Central Pneumatic Air Cleaner 66747 User's Manual
Contents
1. operator Tool use and care Use clamps or another practical ways to secure and support the work piece to a stable platform Holding the work by hand or against the body is unstable and is able to lead to loss of control Do not force the tool Use the correct tool for the application The correct tool will do the job better and safer at the rate for which the tool is designed Do not use any tool if the switch does not turn the tool on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect tools from the air source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool unintentionally Turn off and detach the air supply safely discharge any residual air pressure and release the throttle and or turn the switch to its off position before leaving the work area Store tools when idle out of reach of children and other untrained For technical questions please call 1 800 444 3353 Page 3 persons Any tool is dangerous in the hands of untrained users Maintain any tool with care Keep a cutting tool sharp and clean A properly maintained tool with sharp cutting edges reduces the risk of binding and is easier to control Check for misalignment or binding the tool Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the2. rated air pressure range Never use oxygen carbon dioxide combustible gases or any bottled gas as an air source for the tool Such gases are capable of explosion and serious injury to persons of moving parts breakage of parts and any other condition that affects the tool s operation SAVE TH ESE If damaged have the tool serviced INSTRUCTIONS before using Many accidents are caused by poorly maintained tools There is a risk of bursting if the tool is SYMBOLS AND canes SPECIFIC SAFETY h Use only accessories that are INSTRU CTIONS identified by the manufacturer for the specific tool model Use of an Symbol Definitions y accessory not intended for use with the specific tool model increases the Symbol Property or statement risk of injury to persons No load speed Revolutions or reciprocation per Pounds per square inch of pressure ft lb Foot pounds of torque BPM Blows per minute Service a Tool service must be performed only by qualified repair personnel b When servicing a tool use only identical replacement parts Use only authorized parts CFM Cubic Feet per Minute flow Air source SCFM Cubic Feet per Minute flow at a Never connect to an air standard conditions Source that id capable of National pipe thread tapered exceeding 150 psi Over pressurizing the tool may NPS National pipe thread straight cause bursting abnormal operation breakage of the tool or WARNING marki
3. sparks resulting in the ignition of the dust or fumes Keep bystanders children and visitors away while operating any tool Distractions are able to result in the loss of control of the tool Personal safety Stay alert Watch what you are doing and use common sense when operating the tool Do not use any tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the tool increases the risk of injury to persons Dress properly Do not wear loose clothing or jewelry Contain long hair Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair increases the risk of injury to persons as a result of being caught in moving parts Avoid unintentional starting Be sure the switch is off before connecting to the air supply Do not carry any tool with your finger on the switch or connect the tool to the air supply with the switch on Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Explore the work piece to avoid contact with hidden wiring Thoroughly investigate the work piece for possible hidden wiring before installing air kit Contact with live wiring will shock the
4. the Nylon Hose runs on the surface of the drywall and the opening in the back of the Manifold and Outlet Block are plugged Installing the Air Kit Prepare the Compressor Manifold Block 8 to install near your compressor 1 For technical questions please call 1 800 444 3353 Attach a jumper to your compressor outlet which will connect to the Compressor Manifold Block 8 To do this Cut a short length of Nylon Hose 10 Attach a Straight Union connector 2 to one end Install a Straight Union connector 2 to the outlet of your compressor regulator Next install a Straight Union connector 2 into the Compressor Manifold Block 8 Insert the end of the jumper Attach Straight Union connectors 2 to the Compressor Manifold Block 8 as needed for your planned layout Insert a Brass Plug 7 into any unused openings in the Manifold Attach the Compressor Manifold Block 8 to your wall Use 10 wood screws not included or other suitable fasteners to attach the manifold to the wall Run Nylon Hose 10 as required Use clamps or other fittings not included to securely attach the Hose to your walls Install Union Elbows 3 or Tee Fittings 9 as required Page 8 Prepare Outlet Block 1 1 OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT Attach Straight Union connector 2 to each Outlet Block 1 as needed Install Water Drain Valve 4 in bottom opening of Outlet Block Inse
5. to avoid cutting yourself Insert a new Blade not included and replace the Retaining Screw Connecting Nylon Hose to a fitting To attach the Nylon Hose 10 to any connector in this kit press the Hose into the connector until it seats Then pull back lightly to assure that it is locked in For technical questions please call 1 800 444 3353 Page 7 To remove the Nylon Hose 10 from any compression fitting in this kit push in evenly on the release ring and pull the Hose out of the fitting To reattach the Hose trim the end of the Hose above the previous crimp before attempting to reconnect to the fitting Planning your air line layout 1 Plan your air line layout before beginning The air line can be installed inside the wall or on the surface of the wall Plan where all Tees Elbows connections Manifolds and work stations will be located Surface or Hidden installation 13 You can run the Nylon Hose 10 behind dry wall for a hidden installation or you can surface mount it It is easiest to perform the hidden installation in new construction before the dry wall is installed In an existing structure it is easiest to perform the surface mount installation E Hidden Mounting with drywall removed for clarity 2 For hidden mounting the Nylon Hose runs behind the drywall The Straight Union 2 enters the Manifold 8 or Outlet Block 1 from the back SKU 66747 For surface mounting
6. CENTRAL PNEUMATIC N COMPLETE GARAGE AIR KIT Koo 1 66747 SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Safety Alert Symbol and Signal Words In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential person
7. SE INSTRUCTIONS SKU 66747 For technical questions please call 1 800 444 3353 Page 5 FUNCTIONAL DESCRIPTION Specifications 150 PSI Manifold Block Inlet 3 8 NPT Manifold Block Outlet 3 8 NPT Components and Controls ACCESSORY LIST Description Outlet Block Straight Union 1 2 x 3 8 NPT Elbow Union 1 2 EJ Ex 3 4 Ball Valve 5 6 EA Brass Nipple 1 4 NPT Brass 45 Elbow 1 4 NPT 7 Brass Plug 3 8 NPT 8 Compressor Manifold Block 9 Tee Fitting 1 2 10 Nylon Hose 100 x 1 2 Cutting Tool blade included SKU 66747 For technical questions please call 1 800 444 3353 The Water Drain Valve can be opened or closed to exhaust water from the Outlet Blocks Turn the handle 90 parallel to valve to open turn the handle 90 across to valve to close INITIAL AIR KIT SET UP ASSEMBLY Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Unpacking When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown throughout the manual as soon as possible e This air kit may be s
8. al injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death 4a DANGER a hazardous situation which if not avoided will result in death or serious injury Indicates indicates a hazardous situation which if not avoided could result in death or serious injury DANGER indicates SKU 66747 For technical questions please call 1 800 444 3353 CAUTION used with the safety ACAUTION alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices personal injury not related to CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING When using tools basic precautions should always be followed including the following General To reduce the risks of electric shock fire and injury to persons read all the instructions before using the tool Work area Keep the work area clean and well lighted Cluttered benches and dark areas increase the risks of electric shock fire and injury to persons Page 2 SKU 66747 Do not operate air compressor in explosive atmospheres such as in the presence of flammable liquids gases or dust The air compressor is able to create
9. d release the throttle and or turn the switch to its off position before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise vibration or leaking air occurs have the problem corrected before further use Cleaning Maintenance and Lubrication Daily Air Supply Maintenance Every day perform maintenance on the air supply according to the compressor manufacturers instructions The lubricator s oil level needs to be maintained and the moisture filter must be regularly drained Performing routine maintenance on the air supply will allow air tools to operate more safely and will also reduce wear on the tool Drain water from the Water Drain Valves 4 daily Periodically check for air leaks Repair any leak before continuing to work Page 10 SKU 66747 ASSEMBLY DIAGRAM PARTS LIST Description Q 2 Outlet Block Straight Union 1 2 x 3 8 NPT Elbow Union 1 2 Ball Valve Brass Nipple 1 4 NPT Brass 45 Elbow 1 4 NPT Brass Plug 3 8 NPT Compressor Manifold Block Tee Fitting 1 2 Nylon Hose 100 x 1 2 Cutting Tool blade included For technical questions please call 1 800 444 3353 REV 09g Page 11 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrant
10. e Connect air hose not included to the Outlet Block 1 Connect air tool not included to the air hose Use the tool according to manufacturer s recommendations For technical questions please call 1 800 444 3353 Page 9 SKU 66747 If the tool requires more force to accomplish the task verify that the tool receives sufficient unobstructed airflow CFM and increase the pressure PSI output of the regulator up to the maximum air pressure rating of this tool CAUTION TO PREVENT TOOL AND ACCESSORY FAILURE RESULTING IN INJURY Do not exceed the air kit s maximum air pressure rating If the tool still does not have sufficient force at maximum pressure and sufficient airflow then a larger tool may be required When work is completed turn off the tool detach the air supply safely discharge any residual air pressure in the tool and release the throttle and or turn the switch to its off position after use Clean external surfaces of the tool with clean dry cloth and apply a thin coat of tool oil Then store the tool indoors out of children s reach User Maintenance Instructions Procedures not specifically A explained in this manual must be performed only by a qualified technician For technical questions please call 1 800 444 3353 TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn off any tool detach the air supply safely discharge any residual air pressure in the tool an
11. hipped with protective plugs covering air inlets Remove all plugs before set up REV 09g Page 6 SKU 66747 Air Supply TO PREVENT AWARNING EXPLOSION Use only clean dry regulated compressed air to power this air kit Do not use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this air kit Male Connector I Compressor Valve Oiler ifi i l Recommended Air Line Components Work Area Set Up Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent injury and distraction Route the air hose along a safe route to reach the work area without creating a tripping hazard or exposing the air hose to possible damage The air hose must be long enough to reach the work area with enough extra length to allow free movement while working There must not be hazardous objects such as utility lines or foreign objects nearby that will present a hazard while working Air Kit Assembly NOTE When installing any metal connector first wrap the threads with thread seal tape not included Cutting the Nylon Hose 10 Retaining Screw Blade To cut the Nylon Hose 10 insert the Hose into the jaws of the Cutter 11 Press the jaws closed cutting the Hose If necessary the Blade in the Cutting Tool can be changed Remove the Retaining Screw and pull the blade out Wear protective gloves when doing this
12. ng concerning Risk serious injury to persons Use only OLE YE Injury Wear ANSiapprovad eye protection clean dry regulated compressed air pe Chart continued in next column at the rated pressure or within the rated pressure range as marked on SKU 66747 For technical questions please call 1 800 444 3353 Page 4 Symbol Definitions Symbol Property or statement WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking concerning Risk of Respiratory Injury Wear NIOSH approved dust mask respirator WARNING marking concerning Risk of Explosion Specific Safety Instructions 1 The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 2 Only use with accessories rated to handle the forces exerted by this tool during operation Other accessories not designed for the forces generated may break and forcefully launch pieces 3 Attach all accessories properly to the tool before connecting the air supply A loose accessory may detach or break during operation 4 Obey the manual for the air compressor used to power this kit 5 Install an in line shutoff valve to allow immediate control over the air supply in an emergency even if a hose is ruptured SAVE THE
13. rning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO ORARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 66747 For technical questions please call 1 800 444 3353 Page 12
14. rt a Brass Plug 7 into any unused openings in the Outlet Block Optionally attach a 1 4 NPT quick release coupling not included to the 45 Elbow 6 Attach the end of the Nylon Hose to the Straight Union 2 Install the Outlet Blocks as desired Use 10 wood screws not included or other suitable fasteners to attach the Outlet to the wall Be sure the Water Drain Valve 4 is on the underside A SAFETY INFORMATION SKU 66747 section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect Air Kit before use looking for damaged loose and missing parts If any problems are found do not use air kit until repaired SERIOUS INJ SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn off the tool detach the air supply safely discharge any residual air pressure in the tool and release the throttle and or turn the switch to its off position before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY Do not adjust or tamper with any control or component in a way not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards General Operating Instructions If an automatic oiler is not used add a few drops of Pneumatic Tool Oil to the airline connection before using any air tool Add a few drops more after each hour of continual us
15. s to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of retu
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