Burley CargoD User's Manual
Contents
1. 3 Loosely reassemble quick release assembly through hitch dropout and wheel FIGURE 4 4 Slide flex connector between hitch side arms and match holes Racks bags or fittings should not interfere with hitch FIGURE 4 5 Open retaining pin and insert through hitch and flex connector holes Rotate and close retaining hoop 6 Tighten and close quick release lever with lever pointing to rear of bike A properly adjusted quick release lever should leave an imprint on your palm when the lever is Safety strap wrapped twice rotated to the closed position around chainstay N Wrap safety strap twice around inside of chain stay Fasten hook to D ring on underside of tow bar end FIGURE 5 8 To remove trailer from bicycle unfasten clip from D ring and remove retaining pin Ay WARNING Retaining Pin Hook fastened to D ring under tow bar QUICK RELEASE LEVER MUST BE IN CLOSED POSITION AND FIGURE 5 HITCH SAFETY STRAP PROPERLY INSTALLED HITCH MUST NOT INTERFERE WITH RACKS BAGS OR FITTINGS INSPECT HITCH AND TOW BAR FREQUENTLY FOR DAMAGE OR LOOSE FASTEN ERS DAMAGED IMPROPERLY INSTALLED OR INTERFERING PARTS CAN CAUSE ACCIDENTS RESULTING IN SERIOUS INJURY BURLEY NOMAD AND FLATBED OWNER S INSTRUCTION AND SAFETY MANUAL 7 Safety Checklists Check Before Each Ride V Wheels tightly attached with quick release levers securely locked Tires inflated to recommended pressure on tire side wall Y Hitch properly2. parts for five years and durable frame parts for the lifetime of the trailer The Burley trailer owner must present the trailer for repair at place of purchase with an original sales receipt or similar proof of purchase This warranty applies only to the original owner and is nontransferable Burley can not be responsible for failure due to improper assembly modification of parts or instructions neglect abuse accident and or normal wear The warranty does not cover any trailer used for rental competition or commercial use Burley neither assumes nor authorizes any person to assume any other liability in connection with this Burley product and there are no oral agreements or warranties collateral to or affecting this agreement This warranty gives you specific rights You may also have other rights which vary by state or country BURLE BURLEY DESIGN 4020 Stewart Rd Eugene OR 97402 PH 541 687 1644 800 423 8445 FAX 541 687 0436 burley burley com burley com Copyright 2008 by Burley Design LLC Burley is a registered trademark of Burley Design LLC 170099 Manual Cargo Trailer Nomad Flatbed r2 RTFM Rev 06 08
3. 6 f 03 Right Side Panel on Frame Tow Bar Assembly 8 160021 Wheel SOLD INDIVIDUALLY 9 09 Tow Arm Guide Kit Side Rail Posts set of 2 Snap Coupling Kit Set of 4 Rollbar with Knobs Nomad Frame Kit Axle Tube Assembly Flex Connector for Square Tow Bar w Safety Strap Please go to www burleygear com for updated product parts list and diagrams Warranty lifetime 1 year 1 year 1 year 1 year 1 year lifetime 5 years 5 years lifetime 5 years lifetime lifetime lifetime 5 years BURLEY NOMAD AND FLATBED OWNER S INSTRUCTION AND SAFETY MANUAL 9 2009 Flatbed Replacement Parts and Diagram L 950096 Fabric Floor NOT SHOWN Wheel SOLD INDIVIDUALLY 10050005 0 Tow Bar Receiver Kit NOT SHOWN Side Rails set of 2 Hold Down Straps set of 2 6 ort Fabes rane MM a oas Fes Comedie Senate Please go to www burleygear com for updated product parts list and diagrams 10 BURLEY NOMAD AND FLATBED OWNER S INSTRUCTION AND SAFETY MANUAL Warranty lifetime I year lifetime 5 years 5 years lifetime I year lifetime lifetime 5 years Notes BURLEY NOMAD AND FLATBED OWNER S INSTRUCTION AND SAFETY MANUAL 11 Burley Trailer Limited Warranty Burley trailers are warranted from date of purchase against defects in materials and workmanship under normal use and service Burley will repair or replace parts it determines to be defective as follows fabric parts for one year plastic
4. Any reference to left or right is made in direction of travel as if you were standing behind the trailer looking forward Safety Guidelines Ay WARNING BICYCLING WITH A TRAILER AND BICYCLING IN GENERAL CAN BE HAZARDOUS FAILURE TO OBSERVE ANY OF THE SAFETY GUIDELINES IN THIS MANUAL COULD RESULT IN AN ACCIDENT AND SERIOUS INJURY OR DEATH 1 Inspect and maintain your bicycle and trailer regularly See Satety Checklists 2 Because of the trailer s additional weight a bicycle pulling a trailer is heavier and less responsive Avoid sudden swerving rocks and curbs Experiment with the loaded trailer in an uncongested area until you become familiar with it 3 The total weight limit for the trailer and cargo is 100 Ibs 40 kg in Europe Load cargo securely in the center forward of the axle and as low as possible 4 Observe recommended speed limits a maximum of 15 mph 24 km h on smooth straight roads and 5 mph 8 km h or less when turning or on uneven roads 5 Never pull your trailer with a motorized vehicle 6 The cyclist must wear a helmet T Only use factory supplied wheels with the tires inflated to the pressure recommended on the tire side wall Check pressure before each use 8 Clamp the hitch securely to the bicycle frame and check for a tight attachment before each use 9 Use the safety flag Nomad Only 10 Do not make alterations to the trailer Contact your Authorized Burley Dealer
5. OR COLLAPSE RESULTING IN THE LOSS OF CARGO Flatbed 1 Slide ends of side panel rail into front and rear receivers on side of frame matching holes in plastic tubing ends with holes in receivers PHOTO 5 2 Insert retaining pins through holes on all four corners and lock retaining hoops securely PHOTO 5 Mounting Reflectors 1 Flatbed Retaining Pin Front we 1 Screw reflectors and brackets together Frog Vor E 2 Mount clear reflectors brackets horizontally on front corners of side panel rail tubes PHOTO 6 Front Tow Bar Mount 3 Mount red reflectors brackets horizontally on rear corners of side panel rail tubes PHOTO 7 Trailer Front Side Panel Rail Tube PHOTO 6 FLATBED GLEAR REFLEGTOR BRAGKET MOUNTED ON FRONT GORNER OF SIDE PANEL RAIL TUBE Trailer Rear SS Red Reflector Bracket PHOTO 7 FLATBED RED REFLECTOR BRACKET MOUNTED ON REAR CORNER OF SIDE PANEL RAIL TUBE BURLEY NOMAD AND FLATBED OWNER S INSTRUCTION AND SAFETY MANUAL 5 Installing Tailgate and Splashguard Nomad Webbing Strap 1 Loop tie down straps over corners of side panels and join male buckle sections on straps to female buckle sections inside trailer FIGURE 3 amp PHOTO 8 2 To accommodate different sizes of cargo tighten or loosen the webbing straps as needed PHOTO 8 Installing Roll Bar and Cover st raller Nomad le 1 Place cover over side panels with Nomad logo at trailer front FIGURE 3
6. PHOTO 8 2 Slip one roll bar knob through a grommet on cover FIGURE 3 Cover Grommet Side Rail Roll Bar 3 Slide roll bar through casing in divider and match roll bar end with its corresponding hole on side rail 4 Thread roll bar knob through side rail and tighten 5 Repeat for knob on other side 6 Loop O rings on cover over trailer frame tube ends Make sure cover extends over top of side panels Installing Tow Bar 1 Slide tow bar through both tow bar mounts on left side 2 Match rear tow bar hole with rear mount hole f J f f KI 3 Insert the retaining pin through both holes and lock retaining hoop securely PHOTO 9 amp PHOTO 10 Splashguard Trailer Frame FIGURE 3 NOMAD PHOTO 9 NOMAD TOW BAR INSTALLATION 6 BURLEY NOMAD AND FLATBED OWNER S INSTRUCTION AND SAFETY MANUAL AXWARNING NEVER OPERATE TRAILER WITHOUT RETAINING PIN LOCKED IN PLACE AN UNLOCKED TOW BAR CAN LOOSEN OR DETACH CAUSING ACCIDENT RESULTING IN SERIOUS INJURY Installing Safety Flag Nomad Tow Bar Mounts Join flag pole sections together and insert end into flag pocket on inside of left side panel PHOTO 10 FLATBED TOW BAR INSTALLATION Ay WARNING DO NOT USE TRAILER WITHOUT SAFETY FLAG Hitching Trailer to Your Bicycle Quick 1 Remove rear quick release lever assembly from bike mataaga 2 Match hole on flat side of hitch upper arm to left non chain ring side rear dropout hole
7. PU UUrRSLE TT Owner s Instruction and Safety Manual cargo Nomad and Flatbed AV A7 SECO Er Bike Ski BURLE Owner s Instruction and Safety Manual Burley Nomad and Flatbed Contents 3 O 0 On N O O O a A A Q OQ Introduction Safety Guidelines Tool List Mounting the Light Attaching Wheels Installing Side Rails Mounting Reflectors Installing Tailgate and Splashguard Installing Roll Bar and Cover Installing Tow Bar Installing Safety Flag Nomad Only Hitching Trailer to Your Bicycle Safety Checklist Maintenance and Storage Nomad Replacement Parts and Diagram 10 Flatbed Replacement Parts and Diagram 12 Warranty Congratulations Your Burley trailer is the leading choice of refined bicycle trailer owners worldwide Every effort has been made to ensure your purchase is of top quality and proven design ready to provide you with many years and miles of happy safe trailering Please go to www burley com or contact us at burley burley com to register your warranty information IMPORTANT IT IS VERY IMPORTANT FOR YOU TO FAMILIARIZE YOURSELF WITH YOUR BURLEY BY READING THIS ENTIRE MANUAL BEFORE USE IF YOU HAVE ANY QUESTIONS PLEASE CONTACT YOUR AUTHORIZED BURLEY DEALER Introduction Once you ve done the initial assembly and read the safety guidelines you re ready to go Before trailering be sure you have the tow bar trailer wheels and hitch securely attached NOTE
8. ick release lever should leave an imprint on your palm when the lever is rotated to the closed position FIGURE 2 3 Verify that tires are inflated to pressure marked on tire side wall 4 To remove wheel from trailer axle open quick release lever Ay WARNING MAKE SURE WHEELS ARE HELD SEGURELY WITH WHEEL SHAFT FULLY INSERTED INTO HOLLOW AXLE YOU SHOULD NOT BE ABLE TO ROCK OR SHIFT WHEELS IMPROPERLY INSTALLED WHEELS CAN FALL OFF CAUSING AN ACCIDENT OR SERIOUS INJURY Installing Side Rails Nomad 1 On trailer sides flip the four C shaped side panel hold downs to outside of trailer frame PHOTO 2 2 Slide vertical side rails down over side rail guides on trailer sides with narrower end of side panels to the rear and Burley logo tacing outward PHOTOS 2 amp 4 3 Snap all four side panel hold downs over side panel tubing PHOTO 3 4 BURLEY NOMAD AND FLATBED OWNER S INSTRUCTION AND SAFETY MANUAL Red Light PHOTO 1 Nomad light bracket mounted on rear corner of main frame tube Trailer Rear FIGURE 1 Quick release lever in unlocked FIGURE 2 Quick release lever in locked open position Top View iti closed position Top View Side Rail Guide C Shaped Hold down PHOTO 2 PHOTO 3 Hold down locked over side panel tubing Trailer Rear Narrow End of Side Panel Ay WARNING IF ALL HOLD DOWNS ARE NOT SNAPPED IN PLACE BEFORE USING THE TRAILER THE SIDE RAILS CAN SHIFT
9. or go to www burley com for replacement of any damaged worn out or missing parts 11 Do not use your trailer on icy roads or when inclement weather makes cycling hazardous 12 The use of a mirror on your bicycle is recommended 13 For emergencies breakdowns or flat tires pull completely off the road and move to a safe area before doing repairs Parts Bag Contents NOMAD 1 Red light with bracket 2 Roll bar knobs 1 Hitch 1 Burley Owner s Instruction and Safety Manual FLATBED 4 Retaining pins 2 Pair tie down straps 2 Clear reflectors with brackets screws 2 Red reflectors with brackets screws 1 Hitch 1 Burley Owner s Instruction and Safety Manual Tools Required Phillips Screwdriver BURLEY NOMAD AND FLATBED OWNER S INSTRUCTION AND SAFETY MANUAL 3 Ay WARNING TRAILERS CAN TIP OVER CAUSING DAMAGE TO TRAILER AND SERIOUS INJURY TO CYCLIST AVOID CAUSES OF TIP OVER ESPECIALLY e HITTING POTHOLES CURBS OTHER ROAD OBSTRUCTIONS e TAKING TURNS T00 FAST e SUDDEN SWERVING e IMPROPER WHEEL INSTALLATION OR TIRE INFLATION Mounting the Light NOMAD 1 Insert batteries into light 2 Screw light and bracket together 3 Mount light bracket horizontally on rear corner of main frame tube on side closest to traffic PHOTO 1 Attaching Wheels 1 Insert wheel axle assembly completely into trailer axle FIGURE 1 2 Close quick release lever with lever aimed at trailer rear A properly adjusted qu
10. secured with safety strap in place v Locked retaining pin for tow bar Maximum load 100 Ibs 40 kg in Europe v Bicycle safety check especially brakes and tires v Helmet for cyclist Safety flag in place Nomad Only Y Cargo loaded and secured correctly Monthly Checklist y Inspect tow bar hitch frame tubing flex connector and hardware for damage Y Inspect tires for wear and cracks V Inspect wheels for trueness and cracks V Inspect wheel bearings for wear Y Inspect fabric parts for rips abrasion or missing or damaged hardware Y Contact your Authorized Burley Dealer for replacement of any damaged or worn out parts Maintenance and Storage Hitch and Tow Bar Maintenance Store trailer indoors if possible Do not use or store trailer at temperatures below 32 F 0 C as the hitch flex connector can become brittle and possibly break causing an accident resulting in serious injury Fabric Care Hand wash fabric parts with mild soap or detergent and warm water For heavy soiling use a nylon bristle brush Do not use bleach Polyester fabric will eventually fade especially when exposed to direct sunlight Wipe dry to help avoid mildew and store out of direct sunlight in a dry well ventilated area or use a Burley Trailer Storage Cover to protect your trailer Replace any damaged parts 8 BURLEY NOMAD AND FLATBED OWNER S INSTRUCTION AND SAFETY MANUAL 2009 Nomad Replacement Parts and Diagram Lett Side Panel on Frame 0
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