Home

Burnham Series V11 Installation and Operation Manual

Contents

1. 949345 304 0350 SNOILO3NNOO AlddAS JO M3dOMd 914 ONIdid WNWININ OL 83338 3SV3ld 71 LON 33108 30 NunL38 335 IA 9 un Nanay d 43708 30 JAVA 5 3 10 Ag MOLVInOMIO 33108 AlddnS S3NTV SNIONV IV8 SAWA Q SYBHLO A8 SA YOIINI 33108 M 2 S3NTVA Alddns a 27 27 wee ae ai Nw gt SS NOWWOO 2 1130 335 W3lSAS 1 10M1NOO AuWININd dOOOS M WJISAS TWAOWSY ONIONGSY JYNSSAYd ANYL 3AWA 38019 AlddNS lt moo 19 lt AMVMWIBd OL 43108 WO3N4 AN3A HLM 40025 1081 IV 19 OL 33108 MOlVHVd3S er 0102 3NWA 38019 ONIONGSY 5 IYNSSIYd Q31NnOW ONII39 GYVGNVLS OL JOlvsvd3s M W3lSAS TWAOWSY 19 4 OL ANVIL 5 NOILO3NNOO NMOGMO18 WAOWSY ya0g H3NIVHIS Alddns AN3A 403 NNOO INVA ONIONGSY 3unss3sud 40 Buidig
2. ejdniniy Burdiq winwiulW 92 4 31108 30 310N 33S 3NlV ynog 5 10 ONIONV1VE SATWA ONIONV1VE dAL SATIVA NOILV10SI 1130 335 WALSAS VAOW3M WALSAS 10MINOO 2 14 gt AMVWISId 7 1300N 43108 21412345 0350 SNOLO3NNOO ANY 14405 40 33dOMd 16 983 ONIdld WNWININ OL 83338 3SV3ld 71 ALON SAWA 3505533 a 3MVA 38019 AlddNS 14 lt OL ANYL OISNVdX NOLLO3NNOO dAL SATVA NOILV10SI i 599915 0102 14 OL lt lt 3108 I ANJA HIIM 40035 W3LSAS 10 1 0 td OL 43108 WOMJ woivevd3s XM 102 AAWA 38019 IMYA 9NIOnQ3H NYL NOISNVdX3 380653444 G3LNNOW 9311139 GYWANVIS OL o YOLVYVdAS M W3lSAS 3dAL TWAOWSY Yor gt 43108 WO3N3 TVAOW33 M3NIVHIS Add NS 1 NWA onionaay 41 pue Jesu 151 LLA WwnwiUIW 2 6 4 AATVA NIVHO JJOMO 18 Jepeeu 4 Jo pue ej
3. POWER FLAME C SERIES BURNER ADAPTER PLATE BECKETT CF SERIES BURNER ADAPTER PLATE BOILER MODEL PART NO 1 NO BOILER MODEL PART NO LD A 1104 AND 1105 602263401 40 7 10 Pio AND 1199 602263001 00 ei 10 V1106 THRU 1110 602263411 41 9 12 1114 tirs 602263011 01 a 10 1111 THRU 1121 602263421 42 14 V1116 602263021 02 104 ADAPTER FURNISHED V1122 AND 1123 WITH BURNER BECKETT CG SERIES BURNER ADAPTER PLATE BOILER MODEL PART LD POWER FLAME JR SERIES BURNER ADAPTER PLATE V1104 THRU 1105 602263031 03 5 10 BOILER MODEL PART NO B vos 502263641 P 10 1104 AND 1105 602263451 V1107 THRU 1110 602263071 07 74 10 1106 THRU 1108 602265461 1111 THRU 1119 602263081 08 8 11 CARLIN CRD FFD SERIES BURNER ADAPTER PLATE WEBSTER SERIES BURNER ADAPTER PLATE BOILER MODEL BOILER MODEL PART B mru 1109 602263501 6 10 1104 THRU 1110 602263601 60 7 101 1110 THRU 1112 602263311 31 9 10 1111 THRU 1125 602263611 61 123 V1114 THRU 1117 602265521 32 101 11 Figure 27 Burner Mounting Plate Burner Adapter Plate Options 30 ALSO REFER TO BURNER INSTALLATION MANUAL FOR INSTRUCTIONS SPECIFIC TO EACH BURNER 1 In most cases the burner adapter plate carton for the specified burner will be p
4. Alddns 4 02 LK ELA ANY 9 arn Nanay 6 31ON 339 INYA 40 away Alddns Alddns 8 Alddns e P 0 4 09 LLLLA 1 YOLLA 4 02 80LLA YOLLA S 3LON 339 SAWA 1 339 TI38 ATddIN ZL uanosg Alddns fuepuooes uonepueuiuio2es seues LLA 22 91 4 Q310N 3SIMH3HIO 5521 0 NYNLIY ANY AlddNS 33108 AINO 38 TIVHS SNOILONGSY 3dld 9 4 11002 3WSV Yad 3715 JAVA WNWININ SYSHLO A8 03114405 318 14322 JAVA 1 9 318v4343Md JAVA TIVE JAWA G NMOHS SY ONIiddVL 31108 OLNI AILOSYIG 8320038 71139 3715 3i1viMdONddV 3144 21 X TIVLSNI 5531 SI 3215 9 03149345 N3HM 7 GSLINM SI 32 45 44 83108 3Hl 40 401 H3AO 03414 38 AVW 5031545 3518 OML NO ONIMS H LYW OL JNO 103135 4080 3N0lvH3dW31 1 3 34 10 3 09 YO 4 02 V O3SV8 03151 53215 2 0 FINGSHOS SI TV 5
5. T3NNYHO 9Niddv1 313S 791 8 6 X 26 018 NO Was 5 LNOHONOMHL M3YOS WIIN 133 5 0311015 797 2 1 X OF BNvd M3lv3H 305 D STINVd TIV ONIHSNG SWNHL AY 0 038 2 13 0vr BNvd 3015 AHO OMVMMV3H Lowe 5 3015 1471 335 13 305 1431 LINW 28 SINGLE CHANNEL USAGE Boiler Size Channel No Channel No 4 Req d 2 Req d Front U Front J Rear U Rear J Channel No Channel No Channel No Channel No 4 Req d 2 Req d 4 Req d 2 Req d Figure 23 Multiple Channel Usage Chart LEFT SIDE USAGE CHART Size Left Side Leftside Left side 1104 51524 1105 84630 V1107 EGS V1112 V1113 V1114 FLS27 RLS17 FLS17 FLS27 RLS17 FLS17 V1116 V1117 V1118 V1119 V1120 V1121 V1122 V1123 Figure 24 Left Side Panel Usage Chart mr EE ae 12 52 21 rss oo EN meer 25 31 0524 ies a ee 22 01 rs a al rers EET MULTIPLE SIDE PANELS FRONT TO REAR Sinal Panel No Panel Panel Auxiliary Panel Boiler 99 1 2 3 Panel
6. T s mor 55 ie ae 0000 5500 vues or cess is 0a m 2105 0a on ven ze 22 oa 2 2686 08 20 97 7 0s 25 a7 ves oo 0a 55 me 0a 207 so 3680 comas o 20 or ves conss 36 0s a0 sa Tv ene cososs _ 0a a so vme aa sea o 0a aes 55 vine 36 _ 0 a0 7a 57 008x007 ooe 00 use 009 08x0zz ooe 00k 8 2 1 8 7 80 LZLLA 08 0 02 ooe 00k 6 2 1 8 1 we 80 sve 08 0 02 ooe ook 676 008x08 uera ooe oor 816 1 881 8 1 48 80 240 ore 008x08 uera sez ook sv
7. uoneoo sejoueq 2 jquiesse ui uoneoo eyeuJej e ue 9 jsnuJ Jo uexouq si Bn e j uo peyoeye syog doue o uonoeg Jo uoneoo sejoueq 2 Suonoes 15 Jo Jequinu uj ueejs sjoidep yeyo SALON p po 5 5 xo i 5 e vo j 5 eo 5 5 1960 10 io epo 10 10 o 10 5 oe ex 19 s po o oslo xo 19 5 oe eo 15 5 ice 4 o 5 oe 2 elo 4 o ioe epo i e m epo 10 o eo 3 o 129 o 10 mol o _ 3 s ioe xo 15 o oe exo i e s 15 oe 15 po 9 19 19 oe 15 3 fema oe 10 oe po wo oe 19 xo 19 29 xos 10 19 19 3 e Pa oe ioe xo 5 a a fie 09 19 s m Pa 15 e 19 oe 19 3
8. 16 486 892 0 240 667 zzv 892 9 1699 0 web 148 6 1 8 8 vw asz 9 cuo euejjewoa skis Ses vL 80 6 skis se we sz o euo 1686 48 2 1 148 2 1 wil 02 6 0896 SELLA web able wl 02 9 6 2666 se vw 02 9 6 core wee v 02 9 6 2882 lb abel zu 02 6 wtb zu 9 280 ewe geez ora 486 9 geiz 6OLLA ib able 9 918 9 888 ZOLA blk 1 16 Pesci aowe 9 gzet 90LLA w b 9 149 890 SOLLA els wh 2 0 140 228 poA Han ensseld seg eINJEN JO eunsseug 19 JONGEN aeS Jadweq 401 pejg wy 13u1ng ndul
9. alone pan ra 5 INVA 2 amp VELLA 9 2 66 0 1146 4 wh SATA T CLA v 310N 338 wf 2 9 z 7738 ANY 2 S IddlN X af e we 62 8 gt S cul unos 30 30 HV3H YOLVINOYID 2 uf 20 LLA agog 2 sorta 21 2 doya doya doua dowd dowd doua Aans 20 INMA 4 09 3 02 4 07 4 02 4 09 4 02 4 09 4 02 3 09 4 02 407 4 02 Q sar DANY Tet 1215 ALO 3216 ALO aaovds Nina 314405 Alddns 138010 on Manos 1 5 IWN31SAS 3215 ONidid 3215 AlddNS po W31SAS ssed g ejdninyy 66 91 4
10. ioe 5 19 s 19 15 10 a n 15 a 15 9e 353 so oe 2213 DNIN3dO IH IVAH SSA DINV L 6 LO DNIddV L ATddNS NOLLOAS XO ONIddVL ATddNS NOLLOdS MOVE 9 NOILOUS YALNAD ONIddVL ATddNS NOLLOHS 5005 NOILVOISILNAC NOILOAS 51 L339Vf HLIM 9NIdld 30 LNIWNONY ANY 13 9 40 ATaIN3SSV 3dOHd NOLLV33dO H3dO3d JXNSN OL MOT38 3151 JHL OL 9NIQHOOOV Q3 18I N3SSV 38 LSNW SNOILOAS SHL LNVLYOdWI IN3WN3ONVHMHV NOLLO3S LLA NOTICE The sections must be assembled according to the arrangement shown to ensure proper operation proper assembly of canopy jacket and alignment of piping and tankless heaters with jacket knockouts Start with the back section and work towards the front Use a brush to clean the groove in the face of the next section Then using a cartridge of RTV 6500 or RTV 736 sealant in a caulking gun fill the groove in this section with the silastic sealant Touch up any missed spots before draw up Touch up after draw up has no value WARNING This is a forced draft fired boiler and sealant must be applied where specified for proper and safe performance Burnham Commercial has approved section joint sealants sil
11. or ozar 9692 v8L 8 08X 971 082 86 zh VN v 9w 0 018 468 88 vona 4 m Ajquiessy 4 uBiH MO 4 0 9 220 Sec IIO ed YN a ZZon 8 ZZON seuing Jejog 19 eJnsseJg sBunes IO SEH uoneuiquio 191549 9IIIA 91461 2 2 00 Fo 182 262 982 9 2 00 0 0 0 0 Foor 6 oor 3 9 L 9 9 08 X 00 S 8 08 X 08 2 9 08 X 1 09 2 1 8 08 x oz e Z 2 001 root 5 Foor e 6 4 4 4 6 c 6 6 4 0 0 0 0 2 dung Plowwew jeu Table IX Carlin Burner Specifications Pump Burner Air Pressure Burner Burner Tube Settings PSI Nozzle Nozzle Data Mfr Model GPH x Angle Type Comb Head _ Air Low High Shutter Fire Fire e vii 920 450 47 55 vii 180 0 5505 4 SS vins 900 0 6 50 80045 S6 64 SECTION VII REPAIR PARTS All V11 Series repair parts may be obtained t
12. v LE deve 46 fz A 28 n4 Joe 6 bz E 6 482 42 4 Na n Ber Na Jue 4 82 a fe 42 1 3 T m m m Ec E E e oe OR SNTIIOH DNIOVdS JASTA 8718 DNIdId ANY LZLLA SELLA ZLLLA NYHL VELLA Nanay WALSAS 8 ALIAVHO NO 34007 35019 42 ELLLA OLLLA 60LLA 90LLA SOLLA ANY YOLLA yun pue 10 Buldig 1 86 ainbi4 01 NOILVYad0 TWNYON NOILYYadO TWWANYON 403 035012 AlddNS 335 A 31VSN3QNOO W3ISAS 31VSN30NO2 13 5 8 M3NIVMIS 131 JAVA d 3 xvW TVOINVHO3N 1 1 9INVL 01 3515 3 OL 38 5 15 ISIH TWOILY3A 1431213305 NYNL3Y ALIAVED SI 31VSN3QNOO 3171 310N TWOIdAL NOINN 803 5012 55 19 39nv95 713437 YaLYM LINN 4333 J108 330 1nHS M A 2 7 30
13. Note Terminate hose in five gallon bucket at a suitable floor drain or outdoor area d Starting with one circuit open zone valve e Open hose bib f Open fill valve Make up water line should be located directly above isolation valve in boiler supply piping g Allow water to overflow from bucket until discharge from hose is bubble free for 30 seconds h Open zone valve to the second zone to be purged then close the first Repeat this step until all zones have been purged but always have one zone open At completion open all zone valves component instructions Do not allow the boiler to operate with altered disconnected or jumpered components Only use replacement components identical to those originally supplied with the boiler and burner A ALWAYS INSPECT INSTALLATION BEFORE STARTING BURNER B FILL HEATING SYSTEM WITH WATER CAUTION Failure to clean the system will result in erratic water lines and surging and other improper system operations CLEAN HEATING SYSTEM IF boiler water or condensate return water is dirty or if erratic water lines or surging exist after a few days of boiler operation Refer to Paragraph F for proper cleaning instructions for steam and water boilers 1 STEAM BOILERS Fill boiler to normal water line As shown in Figure 1 the normal water line is 45 from the floor At the start of each heating season and once or twice during the season try SAFETY VALVE to be s
14. er ows we 46100 94 9 480 14500 S Ozgr zese o oze ie 9 600 86 or ozar 0896 ve we 8100 86 6 PLLA __ 62 aia 6 9 8100 86 or ozar core 92 we 8100 486 0 9 4882 v2 whoo 86 0 9 9592 1117 youl Jepui 9 4 9J4Jeuu Ole zzoN HAW 9 Jeuung 1914 sec 4 qIIIA 91461 62 8 08 X 007 9 001 kp 4 a b 4800 08 028 8925 soe 08 001 1 089 2 ooe oor 86 800 6267 sve 08 009 6 006 ool 2 acest 800 08 of ozar ore N N 08 X 00 vez ool z witb we 500 2666 sez 8 08 X 099 sS hoo
15. 3ATWA 23 2 43708 2 1 5 403 3LYSN30NO9 SONINAdO 0 034 9 TWOILY3A H3A3234 13315 4001 Wv3is OL 4001 LN3A OL 40 boiler s to be shut down and isolated during the summer months DHW APPLICATION The V11 boiler can be used in many different piping applications to produce Domestic Hot Water DHW In some applications depending on the control strategy outdoor reset setpoint operation etc and size of the boiler it 1s 4 SUPPLY TYP 9 hy 1 V Mam NO 750 520200 PASTING MARI CASTING MARK 62 M amp M 2 150 2 63 ta E 1 I zx 3 RETURN 4 PLACES 54 293 5l 20 Figure 39 Mounting Elevations of M amp M 150 and 63 Float Low Water Cut offs N BOILER PIPING DOMESTIC HOT WATER recommended to isolate the space heating load from the DHW load For example if the domestic load is more than the space heating load it is beneficial to dedicate one or more boilers solely to DHW production and one or more boilers solely to space heating since during mild weather conditions the boiler s will have more
16. ITEM BOILER SECTIONS QUANTITY NO DESCRIPTION 4 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 20 Canopy J Bolt 5 16 18 x 7 3 4 Lg 2g 2 2 4 4 6 9 8 10 10 12 12 14 14 16 16 18 18 80861679 21 Adhesive Fiber Gasket 1 8 x 1 Wide x L F 12 12 12 13 13 13 13 13 13 17 17 17 17 17 18 18 18 18 19 19 9206032 22 Top Flue Outlet Assembly 8 1 1 1 6112627 10 1 1 1 6112628 12 1 1 1 1 6112629 14 1 1 1 1 6112630 16 1 1 1 1 6112631 18 1 1 6112637 22 Top Outlet Canopy Cover 8 Opening 1 1 1 7112638 10 1 1 1 7112639 12 1 1 1 1 7112640 14 1 1 1 1 7112641 16 1 1 1 1 7112642 18 1 1 71126420 OR 23 Rear Flue Outlet Assembly 8 Collar 1 1 6112632 10 1 1 1 6112633 12 1 1 1 1 6112634 14 1 1 1 1 6112635 16 1 1 1 1 6112636 18 1 1 6112638 2 Rear Flue Outlet Cover 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7112632 24 3 16 Dia Rope Gasket x L F 7 yo ow y vv y 7 yo 7 72026021 25 5 16 18 x 2 Lg Tap end Stud 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 80861606 26 Standard Burner Mounting Plate Assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6022601 Above Assembly Includes Items 27 28 and 29 27 Standard Burner Mounting Plate Machined 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7172601 28 Shutter Door Assembly Parts 28A Handle Knob 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026036 28B Shutter Handle 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026033 28C Shutter S
17. 32 11 FRONT SECTION Table IV Purpose of Tappings TAPPING SIZE rale ow Probe T Upper Auxiliary Float L W C O Connection Lower Auxiliary Float L W C O Connection Limit Control Limit Control High Pressure Limit Control Manual Reset Manual Reset Steam Gauge Bush to 74 7 Special Order Only B D M 1 2 1 2 H J 1 2 L N 8 For boilers with tankless heaters install the operating control in an unused tapping through one of the heater plates 9 Plug extra tappings J WATER BOILERS INSTALL WATER TRIM Items for water trim are located in the water trim carton except for the separately ordered low water cutoff and tankless heater control Table IV and Figure 29 show the proper tappings for each item 1 Install the temperature pressure gauge 2 Install the low water cutoff Follow manufacturers instructions furnished with controls 3 Install the immersion well and mount the aquastat onto the well 33 4 6 Vii REAR SECTION Figure 29 Purpose of Tappings Install the drain valve supplied by others in tapping B using the appropriate bushing Install the pressure relief valve as shown in Figure 44 Plug extra tappings BURNER INSTALLATION Refer to burner manufacturer s installation manual for proper installation fuel piping
18. 56 1120 16 24 32 40 48 56 64 1121 16 24 32 40 48 56 m 1122 16 24 32 40 56 64 72 0 0 00 Oo On 16 24 32 40 48 56 64 72 RATINGS ARE GIVEN IN GALLONS PER MINUTE CONTINUOUS FLOW OF WATER HEATED FROM 40 F TO 140 F WITH 200 F BOILER WATER PRESSURE DROP THROUGH EACH COIL IS 33 PSI AT 8 GPM FOR TANKLESS HEATER QUANTITIES LESS THAN MAXIMUM ALLOWABLE IT IS IMPORTANT THAT WATER HEATERS BE CENTRALLY LOCATED IN BOILER SEE FIGURE 8 FOR APPROPRIATE LOCATIONS 2 Tempering of Hot Water WARNING Install a mixing valve at the tankless heater outlet to avoid risk of burns or scalding due to excessively hot water at fixtures Do not operate the boiler when equipped with a tankless heater unless mixing valve is operating properly Installation of a tempering or mixing valve will also lengthen the delivery of the available hot water by mixing some cold water with the hot In addition savings of hot water will be achieved since the user will not waste as much hot water while seeking water temperatures to his liking Higher temperature hot water required by dishwashers and automatic washers is possible by piping the hot water from the heater prior to entering the mixing valve The mixing valve should be trapped by installing it below the cold
19. 9215 SOO UNWUIN xx xoiddy sBunjes sedweg xoiddy Jesnylq Jeuing sec 4 91921 pu 59 jeuonippe 10 1091298 Auo qN 10 1 69 4 jejur WNWIUIN xx sBumes 1 869 4 pue sezis e zzou ejep 46 9JI MO 202 Ea youl 91 55914 Sec eunsseJg 1914 pejg Jeuung eziS SOYUO UnuJlul Jesnyl IS 9PIS xouddy suyas xoiddy M asung Suoneoyioedg 19 IO sec uoneuiquio 4 HAIA AALL JEsnyig ed x eye Jesnyliq opo 1 opo 2 2 indul pin 184 sBumes 91 55914 1901 JOU 4931Sq9M EIA 91921 61 382 ne 4 00 94 9 os ozar seiscem 2245 4 00 94 9 os ozar sevs vs ager a 4000 94 9 169 v 2948 10 00 9 5 oe ozar
20. 2427 2718 27 0 897 100 2 3353 10846 2603 2916 N 4186 106 9 3580 11583 27780 3113 31 0 474 111 7 3739 12096 2903 3251 32 5 691 118 2 3957 12800 3072 3441 34 5 979 124 7 4174 1 13504 3241 3630 36 5 268 129 5 4334 14021 3365 3769 38 0 5485 136 0 4551 14721 3533 3957 40 0 5733 o SUFFIX S INDICATES STEAM BOILER W INDICATES WATER BOILER SUFFIX G INDICATES GAS FIRED O INDICATES OIL FIRED GO INDICATES COMBINATION GAS OIL FIRED lt NET RATINGS SHOWN ARE BASED ON PIPING AND PICKUP ALLOWANCES WHICH VARY FROM 1 333 TO 1 288 FOR STEAM AND 1 15 FOR WATER CONSULT MANUFACTURER FOR INSTALLATIONS HAVING UNUSUAL PIPING AND PICKUP REQUIREMENTS SUCH AS INTERMITTENT SYSTEM OPERATION EXTENSIVE PIPING SYSTEMS ETC THE BURNER CAPACITY IS BASED ON OIL HAVING A HEAT VALUE OF 140 000 BTU PER GALLON HEATING SURFACE SQ FT 02 4 21 3 40 2 59 1 177 0 195 9 214 8 233 7 252 6 271 5 290 4 309 3 328 7 346 1 365 0 383 9 402 8 421 7 118 0 198 8 161 6 183 4 204 2 226 0 247 8 296 6 291 4 313 2 335 0 356 8 377 6 399 4 421 2 443 0 464 8 486 6 3 TABLE RATINGS DATA H 3 BOILER WEIGHT W WATER LBS WATER CONTENT GALLONS NET FIREBOX VOLUME PRESSURE IN FIREBOX INCHES WTR COLU
21. 9 91 8 TIVNIH S3lvid NOWNOD 114 HII MIYOS dvo 0101 X 9I 3 09 NOILO3S 49 133599 ANY 3lvld HdldvOv 999 MIYOS dvo 07 Bx NOILO3S 02 NOILO3S YILNI SlNvVd AIBW3JSSV 49004 YALLNHS SlHVd AI8NWN3SSV 31v ld 1404 540 SNILNDON e 144599 3dOd 5 n za a ES z a a a Y X 31415 171339039 1108 91 81 91 amp 8 2 B31V3H SSTPINVL l1332v4u8 AdONVO diddlN 975 2 SWS 0 3 aatos 91 x 018 YIHSYM 1914 HLM IAN ssvug8 s1 db 33HSvM 1914 ANY S3HSVM 32301 LAN 55948 1 51 1513 H3HSVM 5120 HUM LAN 55909 81 26 27 52 MIGWASSY 1404 gt 2 580 H3HSVM 1919 HIIM MIHIS 91 LX gi NOLLO3S OWE 8 133599 3dOH AI8N3SSv 131100 amd dol AI8N3SSV 3lVld Y3A09 M3HSVM 1914 dvo Ex 81 SVO AdONvO 131n0 401 COEM Lv adir SE VUL SWS Qv3H N3HSVM X3H HLM LAN SS ug 81 H AISWSSY 5 33402 0311015 91 x 044 amg uvas Ze 72 REPAIR PARTS FOR BARE BOILER ASSEMBLY continued
22. LLLLA YOLLA 02 90LLA NYHL YOLLA 4 09 02 SLLLA 6011 CLVA NYHL 8LLLA N RSN S s 10 338 INVA Tv 6 310N 338 310N 339 Nanay SATA 1138 agog 30 agog 30 Alddns ssed g 911614 4 02 EZLLA NYHL SELLA 4 00 ZLLLA OLLLA N NHni3H Nanay EN M3avaH HONVHS HONVYS NH ldH LON 33s 3AWA 0310N 3SIMY3HLO SSTINN S39Nv14 IMYA Nsnl3s Alddhs lv AINO 30V 38 TYHS 5 038 Jdid TW 9 4 13002 3WSv 33d 3215 3AIVA WAWINIW SYBHLO 5 318 14320 S 31ON 33S BAWA JAVA NYA aae 5 SV ONlddvl 43708 51103810 339nd3N uvas 1138 3715 3lviMdOsddv X TIVISNI AMdns uatiog Aldd
23. RRH33 1 1 6042632 13 Thumb Hole Bushing Heyco SB 1093 15 2166 Black 4 4 4 6 8 8 8 8 8 8136257 67 EZLLA MUL ELLLA SIOPOW 131109 Ajquiessy seues LLA 9 4 STENNVHO WOLLOG NO e N 30vsn 3016 335 TANYA 1 MMOS dvo 701 4 1 1 X 02 4 1 931 LYONS 31841009 0 038 NOU 1572 OL ST3NVd ONV 1 3 I3XOvn 30 IN3MHOVLIV MIYOS 4135 791 X 26 018 Laovee 1 04405 T3NNVHO 31888559 LHIVP LnoH9nosHL 411 MOXOS WIIN 13365 0311015 797 2 1 X ejf M3IV3H 3015 TV ONIHSNG GWnHL i 0 038 2 BNvd silv3H 305 31VKT3H3INI JHOIN OMVMMV3N 39vsn 3015 LN 335 ON TANYA 13 T3NYd 305 1431 13X0VP 68 JACKET REPAIR PARTS Models V1113 Thru 1123 ITEM B1OILER SECTIONS QUANTITY NO DESCRIPTION PART NO V1113 V1114 1115 1116 V1117 V1118 V1119 1120 V1121 V1122 V1123 1 Jacket Front Panel Assembly 1 1 1 1 1 1 1 1 1 1 1 60426001 2 Jacket Rear Panel Assembly 1 1 1 1 1 1 1 1 1 1 1 60426002 3 Jacket Intermediate Panel Assembly 2 2 2 2 2 2 2 2 2 2 2 60426003 4 Jacket Intermediate Panel Mounting Brackets 4A Bracket No 1 1 1 1 1 1 1 1 1 1 1 1 6042601 4B Bracket No 2 1 1 1 1
24. capacity than 1s required Piped in the recommended manner the space heating boiler s can be shut down during the summer months to conserve energy and to avoid short cycling This section will address three methods of piping and controlling domestic hot water generation 1 Hot Water Boiler Tankless Coil s Tankless coils mounted into the side of the boiler s have been used successfully for many years and may be used in single and multiple boiler applications When a boiler is arranged with tankless coils it is not recommended that outdoor reset be used unless there are controls in place to prevent overheating of the space heating zones Figure 41 depicts rt WATER CHILLER 7 2 HEATING mE V SHUT OFF BOILER C SHUT OFF 3 I Lj GAH SR HY CUSHION CIRCULATOR SUPPLY MAIN TO RETURN MAIN FROM COMBINED HEATING COMBINED HEATING amp COOLING SYSTEM amp COOLING SYSTEM Figure 40 Recommended Piping for Combination Heating amp Cooling Refrigeration Systems NOTICE When possible domestic hot water production should utilize a dedicated boiler s This will allow the other Water Boilers the addition of an automatic mixing valve to the tankless heater piping to obtain a dual temperature domestic system The mixing valve provides tempered water to the fixtures while the branch prior to the valve provides high temperature water for dishwashing washing machines
25. oil with an overfire pressure as listed in the Burner Specifications Section VI of this manual Final adjustments should be made once the unit is installed and adjusted M BOILER PIPING HEATING APPLICATIONS Connect supply and return piping to heating system see Figures 31 to 37 Flow direction for hot water boilers must be from the rear return out through the top front supply Steam boilers can pipe return to the front as an alternate location Some boiler sizes may require the use of additional supply and return tappings Check Table IV Figure 29 and applicable piping diagram for the boiler size you are installing WARNING Failure to properly pipe boiler may result in improper unsafe system operation and void manufacturer s warranty DO NOT improperly pipe boiler NOTICE Allsteam and hot water pipes must have clearances of at least 1 2 from all combustible construction 34 Approx Center of Shipping Gravity D Weight LBx 22 2 4251 47 6 9 2 Height Approx Boiler Number of 2 a rs e vno 4 6029 6537 6880 48 48 48 48 48 48 8 8 8 8 8 8 4 4 4 a 48 48 48 48 48 48 48 48 Width can vary with gas train configuration 22 3 35 3 5 59 7835 63 8265 67 70 9140 73 9567 70005 10429 10859 ___67 891 0 1 2 3 5 6 7 8 9 0 1 2 7 7 7 7 7 7 7 0 0 0 0 0 0 0
26. toc grz 802 5 9911 21 00 OZLLA Ee 1928 6142 62 Ov 62 4 91 Bis Mes foe tvz for 8 foi fell 6LLLA 0 28 6 Ov 862 91 Mes iz iz c 5 eo giu 8 od nas 7269 62 0 foz 862 9 vi gzs Yes 90 92 for 86 901 LLLLA 6 2 8004 2799 62 Ov foz 862 92 9 vl gs Yes 92 ge 8001 91 T 1099 0519 62 Ov foz 862 2 9 vl gs Yes ze fez tog v6 SILLA 7819 LSLS 62 Ov foz 862 12 vl gs Leg foe fos ie vi VILLA auno 1445 9925 62 Ov foz 862 8 ze 12 vL i LLIA dol 8 J YLES 246 6c Ov gz 862 5 ges fos for ze 9 W 7967 085 62 Ov 862 Bec 15 i9 69 LL LELLA 5 coy 1557 8817 Sc 162 tc ges 909 foe gss 9 01 OLLLA eu Lely 56 6 6 foz 162 01 Ws Spy for 4 fev tc 6 6OLLA 2 core 6 foz 162 iv 01 Ws Yeo 2 fer Fis 8 BOLLA 91 8 010 6 02 162 01 rs ue 2
27. wiring burner adjustment and service instruction L PACKAGED BOILER 1 The packaged boiler comes its own shipping skid see Figure 30 and the assembled block is hydrostatically tested at the factory Once the boiler is in its final position perform another hydrostatic test at 1 times the working pressure of the boiler The shipping skid can be used as a housekeeping pad unless local codes say otherwise All controls are pre wired down to the burner If burner is equipped with a lead lag panel lead lag controls will be shipped loose for header mounting The power can be supplied to the burner if equipped with a control panel If burner has no panel the power is supplied to the J box on the front jacket SUPPLY CONNECTIONS Removal of top jacket is not required to connect the supply riser s however one may find it easier Refer to Figure s 31 and or 32 for water boilers and Figure 37 for steam boilers RETURN CONNECTIONS The boiler is secured to the shipping skid with U bolts and 3 shipping nipples REMOVE THE BOLTS AND NIPPLES Using 3 plugs and an appropriate pipe sealant Figure 30 Shipping Information plug the unused return connections according to the minimum piping recommendations Refer to Figure s 31 and or 32 for water boilers and Figure 37 for steam boilers 4 If the boiler burner unit was factory fire tested the burner was adjusted to approximately 10 CO2 gas or 13 CO2
28. 0 60 062 osxog uera 006 ook 042 OLLLA 08 09 sez oor 82 1 821 wee 8462 SLLLA 08 09 006 ook v E Ive ov 0 69 08 01 ooe ook zibb azik 9 6 9 6 whit 612 ELLLA 08 02 082 ook 9 6 9 6 0 62 002 69166 08 0 0 006 ool Z kisvIe weve 8 07X96 006 oob svo zuo 99 OLLLA ed ejBuy x eye am deuing bc ejeq 9 220 3 ZZON 1 55914 woyog do sesnyiq 19108 sBunes sedweg EIA 91921 58 10 1091298 qN 40 1689 4 jejur WNWIUIN xx 8 ze 86 Sz 9 vHO 249 92 lk Sz 9 vuO 8898 422 892 0 ENO eweg omod 8928
29. 1 1 1 1 1 1 1 6042602 4C Bracket No 3 2 2 2 2 2 2 2 2 2 2 2 6042603 5 Jacket U Channels 5A U Channel No U34 4 6042667 5B U Channel 040 4 6042669 5C U Channel No U46 4 4 8 4 6042671 5D U Channel No U52 4 8 4 4 6042673 5E U Channel No U58 4 4 6042675 5F U Channel No U65 4 4 8 4 4 6042677 5G U Channel 071 4 6042679 5H U Channel No U77 4 6042681 6 Jacket J Channels 6A J Channel No J34 2 6042650 6B J Channel No J40 2 6042652 6C J Channel No J46 2 2 4 2 6042654 6D J Channel No J52 2 4 2 2 6042656 6E J Channel No J58 2 2 6042658 6F Channel J65 2 2 4 2 2 6042660 6G J channel J71 2 6042662 6H J Channel No J77 2 6042664 7 Jacket Channel Support Bracket 2 2 4 4 4 4 4 4 4 4 4 60426004 Required on Bottom U Channels 46 Lg and Larger 8 Jacket Front Top Panel Assemblies 8A Jacket Front Top Panel Assy 1113 1 60426130 8B Jacket Front Top Panel Assy V1114 15 1 1 60426140 8C Jacket Front Top Panel Assy V1116 17 1 1 60426160 8D Jacket Front Top Panel Assy V1118 1 60426180 8E Jacket Front Top Panel Assy V1119 21 1 1 1 60426190 8F Jacket Front Top Panel Assy V1122 23 4 1 60426200 9 Jacket Rear Panel Assemblies Jacket Rear Top Panel Assy 1113 1 60426134 9B Jacket Rear Top Panel Assy V1114 1 60426144 9C Jacket Rear Top Panel 1115 1 60426154 9D Jacket Rear Top Panel Assy V1116 1 60426164 9E Jacket Rear Top Panel
30. 1 1 1 7172618 5 Back Section 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7172616 6 Target Wall V1104 thru V1106 only 1 1 1 6202601 Silastic 500 F 10 oz Tube 8 X 6 5 6 7T 8 07 E 9 9056060 7 7 Cast Iron Slip Nipple 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 7066004 8 3 Cast Iron Slip Nipple 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 7066002 Nipple Gauge 3 amp 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 806600023 Nipple Lubricant Loctitie 592 50 ml 2 720003 3 1 1 2 2 3 8056254 250 ml 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 8056255 9 3 4 10 x 11 Lg Tie Rod 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 84 88 80861092 10 Front Firewall Plate 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8202603 11 Common Firewall Plate 1 1 2 2 5 3 4 4 5 5 5 5 5 Ss 5 5 5 5 8202604 12 Formed Steel Flue Cover Plate 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 6112601 13 Flue Cover J Bolt 5 16 18 2 3 4 Lg 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 80861680 14 Tankless Heater Cover Plate Gasket One Required for each CT Section 8032601 15A V11 2 Tankless Heater Assembly One Required for each CT Section 6032601 OR 15B Blank Heater Cover Plate Only One Required for each CT Section 6032602 16 2 va d 1 1 1 1 4 4 1 1 1 1 4 41 1 1 1 1 1 41 609800011 17 Canopy Assemblies One Piece Canopy 17 Canopy Assembly V1104 1 6112604 17B Canopy Assembly
31. 11339932 1108 39Vvlssvo x e 9 5 5 SINS N3HSVM X3H aatos 97 x 01g H3HSVM 1914 ANN SSVu8 e1 H 02 1108 1914 YSHSVM LAN ssvaa 81 5 1338v9 3908 E TR ds lt MIANSSY 131100 M3 00 3mu 401 M3HSVM MANOS dvo sid EAS 2 AdONvO ee 131100 401 jou M3HSVM 1414 ONY LAN 55788 81 MIGWASSY 13110 3ml4 avia JA09 13170 3774 uoyeinsu do 310 SWS QV3H H3HSVM X3H 15 91 018 791 7X 91 70 REPAIR PARTS FOR BARE BOILER ASSEMBLY BOILER SECTIONS QUANTITY Hess DESCRIPTION Fog 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 Front Section il 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7172614 2 Center Section Steam Boiler 2 3 4 5 6 7 7 8 9 10 10 11 12 13 13 14 15 16 16 17 7172617 Water Boiler 2 3 4 5 6 9 10 120 137 132 4 16 16 57187220 7172617 Optional CT Center Section w Tankless Heater Opening 3 Max No Heater 1 2 3 4 4 48 5 S 8 6 7 9 9 7172619 CT Replaces Center Section 4 CX Center Section with 4 Supply Tapping Steam Boiler 1 1 1 2 2 2 2 3 3 3 3 4 4 7172618 Water Boiler 1 1 1 1 1
32. 39vsn 3015 LH 335 ON 0 T3NWd 13 0 1 150995 T3NNYHO 2111 4011 13 4 M3lv3H 3015 GYWMYOs TANNVHO I339vr TANNYHO 9 1 Tanva 13NOwr 1HW3SSv 1noHonosHL M3NOS TVLIW 133 5 Qv3H 0311015 91 2 1 X 8f 0 034 8 92018 1570 OL 51 4 1 084 30 INSWHOVLLY MIYOS 1 3135 791 8 6 X 018 2111 1011 13 4 3N3lv3H INO 3015 LHOIN GYVMYWIY Love ge Bp 318ISSIWN3d 153 07 9011 5011 ONLY Nilv3H 3015 319 15 1 738 NOLLYNISHOD 0901 SisNvd TIV dAl SWNHL wae 39vsn 3015 1431 33s ON NOLIVOLILLNSQI 1340 2111 4011 3015 1331 2111 1011 T3Nvd 3015 1431 9011 7011 13Nvd 3015 Lowe 1431 TIONS 13 27 EZLLA MUL ELLLA SIOPOW 491109 Ajquiessy LLA 2 2 941614 qm N 39vsn 3016 335 1 ON NOLVOLILN3Q SNOT d MGMOS dvo 51 X 02 9 1 931 18404405 318VISfOV 0 038 NOU 1572 Lave 20 INSPHOVLIY MONOS
33. 4 0 agio CCP E Di Pa Fi emi 1462 88 GLLLA eee Rae 80 0 2 918 he eee cee 12 1215 2092 81 ELLA e OS E Aem 12 6 v 269 ZLLLA 2 0 276 7912 LLLA he eS S a 062 27 088 OLLLA 852 6241 118 60LLA 87 55 e a a LZZ 1181 80LLA SS eo 1821 ese ZOLLA SS 098 6900 QOLLA 5 wz 298 SOLLA 2 2 42 008 299 668 torn dOHG dowd 3 0 4 02 4 02 4 02 4 07 4 0 0 4 0 0 4 02 ae f mou ERO oan an oe G 908 55080 437108 9215 ONidid 3 3215 ONIdid 43 02 M ZLLLA ANY 9 NNLH Nanay NYNLaY S LON 338 INWA S 310N 339 Manos 30 Alddns Alddns 48514 Alddns 5 AlddNS 4 09
34. 70 Add to dimension C when equipped with optional top outlet Varies slightly with burner and gas train configuration Do not tilt Exercise caution when lifting to avoid damage 2 This boiler can be lifted by fork tuck Do not truck from front When lifting from rear forks must extend from beyond center of gravity and second skid cross bar 4 When lifting from side forks must extend to opposite skid rail and straddle center of gravity 5 Cablespreader is to prevent jacket damage Spreader width should equal width of skid 12 Adjust cable lengths to lift at approximate center of gravity per chart WARNING A hot water boiler installed above radiation level must be provided with a low water cutoff device as part of the installation 1 HOT WATER HEATING This boiler must be installed in strict accordance with this installation manual Deviations from these installation instructions may void manufacturer s warranty Also consult I B R Installation and Piping Guides WARNING Continued boiler operation for prolonged periods of time under conditions when temperature differential across the system exceeds 40 F and or return water temperature stays below 135 F may result in premature boiler failure due to flue gas condensation and or thermal shock a Ifthe boiler is used in connection with refrigeration systems boiler must be installed with chilled medium piped in parallel with heating
35. 9NIN3dW3L 4 lvisvnov M3iN3 3Hd 3 MHG 3900 1 MO JAWA NOISNYdX3 3AWA 440 1NHS 213 S3NIHOVW 9NIHSYM SusHSVMHSIQ 01 4001 H9IH INVA SNDLIONHL OL 5 UGLY 10H sOINInOMIO N 45 44 25 AWISONUSHL 2 NOISSSAMI MHG 48 SURFACE CONNECTION VALVE OUTLET PIPED TO DRAIN REAR OF BOILER TO DRAIN Figure 43 Steam Boiler Safety Valve Hook Up 49 PRESSURE RELIEF VALVE VALVE OUTLET PIPED TO DRAIN REAR OF BOILER TO DRAIN Figure 44 Water Boiler Pressure Relief Valve Hook Up SECTION IV OPERATING INSTRUCTIONS WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage or personal injury If any unusual or improper operation or site conditions are observed turn the boiler off and contact an experienced and skilled service agency Follow component manufacturer s instructions Component manufacturer s instructions were provided with the boiler Contact component manufacturer for replacement if instructions are missing Do not install start up operate maintain or service this boiler without reading and understanding all of the c Attach a hose to hose bib located just below isolation valve in boiler supply piping
36. Assy V1117 1 60426174 9F Jacket Rear Top Panel Assy V1118 1 60426184 9G Jacket Rear Top Panel Assy V1119 1 60426194 9H Jacket Rear Top Panel Assy V1120 1 60426204 9 Jacket Rear Top Panel Assy 1121 1 60426214 9 Jacket Rear Top Panel Assy V1122 1 60426224 9K Jacket Rear Top Panel 1123 1 60426234 10 Jacket Forward Left Side Panel Assemblies 10A Forward L S Panel Assy No FLS17 1 1 1 6042639 108 Forward L S Panel Assy No FLS27 1 1 1 6042636 10C Forward L S Panel Assy No FLS29 1 1 1 1 1 1 1 1 6042640 10D Forward L S Panel Assy No FLS33 1 1 1 1 1 1 1 1 6042638 11 Jacket Auxiliary L S Panel Assy 524 12 Jacket Rearward Left Side Panel Assemblies 12A Rearward L S Panel Assy RLS15 1 1 1 6042641 12B Rearward L S Panel Assy No RLS17 1 1 1 1 1 1 6042645 12 Rearward L S Panel Assy RLS21 1 1 1 1 6042642 12D Rearward L S Panel Assy No RLS27 1 1 1 6042643 12E Rearward L S Panel RLS29 1 1 1 1 1 6042646 12F Rearward L S Panel Assy No RLS33 1 6042644 13 Jacket Forward Right Side Heater Panel Assemblies 13A Forward R S Htr Pnl Assy FRH17 1 1 1 6042627 13B Forward R S Assy FRH27 1 1 1 6042624 13C Forward R S Htr Assy No FRH29 1 1 1 1 1 1 1 1 6042628 13D Forward R S Htr Assy FRH33 1 1 1 1 1 1 1 1 6042626 14 Jacket Auxiliary Right Side Heater Panel Assy ARH24 15 Jacket Rearward Right Side Hea
37. FOUNDATION for the unit Refer to Figure 2 10 Table Minimum Installation Clearances Combustible Materials Inches 1 FRONT E D 0 40 oe Boilers with Top Flue Outlet i i Boilers with Rear Flue Outlet A B D E Above Front Rear Sides Vent Connector 6 24 6 6 18 See Table recommended service clearance to access rear of boiler NOTE 1 Listed clearances comply with American National Standard ANSI NFPA 31 Installation of Oil Burning Equipment NOTE 2 V11 Series boilers can be installed in rooms with clearances from combustible material as listed above Listed clearances cannot be reduced for alcove or closet installations NOTE 3 For reduced clearances to combustible material protection must be provided as described in the above ANSI NFPA 31 standard Table Ill Recommended Rear Service Clearance Top Rear Flue Outlet Flue Combustible Outlet Surfaces Flue Outlet Non Combustible Surfaces 27 30 33 34 37 39 5 4 STEEL CHANNEL OR 1 4 THK X 4 STEEL PLATE CUT TO PROPER LENGTH MINUS 87 BACK SECTION OF BOILER 0 CHANNEL TO BE FLUSH TO 1 47 BEYOND FLAT SURFACE OF BACK SECTION AS SHOWN T SECTIONS ENIM 4 32 5 38 1 4 6 44 1 4 7 50 1 2 111 3 4 8 56 1 2 117 3 4 9 62 3 4 124 10 68 3 4 130 11 75 136 1 4 12
38. Figure 38 shows a typical pumped return boiler feed unit arrangement Figure 39 illustrates the required elevations for McDonnell and Miller 150 and 63 float low water cut offs seues LLA LE 941614 E 13802 3WSv 3215 3ATVA WAWINIW SYBHLO 03114405 3AuvNN3L 318 14322 JAVA 31vV9 318vH343Md NYA SATA NMOHS SV NYNLZY 831108 OLNI 4300033 TI38 3715 3iviBdOSddv ONY 3lddlN NVHL 5531 SI 3ZIS Nidid 031312345 N3HM SI 32995 31 8431108 JHL 40 401 JHL N3AO0 Q3dld 38 AVW SW31SAS M3SIM NO 1 5 X TIVISNI NOUVOllddv HOLY OL 123135 3snivN3dW3l ILN3334410 34 09 4 02 NO Q3SV8 31511 53215 2 s X 0 31003H9S SI TW 1 5310 48 0 6 6 61 9 Jub Z aS a 2 fu 2 26 26 Z E 61 96 Jab Z VELA 6 Z a 0 ab OZLLA 2 aE a 0 wh wt BLLLA a 2 Jub Z 45 9 6
39. HAVE BEEN DRAWN UP THE DRAW UP ROD NUTS SHOULD BE LOOSENED UNTIL FINGER TIGHT AND THEN TIGHTENED TURN WITH A WRENCH q Now Proceed to Paragraph C of this section Hydrostatic Test ASSEMBLY OF SECTIONS HYDRAULIC DRAW UP V1104 through V1112 Section Assemblies The entire assemblage may be drawn up at one time using the hydraulic draw up equipment providing the operation is completed within four 4 hours after application of the sealant V1113 through V1123 Section Assemblies The total assemblage should be first drawn up into two 2 sub assemblies Each sub assembly may be drawn up at one time using the hydraulic draw up equipment providing the operation is completed within four 4 hours after the application of the sealant Hydraulic Draw Up Equipment is available through Burnham by ordering part number 6196008 a Repeat steps la through 1j under Field Assembled Sections Manual Draw Up b Continue driving sections in place in their respective order until all sections are in the assemblage Ground surfaces between adjoining sections should be spaced 1 4 to 3 8 apart 19 Spacing of more than 3 8 will limit number of sections that can be drawn up in one unit and could indicate cocked nipples WARNING Sealant must be properly applied to ALL grooves Failure to properly seal the boiler joints will result in combustion gas leaks through the joint DO NOT operate boiler with combustion gas leaks
40. LB OF TORQUE If the maximum torque limit has been reached and a gap greater than 025 still exists between the sections consult the sales representative m KEEP NIPPLES ALIGNED WITH NIPPLE PORTS If necessary tap edge of nipples lightly with a blunt tool or rod to keep nipples from cocking while sections are being drawn up DO NOT DRAW UP SECTION WHEN NIPPLES ARE COCKED If the torque required becomes excessive periodically place a heavy block of wood over each nipple port and strike as squarely as possible with several blows to relieve tension on the draw up rods CONTINUE ASSEMBLING SECTIONS IN THEIR RESPECTIVE ORDER alternating the draw up rods from the upper to lower set of holes in draw up lugs Be certain that all sections are drawn up IRON TO IRON at all three 3 nipple ports BE SURE TO APPLY THE FIBERGLASS ROPE AND SEALANT to the grooves in the ground joints between adjacent sections as the boiler operates with a positive pressure in the firebox and products of combustion will escape between sections unless they are properly sealed The rope and sealant should be applied before each section is placed on the assembly BRACKET NO 3 2 REQ D SHIPPED FLAT FORMED Figure 10 Jacket Intermediate Panel Mounting Brackets Required on Boiler Models V1113 thru V1123 IMPORTANT JACKET SUPPORT BRACKETS must be attached to the appropriate center section during the assembly process on boiler sizes V1113 t
41. LIMIT CONTROL Jumper Operating Control Terminals Allow burner to operate until shutdown by limit Installation is not considered complete until this check has been made REMOVE JUMPER 3 CHECK LOW WATER CUTOFF control with water level at normal water line see Figure 1 Raise operating control setting to allow burner to operate Open boiler drain to allow water level to drop to bottom of sight glass until burner operation is shut down by low water cutoff Close boiler drain and refill to normal water line Burner should automatically restart during fill RESET OPERATING CONTROL CAUTION Probe and float type low water cutoff devices require annual inspection and maintenance Refer to Section V Paragraph C for proper cleaning instructions 51 4 CHECK OPERATING CONTROL on boiler equipped with tankless heaters With burner off draw hot water until burner starts then turn off hot water and check burner shutdown F BOILER AND SYSTEM CLEANING STEAM BOILER NOTICE A qualified water treatment chemical specialist should be consulted for recommendations regarding appropriate chemical compounds and concentrations which are compatible with local environmental regulations WARNING Chemicals used in treating boiler water are toxic and or harmful Always use protective clothing and equipment when working with near chemicals Contact local authorities to determine if treated boiler water can be discha
42. Mfr Model Comb Low Fire Air High Fire Air Low High Make GPH x Angle Type Head or Shutter or Band Fire Fire se Beat como o 25 so 150 s00 me 74 o so so 160 wm f o2 f erse 2 f eo f eo feo em no 2 a0 eo 200 550 eo oree a as eo feo mm roe vio ee feeen oroa 39 p me p em eret Ee ee eame eme eee Se 5 50 x 45 P V1112 Beckett CF2500 CF66KP Hago 50 x 45 6 00 45 V1113 Beckett CF2500 CF66KP Hago H 6 00 x 45 Leer 6 50 x 45 V1114 Beckett CF3500A CF80KH Hago 6 50 455 6 50 45 ee 7 00 x 45 V1115 Beckett CF3500A CF80KM Hago _ 7 00 45 00 45 5 7 50 x 45 V1116 Beckett CF3500A CF114KR Hago _ 7 50 45 _ 7 50 45 50 x 45 P Table Vib Beckett Gas Burner Specifications Manifold Pressure Damper Settings oe Boiler Burner Input Burner Burner WC Minimum Inlet Model MBH Mfr Model Low Fire Pressure WC Low Fire High Fire Shutter Band Fire cem p eme Ems m lt 381319 vues mm os
43. Sluvd A18WN3SSV Y3LLNHS SiMvd A18W3SSV 31 14 1804 580 SNILNDON 33N3n8 S3lvid NONMWOO M3HSVM 114 AGNOS dvo 1 91 8 133Sv9 3dOM diMIS 1133 8302 1108 39VvlH Gt X 8l 1349vu8 SNLLNNOW AdONVO 22 PS SWS Qv3H N3HSVM X3H Galois 91 oif M3HSVM 113 ONY 4907 HUM INN 65 8 8 4 BS a LAN SSVH8 81 78 3557 M3 09 1408 NOUVAMJSBO W3HSVM 1913 HUM MIXI 235 9 If U3HSVM 1 14 N3HSV i X001 INN 55 88 81 13 SY9 3dON A18W3SSV 131110 AI8N3SSV 3lVld As 3073 01 M3AO9 3774 UMOYS jou M3HSVM 1 13 HUM uoneinsui do 10 MAYIS OH 91 x N3A00 AdONYO 151170 N3HSVM 1 13 N3HSV ie don ea An 001 HUM INN 55 8 81 A1gW3ssv 33A09 13uno 13170 3m wi 031015 x oif 3073 Nv3N SNOILONYLSNI NOILVTIVLSNI Ill NOILOAS SECTION Ill INSTALLATION INSTRUCTIONS continued A CANOPY FLUE OUTLET ASSEMBLY Refer to Figures 15 16 and 17 1 2 10 11 12 13 14 Open canopy carton Two piece canopies should be joined together using the 1 8 x 1 wide self adhesive fiber gasket and seventeen 17 10 x 1 2 sheet metal screws Attach the canopy bracket to the front end
44. TEST FIELD ASSEMBLED SECTIONS If the boiler was ordered to be field assembled follow the assembly procedure outlined on the following pages 1 ASSEMBLY OF SECTIONS MANUAL DRAW UP These sections are designed to be drawn together one section at a time using the 11 long draw up rods provided and ordinary hand tools Tools required 1 4 Drive Ratchet 1 14 Socket 1 1 Combination or Open End Wrench 1 Can Thread Cutting Oil or Grease WHEN ASSEMBLING SECTIONS WITHOUT HYDRAULIC DRAW UP EQUIPMENT NEVER ASSEMBLE MORE THAN ONE SECTION AT A TIME a Place the rear section in its approximate final position as outlined in Section I and support it with a suitable prop See Figure 5 Figure 4 dE la SSS FT YIN 5 TI Y Lifting Instruction 14 FOUR LEG SLING REQUIRED MIN 1 2 DIA CABLE HARDWOOD BLOCKS SPANNER BOX b On sizes 1104 thru 1106 only Open target wall carton apply silastic to back of target wall and secure target wall to rear section c Clean the groove in the ground joint along the edge of the section with the wire brush d Open the Boiler Assembly Carton s and remove the bottle of adhesive Using the dauber supplied in the bottle apply the adhesive to the groove Be sure to use enough adhesive to sufficiently coat the entire groove surface If so d
45. The assembled boiler shall be subjected to a hydrostatic test of not less than 45 psig b HOT WATER BOILERS The assembled boiler shall be subjected to a hydrostatic test of not less than 1 times the maximum allowable working pressure as established by the relief valve provided with the boiler For example a boiler with a 50 psi relief valve must be subjected to a test pressure of 75 psig to 85 psig WARNING Failure to properly hydrotest all boilers at the correct pressure may result in section assembly failure in operations 21 EXAMINE BOILER CAREFULLY INSIDE AND OUTSIDE to insure against leaks from cocked nipples or through concealed breakage caused in shipping and handling This precaution is for your protection and will simplify handling of necessary replacements and adjustment claims After making certain that there are no leaks drain boiler and remove plugs for boiler trim and other connections quiessy 4 ainbi4 YSHSVM 1 13 ONY 5 207 8 1 HUM 1nN ssvaa gi 9d 33N3n8 2 0015 ON3 d L gt A18N3SSV 92 TWM 139 1 N3NOS 2 Fx 9 8 NOLL23S ALINIO 215 I34Sv9 NOILO3S 8314 0 M31N32 2 MIYOS 91 BX oz f NOLLO3S
46. The sealant should be applied before each section is placed on the assembly On long boiler assemblies it may be necessary to draw up a partial block if the entire boiler is not ready to be drawn up tight within four 4 hours of the first application of the Silastic If the block assembly time extends overnight the partial block completed must be drawn up tight before leaving the boiler overnight If a joint springs out it must be re drawn tight within four 4 hours of first application of Silastic to the joint c Insert the three 3 4 draw up rods and couplings if appropriate through the tapped holes in the rear section extending them through the tapped holes in the front section Be sure to screw draw up rods into couplings far enough to prevent stripping threads d Place a 12 long steel channel on each end of the upper draw up rod and an 877 long steel channel on each end of the lower draw up rods Install nuts and washers on one end of the draw up rods and the hydraulic rams washers and draw up rod clamps on the other See Figure 13 e Draw Up Sections Use hydraulic rams to draw up sections by applying pressure alternately on the draw up rods When rams reach stroke limit release pressure in ram pumps and then move clamps to new position CAUTION Do not apply pressure directly on threaded tappings on front and rear sections with draw up channels during assembly procedures Rods should be approximately center
47. cap of canopy with four 4 10 x 1 2 sheet metal screws Across the top of the front section and along the top ledges running back each side of the sections place continuous 2 wide strips of cerafelt and overlap joints at front corners Cerafelt strip should extend 1 4 beyond raised flange on rear surface of back section Cut off excess Place the canopy on the sections Position rear flange end with studs of canopy flush with raised flange on rear of back section Loosely attach the canopy bracket to the lug on the front of the section assembly with 5 16 carriage bolt flat washer and lock nut Attach canopy hold down channels to center sections with appropriate canopy J bolts Insert threaded end through holes in channels and hook J bolts on center section lugs hooks should face forward Loosely secure canopy with 5 16 flat washers lock washers and brass nuts Check to see if rear flange of canopy is still flush with raised flange on back section Tighten rear set of canopy bolts only Open either the rear flue outlet carton standard or top flue outlet carton optional Attach the 1 8 x 1 wide self adhesive fiber gasket to the surface of either the rear flue outlet damper assembly or rear flue outlet cover that mounts against the canopy and back section Gasket must be centered over all attachment holes Do not overlap corners cut butt joints Attach either the rear flue out
48. relief valve Fill the entire system with water Start firing the boiler Circulate the water through the entire system Vent the system including the radiation Allow boiler water to reach operating temperature if possible i Continue to circulate the water for a few hours j Stop firing the boiler k Drain the system in a manner and to a location that hot water can be discharged with safety 1 Remove plugs from all available returns and wash the water side of the boiler as thoroughly as possible using a high pressure water stream m Refill the system with fresh water 3 Add appropriate boiler water treatment compounds as recommended by your local qualified water treatment company 4 Make pH or Alkalinity Test After boiler and system have been cleaned and refilled as previously described test the pH of the water in the system This can easily be done by drawing a small sample of boiler water and testing with hydrion paper which is used in the same manner as litmus paper except it gives specific readings A color chart on the side of the small hydrion dispenser gives the reading in pH Hydrion paper is inexpensive and obtainable from any chemical supply house or thru your local druggist The pH should be higher than 7 but lower than 11 Add some appropriate water treatment chemicals if necessary to bring the pH within the specified range With this lower level of protection care m
49. repair In addition the owner agrees to make all reasonable efforts to settle any disagreement arising in connection with a claim before resorting to legal remedies in the courts THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE BURNHAM p Burnham Commercial P O Box 3939 Lancaster PA 17604 Revised November 1 2009
50. the retail price of the heat exchanger model involved at the time the warranty claim is made as follows years Service 1 J2 sl4lslelr lelo Stainless Stes 40 60 80 109 NOTE If the heat exchanger involved is no longer available due to product obsolescence or redesign the value used to establish the retail price will be the published price as set forth in Burnham Commercial Repair Parts Pricing where the heat exchanger last appeared or the current retail price of the then nearest equivalent heat exchanger whichever is greater ADDITIONAL TERMS AND CONDITIONS 1 Applicability The limited warranties set forth above are extended only to the original owner at the original place of installation within the United States and Canada These warranties are applicable only to boilers parts or accessories designated as commercial grade by Burnham Commercial and installed and used exclusively for purposes of commercial space heating or domestic hot water generation through a heat exchanger or a combination for such purposes and do not apply to residential grade products or industrial uses 2 Components Manufactured by Others Upon expiration of the one year limited warranty on commercial grade boilers all boiler components other than heat exchangers manufactured by others but furnished by Burnham Commercial such as oil burner circulator and controls will be subject only to the manufacturer s warranty if
51. to prevent system flow influence on DHW performance Consult a qualified system heating professional to design for the proper application HIGH TEMPERATURE WATER FOR AUTOMATIC WASHERS ETC CONTROL TEMPERED HOT WATER lt TD FAUCETS AND SHOWERS TANKLESS HEATER AUTOMATIC MIXING VALVE Y At HOSE BIBS AND IN HOT AND COLD WATER LINES FOR PERIODIC COLD WATER FLUSHING OF SEDIMENT SUPPLY GLOBE VALVE OR BALL VALVE FLOW REGULATOR COLD WATER LINE AT LEAST THREE SAFETY RELIEF VALVE FEET AHEAD DF TANKLESS HEATER Figure 41 Schematic Tankless Heater Piping 3 Hot Water Boiler Indirect Water Heater The use of indirect water heaters for domestic hot water generation is common and somewhat advantageous over tankless coils alone since they also provide DHW storage A tempering valve and recirculating pump are again recommended for a dual temperature system to provide a constant temperature to the fixtures without waiting for cooler water to warm up Figure 42b shows a typical indirect heater piping application with no space heating Indirect pump flow rates are calculated based on a 20 FAT NOTICE DO NOT use the boiler circulator as an indirect domestic hot water system circulator O CONNECT TANKLESS HEATER PIPING as shown in Figure 41 See Table V for Tankless Heater Ratings THE FOLLOWING GUIDELINES SHOULD BE FOLLOWED WHEN PIPING THE TANKLESS HEATER 1
52. 0 9 15 0 1 6 6 LEELA 146 0 0 9LLLA ae Be ub GLLLA Z we PLLA 8 ub ELLLA 0 2 9 5 7 5 0 2 82 4 e 2 7 42 601A 6 80LLA 4 lt ZOLLA z 2 SoA 2 POLLA dOHG dOHG dOHG 3 09 02 4 07 3 02 4 07 4 02 4 0 0 3 0 4 07 4 02 irs L3 ee AZIS SNIdld NYNLAY 3ZIS ONId d 5 4 0Z M EZLLA NYHL 8LLLA N HONVUS Nauni3s 135 3 s 310N 339 IAA agog Alddns 5 AlddNS 3 0 EZTLLA NYHL 8LLLA 4 02 SLLLA 60LLA ar 2779 9 HONVSgS 1 s 31ON 33s INYA Manos
53. 0v JAVA 1 9 FIGVYSSINd JAVA TE JAIA G NMOHS SV 9 83108 OINI A1193MIQ 830 038 TI38 3715 3lVlMdONddV 3lddlN 21 X TIVISNI 5531 SI 3715 Nidid 031512395 N3HM v SI 30vdS 4i Y30108 30 301 3Hl H3AO Q3dld 38 AVW SW3lSAS 43514 NO 5 NOlVOllddv HOIVW OL JNO 123135 4080 3Hn1VW3dW3l VILN38344IQ 3 09 YO 4 02 NO Q3SV8 031501 53215 2 t Ov 31003HOS SI ONidid pusjg ssed g 5 66 4 Nuni3H 4 02 661 LA NYHL SELLA Alddns S310N Manos 30 aE aE aE 6 5 v 41 49 089 5 096 EZLLA 2 6 6 wh 41 40 179 veer 962 ZZLLA Z u 2 9 14 2 9 LYC VELLA 2 2 6 S 1 124 0 6 1866 Z 8LL OZLLA uf 2 u 6 S S 654 LV a Z u a S Z 6 ges 0886 690 8LLLA 8 se 6 esee 200 68 0 he 8 9216 vee 9LLLA
54. 1105 1 6112605 17C Canopy Assembly V1106 1 6112606 17D Canopy Assembly V1107 1 6112607 17E Canopy Assembly V1108 1 6112608 17F Canopy Assembly V1109 1 6112609 17G Canopy Assembly 1110 1 6112610 17H Canopy Assembly V1111 1 6112611 171 Canopy Assembly V1112 1 6112612 Two Piece Canopy 17J Canopy Front Portion Assembly V1113 1 6112624 17K Canopy Front Portion Assembly V1114 V1117 1 1 1 1 6112625 17L Canopy Front Portion Assembly V1118 V1121 1 1 1 1 6112626 17M Canopy Front Portion Assembly V1122 V1123 1 1 61126260 17N Canopy Front Portion Assembly V1113 1 6112613 17O Canopy Front Portion Assembly V1114 1 6112614 17P Canopy Front Portion Assembly V1115 1 6112615 17Q Canopy Front Portion Assembly V1116 1 6112616 17R Canopy Front Portion Assembly V1117 1 6112617 17S Canopy Front Portion Assembly V1118 1 6112618 17T Canopy Front Portion Assembly V1119 1 6112619 170 Canopy Front Portion Assembly V1120 1 6112620 17V Canopy Front Portion Assembly V1121 1 6112621 17W Canopy Front Portion Assembly V1122 1 6112622 17X Canopy Front Portion Assembly V1123 1 6112623 18 Cerafelt Gasket 1 2 x 2 Wide x L F 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 9206003 19 Canopy Mounting Bracket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 71126002 1614 3ivid YaNYNE 22 AT1BW3SSV ONILNNOW sz TIVA 1498 1 T NMOS
55. 13 4 3015 1431 GEVMEY3N 1 TENNYHO 6 2 90 1911 1331 NONIS 1 66 ITEM JACKET REPAIR PARTS Models V1104 Thru 1112 B1OILER SECTIONS QUANTITY NO DESCRIPTION PART NO V1104 V1105 V1106 V1107 V1108 V1109 V1110 1111 V1112 1 Jacket Front Panel Assembly 1 1 1 1 1 1 1 1 1 60426001 2 Jacket Rear Panel Assembly 1 1 1 1 1 1 1 1 1 60426002 3 Jacket U Channels U Channel 026 4 6042665 3B U Channel 032 4 6042666 U Channel 038 4 6042668 3D U Channel 044 4 6042670 U Channel 050 4 6042672 U Channel 056 4 6042674 3G U Channel 063 4 6042676 3H U Channel 069 4 6042678 31 U Channel 075 4 6042680 4 Jacket J Channels 4A J Channel J26 2 6042648 4B Channel J32 2 6042649 4C J Channel No 938 2 6042651 4D J Channel J44 2 6042653 Channel No J50 2 6042655 4F J Channel No J56 2 6042657 4G Channel J63 2 6042659 J Channel J69 2 6042661 41 J Channel No J75 2 6042663 5 Jacket Channel Support Bracket 1 1 1 1 60426004 Required on Bottom U Channels 46 Lg and Larger 6 Jacket Top Panel Assemblies 6A Jacket Top Panel Assembly V1104 1 60426040 6B Jacket Top Panel Assembly V1105 1 60426050 6C Jacket Top Panel Assembly V1106 1 60426060 6D Jacket Top Panel Assembly V1107 1 60426070 6E Jacket Top Pa
56. 15 16 17 18 19 20 21 22 7202648 73 STEAM TRIM WATER TRIM STEAM TRIM Pressuretrol Honeywell L404A1354 Steam Gauge 4 Dia 30 0 30 PSI 1 4 NPT Gauge Glass Set Conbraco 20 104 10 8 5 8 Safety Valve Piping Nipple 3 NPT x Close Black Nipple 3 NPT x 4 Black Tee 3 NPT Black Hex Bushing 3 NPT x 1 FPT Black Hex Bushing 3 NPT x 1 FPT Black Hex Bushing 3 NPT x 2 FPT Black Hex Bushing 3 NPT x 2 Black Safety Valve Conbraco 13 213 08 174 MPT x 1 Safety Valve Conbraco 13 214 08 174 MPT x 2 FPT Safety Valve Conbraco 12 205 08 2 MPT x 2 FPT Safety Valve Conbraco 12 206 08 27 MPT x 2 FPT Safety Valve Conbraco 12 208 08 3 MPT x 3 FPT Safety Valve Conbraco 14 207 08 3 MPT x 3 FPT Hex Bushing 94 MPT x Black Mount Syphon Hex Bushing 3 MPT Black Mount Drain Valve Hex Bushing 72 MPT Black Mount Steam Gauge Drain Valve 5 x 172 Lg Conbraco 31 606 02 Syphon x 90 1 7 8 x 4 Extended Leg Plug Extra Tappings Pipe Plug NPT Countersunk Black Pipe Plug 1 NPT Countersunk Black Pipe Plug NPT Square Head Black Pipe Plug 1 NPT Square Head Black Pipe Plug 3 NPT Square Head Black Lowest Permissible Water Level Plate Form No 1204A WATER TRIM Aquastat Controller Honeywell L4006A2015 Immersion Well Honeywell 123871A 24 NPT Temperature Pressure Gauge 100 PSI 80 320 F NPT Reli
57. 310 S wh 90 8 2 S 5 S 5 2 v 0 at S OZLLA vol wh 2 8 BLLLA we SELLA hez S 0 1 8 LEELA hez 0 1 6 OLLLA c we SELLA c S c ue hel ue HIA fet gt gt ez z z 46 46 80 2 25 82 sora 2 2 2 42 dOHG dOHG dowd 2 07 4 02 4 07 4 02 4 0 4 02 4 07 4 02 4 09 4 02 4 07 4 02 owe Sagaon e D 2 giog 3215 ONIdid NYNLIY 3215 M3QV3H HONVM
58. 51 2 2 agog 30 4 0Z M EZLLA NYHL Nanay 6 SS 188010 WaLSAS 5331 w 5 A8 Q3rddns YOLVINOYID AlddNS 5 310N 338 JAWA MW3Qv3H Alddns 9 4 09 EZLLA NYHL SELLA 4 0Z M SELLA NYHL 6OLLA NYNLay NYNLSY 3708 30 uvas saal W3lSAS Q3ovds s 310N 338 JNA 1 a3ridans Molvinoio Alddns 0 Nanay NI HONV38 Nanay 82108 30 ALON 338 1128 Add N WALSAS 5 ar 138070 Se 7 damos jO qaovas AT3S019 3 02 M LK LEA ONY 9 83514 Alddns 6 310N 336 JAWA 0 4 07 M NYHL YOLLA 4 0Z M 90LLA NYHL YOLLA ALON 338 INVA Nivea 5331 su3H10 A8 aariddns anos AlddhSs su3H10 A8 aarddns Wolvinoio 37 4 134029 3WSV 33d 3215 SATIVA WANININ SUBHLO A8 G3MddNS 3AUvNN3IV 318v1d39
59. 8056022 8056150 806600223 806600110 806601064 806600560 806600542 806600557 806600543 81660505 81660503 81660507 81660508 81660509 81660521 806600508 806600509 806600524 806603011 806603010 806603504 806603517 806603512 806603501 806603514 81460009 PART NO 80160400U 80160452 8056028 806600509 806600559 806600560 806600542 806600002 806600027 806600005 806600006 806601501 806601514 806601516 806601517 81660359 81660362 81660357 81660364 806600509 806603011 806603510 806603504 806603517 806603512 806603501 806603514 806603590 SERVICE RECORD DATE SERVICE PERFORMED 75 Limited Warranty For Commercial Grade Boilers Using Cast Iron Carbon Steel or Stainless Steel Heat Exchangers and Parts Accessories Subject to the terms and conditions set forth below Burnham Commercial Lancaster Pennsylvania hereby extends the following limited warranties to the original owner of a commercial grade water or steam boiler or Burnham Commercial supplied parts and or accessories manufactured and shipped on or after October 1 2009 ONE YEAR LIMITED WARRANTY ON COMMERCIAL GRADE BOILERS AND PARTS ACCESSORIES SUPPLIED BY BURNHAM COMMERCIAL Burnham Commercial warrants to the original owner that its commercial grade water and steam boilers and parts accessories comply at the time of manufacture
60. 81 22 142 1 4 13 87 1 4 23 148 1 2 Figure 2 Boiler Foundation WARNING Boiler is suitable for installation on combustible floor Do not install boiler on carpeting Floor construction should have adequate load bearing characteristics to bear the weight of the boiler filled with water see Table 1 A boiler foundation similar to the one shown in Figure 2 is recommended if the boiler room floor is weak or uneven or if a water condi tion exists 4 PROVIDE AIR SUPPLY AND VENTILATION to accommodate proper combustion WARNING Failure to supply adequate air to the boiler will result in unsafe boiler operation For commercial and industrial equipment permanent facilities for supplying an ample amount of outside air shall be provided in accordance with the following For boiler rooms adjacent to outside walls and where combustion air is provided by natural ventilation from the outside there shall be a permanent air supply inlet having a total free area of not less than sq in per 4 000 Btu per hr 35 sq in per gal per hr 5 5 cm per kw of total input rating of the burner or burners and in no case less than 35 sq in 0 425 m For boiler rooms not adjacent to outside walls the combustion air shall be supplied in a manner acceptable to the authority having jurisdiction a In the absence of local requirements the confined space shall be provided with two 11 permanent openings one i
61. ARE EXPRESSLY LIMITED IN DURATION TO A PERIOD OF ONE YEAR EXCEPT THAT IMPLIED WARRANTIES IF ANY APPLICABLE TO THE HEAT EXCHANGER IN A COMMERCIAL GRADE BOILER SHALL EXTEND TO THE ORIGINAL OWNER FOR THE TIME SPECIFIED IN THE HEAT EXCHANGER SECTION SHOWN ABOVE AT THE ORIGINAL PLACE OF INSTALLATION SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU PROCEDURE FOR OBTAINING WARRANTY SERVICE In order to assure prompt warranty service the owner is requested to complete and mail the Warranty Card provided with the product or register product online at www burnhamcommercialcastiron com within ten days after the installation of the boiler although failure to comply with this request will not void the owner s rights under these warranties Upon discovery of a condition believed to be related to a defect in material or workmanship covered by these warranties the owner should notify the installer who will in turn notify the distributor If this action is not possible or does not produce a prompt response the owner should write to Burnham Commercial P O Box 3939 Lancaster PA 17604 giving full particulars in support of the claim The owner is required to make available for inspection by Burnham Commercial or its representative the parts claimed to be defective and if requested by Burnham Commercial to ship these parts prepaid to Burnham Commercial at the above address for inspection or
62. Common All builds start with one 1 front firewall plate and common firewall plates are added as the boiler grows in size IMPORTANT Models V1104 and V1106 Only Cut off 3 4 of excess material from rear edge of firewall plate to eliminate interference with rear target wall See Important Product Safety Information on Page 24 of this manual regarding refractory ceramic fiber product warning 1 Locate the cover plates carriage bolts nuts and washers in the boiler assembly carton s 2 Remove insulation from two 3 8 diameter holes in flue cover plates using a 3 8 drill bit which can be rotated through insulation by hand 3 Hook flue cover J bolts over attachment lugs 4 With one hand hold top J bolt between your index and middle fingers With the other hand hold flue plate on a slight inward angle align top hole with end of J bolt and force it through as far as possible Repeat similar process for bottom J bolt Model V1104 Remove excess from front firewall 5 Holding threaded end of top J bolt pull outward and at the same time push flue cover plate against castings Place one finger across J bolt at base of flue cover plate hole Place 5 16 washer split lock washer and brass nut on end of J bolt Hand tighten only Repeat similar process for bottom J bolt Push upward on bottom edge of flue cover plate to eliminate sag in hardware Tighten brass nuts with a deep socket or wrench un
63. Flow Regulation If flow through the heater is greater than its rating the supply of adequate hot water may not be able to keep up with the demand For this reason a FLOW REGULATOR matching the heater rating should be installed in the cold waterline to the heater Refer to Figure 41 for piping recommendations The flow regulator should preferably be located below the inlet to the heater and a minimum of 3 feet away from the inlet so that the regulator is not subjected to excess temperatures that may occur during off periods when it is possible for heat to be conducted back through the supply line The flow regulator also limits the flow of supply water regardless of inlet pressure variations in the range of 20 to 125 psi 45 Table V Tankless Heater Ratings TANKLESS HEATER RATINGS STEAM AND WATER BOILER NUMBER OF 11 2 HEATERS INSTALLED MODEL 2 3 4 5 6 7 8 9 T i 1104 E 5 E 1105 16 B E 1106 16 1 1107 16 24 E B 5 1108 16 24 2 2 16 24 32 16 24 32 16 24 52 1112 16 24 32 40 a be 16 24 32 4 1114 16 24 32 40 V1115 16 24 32 40 48 V1116 16 24 32 40 48 1117 16 24 32 40 48 V1118 16 24 32 40 48 56 2 1119 16 24 32 40 48
64. INSTALLATION OPERATING AND SERVICE INSTRUCTIONS FOR V11 SERIES COMMERCIAL CAST IRON BOILER 6 For service or repairs to boiler call your heating contractor When seeking information on boiler provide Boiler Model Number and Serial Number as shown on Rating Label Boiler Model Number Boiler Serial Number Installation Date M11 Heating Contractor Type Firing Address Phone Number www burnhamcommercialcastiron com 8142604R14 1 10 Price 5 00 IMPORTANT INFORMATION READ CAREFULLY All boilers must be installed in accordance with National State and Local Plumbing Heating and Electrical Codes and the regulations of the serving utilities These Codes and Regulations may differ from this instruction manual Authorities having jurisdiction should be consulted before installations are made In all cases reference should be made to the following Standards USA BOILERS A Current Edition of American National Standard ANSI NFPA 31 Installation of Oil Burning Equipment for recommended installation practices B Current Edition of National Fuel Gas Code NFPA 54 ANSI Z223 1 C Current Edition of American National Standard ANSI NFPA 211 Chimneys Fireplaces Vents and Solid Fuel Burning Appliances For Venting requirements D Current Edition of American Society of Mechanical Engineers ASME CSD 1 Controls and Safety Devices for Automatically Fired Boilers for assembly and operations of controls an
65. Instructions for procedure G ATTENTION TO BOILER WHILE NOT IN OPERATION WARNING If boiler is not used during winter time it must be fully drained to prevent freeze damage 1 Spray inside surfaces with light lubricating or crankcase oil using gun with extended stem so as to reach all corners With steam boilers at end of season add sufficient water to fill boiler to top of water column and leave it that way until fall when water should be drained again to proper level If at this time boiler water is dirty drain water flush out boiler and refill with clean water to prescribed water level Always keep the manual fuel supply valve shut off if the burner is shut down for an extended period of time To recondition the heating system in the fall season after a prolonged shut down follow the instructions outlined in Section IV Operating Instructions Paragraphs B through E SECTION VI BURNER SPECIFICATIONS NOTICE V11 boiler ratings and capacities are based upon the following burners pump pressures nozzle sizes and manifold pressures Refer to instructions furnished with burner for additional information regarding proper installation fuel piping wiring details burner adjustments service instructions and burner start up Table Beckett Oil Burner Specifications Pump Pressure Burner Settings Boiler Burner Input Burner Burner Air Tube PSI Nozzle Nozzle Data Model GPH
66. LS YMO SGIS MAIA 1 ASIA AQIS LHDIA 0399n14 LAN ONISN3S 38905538 M3AOO 1404 NYNLIY 02 8 38l4 33 0 80 m LNONA 99 fe go manam nanmanna A 1 VN eu Sn 2 1 7 9 7 3209 SS3INVL 9 1 2 m 5 13 31 430 109 uer gR 5224 wanang FIGISSINNSd KA ozg 153 01 4 Eggo NO 9525 YN TONLNOD EXE ire aij 34155344 W JOMINOO LINN 138 1 4 NILYYJdO V Nyy 138 c 9 9 9 135 5510 138 1 z IET 3onvo 138 1 vivd 3Wsv Wv3ls LE Eos ij pm Fl Ov NOLLVNIBWOO 3WNsv 39095 33055384 NOISNANIG 39NVHO AVN 914 T3NVd 1OMINOO M3NMh8 YNW T0YLNO9 3901 94 3dN31 S986 6826 62 9v 6 81 Fos Yes foe frz 502 9 1861 evi STLLA 5 9596 9688 9 6 fos Yes tz z fez toc 9 ei zz 5 90 G06 7058 62 Ov 8 91 86 Yes foe 92 fvz 802 S ezi oet iz IZLA S MHIA dOL 8798 2118 62 Ov 8 91 Big Yes amp z
67. MN R VENT DIA INCHES 2596 2704 to 10 6 3076 3210 13 2 I 3561 3720 15 9 4 108 4050 4225 10 18 5 120 4533 4733 10 21 1 a 132 5022 5247 10 23 8 144 5515 5757 12 26 5 156 5997 6263 12 29 1 169 6482 6782 12 31 8 181 6962 7279 12 34 4 193 7450 7792 14 37 1 205 7942 8309 14 39 7 217 8432 8816 14 42 4 229 8916 9325 14 45 0 241 9397 9831 16 47 7 253 9889 10338 16 50 3 265 10371 10845 16 53 0 277 10861 11360 16 55 6 290 11347 11872 18 58 3 302 11831 12381 18 BOILER RATINGS ARE BASED ON 13 0 OIL AND 10 0 CO NATURAL GAS AND 10 WATER COLUMN PRESSURE AT BOILER FLUE OUTLET RATINGS SHOWN ABOVE APPLY AT ALTITUDES UP TO 1000 FEET ON OIL AND 2000 FEET ON GAS FOR ALTITUDES ABOVE THOSE INDICATED THE RATINGS SHOULD BE REDUCED AT THE RATE OF 4 FOR EACH 1000 FEET ABOVE SEA LEVEL SAFETY RELIEF VALVE SET PRESSURE USA BOILER CANADIAN BOILER STEAM 15 PSI STEAM 15 PSI WATER 50 PSI WATER 50 PSI OPTIONAL WATER 30 PSI OPTIONAL WATER 30 PSI 80 PSI SECTION GENERAL INFORMATION continued A INSPECT SHIPMENT carefully for any signs of damage 1 ALL EQUIPMENT is carefully manufactured inspected and packed Our responsibility ceases upon delivery of crated Boiler to the carrier in good condition 2 ANY CLAIMS for damage or shortage in shipment must be
68. Make pH or Alkalinity Test After boiler and system have been cleaned and refilled as previously described test the pH of the water in the system This can easily be done by drawing a small sample of boiler water and testing hydrion paper which is used in the same manner as litmus paper except it gives specific readings A color chart on the side of the small hydrion dispenser gives the reading in pH Hydrion paper is inexpensive and obtainable from any chemical supply house or through your local druggist The pH should be higher than 7 but lower than 11 Add some appropriate water treatment chemicals if necessary to bring the pH within the specified range 6 Boiler is now ready to be put into service BOILER AND SYSTEM CLEANING WATER BOILERS 1 Filling of Boiler and System General In a hot water heating system the boiler and entire system other than the expansion tank must be full of water for satisfactory operation Water should be added to the system until the boiler pressure gauge registers normal system design operating pressure To insure that the system is full water should come out of all air vents when opened 2 Boiling Out of Boiler and System The oil and grease which accumulate in a new hot water boiler can be washed out in the following manner a Remove safety relief valve using extreme care to avoid damaging it b Add an appropriate amount of recommended boilout compound Reinstall safety
69. NLY INOYIOSY yass 32088 wou yore 30 NNAL3N 24 p ue En 14 Ve 54 WN 1 1 1 1 15 gt 1 NVL v900r1 lt p M 7 b 4 9 015 1 9 005 i 1 1 1 unn NVL 33ll08 890091 NOISNYdX3 33ivM UNN 9 M LOH 318 109 Y90077 ZA NEVUNS 4 uyn 381 90071 NOLY10231038 INVA SHBHSVMHSIC 4 38055384 NIHSYM OL 40025 UGLY HOIH 3430 1085 2 7 s3unixii 01 ino 4 v lt IN3A MU Na9 siN3W3uIno3s 0109 LavHO 335 1530 BATA ONIONYTYE 538 5 51 NYL 9 HOLIMS NHG AINO 9 53 WN 890091 o 1 15 TAN 3108 3108 900 1 Y90077 Y90077 390091 NOLLVOLILLVHLS3Q HOLIMS 440 NO 47 J9jeoH 4 3340 1085 39NvITIV NOISNVdX3 40005 ANA MN31V3H M31VM 10H 193MIQNI SONVITIV 38055384 3340 1085 AlddNs M31VM
70. No 4 Left Side Panel Forward Rearward Forward Auxiliary Rearward RIGHT SIDE USAGE CHART MULTIPLE SIDE PANELS FRONT TO REAR Panel No Panel No Panel No Auxiliary Panel 1 2 3 Panel No 4 A reais eros rer Figure 25 Right Side Panel Usage Chart use a single hacksaw blade with handle or aviation snips to cut metal tabs between slotted holes b Remove knockout s for necessary supply piping in a similar manner c Attach jacket top panel s to the front panel rear panel and upper U channels with sheet metal screws Secure seam on two piece top panel V1113 1123 with sheet metal screws 10 Install Jacket Side Panels a Snap black thumb hole bushings into all side panel holes b Use left side panel and right side panel usage charts to determine correct positions of side panels The five 5 digit panel identification numbers shown in the charts are also stamped along the bottom edge of each panel Refer to Figures 24 and 25 c Forward and auxiliary panels have reverse bend flanges on one side of panel These panels must be installed prior to rearward panels d If boiler is equipped with tankless heaters they should be installed at this time if they were not installed for hydrostatic test outlined on Page 20 e Install left side
71. Table ID Serie eR e BER S ae tet ae e R E ee eta 58 Webster Burners Table eet Ct e ee Pee e td m epe 61 Burners Table DX iet hie o pdt til t aa ette Moni RR 64 SECTION VII REPAIR PART Regional Office Directory iieri o ee e eiae ee du 65 Jacket Assembly eerte RR WR e e Ec RE te te e UR e ER 66 Bare Boiler Assembly iie cd e e etit i c Hei Re etie 70 Steam Water lios costos m mc b 74 WARRANTEY 3 onde ien tet ata odisea REAR COVER 941614 GYVONVLS SV 0319905 LON W 5531 j WV3
72. Tankless HeatetPipt ig RE vei bu d etu ap ute e eee 45 Electric Wiring eue ree se UR ERR se Eee RR EE UR 46 SECTION IV OPERATING INSTRUCTIONS 50 Adjusting Controls cancern nn n eee eese i eee itte ie ee 50 Adjusting BUrner e maius t EN ane Nem ee eti M Hs 51 Test Controls ne et er e EG e e e tei e e de e itia Gb o ED e PORE ade 51 Initial Cleaning Steam Boilers pd et OR SER AM he AO MEER EE EE ng 51 Initial Cleaning Water 52 Frequent po ee 53 Oxygen COMPOSI OM ee RE VU PETI eU URS TER ETE Pee EE DERE 53 SECTION V SERVICE INSTRUCTIONS Cleaning Boiler Heating Surfaces oe Ir SUR RE EN Re UR 54 Maintenance of Low Water Cutoff Devices 2 eren enne nnne enne nnne nns 55 Checking Burnet amp Gonttolsz ai ere ed P c e p uie d Pe bee ud 56 Lu briCatiot New bisa BERE tr e e e e dC tte OP 56 General Maintenance ee ete i P OR Mie RUE E RE DATE PUER EUER Y SEXE Te en 56 Attention to Boiler While Not in 56 TABLE OF CONTENTS Continued SECTION VI BURNER SPECIFICATIONS Beckett Burners Table VT een dade eint e eid e e UR EE Red 57 Power Flame Burners
73. a Install the canopy taking care to align the cerafelt strips If strips are damaged replace as needed b Reinstall burner mounting plate to front section making sure 3 16 diameter rope gasket is in place and forms gas tight seal If gasket is damaged replace c Bolt burner to burner mounting plate Inspect gasket to assure adequate seal Replace if damaged Connect oil line s and or gas line s d Reinstall flue plates making sure gasket on each plate is in place and forms gas tight seal If damaged all edges of the cleanout plates should be sealed with Silastic sealant when reinstalled until insulation can be replaced e Reinstall jacket top and left side panels f Reinstall smokepipe C MAINTENANCE OF LOW WATER CUTOFF DEVICES NOTICE Probe and float type low water cutoff devices require annual inspection and maintenance 1 PROBE TYPE LOW WATER CUTOFF Although these devices are solid state in their operation the probe is exposed to possible contamination in the boiler water and subject to fouling It is important to physically remove the probe from the boiler tapping annually and inspect that probe for accumulation of scale or sediment Follow these steps to inspect clean and or replace the probe a Turn off electric service to the boiler b Drain boiler water to a level below the tapping for the probe c Disconnect wiring connections between the low water cutoff control and the probe DANGER A
74. and other appliances Hot Water Boiler Tankless Coils Storage Tank This application involves the use of several tankless coils piped in parallel emptying into a large storage tank and is typically used in larger DHW production applications such as hotel showers and laundries See Figure 42a for recommended piping and wiring details for this type of application The tempering valve and recirculation loop are advantageous in these applications because they provide both high temperature and tempered domestic water to the system eliminating the need to purge and waste water until it reaches the desired temperature In the case where the boiler is used for domestic production only and there is no space heating involved a destratification pump is utilized to provide flow within the boiler This flow acts as a means of preventing the hot water from stratifying at the top of the boiler Destratification pump flow rates are given in the table in Figure 42a If the boiler load is shared between heating and domestic hot water then one needs to determine if a hot water priority is required If a priority is not selected erratic domestic hot water production may result during the beginning and end of every heating season Conversely a priority for domestic hot water production may cause a significant heating zone activation delay in an improperly balanced system Parallel piping conversions may require isolation from the heating system
75. any 3 Proper Installation The warranties extended by Burnham Commercial are conditioned upon the installation of the commercial grade boiler parts and accessories in strict compliance with Burnham Commercial installation instructions Burnham Commercial specifically disclaims liability of any kind caused by or relating to improper installation 4 Proper Use and Maintenance The warranties extended by Burnham Commercial conditioned upon the use of the commercial grade boiler parts and accessories for its intended purposes and its maintenance accordance with Burnham Commercial recommendations and hydronics industry standards For proper installation use and maintenance see all applicable sections of the Installation and Operating and Service Instructions Manual furnished with the unit 5 This warranty does not cover the following a Expenses for removal or reinstallation The owner will be responsible for the cost of removing and reinstalling the alleged defective part or its replacement and all labor and material connected therewith and transportation to and from Burnham Commercial b Components that are part of the heating system but were not furnished by Burnham Commercial as part of the commercial boiler c Improper burner adjustment control settings care or maintenance d This warranty cannot be considered as a guarantee of workmanship of an installer connected with the installation of the Burnham Commercial boiler or as im
76. appear to be clear repeat steps a thru e and boil out the boiler for a longer time 2 Low pressure steam boilers such as the V11 Series should be maintained with appropriate water treatment compounds Add water treatment compounds as recommended by your local qualified water treatment company Remove temporary surface blowoff piping plug tapping and reinstall safety valve Boil or bring water temperature to 180 F promptly in order to drive off the dissolved gases in the fresh water Ifunsteady water line foaming or priming persist install gate valve in Hartford Loop and drain valves in return main and at boiler and proceed as follows a Connect hoses from drain valves to floor drain Close gate valve in Hartford Loop and open drain valve in return main Fill boiler to normal water level turn on burner and operate boiler at this water level for at least 30 minutes after the condensate begins to run hot then turn off burner Close all radiator valves Remove all supply main air valves and plug the openings in supply main b Draw about 5 gallons of hot water from boiler into a container and dissolve into it appropriate amount of a recommended boilout compound Remove safety valve and pour this solution into boiler then reinstall safety valve c Turn on burner and keep operating while feeding water to boiler slowly This will raise water level in boiler slowly so that water will be boiling hot and will rise sl
77. ard 7 Repeat steps 3 through 6 for mounting remaining flue cover plates MOUNT REAR OBSERVATION PORT COVER Refer to Figure 15 J BOLT 1 Apply a bead of Silastic sealant along the groove 9 on the inside face of the rear observation port cover 2 Mount the rear observation port cover onto the rear section with the word Top in the upright position using the 4 5 16 18 1 cap screws and washers provided INSPECT SEALS 1 A visual inspection should be made of all sealed joints and repairs made if necessary A darkened boiler room with a light source in the combustion space and canopy will aid this inspection INSTALL THE CERAMIC FIBER FIREWALL PLATES on the right side of the center sections starting at the front and working toward the back see Figure 15 and 19 Firewall plates are shipped in the canopy carton see chart below for quantities required CLEANOUT OPENINGS LL LEE ELE LLIN ELE Figure 18 Flue Cover Plate Attachment Boiler Model Front Common i Firewall Plate Firewall Plate 91104105 1 f o 1 o B INSTALL FLUE COVER PLATES over cleanout openings on left side of boiler as shown in Figure 18 WARNING 1 2 2 gt 1 4 31 s 1 There are two different types of firewall plates identified as Front and
78. astics manufactured by Dow Corning under the product number RTV 736 and Sil Bond under the product number RTV 6500 WARNING Sections must be drawn up tight immediately after properly applying sealant for best results Although sections may be joined within two 2 hours of applying sealant humidity and temperature affect cure time If a thick skin has been formed on the sealant bead remove and re apply sealant Sealant must be properly applied to ALL boiler joints Failureto properly sealthe boilerjoints will resultin combustion gas leaks through the joint DO NOT operate boiler with combustion gas leaks j Clean and lubricate nipple ports on next section to be assembled and place on nipples previously installed in rear section To facilitate assembly it is advisable to enter the upper nipple first in its port Then enter the lower nipples in their respective ports If necessary place a lifting bar crowbar under the center of the section and lift the nipple port onto the upper nipple Drive section in place with a heavy block of wood striking blows as squarely as possible over nipple ports k Large draw up rod lugs with dual holes are cast in the four corners ofeach casting STARTING WITH THE UPPER HOLES install four 3 4 x 11 long draw up rods along with washers and nuts see Figure 9 17 5 CONNECTION INSPECTION LOC Figure 9 Connection Inspection Locations and Manual D
79. boiler using appropriate valves to prevent chilled medium from entering boiler See Figure 40 b If the boiler is connected to heating coils located in air handling units where they may be exposed to refrigerated air boiler piping must be equipped with flow control valves to prevent gravity circulation of boiler water during cooling system operation c Burnham Commercial recommends maintaining temperature differential drop across the system at 40 F or less and return water temperature at minimum of 135 F for optimum operation and long term reliability i Ifminimum return water temperature can be maintained at 135 F and temperature differential across the system is at 40 F or less refer to Figure 31 or 32 for recommended minimum boiler piping details ii If minimum return water temperature cannot be maintained at 135 F or the temperature differential across the system varies a blend pump is recommended as a minimum to help protect the boiler from flue gas condensation and or thermal shock See piping details in Figure 33 Primary secondary piping with a by pass is an alternate to the blend pump method and is shown in Figure 34 If conditions exist where the boiler is subjected to prolonged periods of operating conditions below 135 F other mixing methods such as three or four way valves or variable speed injection should be used Burnham Commercial offers an RTC Return Temperature Control kit to protect the boile
80. d safety devices E wiring on boilers installed the USA shall be made in accordance with the National Electrical Code and or Local Regulations CANADIAN BOILERS A Current Edition of Canadian Standards Association CSA B139 Installation Code for Oil Burning Equipment for recommended Installation Practices B The equipment shall be installed in accordance with the current Installation Code for Gas Burning Appliances and Equipment CSA B149 and applicable Provincial Regulations for the class which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made C All wiring on boilers installed in Canada shall be made in accordance with the Canadian Electrical Code and or Local Regulations DANGER CAUTION Indicates an imminently hazardous situation Indicates a potentially hazardous situation which which if not avoided will result in death serious if not avoided may result in moderate or minor injury or substantial property damage injury or property damage WARNING NOTICE Indicates a potentially hazardous situation which Indicates special instructions on_ installation if not avoided could result in death serious injury operation or maintenance which are important or substantial property damage but not related to personal injury hazards NOTICE This boiler has a limited warranty a copy of which is printed on the back of this manual It is the re
81. e conditions may result in premature boiler failure through thermal shock Example A boiler that has been idle for some time since the last heat demand cycle may have it s boiler water temperature reduced to 150 F The return temperature from the next zone activation cannot be less than 110 F If the above conditions exist an RTC or similar type of control system system must be installed to protect the boiler from sustained condensing operation and thermal shock See separate RTC Manual P N 8146382 WARNING Appliance materials of construction products of combustion and the fuel contain alumina silica heavy metals carbon monoxide nitrogen oxides aldehydes and or other toxic or harmful substances which can cause death or serious injury and which are known to the state of California to cause cancer birth defects and other reproductive harm Always use proper safety clothing respirators and equipment when servicing or working nearby the appliance This boiler contains very hot water under high pressures Do not unscrew any pipe fittings nor attempt to disconnect any components of this boiler without positively assuring the water is cool and has no pressure Always wear protective clothing and equipment when installing starting up or servicing this boiler to prevent scald injuries Do not rely on the pressure and temperature gauges to determine the temperature and pressure of the boiler This boiler contains components which become ve
82. ed openings so that rods and couplings when used do not drag on pipe thread in end section tappings WARNING READ THE STATEMENTS BELOW BEFORE ATTEMPTING TO USE HYDRAULIC EQUIPMENT Release pressure in ram pumps before attempting to remove clamps Do not stand in line with draw up rods at either end when hydraulic pressure is being applied As a safety measure ends of draw up rods should be covered while sections are being drawn in case rods should snap while under tension Do not operate ram against draw up coupling Do not operate pump after ram has reached stroke limit f Continue to draw up until all sections make contact at the ground joints g After all sections have been drawn up but before removing the hydraulic rams and draw up rods the 11 long tie rods must be installed Large draw up rod lugs with dual holes are cast in the four 4 corners of each casting Starting with the upper holes in the back section install four 4 34 x 11 long tie rods along with washers and nuts Continue installing the tie rods alternating from the upper to lower set of holes in draw up lugs until front section 1s secured Be certain that all sections are drawn up iron to iron at all three nipple ports IMPORTANT Jacket Support Brackets must be attached to the appropriate center section during this process Check Section Arrangement chart for location of center section to which jacket support brackets
83. ef Valve Piping Hex Bushing 3 NPT x FPT Black Hex Bushing 3 NPT x 1 FPT Black Hex Bushing 3 NPT x 1 FPT Black Hex Bushing 3 NPT x 1 FPT Black Nipple NPT x 3 Lg Black Nipple 1 NPT x 3 Lg Black Nipple 174 NPT x 3 Lg Black Nipple 172 NPT x 3 Lg Black Street Elbow NPT x 90 Malleable Street Elbow 1 NPT x 90 Malleable Street Elbow 1 x 90 Malleable Street Elbow 1 NPT x 90 Malleable Relief Valve Conbraco 10 614 10 x 1 50 Working Pressure Relief Valve Conbraco 10 615 10 1 174 50 Working Pressure Relief Valve Conbraco 10 616 10 174 1 50 Working Pressure Relief Valve Conbraco 10 617 10 1 x 2 50 Working Pressure Hex Bushing 3 NPT x FPT Black Mount Drain Valve Drain Valve 24 NPT x 1 Lg Conbraco 31 606 02 Plug Extra Tappings Pipe Plug 7 NPT Countersunk Black Pipe Plug NPT Countersunk Black Pipe Plug 1 NPT Countersunk Black Pipe Plug NPT Square Head Black Pipe Plug 1 NPT Square Head Black Pipe Plug 3 NPT Square Head Black Pipe Plug 4 NPT Square Head Black V1104 6 1 1 1 on V1107 9 1 1 1 14 1110 12 1 1 1 on V1104 7 ES N O N V1113 17 54 uuo V1108 11 ES N N V1118 20 4 1 4 O N a V1112 20 ES a wo N V1121 23 4 1 1 On V1121 23 PART NO 80160301
84. eling indicator hangs freely with its pointer directly over the index mark inside the back of the case Level the controller by carefully bending the steam trap siphon loop 5 Install drain valve supplied by others in tapping B using the appropriate bushing 6 Install the steam gauge using the 1 2 NPT x 1 4 FPT hex bushing 7 Install the safety valve to the back section as shown in Figure 43 The safety valve is installed in the tee provided for blowoff piping NOTICE The L404 Pressure Limit contains mercury in a sealed tube Do not place limit in the trash at the end of its useful life If this limit is replacing a limit that contains mercury in a sealed tube do not place your old limit in the trash Contact your local waste management authority for instructions regarding recycling and the proper disposal of this limit or of an old limit containing mercury in a sealed tube If you have questions call Honeywell Inc at 1 800 468 1502 WARNING Safety valve discharge piping must be piped to within six 6 inches of floor or to floor drain to eliminate potential of severe burns Do not pipe in any area where freezing could occur Do not install any shut off valves plugs or caps in discharge piping TERE SpIO UeN sso yue 40 82 9 11614 se re aa 1 888
85. en finished CAUTION Failure to properly fill all gaps between the insulation and burner blast tube may result in damage to the burner 6 For boilers without tankless heaters proceed to Paragraph I Install Steam Trim or J Install Water Trim 7 For boilers with tankless heaters install the tankless heater manifolds according to Figure 28 IMPORTANT Water heater manifolds must be removable to allow for heater repair and replacement also for the removal of jacket right side panels for boiler repair and inspection 31 Therefore the recommended use and placement of shut off valves and unions on all manifold assemblies is crucial to providing easy access for future servicing STEAM BOILERS INSTALL STEAM TRIM Items for steam trim are located in the steam trim carton except for the separately ordered low cutoff and tankless heater control Table IV and Figure 29 show the proper tappings for each item 1 Install the gauge glass set 2 Install the low water cutoff When using two LWCO s on a V11 steam boiler a probe type LWCO cannot be used in conjunction with a float type See Figure 39 for illustration of two float LWCO s Also follow manufacturers instructions furnished with control 3 Install the Pressuretrol to the boiler using the 1 4 x 90 1 7 8 x 4 siphon and the 3 4 NPT x 1 4 FPT hex bushing 4 The Pressuretrol must be accurately leveled for proper operation It is level when the lev
86. ept clear of the boiler at all times Keep the boiler area clean and free of fire hazards Always keep the oil supply valve shut off if the burner is shut down for an extended period of time Probe and float type low water cutoff devices require annual inspection and maintenance Refer to instructions in Section V Paragraph C for inspection and cleaning instructions NOTICE All V11 Series cast iron boilers are designed built marked and tested in accordance with the ASME Boiler and Pressure Vessel Code Section IV Heating Boilers An ASME Data Label is factory applied to each V11 jacket which indicates the boiler Maximum Allowable Working Pressure MAWP Each cast iron section is permanently marked with the MAWP listed on the boiler s ASME Data Label Those values for the V11 are as follows MAWP Steam 15 psi MAWP Water USA 80 psi MAWP Water Canada 50 psi It is common and acceptable practice to install these boilers in lower pressure systems below the boiler MAWP Therefore Burnham offers safety relief valves set at or below the MAWP of the boiler See Table 1 for available safety relief valve set pressures TABLE OF CONTENTS SECTION I GENERAL INFORMATION Dimensional Information rore e e alte e ae tad een ddan steeds 8 ate e e T e er E Ee CR RT E ER ERE I CERE IEEE Un 9 Locating the Unit 5s scc REO te o e REDE TREND EROR RR CO E Pret Cet e 10 Air Supply Venti
87. esired a multi purpose spray adhesive supplied by others may be used instead HOWEVER GREAT CARE MUST BE TAKEN TO ENSURE THAT THE ADHESIVE DOES NOT COME IN CONTACT WITH THE NIPPLES OR NIPPLE PORTS e While the adhesive is becoming tacky clean the nipples and nipple ports thoroughly with a de greasing solvent Use the Loctite 592 supplied to lubricate the nipples and nipple ports Apply the lubricant to the nipples and nipple ports then use a brush to disperse it evenly around the nipples and nipple ports Use approximately 25 ml of Loctite 592 per flueway 1 7 and 2 3 nipples and their 6 corresponding nipple ports f Drive nipples squarely into section using block of wood and hammer or preferably an aluminum head hammer Burnham offers a polyethylene block for setting the nipples part no 8052601 Place block over entire nipple edge and hit the wood with the hammer WARNING Nipples must be driven in evenly and to the proper depth to assure tight joints Most nipple leaks are caused by tilted or cocked nipples DO NOT use steel iron head hammer to drive nipples without using a wood block Nipple damage may result g Aspecial nipple setting gauge is provided for the nipples Gauge nipple at 90 angles to insure that it is driven to the proper depth into the nipple opening nipple port Cut out in gauge must rest on nipple with the legs of the gauge touching finished face of section when nipple is pr
88. f and remove the plates The insulation should be removed with the plates taking care not to B CLEAN THE BOILER HEATING SURFACES damage the insulation AND FLUE at least once each year preferably at the e Using a 114 diameter wire or fibre bristle brush end of the heating season 36 handle to clean the flueways Start at the 1 CLEAN THE VENT SYSTEM Vent system top of each flueway opening and work down the should be checked annually for pin rows using two or three horizontal strokes a Obstructions per row for best results b Accumulations of soot 3 CLEAN TOP OF BOILER SECTIONS c Deterioration of vent pipe or vent accessories Brush and vacuum the tops of the boiler sections due to condensation or other reasons 4 CLEAN THE FIREBOX d Proper support no sags particularly in a Disconnect fuel line s and remove burner and horizontal runs burner mounting plate e Tightness of joints b Using wire or fibre bristle brush clean crown of Remove all accumulations of soot with wire brush boiler and inside of water legs and vacuum Remove all obstructions Replace c Inspect firewall plates for damage or all deteriorated parts and support properly Seal all deterioration Replace as needed per instructions joints outlined in Section Paragraph E 54 5 REASSEMBLE BOILER CAUTION Do not start the burner unless canopy smokepipe burner mounting plate and all flue plates are secured in place
89. f the boiler Never modify remove or tamper with any control device WARNING This boiler must only be serviced and repaired by skilled and experienced service technicians If any controls are replaced they must be replaced with identical models Read understand and follow all the instructions and warnings contained in all the sections of this manual If any electrical wires are disconnected during service clearly label the wires and assure that the wires are reconnected properly NEVER operate boiler without all sight glasses and brackets in place and securely fastened and sealed Very HOT combustion gas may cause burn injury Read understand and follow all the instructions and warnings contained in ALL of the component instruction manuals Assure that all safety and operating controls and components are operating properly before placing the boiler back in service IMPORTANT See Section IV Paragraph H under 2 CLEAN THE BOILER FLUEWAYS Operating Instructions if it becomes necessary to add a Remove the smokepipe water to the boiler more frequently than once a month b Remove the jacket top and left side panels A GENERAL Inspection should be conducted c Remove the canopy being careful not to damage annually Service as frequently as specified in the cerafelt gasket paragraphs below While service or maintenance is d Loosen nuts securing the flue cleanout plates being done electrical power to the boiler must be of
90. fe 4 LOLLA SNISN3S 0262 8192 Se z 8 466 9c me z fic 9 SM Ao 0182 9222 Sc toz 61 8 fcc Her 6 SOLLA Q 5012 81 Sz 08 8 Her 98 Bec v YOLLA 1 J saluas 53435 531035 531435 531035 5 Sa 87 E 99 0 L Me E BIO 414 Ge Oe 58388 8 SNOILOJS HHOON 1H9I3M 1HOI3M 112 WY3LS 30 33108 ONIddiHS Nouo3s 831583 1133038 EDO 30 O318W3SSv NOISN3WIO N3NNn8 amu 3NWA 431138 134 5 4 ts L NOILVINYOANI 1V3H3N39 NOIL23S 1 2 BOILER MODEL T 2 RATING BOILER HORSEPOWER GROSS OUTPUT MBH 667 2083 500 a 25 6 857 2679 643 N a MBH STEAM MBH WATER 5 g GAS MBH 2135 31 9 1069 3342 802 EN 38 3 1281 4013 963 1114 23 a 45 3 1517 4829 1159 1319 e o 51 7 1729 5563 1335 1503 14 8 58 0 1941 6279 1507 1688 16 6 396 64 3 2154 6967 1672 1873 18 4 656 69 7 2334 7550 1812 2030 20 0 887 74 8 2503 8096 1943 2177 a 3103 81 6 2730 8833 2120 2374 23 5 392 88 3 2957 9567 2296 2571 25 5 680 93 4 3126 10113
91. filed immediately against the carrier by the consignee No claims for variances from or short age in orders will be allowed by the manufacturer unless presented within sixty 60 days after the receipt of goods B LOCATE THE UNIT NOTICE Recommended clearance for service may be reduced to minimum clearance to combustible material However increased service and maintenance difficulty will result 1 RECOMMENDED SERVICE CLEARANCE Locate the unit in the boiler room so as to provide ease of venting and adequate clearance for maintenance serviceability and installation of piping Refer to Figure for boiler dimensional data FRONT Provide 54 service clearance for removal maintenance and servicing of burner and controls REAR Provide a minimum service clearance from the boiler jacket for access to pressure relief door flame observation port rear flue damper and vent piping relief valve and boiler return piping See following chart LEFT SIDE Provide a minimum clearance from the boiler jacket of 36 for cleaning of flueways RIGHT SIDE Less Tankless Heater Provide a minimum clearance from boiler jacket of 12 With Tankless Heater Provide a minimum clearance from the boiler jacket of 35 for installation and removal of tankless heater s TOP Provide a minimum clearance from the boiler jacket of 24 2 FOR MINIMUM CLEARANCES to combustible materials See Table II 3 PROVIDE ADEQUATE
92. h Installations having long horizontal runs or an excessive amount of tees or elbows will restrict the flow of combustion gases and can result in condensation flue gas leakage of carbon monoxide resulting in severe personal injury or death 12 RAIN CAP UP or DOWN VENT SIZING Area must be the same as or greater than the boiler breeching Smoke Outlet A barometric damper may be required on installations with a high draft condition FAULTY BOILER BURNER OPERATION 1 If improper vent is suspected remove pipe at breeching and operate boiler This will determine if excessive down draft blocked or restricted flue etc is causing the problem 2 If using type shown in A above be sure cap is raised sufficiently above main pipe to allow flue gases to vent unimpeded 3 A popular type cap is shown in B 4 The tee is frequently used as shown in C 5 D and E should not be used due to possible fluctuations in back pressure Figure 3b Vents Faults amp Suggestions Typical Vents that are used on Forced Draft Boilers on Low Silhouette Buildings 13 SECTION Il CAST IRON BLOCK ASSEMBLY A FACTORY ASSEMBLED SECTIONS The assemblage should be set in the proper location as outlined in Section I Lifting arrangement and weights are given in Figure 4 THEN THE DRAW UP ROD NUTS SHOULD BE LOOSENED UNTIL FINGER TIGHT AND THEN TIGHTENED TURN WITH A WRENCH Now proceed to Paragraph C of this section DRO STATIC
93. hrough your local Burnham Wholesale Distributor Should you require assistance in locating a Burnham Distributor in your area or have questions regarding the availability of Burnham products or repair parts please contact Burnham Customer Service at 717 481 8400 or Fax 717 481 8408 65 ZLLLA MAUL YOLLA SIPPOW 191109 Ajquiassy seues LLA Gp eunbi4 99 STANNYHD WOLLOB NO 038 03 1 NGHOS d O 01 2 1 1 X 02 1 931 14048405 218 15 0 39vsn 3015 335 ON 30 T3Nvd 13 0 13 0vu8 1509915 T3NNYHO 2111 1011 T3NVd M3lV3H 3015 LHOIN TENNVHD 13 0 T3NNVHO 3 T3Nvd 1NOHJ 183559 13X9v LNOHONOYHL dAl MIYOS WIS 5 QY3H M3HSYM X3H 0311015 91 2 1 X 88 8 39018 1592 01 STENVd ONY INOW JO IN3WHOVLIV 304 MNOS 9NlddvI 313S 791 8 X 26 019 2111 2011 73Nvd H3lv3H INO NWv3ls 3055 1 Via MSIVA SISISSINYSd 153 01 9011 7011 138 1 13 3015 1H9lJ 319 15 13A Tay NOLLVNIBWOO 613 4 TY 9NiHSn8 310H L34ovn Q H 39 5 3015 1431 33S NOLIVOLIILN3QI Laxove 2111 1011 13 4 3015 1431 08 1 2 6 2111 4011
94. hru 1123 Check Section Arrangement Chart for location of center section to which jacket support brackets must be attached see Figure 8 on Page 16 i LOCATE JACKET INTERMEDIATE PANEL MOUNTING BRACKETS NO 1 NO 2 AND NO 3 IN JACKET CARTON Brackets are shipped flat and must be formed by hand bend as shown in Figure 10 iii WHEN APPROPRIATE SECTION is being assembled to block slide brackets over draw up rod lugs prior to inserting draw up rods washers and nuts To prevent the brackets from turning during the draw up process insert a large punch or draw up rod through second hole in each Figure 11 Bracket Placement u oF sr erm un aat Ph Qe 2 Qs FRONT VIEW Figure 12 Bracket Attachment to Center Section 18 12 STEEL CHANNEL BLOCKS 3 4 HEX NUT 6 8 1 2 STEEL CHANNEL BLOCKS 8 1 2 STEEL CHANNEL BLOCKS 3 4 FLAT WASHER 6 REQ D 3 4 DRAW UP ROD CLAMP 3 REQ D PUMP AND RAM SET 3 REQ D Figure 13 Hydraulic Draw Up of Sections bracket Refer to Figures 11 and 12 for proper location of each bracket and typical attachment n Ifa joint springs apart it must be re drawn tight within four 4 hours of the time of application of Silastic to that joint EXCESS LENGTH OF DRAW UP RODS must not extend beyond front and rear sections to ensure proper fit of jacket adjust accordingly p AFTER ALL SECTIONS
95. ilure Burnham s standard warranty does not cover problems caused by oxygen contamination of boiler water or scale lime build up caused by frequent addition of water There are many possible causes of oxygen contamination such as a Addition of excessive make up water as a result of system leaks b Absorption through open tanks and fittings Oxygen permeable materials in the distribution system In order to ensure long product life oxygen sources should be eliminated This can be accomplished by taking the following measures a Repairing system leaks to eliminate the need for addition of make up water b Eliminating open tanks from the system Eliminating and or repairing fittings which allow oxygen absorption d Use of non permeable materials in the distribution system Isolating the boiler from the system water by installing a heat exchanger SECTION V SERVICE INSTRUCTIONS DANGER This boiler used flammable gas high voltage electricity moving parts and very hot water under high pressure Assure that all gas and electric power supplies are off and that the water temperature is cool before attempting any disassembly or service More than one gas shut off valve and electrical disconnect switch are used on the boiler Assure that all gas valves and electrical disconnect switches are off before attempting any disassembly or service Do not attempt any service work if gas is present in the air in the vicinity o
96. ired maintenance outlined in the Installation and Operating Manuals furnished with the unit 6 Exclusive Remedy Burnham Commercial obligation for any breach of these warranties is limited to the repair or replacement of its parts not including labor in accordance with the terms and conditions of these warranties 7 Limitation of Damages Under no circumstances shall Burnham Commercial be liable for incidental indirect special or consequential damages of any kind whatsoever under these warranties including but not limited to injury or damage to persons or property and damages for loss of use inconvenience or loss of time Burnham Commercial liability under these warranties shall under no circumstances exceed the purchase price paid by the owner for the commercial grade boiler involved Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you 8 Limitation of Warranties These warranties set forth the entire obligation of Burnham Commercial with respect to any defect in a commercial grade boiler parts or accessories and Burnham Commercial shall have no express obligations responsibilities or liabilities of any kind whatsoever other than those set forth herein These warranties are given in lieu of all other express warranties ALL APPLICABLE IMPLIED WARRANTIES IF ANY INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
97. ity of the installing contractor to see that all controls are correctly installed and are operating properly when the installation is completed Installation is not complete unless a pressure relief valve is installed into the specified tapping located at the rear of appliance See Section Ill of this manual for details This boiler is suitable for installation on combustible flooring Do not install boiler on carpeting Do not operate on floors where heat affected material is below Do not tamper with or alter the boiler or controls Retain your contractor or a competent serviceman to assure that the unit is properly adjusted and maintained Clean boiler at least once a year preferably at the start of the heating season to remove soot and scale The inside of combustion chamber should also be cleaned and inspected at the same time Have Burner and Controls must be checked at least once a year or as may be necessitated Do not operate unit with jumpered or absent controls or safety devices Do not operate unit if any control switch component or device has been subject to water Return water cannot be lower than 135 F for prolonged periods of time Operation under these conditions will result in sustained condensing within the combustion chamber and potentially reduce boiler longevity In addition the return water cannot be introduced into the boiler if it is more than 40 F less than the idle boiler temperature Continued operation under thes
98. k will operate under positive pressure Gas tight vent systems designed for pressure systems must be used to prevent flue by product leakage The vent height is usually limited to prevent negative draft typically three 3 feet above the roof line see Figure 3a The damper shall be adjusted to maintain a positive pressure of 0 1 W C in the vent connector box during burner high fire operation see breeching pressure sensing port in Figure 1 If the venting system 1s designed for negative pressure natural draft the boiler still operates with positive pressure in the chamber and up to the fixed damper on the flue collar However if the venting system is larger than what is required the stack will provide a surplus draft or negative pressure that may require the use of a barometric damper to maintain the positive 0 1 W C pressure at the flue outlet Multiple forced draft boiler stacks should always be designed as negative to ensure the products of combustion do not exit a boiler that 1s not firing WARNING Venting instructions are recommendations only Consult a venting expert on the design of a specific vent system for your application The ASHRAE Venting Guide and The National Fuel Gas Code NFPA 54 should be considered in all venting systems Conventional vent material may not e suitable for the application Flue gases can leak carbon monoxide from the joints on these materials and can result in severe personal injury or deat
99. led may be hazardous to your health AVOID Breathing Fiber Particulates and Dust Precautionary Measures Do not remove or replace RCF parts or attempt any service or repair work involving RCF without wearing the following protective gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard used RCF components by sealing in an airtight plastic bag RCF and crystalline silica are not classified as hazardous wastes in the United States and Canada First Aid Procedures e If contact with eyes Flush with water for at least 15 minutes Seek immediate medical attention if irritation persists If contact with skin Wash affected area gently with soap and water Seek immediate medical attention if irritation persists If breathing difficulty develops Leave the area and move to a location with clean fresh air Seek immediate medical attention if breathing difficulties persist Ingestion Do not induce vomiting Drink plenty of water Seek immediate medical attention 24 tightening a gap is still evident where the sections join apply silastic along top and bottom edge of insulation bo
100. let damper assembly or rear outlet canopy cover to the canopy with the six 6 5 16 flat wasters lock washers and brass nuts Attach the rear flue outlet damper assembly or cover to the back section with the six 6 5 16 flat washers and cap screws Tighten front canopy carriage bolt and remaining J bolts until canopy is secure Attach the 1 8 x 1 wide self adhesive fiber gasket to the surfaces of either the top flue outlet damper assembly or top outlet canopy cover that mounts against the canopy Gasket must be centered over all attachment holes Do not overlap corners cut butt joints 23 15 Secure either the top flue outlet damper assembly or top outlet canopy cover with 10 x 1 2 sheet metal screws 16 1 thick piece of fiberglass insulation provided in canopy carton will be installed during jacket assembly set aside until then Figure 16 Canopy with Rear Flue Outlet Damper Assembly Figure 17 Canopy with Top Flue Outlet Damper Assembly Rear Cover Removed Important Product Safety Information Refractory Ceramic Fiber Product Warning The Repair Parts list designates parts that contain refractory ceramic fibers RCF RCF has been classified as a possible human carcinogen When exposed to temperatures about 1805 F such as during direct flame contact RCF changes into crystalline silica a known carcinogen When disturbed as a result of servicing or repair these substances become airborne and if inha
101. ments of installation 3 On STEAM BOILERS WITH TANKLESS DOMESTIC WATER HEATERS set boiler water temperature dial on low limit operating control at 190 F max Set differential at 10 4 ON WATER BOILERS WITHOUT TANKLESS HEATERS set high limit dial on L4006A at 210 F This temperature may be varied to suit requirements of installation 5 ON WATER BOILERS WITH TANKLESS HEATERS set low limit operating control dial at 190 F and high limit dial 210 F Operating control must be a minimum of 20 below high limit setting Set differential at 25 D ADJUST BURNER according to the Burner Manual 1 FLAME FAILURE The V11 boiler controls operate the burner automatically If for unknown reasons the burner ceases to fire and the reset button on the primary control is tripped the burner has experienced ignition failure Before pressing the reset button call your serviceman immediately WARNING Do not attempt to start the burner when excess oil or gas has accumulated in the combustion chamber when the unit is full of vapor or when the combustion chamber is very hot E TEST CONTROLS WARNING Before installation the boiler is considered complete the operation of the boiler controls should be checked particularly the low water cutoff and the high limit control 1 CHECK OPERATING CONTROL OPERATION Raise and lower operating control setting as required to start and stop burner 2 CHECK OPERATION OF HIGH
102. must be attached see Figure 8 i LOCATE JACKET INTERMEDIATE PANEL MOUNTING BRACKETS NO 1 NO 2 AND NO 3 IN JACKET CARTON Brackets are shipped flat and must be formed by hand bend as shown in Figure 10 Figure 14 Boiler Section Assemblage Brackets are shipped flat and must be formed by hand bend as shown in Figure 10 ii Slide brackets over draw up rod lugs prior to inserting the 11 long tie rods washers and nuts Refer to Figures 11 and 12 for proper location of each bracket and typical attachment method h Excess length of draw up rods must not extend beyond front and rear section to ensure proper fit of jacket adjust accordingly TIGHTEN ALL TIE ROD NUTS UNTIL FINGER TIGHT THEN TIGHTEN THEM AN ADDITIONAL TURN WITH A WRENCH C HYDROSTATIC TEST After the boiler sections have been assembled it is essential that the boiler be hydrostatically tested before the canopy flue cover plates jacket or piping is installed 1 Tankless Heater Installation If boiler is ordered with tankless heaters install heaters with the gaskets provided Table V gives the maximum number of heaters permissible per assemblage and the heater ratings 2 Plug all boiler tappings and fill entirely with cold water CAUTION DO NOT install gauge until after hydrostatic testing the boiler Gauge failure may result 3 All completed boilers shall satisfactorily pass the prescribed hydrostatic test a STEAM BOILERS
103. n or near the top of the room and one near the bottom The openings shall communicate by means of ducts with the outdoors or to such spaces crawl or attic that communicate with the outdoors i Where communicating by means of vertical ducts each opening shall have a free area of not less than 1 sq in per 4 000 Btuh 35 sq in per gph 5 5 cm2 per kw of total input rating of all appliances in the enclosure ii If horizontal ducts are used each opening shall have a free area of not less than 1 sq in per 2 000 Btuh 70 sq in per gph 11 per kw of total input of all appliances in the enclosure 5 CHIMNEY OR VENT NOTICE When a V11 gas fired boiler is connected to a venting system that is designed so that it will operate under a negative pressure the use of Type C B or other manufactured vent systems designed for negative pressure is acceptable When a V11 oil fired or combination gas oil fired boiler is connected to a venting system that is designed so that it will operate under a negative pressure the use of Type C L or other manufactured vent systems designed for negative pressure is acceptable Unlined masonry chimneys are not accept able Lined masonry chimneys are acceptable with the appropriate vent connectors using materials described above WARNING When a V11 gas fired boiler is connected to a venting system that is designed so that it will operate under a positive pressure manufac
104. nel Assembly V1108 1 60426080 6F Jacket Top Panel Assembly V1109 1 60426090 6G Jacket Top Panel Assembly V1110 1 60426100 6H Jacket Top Panel Assembly 1111 1 60426110 61 Jacket Top Panel Assembly V1112 1 60426120 7 Jacket Single Left Side Panel Assemblies Single L S Assy SLS24 1 60426043 7B Single L S Assy No SLS30 1 60426053 7C Single L S Assy No SLS36 1 60426063 8 Jacket Forward Left Side Panel Assemblies 8A Forward L S Assy FLS27 1 1 1 1 6042636 8A Forward L S Pnl Assy FLS39 1 1 6042637 9 Jacket Rearward Left Side Panel Assemblies 9A Rearward L S Pnl Assy No RLS15 1l 6042641 9B Rearward L S Pnl Assy No RLS21 1 6042642 9C Rearward L S Pnl Assy No RLS27 1 1 6042643 9D Rearward L S Pnl Assy No RLS33 1 1 6042644 10 Jacket Single Right Side Heater Panel Assemblies 10A Single R S Htr Pnl Assy No SRH24 1 60426042 10B Single R S Htr Pnl Assy No SRH30 1 60426052 10C Single R S Htr Pnl Assy No SRH36 1 60426062 11 Jacket Froward Right Side Heater Panel Assemblies 11A Forward R S Htr Pnl Assy No FRH27 1 1 1 1 6042624 11B Forward R S Htr Pnl Assy No FRH39 1 1 6042625 12 Jacket Rearward Right Side Heater Panel Assemblies 12A Rearward R S Htr Pnl Assy No RRH15 1 6042629 12B Rearward R S Htr Pnl Assy No RRH21 1 6042630 12C Rearward R S Htr Pnl Assy No RRH27 1 1 6042631 12D Rearward 5 Htr Pnl Assy No
105. ng eee e deti OR nie teet eene etes 11 SECTION II CAST IRON BLOCK ASSEMBLY Knockdown Only Assembly of Sections Manual Draw up sss 14 Assembly of Sections Hydraulic Draw up sess eee eene eene reinen nennen nnne 19 Hydrostatic E amp 20 SECTION III INSTALLATION INSTRUCTIONS Knockdown S ACE 23 Flue Cover Plates ix sce nre IH ee GR E D rt PH EUR Ee ODER EH CHR eee 25 Rear Port COYEE c Eee en ee Ote E PUER EQ bee unter ec HORE 25 Inspect AIL Boiler Seals 25 Ceramic Fiber Firewall Plates eta ee o e Ee re t e 25 Jacket Assembly 45 2 eie Deo ee i ede tte P Ue E ERE YE We EORR ats 26 Burner Mounting Plate Burner Adapter Plate sese eere ener nennen nennen nns 30 Steam e ORE e ait dH qr 31 1255 EE 33 Burner Installation isc eek He D eer RU et OR PH ene UE HDI Reed 33 Package Boilers Preparation for Installation ete reete ee HE Re eet v P Ret re 33 Common Installation Requirements Boiler Piping Heating Applications nennen nennen 34 Boiler Piping Steam Applications iecit Ne TIR RUD TO REP IRE EET eae sateen Ge ATO oes CE E Y SERT ug 42 Boiler Piping Domestic Hot Water DHW 44
106. ns NVHL 5531 SI 3215 9Nidid 031310395 N3HM Y 8 30 uvau SI 3oVdS 31 M31I08 3Hl 30 401 3Hl N3AO 03414 38 AVN SW3ISAS 43514 OML NO 1 ONIMS NOUuVOllddv HOIVW OL JNO 123135 33nivN3dW3l YVILN33334IQ 3 09 YO 4 02 V NO 5 8 03151 S3ZIS 3dld Tw Ov 31003HOS SI TV Wolvinoui agog 5310 1 SATA ATddNS 5 lt 0 ONIONVIva Q3ovds 2 e S ab 2 b 4 us Anasono MESO 2 48 e sv 5 ZZA ins uf 2 8 oo 9 dd 2 wh at eG 4 ab 5 OZLLA 5 E Ti ass e ela 4 0 EZLLA 8LLLA e dec bna d 4 02 M SLLLA NYHL 60LLA dOWG 4 09 ZLLLA POLLA 2 w we AG 2 aS Saas 3 02 90LLA YOLLA 2 we 46 26 aS mgri Ne 46 9A 0 we wh SELLA
107. operly driven See Figure 6 h Remove a 127 length of fiberglass rope from the assembly carton Starting with the area around the upper 7 nipple port firmly press the rope into the groove so that the adhesive holds it in place If more than 25 minutes have passed since the adhesive was applied it may be necessary to reapply Continue to affix the rope to the groove in this fashion around the perimeter of the section Make sure that the rope does not droop or hang outside of the groove When the 15 end of the groove is reached cut off the excess rope Push the length of the excess rope into the groove at the top corner of the section face end of the groove is reached cut off the excess rope Push the length of the excess rope into the groove at the top corner of the section face opposite of the 7 nipple port Cut off and discard any remaining rope after groove is filled See Figure 7 From the Section Arrangement chart select the next section according to the Identification Code at the top of the chart See Figure 8 Figure 7 Affixing the Fiberglass Rope g ainbi4 SUOIIIGS 5 15 eu 9281491 s1ejeeu sse yue 559 519 1104 J04 7 9 96 4 10 OL 91 4 ees Ajquiesse xoojq Buunp eq sjexoeJjq WOddns oj uonoes 1995 2 Jo sejoueq Mm v SJe loq uo
108. owly into supply main and back through return main flowing from drain hose at about 180 F Continue until water runs clear from drain hose for at least 30 minutes d Stop feeding water to boiler but continue operating burner until excess water in boiler flows out through supply main and water lowers by steaming until it reaches normal level in boiler Turn off burner Drain boiler Open all radiator valves Reinstall all supply main air valves Open gate valve in Hartford Loop e When boiler has cooled down sufficiently crown sheet of sections are not too hot to touch close the drain valves at boiler and in return main and feed water slowly up to normal level in boiler Turn on burner and allow boiler to steam for 10 minutes then turn off burner Draw off one quart of water from bottom gauge glass fitting and discard Draw off another quart sample and if this sample is not clear repeat the cycle of draining the boiler and return main and refilling the boiler until sample is clear f Ifthe boiler water becomes dirty again at a later date due to additional sediment loosened up in the piping close gate valve in Hartford Loop 52 open drain valve in return main turn on burner and allow condensate to flow to drain until it has clear for at least 30 minutes while feeding water to boiler so as to maintain normal water level Turn off burner drain boiler open gate valve in Hartford Loop then repeat step a above 5
109. panels into position by inserting top of panel into upper U channel pushing bottom of panel in toward boiler and sliding panel down into bottom J channel f Remove the knockouts necessary for tankless heater operation on right side panels g Install right side panels 11 Combination Label and Burnham Logo Plate applied by manufacturer If loose or peeling apply pressure to reset adhesive 12 Place the rating label from Instruction envelope over the top of front panel label that identifies the proper location 13 On steam boilers attach lowest permissible water level plate from steam trim carton to the front panel using sheet metal screws 14 Tighten all sheet metal screws to complete jacket assembly G MOUNT BURNER MOUNTING PLATE refer to Figures 15 and 26 1 Install ten 10 5 16 x 2 long tap end studs with the short length of threads into the boiler front section 2 With the use of silastic secure the 3 16 diameter rope gasket to the groove along the mounting plate opening in the front section 3 Place burner mounting plate over studs and secure with 5 16 flat washer lock washers and brass nuts Figure 26 Burner Mounting Plate and Burner H MOUNT BURNER ADAPTER PLATE TO Adapter Plate BURNER MOUNTING PLATE refer to Figures 26 and 27 IDENTIFICATION BOLT CIRCLE NUMBER STANDARD BURNER STANDARD ADAPTER PLATE CAST IRON BURNER MOUNTING PLATE
110. posing on Burnham Commercial liability of any nature for unsatisfactory performance as a result of faulty workmanship in the installation which liability is expressly disclaimed Pub No BCL1109041 Boilers parts or accessories installed outside the 48 contiguous United States the State of Alaska and Canada f Damage to the boiler and or property due to installation or operation of the boiler that is not in accordance with the boiler installation and operating instruction manual g Any damage or failure of the boiler resulting from hard water scale buildup or corrosion the heat exchanger h Any damage caused by improper fuels fuel additives or contaminated combustion air that may cause fireside corrosion and or clogging of the burner or heat exchanger i Any damage resulting from combustion air contaminated with particulate which cause clogging of the burner or combustion chamber including but not limited to sheetrock or plasterboard particles dirt and dust particulate j Any damage defects or malfunctions resulting from improper operation maintenance misuse abuse accident negligence including but not limited to operation with insufficient water flow improper water level improper water chemistry or damage from freezing k Any damage caused by water side clogging due to dirty systems or corrosion products from the system Any damage resulting from natural disaster m Damage or malfunction due to the lack of requ
111. pplicable for mercury separation or discoloration DO NOT ATTEMPT TO REPAIR MECHANISMS IN THE FIELD Complete replacement mechanisms including necessary gaskets and installation instructions are available from the manufacturer CHECK BURNER AND CONTROLS at least once ayear See Section IV Paragraph E under Operating Instructions for control checks See Burner Manual for burner tests and adjustments LUBRICATE BOILER COMPONENTS according to manufacturer s instructions Generally this involves the oil burner and circulator This includes the type of lubricant to use frequency of lubrication and points to lubricate GENERAL MAINTENANCE CONSIDERATIONS 1 Keep radiators and convectors clean 2 Ifa hot water radiator is hot at the bottom but not at the top it indicates that air has accumulated inside and should be vented To vent radiator hold small cup under air vent located near top of radiator open vent until water escapes and then close 3 If much water is added to system it is advisable to heat system to a high temperature and vent again This will make less venting necessary during the winter 56 4 Where an expansion tank is used make sure that neither the tank nor its drain pipe is exposed to freezing temperatures Never place valves in piping leading to or from expansion tank Boiler and system cleaning will help assure trouble free operation See Section IV Paragraphs F and G under Operating
112. pring 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026034 280 Observation Port Shutter Machined amp painted 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 70260051 28E Spring Pin 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026035 29 Observation Port Asssembly Parts 29A Observation Port Cover Machined amp Painted 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 70260041 298 Observation Port Outer Gasket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8206001 29C Observation Port Glass 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026032 29D Observation Port Inner Gasket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8206002 30 Standard Burner Mounting Plate Insulation 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8202601 31 Burner Adapter Plate Assembly w Gasket and Hardware 31A Beckett CF BAP No 00 6 3 4 Dia Hole 1 1 1 1 1 1 1 1 602263001 31B Beckett No 01 8 1 4 Dia Hole 1 1 1 1 600263011 Beckett BAP 02 10 1 4 Dia Hole 1 602263021 OR 31D Power Flame BAP No 40 7 1 2 Dia Hole 1 1 602263401 31E Power Flame C BAP No 41 9 Dia Hole 1 1 1 1 1 602263411 31F Power Flame BAP No 42 10 3 8 Dia Hole 1 1 1 1 1 1 1 1 1 1 1 602263421 OR 31G Power Flame JR BAP No 45 6 3 8 Dia Hole 1 1 602263451 31H Power Flame JR No 46 8 3 8 Dia Hole 1 1 1 602263461 32 Burner Adapter Plate Gasket Only 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8022601 33 3 8 Dia Rope Gasket 3 4 5 6 7 8 9 10 11 12 13 14
113. r See separate RTC manual Multiple Boilers Recommended minimum multiple boiler piping is shown in Figure 35 as primary secondary with a by pass The boiler circulator will maintain a constant flow through the boiler during every heat demand while the by pass diverts a portion of hot water back to 35 the return Alternate minimum multiple boiler piping is shown in Figure 36 The blend pump will maintain constant flow through the boiler during every heat demand and provide a hot water blend back to the return f Glycol Antifreeze Solutions Many systems today use ethylene or propylene glycol antifreeze solutions as a measure for freeze protection as well as a pump lubricator and corrosion inhibitor The properties of the glycol mixture have an impact on valve and pump sizing All glycol solutions have a lower specific heat than water This means that the glycol solution cannot transfer heat as well as pure water resulting in the need for higher flow rates In addition the viscosity of the glycol solution is usually higher than water requiring a higher pump head for the same given flow Consult factory for specific applications pump selection and flow rate WARNING A properly constructed Hartford Loop must be installed on all gravity return steam systems Hartford Loop is not required on pumped return systems 2 STEAM HEATING consult I B R Installation and Piping Guide No 200 For piping details see Figure 37
114. raw Up Tie Rod Pattern CAUTION To avoid damage to the draw up rod threads while drawing up sections apply oil or other lubricant to tie rod threads while assembling sections to prevent stripping of threads on rod and to make assembling easier 1 DRAW UP SECTION SLOWLY AND EVENLY using an alternating pattern starting with the upper right lug closest to the 7 port and proceeding to the lower left lower right and finishing with upper left lug When you start grind surfaces between adjoining sections should be approximately 3 8 apart Use three 3 or four 4 passes at tightening the four 4 draw up rods a little at a time so that sections are pulled up evenly During the last pass pay close attention to the silastic sealant as it squeezes when the sections come in close contact The silastic sealant should continue to squeeze out wafer thin until the sections are connected metal to metal If the silastic has stopped squeezing out from the connection and the sections still do not appear to be drawn metal to metal use a feeler gauge to measure any gaps at the locations identified in Figure 9 Unless specified otherwise gaps should be measured at these locations on both sides of the sections A maximum gap of 025 1s acceptable Measure gaps at the outer edge of the connection only making sure not to puncture the gasket created by the silastic and rope WARNING When tightening the draw up nuts DO NOT EXCEED 165 FT
115. reads on the probe leaving the two end threads bare Do not use PTFE Teflon tape Screw the probe into the boiler tapping Mount the low water cutoff control on the probe Reconnect the control to probe wiring Fill the boiler to its normal waterline Add boiler water treatment compound as needed Restore electric service to the boiler lt o RB BT Fire burner to bring the water in the boiler to a boil to drive off free oxygen BEFORE RETURNING BOILER SERVICE Follow the low water cutoff check out procedure on page 51 2 FLOAT TYPE LOW WATER CUTOFF During the heating season if an external low water cutoff is on the boiler the blow off valve should be opened once a month use greater frequency where conditions warrant to flush out the sediment chamber so the device will be free to function properly Low water cutoffs and water feeders should be dismantled annually by qualified personnel to the extent necessary to insure freedom from obstructions and proper functioning of the working parts Inspect connecting lines to boiler for accumulation of mud scale etc and clean as required Examine all visible wiring for brittle or worn insulation and make sure electrical contacts are clean and that they function properly Give special attention to solder joints on bellows and float when this type of control is used Check float for evidence of collapse and check mercury bulb where a
116. rged into local waste water system 1 Oil greases amp sediments which accumulate in a new boiler and piping must be removed in order to prevent an unsteady water line and carry over of the water into the supply main above boiler Operate the boiler with steam in the entire system for a few days allowing the condensate to return to the boiler If the condensate can temporarily be wasted operate boiler only for the length of time it takes for condensate to run clear If the latter cannot be achieved or if the condensate is returned to the boiler boil out the boiler using the SURFACE BLOWOFF connection See Figure 43 a Drain boiler until water is just visible in gauge glass Run temporarily 17 pipe line from the surface blowoff connection to an open drain or some other location where hot water may be discharged safely Do not install valve in this line b Add an appropriate amount of recommended boilout compounds c Start burner and operate sufficiently to boil the water without producing steam pressure Boil for about 5 hours Open boiler feed pipe sufficiently to permit a steady trickle of water from the surface blowoff pipe Continue this slow boiling and trickle of overflow for several hours until the water coming from the overflow is clear d Stop burner and drain boiler in a manner and to a location that hot water can be discharged with safety e Refill boiler to normal water line If water in gauge glass does not
117. rovided by Burnham Power Flame V1122 and V1123 burners require special adapters that will be provided with the burner 2 If adapter is provided by Burnham open carton and remove contents Apply four 4 small dabs of silastic on rear surface of adapter plate to temporarily hold gasket in place Hold adapter plate in position against burner mounting plate align holes and secure with four 4 3 8 lock washers and 3 8 16 x 7 8 lg cap screws 3 If adapter is furnished with burner follow manufacturer s instructions using gasket material and hardware provided with burner a Power Flame burners for the 1122 and 1123 are furnished with special adapter plates b All other burners connect directly to the adapter plate supplied by Burnham 4 USE A HOLE SAW OR KNIFE TO CUT BURNER MOUNTING PLATE INSULATION TO MATCH HOLE SIZE ON BURNER ADAPTER PLATE After cutting remove any and all loose pieces of insulation which may become lodged or interfere with the head of a burner air tube after insertion 5 Confirm that hole in insulation fits snugly around burner blast tube If hole is oversized remove burner mounting plate with burner attached from boiler Use additional fiberglass rope gasket provided with burner to fill in any space between insulation and blast tube If additional rope gasket is not provided with the burner use 3 8 fiberglass rope rated for 2300 F provided by others Reinstall burner mounting plate wh
118. ry hot when the boiler is operating Do not touch any components unless they are cool This appliance must be properly vented and connected to an approved vent system in good condition Do not operate boiler with the absence of an approved vent system This boiler needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air The interior of the venting and air intake systems must be inspected and cleaned before the start of the heating season and should be inspected periodically throughout the heating season for any obstructions Clean and unobstructed venting and air intake systems are necessary to allow noxious fumes that could cause injury or loss of life to vent safely and will contribute toward maintaining the boiler s efficiency This boiler is supplied with controls which may cause the boiler to shut down and not re start without service If damage due to frozen pipes is a possibility the heating system should not be left unattended in cold weather or appropriate safeguards and alarms should be installed on the heating system to prevent damage if the boiler is inoperative This boiler is designed to burn No 2 fuel oil natural and or LP gas only Do not use gasoline crankcase drainings or any oil containing gasoline Never burn garbage or paper in this boiler Do not convert to any solid fuel i e wood coal All flammable debris rags paper wood scraps etc should be k
119. soddo 10 sjesu uaamjeq Ajddns yoauuos jou doo 10 dup eq jsnuu Jepeeu 1904 Woy Ajddng 5 31ON 33s G 1lO08 JO NV3H 47 OL uz 3NIT83JIVM S 3LON 33S ATddNS eorues seseeJou UMOYS 10 seop jo do y 19 eq Burdid p Jo 9246 Aq ieys 191104 0 Bunoeuuoo seseo uj eui e oJduil 9215 ETLE ELLLA LAN Z V V ZLLL ZOLLA LAN vll 9126 QOLL POLLA LAN S epoo Jed 2215 dns aajeusaye ejqejd 191914 jeg uonoeuuoo 1ezijenbe jou op Bureq ejesuepuoo 2 Op einpeuos si 5310 82 9 9 9 foe 4 9 n s 9 goe foe v
120. sponsibility of the installing contractor to see that all controls are correctly installed and are operating properly when the installation is complete The warranty for this boiler is valid only if the boiler has been installed maintained and operated in accordance with these instructions DANGER DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Failure to follow all instructions in the proper order can cause personal injury or death Read and understand all instructions including all those contained in component manufacturers manuals which are provided with the appliance before installing starting up operating maintaining or servicing this appliance Keep this manual and literature in legible condition and posted near appliance for reference by owner and service technician This boiler requires regular maintenance and service to operate safely Follow the instructions contained in this manual Installation maintenance and service must be performed only by an experienced skilled and knowledgeable installer or service agency All heating systems should be designed by competent contractors and only persons knowledgeable in the layout and installation of hydronic heating systems should attempt installation of any boiler It is the responsibil
121. ssure that the boiler is at zero pressure before removing the LWCO probe Do not rely on the pressure gauge to indicate that the boiler is at zero pressure Open the safety valve to relieve all internal pressure prior to proceeding Safety valve discharge piping must be piped such that the potential for burns is eliminated 55 d Dismount the low water cutoff control from the probe Unscrew the probe from the boiler tapping f Inspect that portion of the probe that is exposed to the boiler water for a scale or sediment buildup g Light deposits may be removed by wiping the probe with a damp cloth Wiping the probe with a cloth soaked in vinegar will remove more tenacious lime deposits The most stubborn deposits may be removed from the probe by using a diluted amount part of water to part of phosphoric acid H PO WARNING Exercise caution when handling phosphoric acid and follow the instructions on container label Always use protective clothing and equipment when working with near chemicals h Wire brushing of the probe is not recommended as the soft platinum guard ring sandwiched between the ceramic insulators may be damaged Care must be taken not to damage this ring in any way or the useful life of the probe may be shortened i Clean the pipe threads of the probe to remove old hardened pipe dope and other foreign matter j Apply a moderate amount of good quality pipe dope to the pipe th
122. t metal screws Channel Attachment V1113 thru 1123 Jacket Assembly refer to multiple channel usage chart Figure 23 a Attach the appropriate length 7 17 channel assembly to the bottom of the front and intermediate Jacket panels using four 4 sheet metal screws Repeat for opposite side b Attach remaining J U channel assemblies between the bottom of intermediate and rear jacket panels on each side in the same manner On J U channel assemblies with support bracket adjust support leg 1 4 cap screw down until leg touches floor then add 1 2 to 1 full additional turn d Using two 2 sheet metal screws each attach the remaining U channels U side down between the tops of the front intermediate and rear Jacket panels according to channel length Position the loose piece of 1 thick x 36 wide fiberglass insulation provided in the canopy carton against left side U channel s across top of canopy and down over right side between canopy and supply piping Remove insulation from collar on top flue outlet damper assembly if so equipped Jacket Top Panel Attachment a On the top flue outlet damper assembly remove octagon shaped knockout To remove knockout ZLLLA MAUL YOLLA SIPPOW Ajquiassy 3exoer seues LLA 0z 4 y394v1 9 SI3NNVHO WOLIOH 08381038 5 QY3H 91 X 02 1 937 1 04405 318 15 0 LYVHO
123. ter Panel Assemblies 15A Rearward R S Htr Pnl Assy No RRH15 1 1 1 6042629 15B Rearward R S Htr Pnl Assy No RRH17 1 1 1 1 1 1 6042633 15C Rearward R S Htr Pnl Assy No RRH21 1 1 1 1 6042630 15D Rearward R S Htr Pnl Assy No RRH27 1 1 1 6042631 15E Rearward R S Htr Pnl Assy No RRH29 1 1 1 1 1 6042634 15F Rearward R S Htr Pnl Assy No RRH33 1 6042632 16 Thumb Hole Bushing Heyco 2166 Black 10 12 12 12 14 14 16 16 16 16 20 8136257 69 531914 TIvVM33ld W3HSVM 1914 FEM 43895 dvo 1 x 91 8 SS3 DINVL AIHN3SSV lHOd NOLLVAM3SBO 33HSVA 1914 HLM MIJI 51 X 81 quiessy ainbi4 5 1914 S3HSVA 3991 HIM LAN 55948 81 ONUNNON sswuna 22 95 978 AlHW3SSv 31914 33N3n8 sz 1394 3lvid ANON NOILO3S H3IN3O 210 NOILO3S M31N39 ONILNNOW JA09 12599 3804 3715 4 5 1914 ONY YSHSVM 520 HLIM LAN 55949 8 2 NOLLWINSNI 31914 5 HLM gi f o gt ji MOOS dvo l3Sv9 ANY 31 1 14 s3Nanga 3855 dvo 8x 02 1 Sl vd AIBIGSSV XIBN3SSV 1404 NOLVAHSSSO dials
124. til insulation on cover plate provides an adequate seal to casting If after 25 plate Model V1106 firewall plate Remove excess from common 2 Firewall plates have two 2 notches located along the bottom edge which interlock with lugs cast on each center section making them self positioning The front firewall plate must be positioned as far forward as possible Figure 19 Firewall Plates 3 Install firewall plates using silastic provided on each upper and lower edge of firewall plate where plate rests against section Apply a minimum bead of 1 2 diameter to all contact points to form a good bond to the casting K JACKET ASSEMBLY FOR V1104 thru 1112 JACKET ASSEMBLY DRAWING SEE FIGURE 20 FOR 1113 thru 1123 JACKET ASSEMBLY DRAWING SEE FIGURE 21 1 Open jacket carton s and jacket hardware package Unless otherwise stated all jacket components are fastened with 8 x 1 2 hex head sheet metal screws Do not drive sheet metal screws tight until Jacket assembly is complete 2 Remove square knockout from jacket rear panel To remove knockout use a single hacksaw blade with handle or aviation snips to cut metal tabs between slotted holes 3 Attach Jacket front panel to front section and Jacket rear panel to back section using the eight 8 10 self tapping screws Tighten these screws securely 4 JACKET INTERMEDIATE PANEL ATTACHMENT required on V1113 thru 1123 jacket assemblies only Use t
125. tured vent systems designed and approved for positive pressure application per UL1738 must be used for example Van Packer model CS Protech Model FasNSeal FasNSeal W2 Heatfab Saf T Vent or equivalent When a V11 oil fired or combination gas oil fired boiler is connected to a venting system that is designed so that it will operate un der a positive pressure manufactured vent systems designed and approved for posi tive pressure application must be used for example Selkirk Metalbestos Model PS IPS Van Packer Model ES or equivalent The V11 Series boiler is designed for forced draft firing and may be used with a conventional natural draft stack 15 minimum height or a stub vent sometimes called a diesel stack see Figure 3a See Table I for the proper vent outlet size For low silhouette vent terminations see Figure 3b Draft controls are not normally required although they may be used on installations where a natural draft stack 1s used or on multiple boiler installations with a common stack The boiler is provided with a breeching damper which should be adjusted to maintain a positive pressure of 0 1 W C in the vent connector box during burner high fire operation see breeching pressure sensing port in Figure 1 TOP DUTLET REAR DUTLET Figure 3a Typical Arangement For Stub Vent If the venting system is designed for positive or forced draft venting the boiler vent connector and stac
126. ure it is in working condition To do this fasten wire or cord to lever of valve and pull lever standing safe distance away from valve 2 HOT WATER BOILERS Fill entire Heating System with water and vent air from system Use the following procedure on a Series Loop or Multi zoned System to remove air from system when filling a Close isolation valve in boiler supply piping b Isolate all circuits by closing zone valves or balancing valves 50 1 Close hose bib continue filling the system until the pressure gauge registers normal system design operating pressure Close fill valve Note If make up water line is equipped with pressure reducing valve system will automatically fill to normal system design operating pressure Leave globe valve open Open isolation valve in boiler supply piping c k Remove hose from hose bib DANGER Do not operate boiler with pressure above maximum allowable working pressure listed on the Boiler Rating Label DO NOT draw water from boiler while in use When adding water while boiler is in operation do not open supply valve fully but add water slowly C SET CONTROLS with burner service switch turned OFF 1 PRESS RESET BUTTON on primary control and release 2 On STEAM BOILERS set cutout pressure MAIN scale on L404 Pressuretrol for five 5 PSI and differential pressure DIFF scale for two 2 PSI These pressures may be varied to suit individual require
127. ust be exercised to eliminate all of the free oxygen in the system 5 Boiler is now ready to be put into service H FREQUENT WATER ADDITION IMPORTANT IF DURING NORMAL OPERATION ITIS NECESSARY TO ADD WATER MORE FREQUENTLY THAN ONCE A MONTH CONSULT A QUALIFIED SERVICE TECHNICIAN TO CHECK YOUR SYSTEM FOR LEAKS A leaky system will increase the volume of make up water supplied to the boiler which can significantly shorten the life of the boiler Entrained in make up water are dissolved minerals and oxygen When the fresh cool make up water is heated in the boiler the minerals fall out as sediment and the oxygen escapes as a gas Both can result in reduced boiler life The accumulation of sediment can eventually isolate the water from contacting the cast iron When this 53 happens the cast iron in that area gets extremely hot and eventually cracks The presence of free oxygen in the boiler creates a corrosive atmosphere which if the concentration becomes high enough can corrode the cast iron through from the inside Since neither of these failure types are the result of a casting defect the warranty does not apply Clearly it is in everyone s best interest to prevent this type of failure The maintenance of system integrity is the best method to achieve this OXYGEN CORROSION WARNING Oxygen contamination of the boiler water will cause corrosion of iron and steel boiler components and can lead to boiler fa
128. water inlet to heater to prevent lime formation in the valve 3 Flushing of Heater All water contains some sediment which settles on the inside of the coil Consequently the heater should be periodically backwashed This is accomplished by installing hose bibs as illustrated in Figure 41 and allowing water at city pressure to run into hose bib A through the heater and out hose bib B until the discharge is clear The tees in which the hose bibs are located should be the same size as heater connections to minimize pressure drop HARD WATER A water analysis is necessary to determine the hardness of your potable water This is applicable to some city water and particularly to well water An appropriate water softener should be installed based on the analysis and dealer s 46 recommendation This is not only beneficial to the tankless heater but to piping and fixtures plus the many other benefits derived from soft water INSTALL ELECTRIC WIRING in accordance with National Electric Code and local regulations A separate ELECTRICAL CIRCUIT should be run from meter with a Fused Disconnect Switch in this Circuit pue eBeJojs 5109 ssopyue uy MHA ezr 9 11614 77 1 S 0350 SI 39vV40lS ON N3HM Tviad 350 sioo 1 gt INVA ov NOISNVdX3 ONIMAd NAL 38019 OL OL O
129. with recognized hydronic industry standards and requirements then in effect and will be free of defects in material and workmanship under normal usage for a period of one year from the date of original installation If any part of a commercial grade boiler or any part or accessory provided by Burnham Commercial is found to be defective in material or workmanship during this one year period Burnham Commercial will at its option repair or replace the defective part not including labor HEAT EXCHANGER WARRANTIES Burnham Commercial warrants to the original owner that the heat exchanger of its commercial grade boilers will remain free from defects in material and workmanship under normal usage for the time period specified in the chart below to the original owner at the original place of installation If a claim is made under this warranty during the No Charge period from the date of original installation Burnham Commercial will at its option repair or replace the heat exchanger not including labor If a claim is made under this warranty after the expiration of the No Charge period from the date of original installation Burnham Commercial will at its option and upon payment of the pro rated service charge set forth below repair or replace the heat exchanger The service charge applicable to a heat exchanger warranty claim is based upon the number of years the heat exchanger has been in service and will be determined as a percentage of
130. wo 2 sheet metal screws each to secure jacket intermediate panels to brackets previously attached during the section assembly process Tighten these screws securely For bracket attachment refer to Section II Paragraph B Step m item i 26 Each jacket channel has a three 3 digit identification number stamped on the bottom flange The last two 2 digits identify their nominal length Refer to single and multiple channel usage charts See Figures 22 and 23 a Attach each Jacket J channel to one of the jacket U channels of equal length last two digits match as shown in the exploded jacket detail on each of the jacket assembly drawings b Asupport bracket with adjustable leg is required on J U channel assemblies 46 and longer Attach each support bracket with three 3 sheet metal screws and thread adjustable support leg 1 4 cap screw into bottom of support bracket approximately 1 as shown in exploded jacket detail Channel Attachment V1104 thru 1112 Jacket Assembly refer to single channel usage chart Figure 22 a Attach each 7 17 channel assembly to the bottom of the front and rear jacket panels using four 4 sheet metal screws b On 77U channel assemblies with support bracket adjust support leg 1 4 cap screw down until leg touches floor then add 1 2 to 1 full additional turn c Attach each remaining U channel to the top of the front and rear jacket panels 17 side down using 2 shee

Download Pdf Manuals

Related Search

Related Contents

Allegato 2  MANUALE D`USO - Flowserve Corporation  For US Physicians Only IVTM System Operation Manual  GE PSB48YPHSV Instructions / Assembly  AXONE Direct AXONE Pad AXONE Palmtop  YASKAWA AC Drive 1000-Series Option Digital Output Installation  Graco 309098F User's Manual  Acta de la Junta de Aclaraciones a las Bases de la    BENUTZERHANDBUCH  

Copyright © All rights reserved. Failed to retrieve file