Broilmaster T3-1 User's Manual
Contents
1. Figure 7 Figure 8 99 9 Figure 8 Attach ignitor wires to terminals on the ignitor See Fig 55 z Figure 9 B101051 0 1106 GRILL ASSEMBLY 9 Remove ignitor button and insert AA battery positive side down and replace ignitor button See Figure 10 Figure 10 10 Install foam grip 4 on lid handle 3 See Figure 11 Tip For ease of installation slightly lubricate the lid handle with liquid soap before pushing the foam grip into place 9 Figure 11 11 Fasten the lid handle to the grill body top 1 with two 10 24 x 1 screws See Figure 12 Figure 12 12 Place the briquet rack 7 or flavor screen 9 over the burners See Figure 13 13 T3 and T3C models only Position the Char Master bri quets evenly on the briquette rack without overlapping See Figure 13 14 Set the cooking grids 6 See Figure 13 15 Push valve knobs 22 on to valves B101051 0 1106 Installing Char Master Briquets Individually place the Char Master briquets in a single layer evenly on your grill s briquet rack DO NOT dump them onto the briquet2. N y AV E 4 2 M j ME Ly D 2 il n m EN T TN LIT oeio e Figure 1 3 Place burners 8 into grill and insert burner tubes over orifice fittings on valve 17 Secure each burner with 1 1 4 20 3 4 phillips screw See Figures 2 3 and 4 Figure 3 Figure 2 Figure 4 B101051 0 1106 Page 9 GRILL ASSEMBLY 7 Attach ignitor ground wire ends onto ground lugs See 4 Slide ignitor spacers 11 onto collector box assem blies 10 and secure with nuts See Figure 5 Attention Do not cut or damage ignitor wires L d TI i Figure 5 5 Insert collector box assemblies into holes adjacent to burners See Figure 6 1 Figure 6 6 Slide ground lugs 12 over ignitor wires and onto col lector box assemblies Slide nuts over ignitor wires and secure collector box assemblies to grill See Figure 7 Page 10
3. E 7 8 12 13 15 GaS 16 Natural Gas Goll Soe 17 Operation Propane 18 19 EIE 20 21 P P MEE MI MM 22 ln m HH P 23 Your Broilmaster Premium Gas Grill is identified by model number serial number and gas type This information is provided on a product identification label located on the grill s control panel For your convenience complete this section for future reference when contacting your dealer Model No Serial Dealer Phone No Gas Propane Natural Date of Purchase Page 4 B101051 0 1106 HARDWARE PACKAGE 9743 SPACER IGNITOR B073097 FOAM GRIP S gt 9747 LUG IGNITOR GROUND B101048 WIRE IGNITOR GROUND B073978 SCREW 10 24 X 1 PHILLIPS TRUSS STAINLESS 5 076529 R3918 KNOB B101051 0 1106 Page 5 Parts DIAGRAM All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area contact Broilmaster Customer Service at 800 8
4. 3 With the grill lid open push and turn the burner control knob COUNTERCLOCKWISE to Hi 4 Push and hold the ignitor button until the burner lights approximately 5 seconds 5 Ifa burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual 6 Repeat steps 3 through 5 for other burner Using Matches Caution If a burner fails to light after 5 seconds turn the burner OFF for 5 minutes to allow the gas to clear then try again Note Each burner must be lit individually 1 Turn knob on the grill CLOCKWISE to the OFF posi tion 2 Turn ON gas at the source 3 Open the grill lid 4 Insert a burning long wooden match through the lighter hole on either side of the grill See Figure 21 5 Turn the burner control knob COUNTERCLOCKWISE to HI 6 If a burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual 7 Repeat steps 3 through 6 for other burner 11 1 PPS Figure 21 101051 0 1106 OPERATION Before Cooking Before cooking on a grill for the first time it should be operated to burn off any oil residue from the manufacturing process 1 Raise the grill lid 2 Light grill burners 3 Burn on HI for ten minutes 4 Close the lid and burn on HI for an additional ten minutes 5
5. 4 Install natural gas burner orifice marked 49 into each orifice fitting Apply pipe compound to threads on ori fices prior to installation 5 Place burners into grill and insert burner tubes over ori fice fittings Secure each burner with one 1 1 4 20 x 3 4 phillips screw from Step 2 6 Grasp valve knobs and remove from valves 7 The low input adjustment screws are located inside the two valve stems Use a small screwdriver to turn each adjustment screw clockwise 1 4 turn 90 degrees When valves are in the OFF position the slot in the adjustment screw should be vertical See Figure 20 ADJUSTMENT SCREW ADJUSTMENT SCREW Figure 20 Page 16 8 Remove the hose and regulator from the gas connection on grill with adjustable wrench 9 Connect the grill to the natural gas supply Attention Before lighting your grill check all gas connections including the adjustment screws in valve stems for gas leaks with a soapy water mixture Caution Do not use the grill if a gas leak is detect ed until gas leak 15 corrected If a gas leak can not be stopped do not use grill You must contact a qualified repair person 10 Push valve knobs onto valves 11 Apply the completed conversion label adjacent to the rating plate label on the grill 12 The natural gas inlet pressure at the grill is to be set at 7 0 of inlet pressure 13 Ignite burners on grill and observe flame pattern If flame 15 yellow in color or flame is lifting
6. Turn OFF gas The grill is now ready for use Preheating Before cooking on a gas grill allow the grill to preheat on HI for 5 minutes with the lid closed This uses very little fuel and provides better flavor Cooking Broilmaster is happy to provide a cookbook with each of its grills The cookbook contains helpful cooking tips and instructions as well as great tasting recipes for preparing many delicious foods on your grill B101051 0 1106 Electrical Accessories Ifan electrical accessory e g rotisserie is used on your grill the accessory must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the elec trical accessory must be electrically grounded in accordance with the applicable section of the current Canadian Electrical Code CSA 22 1 Any electrical accessory should be equipped with a three prong grounding plug and plugged into a properly grounded three prong receptacle or wall outlet Do not cut or remove the grounding prong from the plug If an extension cord is required use only a three prong cord and plug into a properly grounded receptacle as described above Do not expose an electrical accessory to water Avoid using any electrical accessory in wet weather as it may present a shock hazard Keep any electrical cord and fuel supply hose away from all heated surfaces Page 19 MLAINTENANCE Cleaning
7. twenty 20 pound propane gas cylinder The maximum height allowable for a replacement cylinder is approximately twelve 12 inches 30 5 centimeters The propane gas cylinder used must be 1 Constructed and marked in accordance with the speci fications for LP gas cylinder of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable 2 Provided with a listed overfilling protection device OPD 3 Provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor removal 4 Provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections ANSICGA V 1 5 Provided with a plug to effectively seal off the cylinder outlet when the cylinder 1 being stored or transported 6 Provided with a collar to protect the cylinder valve Caution Do not use a propane gas cylinder which has a capacity greater than twenty 20 pounds with this grill and side burner Page 13 PROPANE GAS GRILLS Propane Cylinder Safety Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to follow these safety precautions could result in a fire or explosion causing property da
8. be installed or operated under any combustible materials such as carports covered porches awnings or overhangs Never install or operate your grill in or on any recreational vehicle or boat CAUTION The installation and operation of this grill at clearances less than specified below may lead to the possibility of fire property damage or personal injury Aminimum clearance of sixteen 16 inches is required from the sides of the grill to any combustible material A minimum clearance of eighteen 18 inches is required from the back of the grill to any combustible material Some examples of combustible materials are a wall a fence patio furniture or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills should be level and positioned away from direct wind prior to each use WARNING Do not install or operate this grill where gasoline or other flammable materials are used or stored Failure to comply with this warning could result in explosion or fire causing property damage or personal injury B101051 0 1106 Gas Type The type gas required for your grill can be determined from the product identification label located on the grill s control panel Questions regarding different types o
9. first time in the instructions You can reference each part by its key number on the Parts List if you need help in identifying a part Compare the parts found in the shipping container to the parts list provided If any parts are missing contact your Broilmaster dealer before beginning assembly CAUTION FOR YOUR SAFETY Parts may have sharp edges Wear leather work gloves and handle parts carefully during the unpack ing assembly and installation Page 8 Recommended Tools These items are recommended for the assembly of your grill Phillips screwdriver Adjustable wrench set e Socket set Soapy water solution to test for leaks Liquid soap for foam grip Grill Mountings Assemble your base option before assembling your Broil master grill head Refer to the Broilmaster Cart Base and Post instructions provided with each accessory for assembly installation and mounting procedures B101051 0 1106 GRILL ASSEMBLY 1 Mount grill onto cart post or base per the mounting in structions 2 Place radiation shield 13 flange side up onto four raised bosses located on the interior bottom of the grill Secure with four 1 4 20 x 3 4 screws See Figure 1
10. 51 3153 www broilmaster com To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Serial Number Part Name Part Number and Quantity of parts needed Page 6 B101051 0 1106 Parts LIST Index Description T3 T3C T3N Number Part Part Part Number Number Number B101039 B101039 B101039 101039 101039 B101039 DPP18SS B070486 073097 B072695 DPP103 7 N A DPP104 DPATO3 B069743 B069747 DPP106 B101044 DPAT06 B101046 8101042 MANIFOLD AND VALVE ASSEMBLY 8101040 101040 8101040 1 12 1 1112 8072218 8101066 8101028 R3918 8073963 8101047 8101048 8057808 JHINGEPIN B057804 057804 057804 057804 057804 057804 omricEiesss NA NA B101063 17 N S N S N S N S N S N S N S N S B101051 0 1106 Page 7 GRILL ASSEMBLY Before You Begin All Broilmaster grills require some assembly and installation Follow all instructions unless noted to apply only to other specific models If you purchased an accessory with your Broilmaster follow the instructions provided with the accessory for assembly and installation If an instruction refers to a step that is not required for your grill model please continue to the next step In each step parts are identified with Key numbers Key numbers appear in parenthesis after a part name is mentioned for the
11. BROILMASTER PREMIUM GAS GRILLS Premium Gas Grill Owner s Manual e oS 1 T3 1 T3N 1 Models T3C 1 T3CN 1 Models T3CF 1 T3CFN 1 Models DESIGN aS SY CERTIFIED Page 1 This manual should be read thoroughly by the person installing the grill and persons who will use and maintain the grill The installer should be sure the manual is left in the possession of the user The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required WARNING Reference this manual for proper installation and maintenance instructions Improper installa tion adjustment alteration service or maintenance can cause personal injury or property dam age For assistance or additional information consult a qualified installer service agency or the gas supplier AX DANGER IF YOU SMELL GAS Shut off gas to the appliance Extinguish any open flame Open the grill lid If odor continues keep away from the appliance and immediately call your gas supplier or fire department WARNING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance CAUTION Parts may have sharp edges Wear leather work gloves and handle
12. ane LP gas in a grill designed for Natural gas or Natural gas in a grill designed for Liquid Propane gas Questions regarding different types of gases should be directed to your local gas sup plier Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 Warning Broilmaster Premium Gas Grills require Liq uid Propane LP cylinders equipped with an Overfill Protection Device OPD An overfilled or improperly filled Propane cylinder can be dangerous Always use the pressure regulator and hose assembly supplied with your Propane gas grill Note Not all valve and cylinder combinations are compat ible Check warning tag on valve and cylinder as well as external fitting threads Broilmaster pressure regulators and hose assemblies require Propane cylinders with a Type 1 connection device as illustrated Figure 15 Figure 15 B101051 0 1106 PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven 11 inches water column It must be connected to the Propane gas cylinder s male valve outlet before the grill can be operated Caution Operation of a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion res
13. er installation of this cooking appliance This warranty does not cover claims that do not involve defective workmanship or materials A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Note Empire Comfort Systems is committed to continuous product improvement Materials and specifications are subject to change without notice Page 22 B101051 0 1106 NOTES B101051 0 1106 Page 23 BROILMASTER PREMIUM GAS GRILLS THE Most DURABLE GRILL KNowN MAN BROILMASTER is registered trademark of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 1 800 851 3153 FAX 1 800 443 8648 VISIT OUR WEB SITE AT WWwW broilmaster com Page 24 B101051 0 1106
14. f gases should be directed to your local gas supplier Caution Never use Liquid Propane LP gas in a grill designed for Natural gas or Natural gas in a grill designed for Liquid Propane gas Questions regarding different types of gases should be directed to your local gas company Connection Requirements Broilmaster grills are not equipped with pressure regulators Your gas grill operates at a manifold pressure of seven 7 inches water column Connect cart mounted Natural gas grills to a pre installed gas supply line using the twelve 12 foot flexible hose and quick disconnect kit which can be purchased from your lo cal dealer Page 17 OPERATION PROPANE amp NATURAL GAS GRILLS Checking for Gas Leaks Check for gas leaks every time you connect your Broilmaster propane gas grill to a Propane gas cylinder when a connected cylinder has not been used recently or when either a natural or propane grill is being used for the first time Caution Do not use an open flame when checking for leaks Checking for leaks with an open flame may lead to a fire or explosion resulting in property damage or personal injury To check for gas leaks 1 Use dish washing liquid and a little water to make a soapy solution 2 Turn OFF the knob on the control panel 3 Turn ON the gas at the supply or cylinder A hissing sound indicates a leak Turn OFF the gas and repair the leak 4 Apply the soapy water solution to all gas connect
15. ions Look for bubbles Bubbles indicate a leak 6 If there are bubbles turn OFF the gas and repair the leak 7 Turn the gas back ON and repeat the above procedures until all leaks are repaired Air Shutter Adjustment The burner venturi tube air shutter is preset at the factory so that after five minutes the burner flames are blue with well defined cones If after five minutes the flame is yellow or there is a gap between the burner and the flame adjust the burner venturi tube air shutter as follows 1 Turn gas OFF and let the burner cool 2 Beneath the control panel you can access the air shutter s which are located on the end of the burner tubes 3 Loosen shutter set screw Close the air shutter to the minimum opening 5 Light the burner wait five minutes and then carefully open the air shutter until the flame is blue and well defined 6 Retighten the set screw B Page 18 Operating Instructions Before each use inspect all hoses If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to using your Broilmaster grill Call your local Broilmaster dealer for a replacement Using the Ignitor Caution If a burner fails to light after 5 seconds turn the burner OFF for 5 minutes to allow the gas to clear then try again Note Each burner must be lit individually 1 Turn knob on the grill CLOCKWISE to the OFF posi tion 2 Turn ON gas at the source
16. mage or personal injury Propane gas cylinders should always be handled stored and transported with extreme caution in a secured upright position Never attempt to use or repair a propane gas cylinder that has been damaged Never attempt to use or repair a cylinder with a faulty or damaged valve outlet A cylinder that has been dropped dented or otherwise damaged must be replaced A propane gas cylinder should never be transported in the passenger area of a vehicle Keep cylinders out of direct sunlight and never apply any other source of direct heat to them When refilling your cylinder always insist on a reputable qualified gas dealer Your propane gas cylinder is filled by weight and should never exceed eighty 80 percent of its weight limit Ifthe cylinder is not completely empty the gas dealer must make necessary adjustments to ensure it is not overfilled Never use an overfilled Propane gas cylinder Cylinder Storage Your grill must be stored outdoors in a well ventilated area if the cylinder is attached to it Disconnected cylinders must have a threaded valve plug tightly installed and must not be stored in any building ga rage or other enclosed area Flammable materials gasoline grill covers etc must not be stored in the cylinder enclosure Always store Propane cylinders in a secured upright position out of the reach of children Page 14 Connection Requirements Caution Never use Liquid Prop
17. ming Rack 5 Years e Painted Electro Galvanized Steel Components Stainless Steel Smoker Shutter e Porcelain Coated Steel Briquet Racks 2 Years e Chrome Plated Warming Rack Stainless Steel Flavor Screen and Heat Shield e Valves knobs ignitors labels hoses fittings and all other parts and accessories including 1 Year those made from stainless steel and painted steel unless specified above e Paint on aluminum grill head What Is Covered And For How Long From the date this Broilmaster Premium Gas Grill is first purchased we will make available at our factory a free replacement for any defective part covered by this warranty on the following basis Proof of purchase required Warranty applies to original owner and is not transferable What Is Not Covered Removal and reinstallation cost e Labor for replacement or repairs The costs of a service call to diagnose a problem Transportation and shipping cost e Surface corrosion Grills and finishes damaged by abrasive cleaning improper installation improper storage accident mis use abuse alteration commercial use and unusually harsh environmental conditions Harsh conditions could include but are not limited to continual seawater spray direct contact with pool chemicals or lawn chemicals direct contact with corrosive materials This warranty does not imply or assume any responsibility for consequential damages that might result from mis use or improp
18. n venturi tubes Seasoning salts on burner Oil film on burner Solution Realign engage gas injector with the venturi tube Remove gas injector from gas control assembly and clean For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Clean venturi tubes See Maintenance Section Position electrode properly Clean col lector box Refill LP gas cylinder If natural model turn on gas at source Replace with AA Alkaline battery Adjust air shutter Realign engage gas injector with the venturi tube Contact gas supplier for assistance Refer to gas conversion instructions in this manual Preheat grill at least 5 minutes on HI with the grill lid closed Realign engage gas injector with the burner tube Adjust air shutter Turn or shield grill Open air shutter Clean venturi tubes See Maintenance Section Clean by washing burner with mild detergent Allow burner to operate on HI for 10 15 minutes Page 21 BROILMASTER WARRANTY TERMS PREMIUM GAS GRILLS The Most Durable Grill Known To Man Aluminum Grill Housing except paint Porcelain Coated Cast Iron Cooking Grids Cast Stainless Steel Cooking Grids Damaged caused by dropping scraping abrasive clean Lifetime ing voids the warranty for cooking grids Select Stainless Steel Components Cart Mounting Bowtie Burner T3 Burner Side Burner Side Burner Housing and War
19. nces less than specified below may lead to the possibility of fire property damage or personal injury Aminimum clearance of sixteen 16 inches is required from the sides of the grill to any combustible material A minimum clearance of eighteen 18 inches is required from the back of the grill to any combustible material Some examples of combustible materials are a wall a fence patio furniture or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills should be level and positioned away from direct wind prior to each use WARNING Do not install or operate this grill where gasoline or other flammable materials are used or stored Failure to comply with this warning could result in explosion or fire causing property damage or personal injury B101051 0 1106 Gas Type Never use Liquid Propane LP gas with a grill designed for Natural gas or Natural gas with a grill designed for Liquid Propane gas The type gas required for your grill can be determined from the product identification label located on the grill s control panel Questions regarding different types of gases should be directed to your gas supplier Cylinder Requirements Your Broilmaster Premium Gas Grill requires a standard
20. off burner the air shutter on burners will require adjustment 14 Beneath the control panel you can access the air shut ters which are located on the end of the burner tubes 15 Loosen phillips screw at air shutter open air shutter for a yellow flame or close air shutter for a lifting flame Tighten phillips screw at air shutter 16 Ignite burners on grill to verify burner flame character istics 17 Replace flavor screen or briquet rack and briquets and cooking grids Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 Caution The grill and its individual shutoff valve must be disconnected from the gas supply piping system dur ing any system pressure testing at test pressures in ex cess of 1 2 PSIG Caution The grill must be isolated from the gas sup ply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG B101051 0 1106 NATURAL GAS GRILLS Grill Location When choosing the ideal location for your Broilmaster Pre mium Gas Grill remember this grill is designed for outdoor use ONLY You should never install or operate your grill in any building garage or other enclosed area For your safety this grill should not
21. parts carefully during the unpacking assembly and installation WARNING Broilmaster Gas Grills must ONLY use propane cylinders equipped with an Overfill Protection Device OPD Use only a reputable propane dealer when exchanging or filling cylinders An overfilled or improperly filled propane cylinder can be dangerous Page2 B101051 0 1106 Congratulations Welcome to the beauty durability and prestige of a Premium Gas Grill by Broilmaster With award winning excellence built into every feature and du rability that surpasses other Premium gas grills Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years At Broilmaster we continually strive to enhance the performance and quality of our products for your grilling enjoyment Every effort will be made to en sure that Broilmaster continues to be your choice as the Premium grill of the future Whether you are at the lake or in the privacy of your own backyard the Broil master Premium Gas Grill performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure Thank You B101051 0 1106 Page 3 TABLE CONTENTS Congratulations You have chosen the finest grill for your outdoor cooking pleasure Please take time to read this entire manual before assembling your Premium Broilmaster gas grill Hardware E meis EE E E 5 Pans MNT Ec 6 a E TE
22. rack A single layer of Char Master briquets is all that s needed DO NOT overlap or stack the briquets See Figure 13 After properly placing the Char Master briquets on your grill s briquet rack there may be some briquets left over Save them for future use Before cooking always preheat the grill as directed by the grill s operating instructions Hot briquets cause better quicker cooking and better flavor Cleaning Routine preheating and routine burn off also called post heating of a grill will clean the Char Master briquets Pe riodically turn the briquets over while they are cool IR T3 amp T3C MODELS T3CF MODELS Figure 13 Page 11 GRILL ASSEMBLY Lid Sto Attach the lid stop assembly to the grill bottom as shown Figure 13 Lid stop assembly hardware 0 8 Figure 14 Page 12 101051 0 1106 PROPANE GAS GRILLS Grill Location When choosing the ideal location for your Broilmaster Pre mium Gas Grill remember this grill is designed for outdoor use ONLY You should never install or operate your grill in any building garage or other enclosed area For your safety this grill should not be installed or operated under any combustible materials such as carports covered porches awnings or overhangs Never install or operate your grill in or on any recreational vehicle or boat CAUTION The installation and operation of this grill at cleara
23. the Grill Caution To prevent injury use care when cleaning a hot grill Note Do not use a commercial cleaner on the cooking grids Do not brush grids while they are hot Do not scrape grids This can damage the porcelain coating and void the warranty on the cooking grids For baked on residue use a BRASS NOT STEEL brush on the cooking grid and other components Burn Off This process is much like that used in self cleaning ovens and is most efficient when completed after each use of the grill Caution Do not open the grill during the burn off process Opening the grill during the burn off process may cause a sudden grease fire flare up that could burn your face and arms Wait until the grill has cooled before opening 1 Turn gas knob to HI Close lid and allow the grill to burn for ten minutes or until no smoke 1 present Do not allow the grill to burn for more than 30 minutes 2 Turn gas knob and supply to OFF and allow the grill to cool 3 Wipe COOL grill with a damp cloth to remove soot Grill Bottom Periodically remove cooking grids and Char Master Briquets or flavor screen to clean the interior of the grill Scrape off baked on residue with a putty knife or brass brush and rinse with water Clean the bottom air holes with a small knife Burner Maintenance Visually inspect the burner flames with each use Five minutes after lighting the flames should be blue and have well defined cones See Figure 22 See the
24. troubleshooting section if the flames are yellow or lift off the burner Stainless steel burners often turn reddish brown after use This does not effect the performance of the grill When cleaning the interior ofthe grill remove the burners and clean with a brass brush Wash with water and a mild detergent Correct Flame Pattern Grease Tray Empty periodically Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking pans are displayed Burner Venturi Tubes The burner venturi tubes allow air and gas to mix prior to burning thus ensuring an efficient flame Spiders or other small insects may build webs or nests inside the tubes obstructing air flow Fire or flashback can occur in and or around obstructed burner venturi tubes and can cause damage to components beneath the grill or an unsafe condition To reduce risk inspections and cleaning should be performed at least twice monthly when spiders are active If the grill has been unused for an extended period of time inspect the tubes before using the grill Clean burner venturi tubes as follows 1 Remove the cooking grids and briquette rack or flavor screen 2 Remove the burner from the grill 3 Useasmall flexible brush to remove any debris from the burner venturi tube 4 Flush with water 5 Allow the burner venturi tube to dry before reinstalling 6 Reinstall the burner briquet rack and briquets or fla
25. ulting in property damage or personal injury The pressure regulator s fitting must remain clean and free of nicks and scratches A dirty nicked or scratched fitting can cause a gas leak resulting in an explosion or fire Use only genuine Broilmaster replacement parts unless otherwise speci fied by the manufacturer Connecting to Propane Gas Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket Figure 16 Attach the pressure regulator to the Propane gas cylinder s valve using the plastic handwheel Tighten in a clockwise motion to achieve a gas tight seal See Figure 17 Caution Do not use a wrench or any other tool to tighten Use of a wrench or other tool will damage the plastic handwheel To disconnect the Propane gas cylinder turn OFF the cylin der s valve and the grill s control valve Remove the regulator by turning the plastic handwheel counterclockwise When not in use the cylinder s valve must be closed Figure 16 Clockwise Figure 17 B101051 0 1106 Page 15 GAS CONVERSION NATURAL GAS 1 Remove cooking grids flavor screen or briquets and briquet rack from grill 2 Remove burners from grill one 1 1 4 20 x 3 4 phillips screw for each burner See Figure 18 Figure 18 3 Remove LP burner orifice marked 55 from each orifice fitting See Figure 19 Figure 19
26. vor screen and cooking grids Exterior Clean regularly with a solution of mild detergent and hot water Touch up paint is available from your dealer Broil master protective covers are recommended Stainless steel components can be easily cleaned with a spray on stainless steel cleaner found in most hardware stores Char Master Briquettes If the briquettes did not come clean during burn off after cooling turn them over The residue will burn off during warm up for the next use SOT IEE SOI Incorrect Flame Pattern Figure 22 Page 20 B101051 0 1106 TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily some times problems do arise The following troubleshooting guide lists several possible problems and their probable cause and solution Problem Burner will not light Inadequate grill temperature Flames off the burner Yellow flames B101051 0 1106 Cause Gas injector not inserted in venturi tube Clogged gas injector Obstruction in gas line Spider webs in venturi tubes Misalignment of collector box and burner Out of gas Dead battery Poor combustion Misalignment of venturi tube and gas injector Inadequate gas pressure Incorrect orifice valve setting Cold grill Misalignment of burner tube and gas injector Poor combustion Extreme wind Air shutter improperly set Spider webs i
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