Bryant SW6D User's Manual
Contents
1. Cone 7 XII PRESSURE RELIEF VALVE dde See ee ee Rd 7 XIII THERMOSTAT AND MANUAL 12 V D C 444 css 7 THERMOSTAT AND MANUAL RESET 120 7 XV DRAINING AND STORAGE 7 XVI ODOR FROM HOT WATER SYSTEM 7 XVII REMOVING WATER HEATER essences 7 XVIII OPERATING AND LIGHTING INSTRUCTIONS MODELS SW6P SW6PE ENGLISH 8 MODELS SW6P FRENCH cece cece tenner erro 9 MODELS SW6PR SW6PER ENGLISH 10 MODELS SW6PR SW6PER 11 MODELS SW6D SW6DE SW6DM ENGLISH 12 MODELS SW6D SW6DE SW6DM FRENCH 13 PARTS ILLUSTRATION AND REPLACEMENT PARTS 14 TABLE OF CONTENTS INSTALLATION REQUIREMENTS CAUTION if possible do not install the water heater to where the vent can be covered or obstructed when any door on the trailer is opened If this is not possible then the travel of the door must be restricted in order to provide a 6 minimum2. position 2 Turn off electrical power to the appliance 3 Turn off gas supply 4 If vehicle Is to be stored or heater going to be turned off while subject to freezing temperatures drain water heater see DRAINING AND STORAGE INSTRUCTION 2 DIRECTIVES DE FONCTIONNEMENT 1 ARRETEZI Lisez attentivement les renseignements de securite fournis 2 Coupez toute alimentation electrique vers l appareil 3 Coupez l alimentation en gaz 4 Attendez cinq minutes que les vapeurs de gaz se dissipent Si vouse sentez le gas ARRETEZ Suivez les directives l article sous Renselgnements de secu rite Sivous ne sentez pas le gaz passez a la prochaine etape 5 Allumez le gaz 6 Allumez l electricite vers 7 Mettez commutateur en position ON I faudra 15 secondes pour que l air soit evacue des conduits avant que l etincelle ne jalllisse Si le cauffe eau ne s allume pas des le premier essai vous disposez automatique ment de deaux autres essais d allumage avant que le mecanisme ne se bloque Chaque cycle d allumage comporte untemps d evacuationdel air 15secondes avant que l etincelle Jalllisse 8 Sile blocage survient avant que le bruleur principal ne s allume placez commutateur OFF attendez cing 5 secondes et remettez le en position Cette manoeuvre recommencera le cycle d allumage L allumage initial peut necessiter plusieurs cycles d
3. INSTALLATION AND OPERATION MANUAL DIRECT VENT GAS WATER HEATER MODELS SW6P SWGPE SW6D SW6DM Ss SW6PR SWG6PER SW6DE lt FOR INSTALLATION IN RECREATIONAL VEHICLES AND MOBILE HOUSING FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS 1 DO NOT TRY TO LIGHT ANY APPLIANCE 2 DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS 4 IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT FREEZE WARNING DRAIN HEATER IF SUBJECT TO FREEZING TEMPERATURES WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER COMBUSTIBLE MATERIALS OR LIQUIDS NEAR OR ADJACENT TO THIS HEATER OR ANY OTHER APPLIANCE THIS APPLIANCE SHALL NOT BE INSTALLED IN ANY LOCATION WHERE FLAMMABLE LIQUIDS OR VAPORS ARE LIKELY TO BE PRESENT AN ODORANT 15 ADDED TO THE GAS USED BY THIS WATER HEATER INSTALLER AFFIX THESE INSTRUCTIONS TO OR ADJACENT TO WATER HEATER OWNER RETAIN THESE INSTRUCTIONS AND WARRANTY FOR FUTURE REFERENCE ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE COMPANY LISTED ON THE WARRANTY OR RATING PLATE
4. Secure hoses to 5 with hose clamps Attach hose from motor aid heat exchanger to Secure hoses to motor aid Y s with clamps Check connections for water leaks proper water circulation through motor aid heat exchanger with engine running The system should be checked annually for deterioration of heater hose and hose connections Replace as needed WATER HEATER Figure 11 IX MAINTENANCE A Main Burner Adjustment All air shutters are pre set at the factory to obtain a blue or orange blue If it is necessary to adjust the air shutter be sure to maintain the blue or orange blue flame color Do not allow the burner flame to burn with a yellow flame because sooting will occur In cases where sooting has occurred there is a possibility that this condition may be corrected by making the correct air shutter adjustment If the burner flame continues to burn yellow after adjusting the air shutter shut unit down and contact a qualified service agency Do not continue operating unit with improper burner flame NOTE A direct spark ignition burner valve relationship was used to illustrate air shutter adjustment The same air shutter burner relationship is applicable to the pilot models as well NOTE Refer to Figure 13 for Pilot Models Refer to Figure 14 for all Direct Spark Ignition Models Pilot Flame The pilot flame should engulf the tip of the thermoco
5. E Before operating water heater check the location of the vent to make sure it will not be blocked by the opening of any door onthe trailer If it can be blocked do not operate the water heater with the door open OPERATING INSTRUCTIONS 1 STOPI Read the safety Information provided 2 Turn off all electrical power to the appliance 3 Turn gas supply 4 Walt five 5 minutes for gas to clear the area If you smell gas then STOP Follow instructions In of the safety Information If youdon t smell gas go to next step 5 Turn gas supply 6 Turn on electrical power to the appilance 7 Turn switch to ON position there will be a 16 second purge before spark If burner does not light on first try there will automatically be 2 more tries for Ignition beforelockout Each Ignition cycle will have a 16 second purge before spark 8 If lockout occurs before main burner lights turn switch to OFF wait five 5 seconds and turn switch to ON position This will re start the ignition cycle The first start up of the heater may require several ignition cycles before all air is purged from the gas lines if the burner will not come the following Items should be checked before calling a service man 1 Switch turned off 2 Gas supply to heater empty or turned off 3 Reset button on ECO 18 tripped JwATER HEATER TO TURN OFF WATER HEATER 1 Turn switch to
6. Install a fused safety switch or circuit breaker of adequate capacity between heater and electrical power source Attach the black and white wires from the fused switch or breaker to corresponding colored wires in heater junction box A green wire from a well grounded source must be attached to the green nut in the junction box 120 ONLY 0 ONLY DISCONNECT POWER SUPPLY BEFORE REMOVING COVER SUBURBAN MANUFACTURING COMPANY DAYTON TENNESSEE ICODE COLOR 120 SINGLE PHASE 1000 WATT ELEMENT 60 CYCLE TOTAL CONNECTED WATTS 1000 AMPS LESS THAN 12 T STAT RA BK SWITCH BK BLACK W WHITE ELECTRIC ELEMENT Q GROUNDING SCREW IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE HEATER MUST BE REPLACED IT MUST BE REPLACED WITH 14GA 105 C WIRE OR ITS EQUIVALENT SI UN DES FILS ELECTRIQUES LIVRES AVEC LE CHAUFFE EAU DOIT ETRE REMPLACE UTILISER A CET EFFET UN FIL 14GA 105 C OU EQUIVALENT 4 Figure 9 Vil ELECTRICAL CONNECTION RE IGNITOR MODELS A Applicable to models SW6PR and SW6PER B Make 12 volt D C connections to re ignitor as illustrated in Figure 10 CAUTION Be sure that the supply wires have adequate strain rellef to prevent wires from pulling loose 12 VOLT WIRE CONNECTION GROUND WIRE CONNECTION ELECTRODE WIRE CONNECTION Figure 10 Vill INSTALLATION OF MOTOR AID HEAT EXCHANGER Place copper Y s in heater as shown in Figure 11
7. LIMIT UNDER ACCESS COVER WIRING DIAGRAM I2V DC 34 si un des fils electriques livres avec le chauffe eau doit etre remplace utiliser cet effet un fil 18 GA 105 C ou equivalent Figure 8 VI MAKING ELECTRICAL CONNECTIONS 120 VOLTS A C A Applicable to following models SW6PE SW6PER SW6DE B Refer to Figure 2 for location of A C junction box The electrical connections must made in accordance with local codes and regulations In the absence of local codes and regulations refer to the latest edition of the National Electrical Code ANSI NFPA No 70 In Canada the electrical insta lation should conform with CSA standard CSA C22 2 148 Z240 6 2 Electrical requirements for Recreational Vehicles and CSA C22 1 Canadian Electrical Code Part 1 when installing the unit in recreational vehicles and mobile homes respectively Au Canada l installation electrique doit satisfaire la norme ACNOR 22 2 148 2240 6 2 Exigences electriques des vehicules de loisir ou a Ja norme ACNOR 22 1 Premiere partie du Code electrique Canadien selon que l appareil est installe dans un vehicule deloisir ou une maison roulante D sure the switch for the electrical element is OFF and that the water heater is filled water before making electrical connections Failure to do so will result in burn out of the electrical element Check rating plate and wiring diagram Figure 9 before proceeding
8. WHICH CAME WITH YOUR WATER HEATER 2119 4 93 SUBURBAN MANUFACTURING COMPANY Post Office Box 399 Suburban Dayton Tennessee 37321 615 775 2131 Manufacturing Company Fax 615 775 7015 INSTALLATION REQUIREMENTS use reeves ede eed epee ee ead cone sec ee 3 INSTALLATION INSTRUCTIONS MINIMUM INSTALLATION CLEARANCES ccc ccc ete ence ener 3 FRAMED OPENING FOU nan estate eee ete nie 3 INSTALLATION USING FLUSH MOUNT FRAME AND DOOR 3 Il INSTALLATION USING HINGED DOOR 3 MAKING WATER CONNECTIONS 3 IV MAKING GAS CONNECTIONS dalek 5 V MAKING ELECTRICAL CONNECTIONS 12 VOLT 0 5 VI MAKING ELECTRICAL CONNECTIONS 120 VOLTS 5 VII ELECTRICAL CONNECTIONS RE IGNITOR MODELS 6 INSTALLING MOTOR AID 6 IX MAINTENANCE 6 SAFETY WARNINGS eei kesad deta 7 ANODE
9. allumage avant que l air ne soit entierement evacue des conduits de gaz Si vous n arrivez pas a mettre le chauffe eau en marche verlflez ce qui sult avant d appeler un techni clen 1 Le commutateur est en position OFF ES WATER HEATER 2 L alimentation en gas vers le chauffe eau est vide ou coupee 3 La remise a zero ECO est declenchee POUR ARRETER LE CHAUFFE EAU 1 Mettez le commutateur en position OFF 2 Coupez toute alimentation electrique vers VOIR 3 Coupez toute alimentation gaz vers 4 Si vous comptez entreposer ou arreter le chauffe eau de sorte qu il soit expose au gel videz le DIRECTIVES DE DRAINAGE ET D ENTREPOSAGE LIMITED WARRANTY SUBURBAN RECREATIONAL VEHICLE WATER HEATER LIMITED ONE YEAR WARRANTY This Suburban product is warranted to the original purchaser to be free from defects in material and workmanship under normal use and maintenance for a period of one year from date of purchase whether or not actual use begins on that date It is the responsibility of the consumer owner to establish the warranty period Suburban does not use warranty registration cards for its standard warranty You are required to furnish proof of purchase date through a Bill of Sale or other payment record Suburban will replace any parts that are found defective within the first year and will pay a warranty service allowance directly to the
10. authorized Suburban Service Center at rates mutually agreed upon between Suburban and its authorized service centers Replacement parts will be shipped FOB the shipping point within the Continental United States Alaska and Canada to authorized service centers performing such repairs All freight shipping and delivery costs shall be the responsibility of the owner The exchanged part or unit will be warranted for only the unexpired portion of the original warranty Before having warranty repairs made confirm that the service agency is an authorized service center for Suburban DO NOT PAY THE SERVICE AGENCY FOR WARRANTY REPAIRS SUCH PAYMENTS WILL NOT BE REIMBURSED Suburban reserves the right to examine the alleged defect in the water heater or component parts and itis the owner s obligation to return the water heater and or component parts to Suburban or its representative When returning a water heater it must include all component parts and the serial number plate Returned component parts must be individually tagged and identified with the water heater s model number serial number and date of installation For warranty service the owner user should contact the nearest authorized Suburban Service Center advising them of the model and serial numbers located on the water heater and the nature of the defect Transportation of the unit to and from the service center and or travel expenses of the service center to your location are the responsibility of
11. clearance between the water heater vent and any door whenever the door is opened This installation must conform with the requirements of the authority having jurisdiction or in the absence of such requirements with the latest edition of the National Fuel Gas Code ANSI 2223 1 and the latest edition of the American National Standard for Recreational Vehicles 501C in Canada the installation should conform with the following standards For installation in Recreational Vechicle 1 Gas CSA standard CSA 2240 4 2 Installation Requirements for Propane Appliances and Equipment in Recreational Vehicles 2 Electrical CSA standard C22 2 148 7240 6 2 Electrical Requirements for Recreational Vehicles 3 Plumbing CSA standard CSA 2240 32 Plumbing Requirements for Recreational Vehicles B For installation in Mobile Housing 1 Gas CSA standard CSA 2240 41 Installation Requirements for Gas Burning Appliances and Equipment in Mobile Homes 2 Electrical CSA standard CSA C22 1 Canadian Electrical Code Part 1 3 Plumbing CSA standard CSA 2240 3 1 Plumbing Requirements for Mobile Homes Au Canada l installation doit satisfaire aux normes suivantes A Pour installation dans les vehicules de loisir 1 Gaz Norme 2240 4 2 Exigences d installation des appareils et de l equipement propane dans les vehicules de loisir 2 Electricite Norme C22 2 148 7240 6 2 Exigences electriques des vehicule
12. the door over the door pins on the frame Close the door so that the latch protrudes through the slot in the door Turn latch 90 degrees to fasten door The module board on models SW6D and SWEDE is not secured to the water heater It is to be permanently mounted by the installer The module board must be mounted to where it is accessible for service yet out of way of children It should be located in a place where it cannot be subjected to moisture cleaning chemicals flammable vapors and liquids etc The board and all wiring to the board must be protected in order to prevent damages and accidental contact with these parts The module board may be mounted with two 2 No 6 x 5 8 screws or other suitable hardware 1 INSTALLATION USING HINGED DOOR See Figure 3 for illustration A Bend each flange on contro housing up 90 to position illustrated B Caulk around opening and or behind flanges and gussets as illustrated in Figure 4 NOTE Purpose of caulking is to assure a water tight seal between control housing and exterior coach skin C Position heater into framed opening as illustrated D Align corner gussets and door latch bracket with mounting holes in control housing as shown NOTE Door hinge pin retainer brackets to be mounted later E Slide unit into opening until control housing is tight against exterior coach skin Secure control housing to coach wall at all mounting points except the two used for the door
13. DEALER OR OTHER PERSON IS AUTHORIZED TO ASSUME FOR SUBURBAN MANUFACTURING COMPANY ANY ADDITIONAL DIFFERENT OR OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS SUBURBAN PRODUCT This warranty gives you specific legal rights and you may also have other rights which vary from state to state IF YOU HAVE A PRODUCT PROBLEM FIRST If your RV has its original water heater and is still under the RV manufacturer s warranty follow the steps described in your RV owner s manual SECOND Contact a conveniently located authorized Suburban Service Center list of such service centers is enclosed with Suburban s Installation Operating and Service instructions book Describe to them the nature of your problem make an appointment if necessary and provide for delivery of the water heater to the selected service center THIRD Contact Suburban Manufacturing Company Customer Service Department Post Office Box 399 Dayton Tennessee 37321 Telephone 615 775 2131 Litho U S A Part Number 202150
14. Ifvehicle isto be stored or heater is going to be turned off while subject to freezing temperatures drain water heater see DRAINING AND STORAGE INSTRUCTIONS B2 OIRECTIVES DE REALLUMAGE DE 1 ARRETEZ Lisez attentivement les renseignements de securite fournis 2 Placez la commande de reallumage en position OFF 3 Tournez le robinet de gaz C dans le sens de l horloge A en position OFF et l indicateur de tem perature au reglage ie plus bas 4 Coupez toute alimentation electrique vere l appareil 5 Attendez cinq minutes que les vapeurs de gaz se dissipent Si vous sentez le gas ARRETEZ Suivez les directives de l article sous Renseignements de se Si vous ne sentez pas le gas passez la prochaine etape 6 Allumez le gaz 7 Allumez l electricite vers l appareil 8 Tournez le robinet de gaz C dans le sens contraire de l horloge verz la position pilot Appuyez sur le bouton de remise a zero D reset et placez le module de reallumage electrique en position Une etincelle se fera entre la pointe d electrode et le capot de la veilleuse 9 Lorsque la veilleuse s allume l etincelle s eteint Maintenez la bouton de remise a zero D enfonce pendant environ une minute ou jusqu a ce que la velle use demeura allumee Au moment de l allumage initial il faudra peut etre refaire l allumage plusiers fois avant d evacuer l ai
15. NS RV is to be stored during winter months the water heater must be drained to prevent damage from freezing 1 Turn off electrical power to water heater either at the switch for the electrical element or at breaker 2 Shut off gas supply to water heater 3 Turn off pressure pump on water system 4 Open both hot and cold water faucets 5 Remove anode rod from tank 6 Follow RV manufacturer s instructions for draining entire water system NOTE Be certain to refill water heater with water and remove all air from tank and liner before re lighting or before turning on electrical power XVI ODOR FROM HOT WATER SYSTEM Odor from the hot water system is not a service problem and many water suppli s contain sufficient amounts of sulphur to produce an odor The odor is similar to rotten eggs is often referred to as sulphur water Sulphur water is not harmful only unpleasant to smell Sulphur water can be caused by a chemical action or by bacteria The solution to eliminate is heavy chiorination of the water system Add about six 6 ounces of chlorine common household liquid bleach to each 10 gallons in the water tank Then run the heavily chlorinated water throughout the system opening each faucet one at a time until you smell the chlorine Let the RV sit for a few days and the chlorine should take care of the problem Then you will need to take care of the chlorine If you don t have a water filtration system th
16. R SLOT IN DOOR FOR RADIUS CORNER DOOR HINGE PIN Figure 3 MUST WATER TIGHT 7 CONTROL HOUSING GUSSET FLANGE EXTERIOR TRAILER SKIN Figure 4 HOT MODELS SW6P SW6PE SW6PR SW6PER SW6D SW6DE Figure 5 HOT CONTROL HOUSING JACKET ACCESS MODULE BOARD FEMALE PIPE FITTING 12 Figure 6 CONTROL HOUSING ILLUSTRATED SHOWING INSIDE OF HOUSING GROMMET GAS INLET GAS VALVE TUBING ALL AROUND AIR TIGHT Figure 7 CAULK BETWEEN CONTROL HOUSING FLANGES ALSO GUSSETS AND OUTER SKIN ALL THE WAY AROUND ACCESS HOLE GAS SUPPLY CAULK AND SEAL INCLUDING SLIT AND IV MAKING GAS CONNECTIONS A Connect a 3 8 gas supply line to the 3 8 flare fitting at gas valve located in the control housing NOTE will be necessary to remove the grommet from the control housing make the gas connection at the valve then reinstall grommet WARNING It is imperative that grommet and gas line through grommet be caulked alr tight if not tightly sealed moisture and potential harmful flue products could vent through opening and into living area of trailer See Figure 7 Turn on gas and check for leaks using a soap and water solution Correct even the slightest leak immediately WARNING Do not use an open flame to check for leaks V MAKING ELECTRICAL CONNECTIONS 12 VOLTS D C A Applicable to following models SW6D SW6DE an
17. These fittings are marked COLD NOTE Inside each fitting is a plastic fill tube its purpose is to enhance water circulation DO NOT REMOVE PLASTIC FILL TUBE IMPORTANT Use a pipe thread compound suitable for potable water or pipe thread tape on all connections to assure they will not leak B For ease of removal it is suggested that a pipe union be installed in each water line Fill tank with water Open both hot and cold water faucets to expel air from tank When tank is filled and water flows from faucets close both faucets and check all connections for leaks CAUTION If you use air pressure to check forleaks the pressure must not exceed 30 PSI in accordance with 4 9 1 1 of ANSI 119 2 FRAMED OPENING SEE FIGURE MODELS DC JUNCTION BOX SW6D SW6DE ONTROL HOUSING CAULK AROUND BACK OF FLANGE ON DOOR FRAME TO SEAL FRAME TO SKIN WATER TIGHT CAULK AROUND OPENING EXTERIOR COACH SKIN FLUSH MOUNT DOOR FRAME WITH GASKET MOUNTING SCREWS SPECIAL 3 FLUSH MOUNT DOOR Figure 2 DE JUNCTION 84 Be CAULK AROUND OPENING TO SEAL CONTROL HOUSING TO SKIN WATER TIGHT CAULK BEHIND FLANGES GUSSETS ON CONTROL HOUSING SEE FIGURE 4 FRAMED OPE NING SEE FIGURE NO I EXTERIOR COACH SKIN RETAINER z BRACKET EN A Y DOOR HINGE PIN EACH FLANGE UP TO POSITION SHOWN GUSSET REQ D I EACH CORNE
18. at removes chlorine you will have a problem getting rid of the chlorine taste You might consider adding such a system because it allows you to keep the water chlorinated and this prevents several problems including sulphur water Chlorination also takes care of other types of bacteria and viruses REMOVING WATER HEATER 1 Shut off gas supply and disconnect gas supply line from water heater 2 On all Electric Models disconnect 120 V A C supply at junction box mounted on heater 3 On all 081 Models disconnect 12 V D C power supply at junction box on heater 4 On Models SW6D and SW6DE disconnect all wires at module board 5 Shut off water supply Drain water from tank following instructions under Draining and Storage 6 Disconnect hot and cold water lines from water heater 7 Remove screws or nails securing control housing to framed opening 8 Slide heater out To reinstall follow instructions in manual under Installation Instructions XVIII OPERATING AND LIGHTING INSTRUCTIONS A1 APPLICABLE TO MODELS SW6P SW6PE Pe 57 FOR YOUR SAFETY READ BEFORE LIGHTING ae A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly BEFORE LIGHTING smel all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to ligh
19. d SW6DM B Refer to Figure 2 for location of D C junction box on models SW6D and SWEDE Refer to Figure 6 for location of D C junction box on model SW6DM The electrical connections must be made in accordance with local codes and regulations In the absence of local codes and regulations refer to the latest edition of the National Electrical Code ANSI NFPA No 70 In Canada the electrical installation should conform with CSA standard CSA C22 2 No 148 2240 6 2 Electrical Requirements for Recreational Vehicles and CSA 22 1 Canadian Electrical Code 1 when installing the unit in recreational vehicles and mobile homes respectively Au Canada l installation electrique doit satisfaire a la norme ACNOR 22 2 N 148 2240 6 2 Exigences electriques des vehicules de loisir ou a la norme ACNOR C22 1 Premeire Partie du Code Electrique Canadien selon que l appareil est installe dans un vehicule de loisir ou une maison roulante D Make sure the water heater is filled with water before making the electrical connections Make the 12 Volt D C electrical connections following the wiring diagram illustrated in Figure 8 12 VDC ONLY 1 OF THE ORIGINAL WIRE AS SUPPLIED WITH THE WATER HEATER MUST BE REPLACED IT MUST BE REPLACED WITH 18 GA 105 WIRE OR ITS EQUIVALENT MODULE JUNCTION Box FACTORY WIRING FIELD WIRING DISCONNECT POWER SUPPLY BEFORE SERVICING THERMOSTAT AND HI
20. dered life threatening and corrected immediately See Safety notice on front cover of this manual WARNING Make sure water heater is filled with water before power is turned on Even momentary operation of heater without water in it will burn out the element NOTE Always open both the cold and hot water faucets when filling vehicle water tank to allow air pockets to be forced out of the water heater When water flows from the heater faucets close both faucets WARNING Do not store or use combustible materials or liquids near or adjacent to this heater The appliance shall not be installed in any location where flammable liquids or vapors are likely to be present XI ANODE PROTECTION The tank in this water heater is protected by a magnesium or aluminum anode to prolong the life of the tank Under normal use the anode rod will deteriorate and because of this we recommend it be replaced yearly NOTE Water with high levels of iron and or sulfate will increase the rate of deterioration therefore more frequent replacement may be required Operating the water heater without proper anode protection will decrease tank life and will void your warranty on the tank NOTE Tank is drained by removing anode rod See Drain and Storage Instructions ANODE ROD Figure 16 XII PRESSURE RELIEF VALVE The temperature and pressure relief valve is designed to open if the temperature of the water within the heate
21. entreposer ou arreter le chauffe eau de sorte soit expose au gel videz le VOIR DIRECTIVES DE DRAINAGE ET D ENTREPOSAGE 11 12 C1 APPLICABLE TO MODELS SW6D SW6DE SW6DM WE For YOUR SAFETY READ BEFORE OPERATING A This appliance does not have a pllot It is equipped with an Ignition device which automatically lights the burner Do not try to light the burner by hand BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next tothe floor because some gas heavier than alr and will sattle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch Do not use any phone In your bullding Immediately call your gas from nelghbor s phone Follow the gas suppller s Instructions WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal Injury or loss of life If you cannot reach your gas supplier call the fire d partment This Is an automatic gas valve no adjustments are necessary Do not attempt to repalr the gas valve this may result a fire or explosion D Do not use this appliance any part has been under water Immediately call a qualifled service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water
22. er to the appliance 4 Wait five minutes for gas to clear the area If you smell gas then STOP Follow instructions in items above in the safety information If you don t smell gas go to next step 5 Turn gas cock counter clockwise to pilot position press reset button D and light pilot hold down until pilot remains lit 6 Turn gas cock counter clockwise to ON position 7 If pilot goes out repeat steps 2 through 6 On initial Start up this may take several times in order to purge the air from the gas lines 8 Turn on all electrical power to appliance if the com bination electric gas feature is a part of the water heater 9 Set temperature dial F to desired setting Caution Setting the temperature dial past the 130 degrees F location will increase the risk of scald injury Small children or invalids may require a lower temperature setting TO TURN OFF WATER HEATER 1 Turn temperature dial counter clockwise to the lowest setting 2 Turn off electrical power to the appliance 3 Turn gas cock clockwise the OFF position 4 if vehicle is to be stored or heater is going to be turned off while subject to freezing temperature drain water heater SEE DRAINING AND STORAGE INSTRUCTION DIRECTIVES D ALLUMAGE Si le chauffe eau est muni d une commande de real lumage voir les DIRECTIVES DE REALLUMAGE 1 Ar
23. euvent exiger une temperature inferieure POUR ARRETER LE CHAUFFE EAU 1 Tournez le cadran de reglage de la temperature C dans le sens contraire de l horloge a la temperature la plus basse 2 Coupez toute alimentation electrique vers l appareil 3 Tournez le robinet de gas A dans le sens de l horloge en position OFF 4 Si vous comptez entreposer l appareil ou arreter le chauffe eau de sorte qu il soit expose au get videz e VOIR DIRECTIVES DE DRAINAGE 10 APPLICABLE TO MODELS SW6PR SW6PER INSTRUCTIONS FOR REIGNITOR 1 STOP Read the safety information provided on page 5 r gai gr 2 Place re ignitor control in the OFF position 3 Turn gas cock C clockwise to OFF position and temperature indicator to the lowest setting 4 Turn off all electrical power to the appliance 5 Wait 5 minutes for gas to clearthe area If you smell gas then STOP Follow instructions in item of the safety information Page 5 If you don t smell gas to next step 6 Turn gas supply on 7 Turn on electrical power to the appliance 8 Turn gas cock counter clockwise to pilot position press reset button D and switch the electric re ignitor module to position Spark will start between electrode tip and pilot hood 9 When pilot lights the spar
24. hinge retainer brackets using No 8 x 3 4 wood screws screwed through holes in flanges on control housing as illustrated Position door hinge pins as illustrated Place hinge pin into slot at battom of door H Place door hinge pin retainer bracket over hinge pin Align with mounting holes in control housing and secure to coach wall using No 8 x 3 4 wood screws NOTE Be sure control housing is tightly secured to coach twelve places and sealed water tight See Figure 4 Close the door so that the door latch protrudes through the slot in the door Turn latch 90 degrees to fasten door J The module board on modeis SW6D and SWEDE is not secured to the water heater It is to be permanently mounted by the installer The module board must be mounted to where it is accessible for service yet out of way of children it should be located in a place where it cannot be subjected to moisture cleaning chemicals flammable vapors and liquids etc The board and wiring to the board must be protected in order to prevent damages and accidental contact with these parts The module board may be mounted with two 2 No 6 x 5 8 screws or other suitable hardware MAKING WATER CONNECTIONS A Water connections are made at the rear of the water heater Refer to Figure 5 for all models except SW6DM For model SW6DM refer to Figure 6 Connect the hot and cold water lines to the 1 2 female pipe fitting provided on rear of tank
25. k will stop Continue depressing reset button D for approximately one minute or until pilot light remains lit On initial start up it may take s veral minutes before the pilotlights in order to purge the air from the gas lines 10 Turn gas cock C counter clockwise to ON position 11 Settemperaturedial to desired setting Caution Setting the temperature dial past the 130 degrees F location will increase the risk of scald injury Small children or invalids may require a lower temperature setting NOTES 1 When the re ignitor switch is inthe ON position the re ignitor will operate automatically when the pilot flame is extinguished Bae 12 VOLT WIRE CONNECTION GROUND WIRE CONNECTION ELECTRODE WIRE CONNECTION 2 When the vehicle is to be stored or the LP gas supply is to be turned off be sure to turn the re ignitor control switch to the OFF position This will prevent the battery from being discharged the re ignitor will con tinue sparking 3 The re ignitor has an alarm which will sound when the pilot is extinguished or if the LP supply is turned off The alarm will serve as a reminder to turn off the re ignitor TO TURN OFF WATER HEATER 1 Turn temperature dial F counter clockwise lowest setting 2 Turn off the re ignitor 3 Turn off electrical power to the appliance to 4 Turn gas cock clockwise tothe OFF position 5
26. r des conduits de gaz 10 Tournez le robinet de gaz dans le sens contraire do l horloge vers la position 11 Positionnez le cadran de reglage de la temperatu are F amp latemperature desiree Avertissement vous augmentez le risque de brulures en reglant le cadran a une temperature superieure a 130 F Les enfants et les invalides peuvent exiger une temperature inferieure Connexion 12 Connexion de mise a la terra Connexion d electrode Lorsque le communtateur de reallumage est position le reallumage se fait automatiquement lorsque la flamme de la veilleuse s eteint 2 Lorsque l appareil est entrepose ou que l alimentation en gaz est coupee assurez vous de remettre le commutateur de reallumage en position OFF Ceci empechera la decharge de la pile l etincelle de reallumage contineura de scintiller 3 La commande de reallumage est munie d une alarme qui sonne lorsque la veilleuse s eteint ou que l alimination en gaz est coupee L alarme vous rapelle d eteindre la commande reallumage POUR ARRETER LE CHAUFFE EAU Tournez le cadran de reglage de la temperature dans le sens contraire de l horloge la temperature la plus basse 2 Eteignez la commande de reallumage Coupez toute alimentation electrique vers l appareil 4 Tournez le robinet de gas C dans le sons de l horloge en position OFF 5 Si vous comptez
27. r reaches 210 F or if the water pressure in heater reaches 150 pounds Recreational vehicle water systems are closed systems and during the water heating cycle the pressure build up in the water system will reach 150 pounds When this pressure is reached the pressure relief valve will open and water will drip from the valve This dripping will continue until the pressure is reduced to below 150 pounds and the valve closes This condition is normal and does not indicate a defective relief valve THERMOSTAT AND MANUAL MODELS SW6D SWGDE SW6DM See Figure 17 The model water heaters listed above are equipped with a high temperature limit as a cut off device Temperature above 180 will cause manual reset button to trip shutting down main burner activate burner the water temperature must be below 100 F push reset button to re activate burner XIV THERMOSTAT AND MANUAL RESET MODELS SW6PE SW6PER and SW6DE See Figure 18 The model water heaters listed above are equipped with a high temperature limit as a cut off device Temperature above 180 will cause manual reset button to trip shutting down the electric element To activate element the water temperature must be below 100 F push reset _ button to re activate the electric element RESET RESET BUTTON BUTTON 12 T STAT 120 HI LIMIT Figure 17 Figure 18 XV DRAINING AND STORAGE INSTRUCTIO
28. retez Lisez attentivement les renseignements de securite fournis 2 Tournez le robinet de gaz A dans le sens de l horloge en position OFF et l indicateur de tem perature au reglage le plus bas 3 Coupez toute alimentation electrique vers 4 Attendez cinq minutes que les vapeurs de gas de dissipent Si vous sentez le gas ARRETEZ Suives les directives de l articie aoua Rensiognements de se Si vous ne sentez pas le gas passez a la prochaine etape 5 Tournez le robinet de gas A dans le sens contraire de l horloge en position PILOT appuyez sur le bouton de remise a zero B reset et allumez la flamme de veilleuse Tenez le bouton de remise a zero enfonce jusqu a ce que la flamme de la veilleuse de meure allumee 6 Tournez le robinet de gas A dans le sens contraire de l horloge vers la position 7 Si la flamme de la veilleuse s etaint repetez les etapes 2 amp 6 Au moment de l allumage initial faudra peut etre refaire l allumage plusiers fois avant l air des conduits de gaz 8 Coupez toute alimentation electrique vers l appareil si le chauffe eau peut etre alimente tant a l electricite qu au gas 9 Positionnez le cadran de reglage de la temperature C a la temperature desiree Avertissement vous augmentez la risque de brulures en reglant le cadran une temperature superieure a 130 F Les enfants et les invalides p
29. rheating occur or the gas supply fail to shut off shut off the manual gas valve to the appliance before shutting off the electrical supply Do not use this appliance if any part has been submerged under water immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been submerged under water Do not alter the operation of your water heater nor change the design construction of your water heater Accessories are being marketed for RV products which we do not recommend For your safety only factory authorized parts are to be used on your water heater Periodically inspect the vent for obstructions or presence of soot Soot is formed whenever combustion is incomplete This is your visuat warning that the water heater is operating in an unsafe manner If soot is present immediately shut the water heater down and contact your dealer or a qualified service person When considering add on rooms porch or patio attention must be given to the venting of your water heater For your safety do not terminate the vent on your water heater inside add on rooms screen porch or onto patios Doing so will result in products of combustion being vented into the room or occupied areas Never operate the heater if you smell gas Do not assume that the smell of gas in you RV is normal Any time you detect the odor of gas to be consi
30. s de loisir 3 Plomberie Norme ACNOR 2240 32 Exigences de plomberie des vehicules de loisir B Pour installation Dans Une Maison Roulante 1 Gaz Norme ACNOR 2240 4 1 Exigences d installation des appareils et l equipement a gaz dans les maisons roulantes 2 Electricite Norme ACNOR C22 1 Premiere partie du Code Electrique Canadien 3 Plomberie Norme 2240 3 1 Exigencies de plomberie des maisons roulantes The appliance shall be disconnected from the gas supply piping system during any pressure testing of the system The appliance and its gas connection shall be leak tested before placing the appliance in operation All air for combustion must be supplied from outside the structure Air for combustion must not be supplied from occupied spaces INSTALLATION INSTRUCTIONS Minimum clearance from combustible construction on sides top floor and rear 0 inches Provide room for access to rear of heater for servicing Degagement minimai de constructions combustibles sur les cotes le dessus le piancher et a l arriere 0 pouces Prevoyez suffisamment d espace pour qu un technicien puisse avoir acces amp l arriere du chauffe eau Provide an opening flush with floor in outer wall of coach as shown Wall of coach should be framed as shown in Figure 1 Maintain inside dimensions listed below Do not install on carpet unless the carpet is covered by a metal or wood shield covering the entire area underneath
31. t any appliance Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from neigh bor s phone Follow the gas supplier s instructions WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas cock or reset button Never use tools If the knob will not push in or turn by hand don t dry to repair it call a qualified service technician force or attempted repair may result a fire or expiosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water E Before operating water heater check the location of the vent to make sure it will not be blocked by the opening of any door on the trailer If it can be blocked do not operate the water heater with the door open LIGHTING INSTRUCTIONS If the water heater comes equipped with a re ignitor control see LIGHTING INSTRUCTIONS FOR REIGNITOR CONTROL PAGE 6 1 STOP Read the safety information provided 2 Turn gas cock clockwise to OFF position and temperature indicator to the lowest setting 3 Turn off all electric pow
32. the owner user A listing of authorized service centers is included in the owner s packet supplied with the water heater and a current listing may be obtained from Suburban If you cannot locate an authorized service center locally the service agency chosen to perform warranty repairs must contact our Service Department at 615 775 2131 for authorization Unauthorized repairs made will not be paid by Suburban LIMITED THREE YEAR WARRANTY ON TANK The inner tank is further warranted to be free from defects in material and workmanship for three years from the date of original purchase A replacement water heater will be provided under the same conditions as stated in the one year warranty EXCEPT no labor reimbursement will be provided LIMITATION OF WARRANTIES ALL IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY ARE HEREBY LIMITED IN DURATION TO THE PERIOD FOR WHICH EACH LIMITED WARRANTY IS GIVEN SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU THE EXPRESSED WARRANTIES MADE IN THIS WARRANTY ARE EXCLUSIVE AND MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHOMSOEVER SUBURBAN WILL NOT BE RESPONSIBLE FOR 1 Normal maintenance as outlined in the installation operating and service instructions owner s manual including cleaning of component parts and cleaning or replacement of the burner orifice Any water damage arising direc
33. the water heater If you prefer you may cut away the carpet from this area Quand le chauffe eau est installe directement sur le tapis la tuile ou sur autre matiere combustible autre que parquet de bois le chauffe eau aura installe sur panneau du metal ou bois au moins que deux pouces plus grand que la largeur et la longueur du chauffe eau Si vous preferez vous pouvez couper le tapis ou metiere du parquet si n est bois d au dessous du chauffe eau etendant deux pouces de la largeur et la longueur du chauffe eau INNER COACH WALL 12 3 4 8 12 347 Figure 1 NOTE The units are shipped from the factory with the flanges on the control housing bent down for flush mount installation I INSTALLATION USING FLUSH MOUNT FRAME AND DOOR See Figure 2 for illustration A Position heater into framed opening as illustrated Slide unit into opening until the front of the control housing is flush with the exterior coach skin B Secure the control housing to the coach wall with nails at bottom and sides of control housing compartment NOTE Caulk around nail heads to assure water tight seal C Caulk around opening and around back side of door frame as shown D Insert door frame into control housing and secure with three 3 No 8x31 4 screws provided NOTE Three 3 No 8 x 3 8 screws installed at factory to seal extruded holes must first be removed E To install door place the two holes in the bottom of
34. tly or indirectly from any defect in the water heater or component parts or from its use 2 Initial checkouts and subsequent checkouts which indicate the water heater is operating properly or diagnosis without repair 3 Damage or repairs required as a consequence of faulty or incorrect installation or application not in conformance with Suburban instructions 4 Failure to start and or operate due to loose or disconnected wires water or dirt in controls fuel lines and gas tanks improper gas pressure low voltage Cleaning or adjustment of components electrode burner tube pilot and thermocouple Costs incurred in gaining access to the water heater Parts or accessories not supplied by Suburban Freight charges incurred from parts replacements 9 Damage or repairs needed as a consequence of any misapplication abuse unreasonable use unauthorized alteration improper service improper operation or failure to provide reasonable and necessary maintenance 10 Suburban products whose seriai number has been altered defaced or removed 11 Damage as a result of floods winds lightning accidents corrosive atmosphere or other conditions beyond the control of Suburban 12 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY ECONOMIC OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some states do not allow the exclusion of incidental or consequential damages so the above limitation may not apply to you NO REPRESENTATIVE
35. uple as illustrated in Figure 15 Correct as needed Periodically inspect unit for soot If soot is present anywhere on water heater shut unit down at once Soot is a sign of incomplete combustion and must be corrected before operating water heater Areas to check would include 1 Check for an obstruction in burner or the box 2 Check the screen in the door to see that no foreign material has accumulated to prevent flow of combustion and ventilating air 3 Check to be sure there is no flame present at burner orifice or burner whenever main gas valve is closed On Direct Spark Models this be checked by turning the OFF ON switch to the OFF position On Pilot Models this can be checked by turning the temperature dial on the valve all the way to the left counter clockwise 4 Check air shutter for proper adjustment D Frequent checks should be made of the grommet on the gas inlet to assure tight seal See Making Gas Connections Periodically check wiring and wire connection to be sure wiring is not damaged frayed and that all terminals and connections are tight and in compliance with codes See Making Wire Connections AIR SHUTTER TURN AIR SHUTTER Figure 12 TO OBTAIN PROPER OUTLET MANIFOLD BURNER FLAME BLUE OR IN COLOR Figure 13 BURNER FLAME BLUE OR BLUE ORANGE IN COLOR eS 7 PLDT Figure 15 Figure 14 SAFETY WARNINGS Should ove
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