Bosch KTS 200 User's Manual
Contents
1. o Jl When turned on for the first time the KTS 200 always starts in English Your KTS is not licensed Please connect the KTS and PC to execute licensing Use the following ID number to apply for the licence code on a different PC 82addb3965 2 If you want to use an alternative language on the KTS 200 select it under Menu gt gt Settings gt gt Language 3 Connect the KTS 200 to the PC using the USB connecting lead gt The KTS 200 waits for licensing to be completed 1 689 989 001 2007 05 30 Bosch Diagnostics Initial startup KTS 200 21 en 4 23 Licensing the KTS 200 by fax 1 In Startcenter select Licensing gt gt Fax in the menu gt The License request input window is opened 2 Step 1 Enter your company data Step 2 Select the country for the license request 4 Step 3 Enter the ID number and print out the licensing form 5 Sign the licensing form and return it by fax 4 2 4 Performing KTS 200 fax licensing Once you have received the license key by fax you need to perform the actual licensing 1 Connect the KTS 200 to the mains using the power pack supplied gt The KTS 200 starts up 2 Connect the KTS 200 to the PC using the USB connecting lead 3 In Startcenter click on Licensing gt gt Perform licensing in the menu gt The Perform license request input window is opened 4 Enter the customer number ID number and license key 5 Perfo2. KTS 200 TA Kobe Ae e larg Stagg to Dto EA ey e de Betriebsanleitung Systemtester fiir die Steuerger te Di agnose es Instrucciones de manejo Comprobador del sistema para diagn stico de unidades de control pt Manual de servico Aparelho de teste do sistema para a diagnose de unidades de comando tr Kullanma talimati Kontrol niteleri ariza teshis islemi i in sistem test cihazi en Instruction manual System tester for control unit diagno sis it Manuale d istruzioni Tester di sistema per la diagnosi delle centraline di comando pl Instrukcja obstugi tester systemu do diagnostyki sterow nik w BOSCH fr Instructions d emploi Testeur syst me pour diagnostic des centrales de commande sv Bruksanvisning Systemtester f r styrdonsdiagnos cs N vod k obsluze Syst mov tester pro diagnostiku ridicich jednotek Contents KTS 200 15 en Contents 1 Symbols Used 16 2 User instructions 16 2 1 Important notes 16 2 2 Safety instructions 16 2 3 Disposal 16 2 4 Electromagnetic compatibility EMC 16 2 5 Open Source software 16 3 Product description 17 3 1 Application 17 3 2 Requirements 17 3 2 1 Hardware 17 3 2 2 Software 17 3 3 Delivery specification 17 3 4 Special accessories 17 3 5 Device description 18 3 6 Selection and function keys 18 3 7 Wall bracket 19 4 Initial startup 19 4 1 Connection 19 4 2 Licensing with ESI tronic Startcenter 19 4 2 1 Installi
3. 4 Initial startup 4 1 Connection Before starting up for the first time make sure that the mains voltage matches the voltage specified on the power pack use power supply lead supplied o Jl The German power supply lead is included with the unit 4 2 Licensing with ESI tronic Startcenter Before you can use the KTS 200 to perform control unit diagnosis you must install the ESI tronic Startcenter software on a PC laptop and then license the KTS 200 H Do not connect the KTS 200 to the PC laptop until prompted to do so during the installation routine 4 2 1 Installing ESI tronic Startcenter from DVD Procedure 1 Insert the ESI tronic Startcenter DVD in the DVD drive e g D on the PC laptop 2 Open the Run input window select Start gt gt Run in the taskbar 3 Enter D setup exe and confirm by clicking lt OK gt gt The Setup routine is started 4 Select the installation language and confirm with lt OK gt o Jl The installation language selected will also be the language used in ESI tronic Startcenter 5 Follow the installation instructions on the screen o Jl In the Country selection installation menu you must select the country in which the KTS 200 will be operated Bosch Diagnostics 1 689 989 001 2007 05 30 en 20 KTS 200 Initial startup BES Connect USB 2 ESI tronic please connect usb cable to the device now
4. A as under EN 61 326 o Jl This product can cause radio interference in the home in this case the operator may be asked to implement appropriate measures 2 5 Open Source software An overview of the Open Source software licenses for the KTS 200 is available on the ESI tronic Startcenter DVD as an Adobe PDF document 1 689 989 001 2007 05 30 Bosch Diagnostics Product description KTS 200 17 en 3 3 1 Application The KTS 200 is a system tester for control unit diagnosis in vehicle workshops The KTS 200 features licensed control unit diagnosis software and has the following functions e Error memory reading Actual value display Actuator initiation Use of control unit specific functions Product description H The KTS 200 is a precision device and must not be exposed to the effects of heat e g direct sunlight impacts or vibration magnetic fields or excessive levels of dirt 3 2 Requirements 3 2 1 Hardware To license the KTS 200 ESI tronic software and per form the software update for KTS 200 control unit diagnostics a PC laptop with the operating system WIN 2000 WIN XP SP2 or WIN Vista and at least one free USB port is required The USB port must support the USB 2 0 protocol USB 1 x protocols are not sup ported To license the KTS 200 ESI tronic software and update the KTS 200 control unit diagnosis software a PC laptop with the WIN XP or Windows Vista operating system and
5. Warning Please ignore the dialog of windows operating system cancel the dialog as the ESI tronic setup will install the drivers automatically ODO InstallComplete O Resta Cancel H The first time you connect the KTS 200 to the PC laptop the USB driver installation in the Win dows operating system must not be carried out The ESI tronic Startcenter installation routine automati cally installs the USB driver that enables the KTS 200 to communicate with the PC laptop i If the Adobe Reader software is not yet installed on the PC laptop it will be installed at the end of the ESI tronic Startcenter installation routine Adobe Reader is required to display the logs from KTS 200 control unit diagnosis on the PC laptop D When installation is complete restart the computer Windows is shut down and ESI tronic Startcenter is restarted me g Stings Hee Startcenter e Copyright and database rights Robert Bosch GmbH Product Marketing Diagnostics and Test Equipment All rights reserved Joe eng Di dorso gata reos o go applications Thana you tor your corferce m eur Penge ran 8208 7 License the KTS 200 either by fax or online o The Help gt gt Help menu opens up the online help Here you will find all of the important information about ESI tronic Startcenter 4 2 2 Starting the KTS 200 1 Connect the KTS 200 to the mains using the power pack supplied gt The KTS 200 starts up
6. at least one free USB port is required H The KTS 200 may not be opened Opening the KTS 200 erases its licensing data It is then no longer possible to perform control unit diagnosis 3 2 2 Software The control unit diagnosis software on the KTS 200 must be activated using the ESI tronic software license key 3 3 Delivery specification Description Order number KTS 200 Power pack Power supply lead USB connecting lead 1 m OBD diagnostic lead 1 5 m DVD ESI tronic Startcenter Case Connecting lead for cigarette lighter socket 12 V Important information and safety instructions KTS 200 operating instructions Set of leads Set of leads Wall bracket 1 687 022 889 1 684 461 106 1 684 465 491 1 684 465 555 1987 P12 005 1 685 438 019 1 684 465 584 1 689 979 922 1 689 989 001 1 687 001 855 1687 001 875 1 681 320 082 3 In some cases special accessory only H Always store the KTS 200 and accessories in the case when not in use 3 4 Special accessories Information on special accessories such as vehicle specific connecting leads can be obtained from your authorized Bosch dealer Bosch Diagnostics 1 689 989 001 2007 05 30 en 18 KTS 200 Product description 3 5 Device description The KTS 200 is a modular portable diagnostic system for control unit diagnosis that can be used anywhere The KTS 200 contains a computer unit with memory card a
7. I tronic Startcenter DVD in the DVD drive e g D on the PC laptop 2 Open the Run input field select Start gt gt Run in the taskbar 3 Enter D setup exe and confirm by clicking lt OK gt gt The Setup routine is started gt Follow the installation instructions on the screen 4 When installation is complete restart the computer gt Windows is shut down and ESI tronic Startcenter is restarted 5 Connect the KTS 200 to the PC using the USB con necting lead 6 Connect the KTS 200 to the mains using the power pack supplied gt The KTS 200 starts up uring the software update the connection H Duri h f d he USB i and the power supply to the KTS 200 may not be broken 7 ESI tronic Startcenter Open KTS 200 gt gt Device information 8 Select an available update 9 Select lt Update gt The system software is installed on the KTS 200 5 5 2 Online software update 1 Start ESI tronic Startcenter 2 Open the Settings gt gt Online updates input window 3 Enter the customer number and password and select lt Next gt o Jl If Login is not possible check your proxy settings under Settings gt gt User settings 4 Select an available update and start the software update 5 Follow the installation instructions on the screen 6 When installation is complete restart the computer Windows is shut down and ESI tronic Start
8. ber System tester KTS 200 green 1 687 023 279 System tester KTS 200 blue 1 687 023 428 System tester KTS 200 gray 1 687 023 429 Power pack 1 687 023 889 Power supply lead 1 684 461 106 USB connecting lead 1 m 1 684 465 491 OBD diagnostic lead 1 5 m 1 684 465 555 Wall bracket 1 681 320 082 Spare and wearing parts 9 Wearing parts 7 1 General data Property Value Range Operating voltage 7 VDC 34 VDC Power consumption approx 7 Watt LCD display Shs 320 240 Pixel 140 x 220 x 40 mm Dimensions L x W x H Weight without connecting leads 600 g Operating temperature by AG AIO AG Relative humidity 90 at 25 C Protection class IP 30 7 2 Interface protocols The following interfaces and their associated protocols are supported for control unit diagnosis in compliance with ISO 15031 e ISO 9141 2 communication lines K and L e SAE J1850VPW und SAE J1850PWM communication lines BUS and BUS e CAN ISO 11898 ISO 15765 4 OBD communication lines CAN H and CAN L e CAN Single Wire e CAN Low Speed 7 3 Power pack Property Value Range Input voltage 90 VAC 264 VAC Input frequency 47 Hz 63 Hz Output voltage 15V Operating temperature 0 C 40 C Bosch Diagnostics 1 689 989 001 2007 05 30
9. center is restarted 7 Connect the KTS 200 to the PC using the USB connecting lead 8 Connect the KTS 200 to the mains using the power pack supplied gt The KTS 200 starts up H During the software update the USB connection and the power supply to the KTS 200 may not be broken 9 ESI tronic Startcenter KTS 200 gt gt Device information 10 Select an available update 11 Select lt Update gt gt The system software is installed on the KTS 200 5 6 Faults H The KTS 200 may not be opened Opening the KTS 200 erases its licensing data It is then no longer possible to perform control unit diagnosis No communication with the control unit The fault message No system found appears during control unit diagnosis Possible causes What can you do Incorrect lead Check whether the correct connected lead has been used Incorrect pin selected in pin selection menu Under Start gt gt Diagnostic socket check which pin has to be used fo If problems of a different nature occur please contact the ESI tronic service hotline directly 1 689 989 001 2007 05 30 Bosch Diagnostics Maintenance KTS 200 25 en 6 Maintenance 7 Technical data 6 1 Cleaning The housing and the display on the KTS 200 may only be cleaned with soft cloths and with neutral cleaning agents Do not use any abrasive cleaning agent or rough cleaning cloths 6 2 Description Order num
10. nd a 3 5 inch LCD display The KTS 200 control unit diagnosis software is pre installed on the memory card in the factory The selection and function keys located next to the LCD display are used to operate the unit The KTS 200 and the accessories are housed in a protective case Fig 1 KTS 200 OBD diagnostic lead connection LCD display Selection keys Function keys Power pack connection USB connection DaKWHR 3 6 Selection and function keys The selection and function keys are assigned various functions in the control unit diagnosis software The functions of the keys are specified in the soft key bar in the control unit diagnosis software at each step in the program The selection keys with the left and right arrow symbols allow you to open and close selection lists The selection keys with the up and down arrow symbols allow you to select one of the options in an open selec tion list holding down a selection key automatically scrolls through the options o The selection keys located to the right and left of the LCD display perform the same functions 1 689 989 001 2007 05 30 Bosch Diagnostics Product description KTS 200 19 en 3 7 Wall bracket The KTS 200 can be hooked onto the wall bracket special accessory in some cases for storage gt Attach the wall bracket at the desired location using the 2 screw anchors and 2 wood screws supplied E3 Fig 2 Wall bracket assembly
11. ng ESI tronic Startcenter from DVD 19 4 2 2 Starting the KTS 200 20 4 2 3 Licensing the KTS 200 by fax 21 4 2 4 Performing KTS 200 fax licensing 21 4 2 5 Online KTS 200 licensing 21 5 Operation 23 5 1 Connection to the vehicle 23 5 2 Turning on 23 5 3 Turning off 23 5 4 Program description 23 5 5 Software update 24 5 5 1 Software update using the ESI tronic Startcenter DVD 24 5 5 2 Online software update 24 5 6 Faults 24 6 Maintenance 25 6 1 Cleaning 25 6 2 Spare and wearing parts 25 7 Technical data 25 7 1 General data 25 7 2 Interface protocols 25 7 3 Power pack 25 Bosch Diagnostics 1 689 989 001 2007 05 30 en 16 KTS 200 Symbols Used 1 Symbols Used Pictograms linked with the key words Danger Warning and Caution are warnings and always indicate an imme diate or potential hazard to the user Danger Immediate danger that could cause serious personal injury or death Warning Potentially dangerous situation that could cause serious personal injury or death Caution Potentially dangerous situation that could cause personal injury or damage to property H Important warns of a potentially hazardous situa tion in which the product the test sample or other object in the vicinity could be damaged In addition to these warnings the following symbols are also used o Jl Info In addition to these warnings the following symbols are also used gt Single step procedure instr
12. only supplies power when the ignition is turned on I In test steps that require the engine to be started the battery voltage may drop to a point at which the supply from the vehicle is no longer guaranteed In these cases it may be necessary to use the power pack to supply the KTS 200 with power o Jl On some vehicles the power supply may only be present on the OBD interface when the ignition has been turned on If the KTS 200 is connected to a PC laptop using the USB connecting lead the KTS 200 power supply must come from the power pack supplied 5 3 Turning off The KTS 200 is always turned off when the OBD diagnostic lead the power pack or the connecting lead for the cigarette lighter socket are not connected 5 4 Program description The online help for the KTS 200 control unit diagnosis soft ware is opened under Menu gt gt Help in the soft key bar Basic information about the KTS 200 and ESI tronic Startcenter can be found under ESI tronic trainer in the ESI tronic Startcenter software Bosch Diagnostics 1 689 989 001 2007 05 30 en 24 KTS 200 Operation 5 5 Software update The software update is either performed using the ESI tronic Startcenter DVD or online I The online software update section 5 5 2 can only be performed with ESI tronic Startcenter version 2007 3 or later 5 5 1 Software update using the ESI tronic Startcenter DVD 1 Insert the ES
13. rm licensing gt gt The license key is transferred gt If licensing is successful the KTS 200 is restarted gt The KTS 200 is now licensed and you can perform control unit diagnosis Vehicle identification Last 30 vehicles Selection via designation A A AA 4 2 5 Online KTS 200 licensing H Online licensing can only be performed on a PC with Internet access 1 Connect the KTS 200 to the mains using the power pack supplied gt The KTS 200 starts up 2 Connect the KTS 200 to the PC using the USB connecting lead 3 In Startcenter select Licensing gt gt Online in the menu gt The Online input window is opened Online Step 1 of 4 Enter customer no and password Please log on with your customer no and password customer no and password can be found on delivery noteflicence agreement This is only necessary the first time and is then implemented automatically Customer no 76090554 Password Ter kogn Terminate Terminate 4 Step 1 Enter the customer number password and select lt Login gt gt gt The Internet connection for online licensing is established o Jl If Login is not possible check your proxy settings under Settings gt gt User settings Bosch Diagnostics 1 689 989 001 2007 05 30 en 22 KTS 200 Initial startup Step 2 of 4 Step 4 of 4 Select contract ID and then l
14. t Generate gt this assigns a contract ID to KTS 200 Select lt End gt Customer no 76090554 Company Marco Capasso Franz Oechsle Strasse 4 The following types of information are licensed for your KTS E mail Device name DIAGTESTER KTS 200 SD complete Internet ID no 81dfd44960 Contract ID 740055562 z Scope of contract Device name 5 Step 2 Select the contract ID and then select The KTS 200 is now licensed and you can perform lt Generate gt gt The license key is requested o Jl The request for the license key can take several seconds Online Step 3 of 4 Select lt Execute gt the licence code can be printed out with lt Print gt Customer number e0055 ID no ETT Licence code wip ew Cease ACaJ EvNr esXo yURj KD3c fy1 67a9 BQ amp Print Execute Terminate While the license key is being transferred the USB connection and the power supply to the KTS 200 may not be broken D lt Select lt Execute gt gt gt The license key is transferred to the KTS 200 gt If licensing is successful the KTS 200 is restarted control unit diagnosis Vehicle ide Last 30 vehicles Selection via designation A Menu O Continue 1 689 989 001 2007 05 30 Bosch Diagnostics Operation KTS 200 23 en 5 Operation 5 1 Connection to the vehicle The KTS 200 is designed for operation on a vehicle with a bat
15. tery voltage of 12 Volts and 24 Volts H Make sure that the OBD diagnostic lead is correctly plugged into the KTS 200 and securely screwed in If incorrectly plugged in the pins on the male connector may bend or be broken off Only use the OBD diagnostic lead supplied I oooogooo Fig 3 KTS 200 connection schematic OBD diagnostic socket in vehicle OBD diagnostic lead UNI connecting lead special accessory KTS 200 Power pack Connecting lead for cigarette lighter socket USB connecting lead NOOR DMB When placing the KTS 200 on the steering A wheel there is a risk of injury due to triggering of the airbag The connection to the diagnostic interface in the vehicle is made via e the OBD diagnostic lead Fig 3 item 2 or e the OBD diagnostic lead and also the UNI connecting lead Fig 3 item 3 special accessory or e the OBD diagnostic lead and a vehicle specific adapter lead special accessory or e avehicle specific adapter lead special accessory 5 2 Turning on The KTS 200 is normally supplied with power by the OBD diagnostic socket in the vehicle If the position of the OBD diagnostic socket in the vehicle is not known we recommend connecting the KTS 200 to the cigarette lighter socket using the connecting lead and searching for the OBD diagnostic socket using the KTS 200 control unit diagnosis software o Jl On some vehicles the cigarette lighter socket
16. uctions for a procedure that can be completed in just one step gt Intermediate result an intermediate r esult is displayed during a procedure gt Final result the final result is displayed at the end of the procedure 2 User instructions 2 1 Important notes Important notes on the agreement pertaining to copy right liability and warranty about the user group and obligation on the part of the contractor are available in the separate instructions entitled Important notes and safety instructions on Bosch Test Equipment These are to be read thoroughly before using con necting and operating the product and they must be observed 2 2 Safety instructions All safety instructions are available in the separate in structions Important notes and safety instructions on Bosch Test Equipment These are to be read thorough ly before using connecting and operating the product and they must be observed 2 3 This product is subject to European guide X lines 2002 96 EG WEEE Old electrical and electronic devices including EE cables and accessories or batteries must be disposed of separate to household waste gt Please use the return and collection sys tems in place for disposal in your area gt Damage to the environment and hazards to personal health are prevented by properly disposing of old equipment Disposal 2 4 Electromagnetic compatibility EMC This product is a product of Class
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