounting bracket with hole fits over threaded bushing Page 10 Screw 1 5mm Flat Washer and 1 10 24 Reversible Lock Nut Repeat for left side of Firebox DO NOT Turn grill right side up Attach the Air Damper Wheel to the inside of the right side of Firebox using 1 10 24x3 8 FULLY TIGHTEN THE LOCK NUT This will allow for rotation of the Air Damper Wheel Air Damper Wheel Firebox 10 24x3 8 Screw 10 24 Reversible Lock Nut 5mm Flat Washer 8 Attach the Handle to the front of Ash Pan with 2 1 4 20x1 2 Screws Slide the Ash Pan into the bottom of the Firebox Ha
6. on new recipes contests and the latest happenings here at Char Broil Charbroil com also offers on line customer support for Char Broil products _ EE a lt Thank you for su ppo rt an d A HAPPY GRILLING www charbroil com For all your grilling needs
7. the coals In the event of a severe flare up spray the flames with water from a squirt bottle Be careful soraying with water tends to blow ashes around and make a mess Add briquettes 2 or 3 at a time to increase the burn time Allow 10 minutes for coals to ash over before adding more THE HEAT OF THE COALS seconds you can hold the palm of your hand 4 inches above the coals temperature range F visual cues HOT COALS 400 to 450 barely covered with gray ash deep red glow MODERATELY HOT 375 to 450 thin coating of gray TO HOT COALS ash deep red glow MODERATELY HOTCOALS 4 325 to 375 significant coating of o gray ash red glow MODERATELY COOL COALS 5 300 to 325 thick coating of gray ash dull red glow Direct and Indirect Grilling Direct Grilling For most grilling the ignited coals are spread in a single layer under the food This is called direct grilling and is appropriate for relatively quick cooking items such as hamburgers steaks and most seafood The single layer of coals emits even steady heat whether the grill lid is open or closed and represents the way most people grill For more control pile some of the coals on one side of the grill where they will emit intense heat You can move the food around on the grill setting it over the very hot coals when you want to sear it or when a thick piece needs to cook a little more quickly You can also use the adjustable charcoal grate and dampers to control the temper
8. E PUEDE VERSE AFECT ADA SU COBERTURA DE GARANTIA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE AFFECTEE SI VOUS NE LE FAITES PAS POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GARANTIE N EST PAS TRANSFERABLE 1 First Name Nombre Pr nom Initial Inicial Initiale Last Name Apellido Nom de famille Address number and street Direcci n n mero y calle Adresse numero et rue Apt Number N de apart N d appt City Ciudad Ville State Estado Province Zip Code C digo Zip Code postal E mail Address Direcci n de correo electr nico Adresse lectronique 1 Attach copy of your sales receipt here If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Adjunte aqu la copia de su Si nos informa voluntariamente su direcci n de correo electr nico nos da permiso para usarlo a fin de enviarle ofertas que pueden interesarle y Si vous choisissez de nous fournir votre adresse lectronique vous nous donnez la permission de lutiliser pour vous faire part d offres sp ciales susceptibles recibo de compra de vous int resser Veuillez attacher une copie de votre re
9. GE All Parts 90 days from date of purchase PERFORATION MANUFACTURING AND MATERIAL DEFECTS ONLY Note A dated sales reciept WILL be required for warranty service The original consumer purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires proof of your date of purchase Therefore you should retain your sales slip or invoice Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces RUST is not considered a manufacturing or materials defect This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage ITEMS MANUFACTURER WILL NOT PAY FOR Shipping cost standard or expedited for warranty and replacement parts Service calls to your home Repairs when your product is used for other than normal single
10. ature in your grill Indirect Grilling For items that take longer to cook you will want to use indirect grilling This method is for long slow cooking in a covered grill For indirect cooking the coals are piled two or three coals deep on one side of the grill or divided and piled on two sides This leaves an empty Space next to the coals or between them Food cooked over indirect heat is often started over direct heat and then moved to the cooler empty part of the grill for even slow cooking To make the heat as even as possible construct two piles of coals It is common to place a metal drip pan in the empty space beside or between the coals which is filled with water wine beer broth ora combination Place the food directly over the drip pan This injects a little extra moisture into the cooking environment and also catches dripping juices which makes clean up a little easier and reduces the possibility of flare ups Remember to keep a spray bottle filled with water on hand to extinguish any flare ups Once you get used to the indirect method you may prefer to use it for more grilling tasks Although it may take a little longer it is an excellent cooking method and a sure way to prevent the food from burning and to promote even cooking Grilling with Wood Chips Wood Chunks For a more robust smoke flavor while using charcoal briquettes or lump charcoal try adding wood chips or several wood chunks to the fire Wood chunks are availab
11. butable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight postage pre paid Consumer returns that do not meet these standards will be refused Page 6 WS_1 Rev03 PARTS LIST Pr OOD FW YN y e O O HR BARA eS eS PA FR 00 AMD U1 A W N NN Pee eee eee Nene woe B Description Lid Assembly S wing Away Grate Cooking Grate Handle F Clean Out Door w Latch Air Damper Charcoal Pan w Adjust Assembly Hinge Assembly Left Front Leg W Caster Socket Tool Hook Left Rear Leg W Caster Socket Firebox Front Panel Firebox Rear Panel Axle Handle F Ash Pan Right Front Leg Bottom Shelf Wheel Firebox Side Panel Key Qty Description 19 1 Clean Out Door 20 1 Smoke Stack 21 1 Adjustable Crank Handle 22 1 Lid Handle 23 2 Handle Seat 24 2 Caster 25 1 Ash Pan 26 1 RightRearLeg 27 2 Side Shelf 28 1 Logo Plate 29 1 Temperature Gauge 30 1 Fra
12. cu ici Example your name Y your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 3 Phone Number N mero telef nico Num ro de t l phone 6 Date of Purchase Fecha de compra Date de l achat LLt LE Lt LEI Lt IMPORTANT IMPORTANTE IMPORTANT Write Serial Number and Model Number in spaces below T re Nae a O Escriba en los espacios de abajo el n mero de serie RS O E O E O C S ttt tt tf y el n mero de modelo Inscrivez le num ro de s rie et le num ro de modele dans les espaces ci dessous 8 Purchase Price Precio de compra Prix d achat L 00 H Your Gender Sexo Sexe 1 1 Male Masculino Masculin 2 1 Female Femenino F minin Q Which product are you registering Mail to Envielo a Qu producto est registrando Quel produit enregistrez vous Warranty Registration Department 1 LI Gas Grill Parrilla a gas Gril au gaz 2 O Electric Grill Parrilla el ctrica Gril lectrique P O Box 1240 3 LI Smoker Ahumador Fumoir Columbus GA 31902 1240 4 L Charcoal Grill Parrilla a carb n Barbecue au charbon 5 LI Charcoal Smoker Ahumador a carb n Fumoir au charbon 6 LI Outdoor Fireplace Chimenea para exteriores Foyer ext rieur 7 LI Cooker Fryer Cocina freidora Cuiseur Friteuse 8 LI Other Otro Autre Thank you for completing this questionnaire Your answers will help us and other companies reach you with offers that may interest you If you prefer not to receiv
13. e these offers please check here L Gracias por completar este cuestionario Sus respuestas nos ayudar n a nosotros y a otras compa as a llegar a usted con ofertas que puedan resultarle de inter s Si prefiere no recibir estas ofertas por favor marque aqu O Merci d avoir bien voulu remplir ce questionnaire Vos r ponses nous aideront et aideront d autres compagnies a vous communiquer des of fres sp ciales susceptibles de vous int resser Si vous pr f rez ne pas recevoir d informations REGTEMP REVO2 concernant ces of fres sp ciales veuillez cocher ici O Page 19 Here s what you can find at www charbroil com e Register your Char Broil product e Get information about our products e Our replacement parts e Reliable customer support e Delicious recipes e Char Broil on line store e Sizzle On The Grill E newsletter e And much more Please visit us at www charbroil com and click on the Buy Online link to find grilling tools and accessories maintenance items covers grill parts as well as Char Broil grills and cookers We also have a Special Offers section so be sure to check often for specials deals In addition to the online store charbroil com offers you a wealth of information regarding Char Broil gas charcoal electric and new infrared grills and cookers Be sure to check out our many grilling recipes and don t forget to sign up for our exciting newsletter Sizzle on the Grill to stay updated
14. end of Handle Place Lock Washer onto Handle and secure with 1 3 8 16 Nut 3 8 16 Nut Lock Washer Flat Washer Door Latch Attach the Tool Hooks to the underside of the Side Shelf with Threaded Inserts using 3 1 4 20x1 2 Screws Attach this Side Shelf Assembly to grill Left Legs using 4 1 4 20x5 8 Shoulder Screws 1 4 20x1 2 Screws A Hooks P 1 4 20x5 8 Shoulder Screw side Shelf W Threaded Inserts 1 4 20x5 8 Shoulder Screw gt bon Page 14 1 5 Attach other Side Shelf to Right Legs using 4 1 4 20x5 8 Shoulder Screws Side Shelf Side Shelf pe 7 1 4 20x5 8 Shoulder Screw 1 4 20x5 8 Shoulder S crew 1 6 Screw Adjuster Crank through front of Firebox Rotate Adjuster Crank clockwise until Adjuster Crank engages Crank Lever Insert Hair Pin Clip into Adjuster Crank Shaft Hair Pin Clip Crank Lever gg Adjuster Crank Front of Grill Body Adjuster Crank Shaft Page 15 Insert straight wire of Swingaway Grid into one side of Lid and then into the other side Insert angled wire into holes 1 in Firebox Insert 2 Hair Pin Clips onto holes in straight wire in Lid TT Swingaway HA PIDA Grid Swingaway Grid Angled Wire Firebox Straight Wire Firebox omitted for clarity Hair Pin Clip Lid 1 8 Place the 3 Cooking Grates into the firebox The Cooking Grates will rest on the front and rea
15. everal locations to ensure an even burn Always light the fire with the grill lid open Leave lid open until briquettes are fully lit Failure to do this could trap fumes from charcoal lighter fluid in grill and may result in a flash fire when lid is opened Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing injury You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow approximately 12 15 minutes Depending on your cooking method either leave the briquettes in a pile or soread evenly across the charcoal grate using a long handled poker Always use caution when handling hot coals to prevent injury Know When Your Fire is Ready Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray If you have less than that the coals are not ready and if all of them are glowing red hot the fire is probably too hot Here are a few steps you can take to adjust the temperature of your fire Page 4 If it is too hot spread the coals out a bit more which makes the fire less intense Raise or lower the adjustable charcoal grate Partially close the vents in the grill which reduces the amount of oxygen that feeds the fire Use the indirect grilling method with coals to either side of a drip pan and the food over the pan rather than directly over
16. gainst the walls Close lid position butterfly dampers at approximately one quarter turn open This burn should be sustained for at least two hours Begin increasing the temperature by opening the butterfly dampers halfway and adding more charcoal Your grill is now ready for use Rust can appear on the inside of your grill Maintaining a light coat of vegetable oil on the interior surfaces will aid in the protection of your grill Exterior surfaces of the grill may need occasional touch up We recommend the use of commercially available black high temperature spray paint NEVER PAINT THE INTERIOR OF THE GRILL Please see information regarding Uncoated Cast Iron Grates below First Time Use Before using a cast iron grate or other cast iron cooking tool wash it thoroughly with a mild dishwashing liquid to remove the protective wax coating applied for shipping Rinse with hot water and dry completely with a soft cloth or paper towel NEVER ALLOW TO DRAIN DRY OR WASH IN A DISHWASHER Now season the grates to prevent rust and sticking Seasoning A solid vegetable shortening is recommended for the initial seasoning Spread a thin coating of solid vegetable shortening over the entire surface including all corners with a paper towel Do not use salted fats such as butter or margarine Preheat grill for 15 minutes carefully place grates in the grill Allow the grill to heat grates for 1 to 1 hours Allow the fire to burn out on its own and leave cooki
17. ill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild West Tradition and the following marks FB The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Tested M Commercial Series Designer Series Diamond Flame M Double Chef M Everybody Outside M FastStart FlavorMaster M Front Avenue Grill 2 Go Advantage Grill 2 Go Ice Hog and Yard Bird H20 Smoker M Infrared Grilling s Juicy Little Secret Incredible Taste Infallible Results Infrared Inside Let s Grill Something Together Longhorn Precision Flame Quick2Burn QuickSet Ready When You Are M Season Set And Savor M Sizzle On The Grill SureFire Torchfork Trentino Universal Grill Parts You Bring the Party TEC is a trademark of Tec Infrared Grills TM REVISION 08 If you have questions or need assistance during assembly please call 1 800 241 7548 To insure your satisfaction and for follow up service register your appliance online at www charbroil com register 42804619 11301672 03 02 11 TABLE OF CONTENTS Product Record Information cece eee eee 1 A ee ee er a
18. le in a variety of natural flavors and can be used alone or in addition to charcoal As a general rule any hardwood that bears a fruit or nut is suitable for cooking However different woods have very different tastes Experiment with different woods to determine your personal favorite and always use well seasoned wood Green or fresh cut wood can turn food black and tastes bitter Our Recommendations Chicken Alder Apple Hickory Mesquite Sassafras Grapevines Beef Hickory Mesquite Oak Grapevines Pork Fruitwoods Hickory Oak Sassafras Lamb Fruitwoods Mesquite Veal Fruitwoods Grapevines Seafood Alder Mesquite Sassafras Grapevines Vegetables Mesquite USDA Recommended Internal Cooking Temperatures Ground Meat Beef Pork Veal Lamb Turkey Chicken Fresh Beef Veal Lamb p Chicken amp Turkey whole Duck amp Goose Page 5 LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERA
19. ll is used Make sure coals are completely extinguished before cleaning inside of the unit Thoroughly rinse with water and allow to air dry before using again Wipe out the interior of the unit with a cloth or paper towels When finished cooking and the unit has adequately cooled clean out all remaining ashes Ashes collect moisture which can lead to premature rusting and decay Periodically coating the interior surfaces with vegetable oil will aid in the protection of your unit Also occasional touch up of the exterior paint will be required Black high temperature spray paint is recommended NEVER PAINT THE INTERIOR OF THE UNIT Cooking Surface If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling Itis not recommended to clean cooking surfaces while grill is hot Page 3 COOKING TIPS Building Your Fire te 2 Stack charcoal briquettes or wood into a pyramid shaped pile on top of the charcoal grate We recommend using 2 pounds approximately 30 briquettes to start your fire adding more as needed lf using lighter fluid saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes If using a chimney starter electric starter or other type of fire starter light your fire according to the manufacturer s instructions After allowing the lighter fluid to properly soak in light the pile of briquettes in s
20. me F clean out Door 31 1 Damper F Smoke Stack 32 1 Charcoal Pan only 33 1 Spring F Smokestack Damper Not Pictured 1 Assembly Instructions English Assembly Instructions French Hardware Pack Caster Wrench me FO RP ASSEMBLY FIRST GET AHELPER This unit is heavy and requires a second person for lifting and moving NEXT pick a suitable location to work Open the carton and slit the corners so that the carton lays flat This will give you a protective surface during assembly To begin assembly Attach 2 Firebox End Panels to Front Rear Firebox Panels using 8 1 4 20x1 2 Screws and 8 1 4 20 Flange Nuts 1 4 20 Flange Nuts 1 4 20x1 2 Screws Rear Firebox Panel Firebox End Panel we 1 4 20x1 2 Screws fe pan a 1 4 20x1 2 Screws Front Firebox Panel Firebox End Panel Place Firebox as shown in illustration below Attach 2 Legs with Caster Sockets to right side of Firebox using 4 1 4 20x1 2 Screws Attach 2 remaining Legs to left side of Firebox using 4 1 4 20x1 2 Screws Front of Firebox 1 4 20x1 2 Screws Left Front Leg W O Caster Sockets Right Rear Leg W Caster Socket Left Rear Leg W O Caster Sockets Caster Socket Side shelf mounting holes to be facing opposite legs Right Rear Leg W Caster Socket Page 8 3 Attach Bottom Shelf to Legs using 4 1 4 20x2 3 8 Screws 1 4 20x2 3 8 Screws 1 4 20x2 3 8 Screws A
21. ndle 1 4 20x1 2 Screw Firebox 1 4 20x1 2 Screw 9 Attach Lid Handle and Handle Seats to the Lid using 2 1 4 20x1 2 Screws Lid 1 4 20x1 2 Screw fog gt Handle Seats Lid Handle E A 1 4 20x1 2 Screw Attach 2 Hinge Assemblies to the rear of Lid using 4 1 4 20x1 3 8 Screws and 4 1 4 20 Flange Nuts Note Orientation shown in enlargement a s a sn oe 1 4 20x1 3 8 Screws 1 4 20x1 3 8 Screws Lid Page 12 Remove Cap Nut Spring and Damper from Smoke Stack Body Insert Smoke Stack Body through hole in Lid Attach Smoke Stack Body to Lid using 2 1 4 20x1 2 Screws and 2 1 4 20 Flange Nuts Reinstall Damper Spring and Lock Nut to Smoke Stack Body 1 4 20x1 2 Screws Se Damper Smoke Stack Body Smoke Stack Body 1 4 20 Flange Nuts Place Lid Assembly onto Firebox Assembly while aligning holes in Hinge Assemblies with holes in Firebox Rear Panel Attach 2 Hinges Assemblies to the rear of the Firebox Assembly using 4 1 4 20x1 5 8 Screws Lid Assembly 1 4 20x1 58 gt Screws 1 4 20x1 5 8 Firebox Rear Panel ib Page 13 1 3 Remove Flat Washer Door Latch Lock Washer and 3 8 16 Nut from Handle Attach Handle to Clean Out Door already assembled in Front Panel by placing a Flat Washer onto the threaded part of Handle Insert the threaded end of Handle through hole in Clean Out Door Place the Door Latch onto the threaded
22. ng grates in grill until they are cool Your cast iron cooking grates are now ready to use To Prevent Rusting Re season your grates frequently particularly when new If rust occurs It is an indication that the grates have not been seasoned enough or the seasoning has been burned off Clean with a heavy brush like Char Broil s Brush Hawg Reapply vegetable shortening and heat as indicated above to re season the grates Maintenance Do not do a burn off after you grill but rather leave the cooking residues on the grates to keep a protective coating on the cast iron Do a burn off just before you grill The more you use your cast iron grates the easier the maintenance will be Store in a dry place If you store your grates for an extended period of time grease very lightly with vegetable shortening then wipe dry with a paper towel GRILLING Charcoal is recommended however wood or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on the charcoal pan Do not build too large of a fire We recommend starting a fire with no more than 2 pounds of charcoal approximately 30 briquettes and adding more as needed during cooking After allowing the fire to burn down place the cooking grate on the unit Failure to read and follow instructions for lighting charcoal may result in serious personal injury and or property damage GRILL MAINTENANCE Frequency of clean up is determined by how often the gri
23. r ledges of the firebox Cooking Grates Lid omitted for clarity Page 16 Remove Wingnut from Temperature Gauge Insert Temperature Gauge through the hole in Lid and attach using Wingnut previously removed Tighten securely Temperature Gauge Wingnut Lid Page 17 HARDWARE LIST Hardware is shown actual size You may have spare hardware after assembly is complete 1 4 20 x 2 3 8 Machine Screw Qty 4 AAA 1 4 20 x 1 5 8 Machine Screw Qty 4 1 4 20 x 1 3 8 Machine Screw Qty 4 um 1 4 20 x 1 2 Hex Bolt Qty 4 1 4 20 x 5 8 Shoulder Screw Qty 8 1 4 20 x 1 2 Machine Screw Qty 25 10 24 x 3 8 Machine Screw Qty 2 Hair Pin Clip Qty 5 1 4 20 Flange Nut Qty 14 5mm Flat Washer Qty 2 O 10mm Flat Washer Qty 2 10 24 Reversible Lock Nut Qty 2 Page 18 Please register your product online at www charbroil com register If you register online you do not need to send in this registration card PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT RETURN IT WITHIN 10 DAYS OF PURCHASE FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA SI NO LA DEVUELV
24. ture animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN B Y THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set foth herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attri
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