Blue Rhino GBT859L-C User's Manual
Contents
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7. Insert Grease Tray Lock Lid Unlock Lid page no Contact 1 800 762 1142 for assistance Do not return to place of purchase Folding Legs Unfolding Legs Outdoor LP Gas Barbecue Grill Model No GBT859L C No 041971 Operating Instructions This grill is designed to operate with a one pound 7 3 8 high disposable 16 4 oz or 14 1 07 propane gas tank DOT 39 Cylinder DO NOT ATTEMPT TO REFILL ANY ONE POUND 16 4 oz or 14 1 oz PROPANE GAS TANKS Figure 1a Figure 1b Connecting Gas Tank 1 Make sure the regulator control valve is in the LOCK OFF position Figure 1a A 50 J LOCK 2 Lubricate the threads of the regulator valve with ss a petroleum jelly insert the gas tank into the regulator 8 valve and hand tighten firmly Figure 1b 3 Test for leaks Checking for Leaks Burner Connection Make sure the control valve is securely fastened to the burner Figure 2 If your unit was assembled for you visually check the connection between the burner and control valve 44 WARNING Failure to inspect this connection or follow these instructions could cause a fire or an explosion which can cause death serious bodily injury or damage to property 2 If the burner pipe does not rest flush to the control valve please contact 1 800 762 1142 for assistance Figure 3 Regulator 1 LP Gas Tank Connection 1 M
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11. OWNER S MANUAL Outdoor LP Gas Barbecue Grill Model No GBT859L C Item No 041971 A WARNING FOR YOUR SAFETY For Outdoor Use Only outside any enclosure WARNING FOR YOUR SAFETY 1 Improper installation adjustment alteration service or maintenance can cause injury or property damage 2 Read the installation operation and maintenance instructions thoroughly before installing or servicing this equipment 3 Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death save these instructions for future reference lf you are assembling this unit for someone else give this manual to him or her to read and save for future reference Q a Made from 70 Bagasse Environmentally Friendly Sugar Cane Pulp By product Table of Contents Important Safeguards Exploded View amp Hardware Assembly Instructions Operating Instructions Checking for Leaks First Use Lighting Turning Off Cooking The use and installation of this product must conform to local codes In absence of local codes use the National Fuel Gas Code ANSI 2223 1 NFPA 54 CAN CGA B149 1 Natural Gas and Propane Installation Code Manufactured in China for Blue Rhino Global Sourcing Inc Winston Salem NC USA 1 800 762 1142 www bluerhino com 2007 Blue Rhino Global Sourcing Inc All Rights Reserved Blue Rhino is a Registered
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15. Remove LP gas tank and properly store tank Tips for Better Cookouts and Longer Grill Life 1 For food safety tips visit http www fsis usda gov Fact_Sheets Barbecue_Food_Safety 2 Use the upper cooking grid warming rack for keeping cooked food warm toasting breads or cooking delicate foods in aluminum foil pouches 3 To keep food from sticking to the grids spray or coat with cooking oil before lighting 4 To reduce flare up keep grill clean use lean cuts of meat or trim fat and avoid cooking on very high temperatures 5 Place delicate foods like fish and vegetables in aluminum foil pouches and place on upper cooking levels warming rack 6 To avoid losing natural juices use long handled tongs or spatulas instead of forks and turn foods over just once during cooking 7 Enhance food flavors by using wood chips in smoker boxes or aluminum foil pouches Follow the wood manufacturer s instructions 8 Clean cooking grids and racks after every use with a quality grill bush designed for your grid material Wear protective gloves and gently remove the build up while grids are hot 9 After every use allow grill to cool Then protect clean cooking grids with a light coat of cooking oil empty grease pan if included wipe outside surfaces with a suitable kitchen cleaner and store in a cool dry place 10 Visit websites like www bluerhino com watch barbecue themed TV shows or purchase related barbecue cookbooks to learn mor
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21. to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Vendor Blue Rhino Global Sourcing Inc Winston Salem North Carolina USA 800 762 1142 Outdoor LP Gas Barbecue Grill Model No GBT859L C No 041971 Troubleshooting Possible Cause Burner will not light with match No gas flow Obstruction of gas flow Spider webs or insect nest in burner tube Prevention Cure Check if LP gas tank is empty Clear burner Clean burner tube Burner ports clogged or blocked Clean burner ports Irregular flame pattern flame does not run the full length Burner ports are clogged or blocked of burner Flame is yellow or orange New burner may have residual manufacturing oils Clean burner ports Burn grill for 15 minutes with the lid closed Spider webs or insect nest in burner tube Clean burner tube Food residue grease or seasoning salt on burner Clean burner Flame blow out High or gusting winds Low on LP Gas Replace LP gas tank Grease buildup Clean grill Excess fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust lower temperature accordingly Persistent grease fire Grease trapped by food buildup around burner system Turn knobs to LOCK OFF POSITION Let fire burn out Leave lid in closed position and let fire burn out Aft
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24. ODUCT TO STORE Attach Hinges and Locks For assistance call 1 800 762 1142 toll free Please have your owner s manual and serial number available for reference For Easiest Assembly e 10 avoid losing any small components or hardware assemble your product on a hard level surface that does not have cracks or openings e Clear an area large enough to layout all components and hardware e When applicable tighten all hardware connections by hand first Once the step is completed go back and fully tighten all hardware e Follow all steps in order to properly assemble your product To complete assembly you will need e 1 Leak Detection Solution Instructions on how to make solution are included in Operating Instructions section e 1 14 1 oz or 1 16 4 oz LP gas tank Note You must follow all steps to properly assemble grill Typical assembly approximately 30 minutes Attach Side Handle Side Handle Supports and Heat Plate Supports ES 4 page no Contact 1 800 762 1142 for assistance Do not return to place of purchase 5 Attach Legs Attach Lid Handle Attach Lid Insert Warming Rack Outdoor LP Gas Barbecue Grill Model No GBT859L C Item No 041971 Assembly Instructions continued Insert Heat Plate and Cooking Grid Attach Wind Guard and Regulator Control Valve Z11277 wher PF See w ss i m 2 Z y Z 22 Z
25. Trademark of Ferrellgas L P All Rights Reserved GBT859L C OM 101 EF DANGER A f you smell gas 1 Shut off gas to appliance 2 Extinguish any open flame 3 Open lid 4 lf odor continues keep away from the appliance and immediately call your gas supplier or your fire department Outdoor LP Gas Barbecue Grill Model No GBT859L C Item No 041971 A WARNING FOR YOUR SAFETY 1 Do not store spare LP cylinder within 10 feet 3 05 m of this appliance 2 Do not store or use gasoline or other liquids with flammable vapors within 25 feet 7 62 m of this or any other appliance 3 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance Ay DANGER Failure to follow the dangers warning and cautions in this manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property A WARNING This grill is for outdoor use only and shall not be used in a building garage or any other enclosed area A This grill is NOT for commercial use A This is not a tabletop grill Therefore do not operate this grill on any type of tabletop surface A This grill is for use with liquid propane LP gas only The conversion to or attempted use of natural gas in this LP gas grill is dangerous and will void your warranty A LP gas Characteristics a LP gas is flammable and hazardous if handled improperly Become aware of the characteristics b
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27. ake 2 3 02 of leak solution by mixing one part liquid dishwashing soap with three parts water 2 Make sure control knob is OFF Figure 3 3 Spoon several drops of solution or use squirt bottle at the LP gas tank to regulator connection Figure 4 4 Inspect the solution at the connection looking for bubbles If NO bubbles appear the connections are secure If bubbles appear you have a leak a Loosen and retighten this connection making sure the connection is secure b Retest with solution If you continue to see bubbles after several attempts disconnect propane source and contact 1 800 762 1142 for assistance Fi First Use 1 Make sure all labels packaging and protective films have been removed from the grill 2 Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes on HIGH with the lid closed This will heat clean the internal parts and dissipate odors Lighting 1 Make sure all labels packaging and protective films have been removed from the grill 2 Open lid Attempting to light the burner with the lid closed may cause an explosion 3 Make sure there are no obstructions of airflow to the gas unit Spiders and insects can nest within and clog the burner venturi tube at the orifice AA clogged burner tube can lead to a fire beneath the appliance 4 Control knob must be in the LOCK OFF posit
28. d properly stored outdoors 44 While wearing a protective glove or mit open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you A Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use 44 Disconnect cylinder when not in use A Always use your grill on a hard non combustable level surface An asphalt or blacktop surface may not be acceptable for this purpose A Do not use directly on wooden decks Ai Keep all electrical cords away from a hot grill A Do not use grill for indoor cooking or heating TOXIC fumes can accumulate and cause asphyxiation A After a period of storage and or nonuse check for leaks and burner obstructions A Failure to open lid while igniting the grill s burner or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flame up A If grill is not in use the gas must be turned off at the supply tank Never operate grill without heat plate installed Always use a meat thermometer to ensure food is cooked to a safe temperature A Do not store a spare LP gas tank under or near this appliance A Please use protective gloves when assembling this product A Do not force parts together as this can result in personal injury or damage to the product Never cover entire cooking area with aluminum foil Deaths serious injury or damage to property may occur if th
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30. e above is not followed exactly Parts List Contact 1 800 762 1142 for assistance Do not return to place of purchase Exploded View 6 Lid Handle 55 15 243 Thermometer Assembly 55 15 564 G Warming Rack 55 15 256 Lid 55 15 242 Cooking Grid 55 15 226 7 N o Bottom Hinge 2 55 15 224 gt 60 Heat Plate Support 2 55 08 058 LLL Yj Z j 7 J Heat Plate 55 15 233 m m en Left Side Handle 55 15 249 Jp 10 Side Handle Support 2 55 08 056 sa D Bottom Bowl 55 08 057 PH Right Side Handle 55 15 250 6 Igniter Wire 55 15 237 D Burner 55 15 225 15 Electrode 55 15 228 16 Wind Cover 55 07 683 D Regulator Control Valve 55 15 248 Lock 2 55 15 244 Rear Leg 55 08 054 20 Grease Tray 55 15 230 21 Front Leg 55 08 055 page no 3 Hardware Tools Required for Assembly Included 2 Phillips Head Screwdriver A Screw M4x12 Zinc Plated Phillips Truss Head 4 pcs B screw M6x8 Zinc Plated Phillips Truss Head 1 pc Je a C Screw M x12 Zinc Plated Phillips Truss Head 12 pcs D Wing Nut M4 Steel 4 pcs E Wing Nut M6 Steel 10 pcs F VUasher 06 4 Zinc Plated 1 pc G Washer 06 4 Heat Resistant 6 pcs H Lock Washer 06 4 Zinc Plated 1 pe Pin 95x32 Zinc Plated 2 pcs J Pin 01 2 x 30 Steel 2 pcs Outdoor LP Gas Barbecue Grill Model No GBT859L C No 041971 Assembly Instructions DO NOT RETURN PR
31. e each use A Do not alter grill in any manner A Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened 44 This grill should be thoroughly cleaned and inspected on a regular basis A Use only the regulator provided Any replacement regulator shall be specified by the manufacturer A Use only Blue Rhino Global Sourcing Inc factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty A Do not use this appliance without reading Operating Instructions in this manual A Do not touch metal parts of grill until it has completely cooled about 45 min to avoid burns unless you are wearing protective gear pot holders gloves BBQ mittens etc A Do not install or use in or on boats or recreational vehicles 44 When cooking fire extinguishing materials shall be readily accessible In the event of an oil grease fire do not attempt to extinguish with water Use type BC dry chemical fire extinguisher or smother with dirt sand or baking soda 44 Do not use grill in high winds Never lean over the grill when lighting A Do not leave a lit grill unattended especially keep children and pets away from grill at all times A Do not attempt to move grill when in use Allow the grill to cool before moving or storing A Storage of grill indoors is permissible only if the tank is disconnected removed from the grill an
32. e interesting tips Cleaning and Care 44 CAUTION All cleaning and maintenance should be done when grill is cool and with the fuel supply disconnected CAUTION DO NOT clean any grill part in a self cleaning oven The extreme heat will damage the finish Notices 1 Abrasive cleaners will damage this product 2 Never use oven cleaner to clean any part of grill 3 Do not clean any grill part in a self cleaning oven The extreme heat will damage the finish Cleaning Surfaces 1 Wipe surfaces clean with mild dishwashing detergent or baking soda 2 For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush 3 Rinse clean with water Cleaning Burner 1 Turn gas off at the control Knob and remove LP gas tank 2 Remove regulator and wind guard 3 Remove cooking grids and heat plate 4 Disconnect wire from igniter 5 Remove burner 6 Clean inlet of burner with small bottle brush or compressed air 7 Remove all food residue and dirt on burner surface 8 Clean any clogged ports with a stiff wire Such as an opened paper clip 9 Inspect burner for any damage cracks or holes If damage is found replace with new burner 10 Reinstall burner Reconnect igniter wind guard and regulator 11 Replace heat plate and cooking grid 12 Preform leak test page no Contact 1 800 762 1142 for assistance Do not return to place of purchase Product Registration For faster warranty se
33. efore using any LP gas product b LP gas is explosive under pressure heavier than air and settles and pools in low areas c LP gas in its natural state has no odor For your safety an odorant is added that smells like rotten cabbage d Contact with LP gas can cause freeze burns to skin A LP gas tank needed to operate Only tanks marked propane may be used The LP gas supply tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods and Commission AA LP gas tank must be arranged for vapor withdrawal 44 Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use The LP gas tank should not be dropped or handled roughly Ax LP gas tanks must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area Your tank must never be stored where temperatures can reach over 125 F A Never attempt to attach this grill to the self contained LP gas system of a camper trailer motor home or house A The use of alcohol or prescription or non prescription drugs may impair the consumer s ability to properly assemble or safely operate the appliance Never use charcoal lighter fluid lava rocks gasoline kerosene or alco
34. er grill cools remove and clean all parts Flashback fire in burner tube s Burner and or burner tube is blocked Clean burner and or burner tube Inside of lid or cooking grid is peeling Baked on grease buildup has turned to carbon and is flaking off Clean thoroughly Turn front of grill to face wind or increase flame height For more assistance please visit us online at www bluerhino com or call 1 800 762 1142 for immediate assistance 61556 aun nod ZyL1 292 008 1 l 1ajadde no Wod OUIYJEN G MMM 19U 19 U1 3170U 19 NSUOD Z fliD A 2 15155 94ND n0d 9 11899 S 19 9 116 e no a z 0119N auoqeo ua 9 1 189 S lin assies6 ap vonejnun998 BWIWOD lllB 9 S JJM ej NO AN3119 UI n rniq np s qm s l no l in yniq l 2 s u noq 1uos S qm sas no 405 n lniq 37 in niq np s qn SA no l suep naj sawwe ap mno q 892914 sa sano z on u 18 z un l IDI01J31 110S S andaquegq l IND saudy ulnsuo2 aS assieJh E Z SS P 19 l Z SS ET 911911 0 19 911194 lt 440 1901 Ins suo noq Sa 201 sap none lniinou ap Jed b ld asses p assieq e e Z lb H A 00 1 1S
35. hol with this product A Your grill has been checked at all factory connections for leaks Recheck all connections as movement in shipping can loosen connections Check for leaks even if your unit was assembled for you by someone else A Do not operate if gas leak is present Gas leaks may cause a fire or explosion 44 You must follow all leak checking procedures before operating To prevent fire or explosion hazard when testing for a leak a Always perform leak test before lighting the grill and each time the tank is connected for use b No smoking Do not use or permit sources of ignition in the area while conducting a leak test c Conduct the leak test outdoors in a well ventilated area d Do not use matches lighters or a flame to check for leaks e Do not use grill until any and all leaks are corrected If you are unable to stop a leak disconnect the LP gas supply Call our customer care gas appliance serviceman or your local LP gas supplier 44 Do not use in an explosive atmosphere Keep grill area clear and free from combustible materials gasoline and other flammable vapors and liquids A Keep all combustible items and surfaces at least 21 inches 53 cm away from the grill at all times DO NOT use this grill or any gas product under any overhead or near any unprotected combustible constructions It is essential to keep the grill s valve compartment burners and circulating air passages clean Inspect grill befor
36. i H pul sipb p s p 13ule ua 19 uolsoldx aun no ipu 3ui un JanboAod anbsi1 s ub suo9 SII ap 32 ds l uou 37 u n nu uos e no jlasedde supu lulPul E e 2 1 JUENne u n nu p 19 uonesimn p suon nlusul s l 1lu 3uu 9 dui03 3117 sl H lbul sjebap s p no s unss lq s p s ul nu p anbsi 193 109U1 u n n no Bbib l sieanew mo nb isule 3193110941 uonpoulpou no asnanjIajap uonpyleisul ano 3114 239 4 04 INAINASSILYSAV 9010 uqe 1n0 SOU 1u ul in s in M lx l e abesn inoq 3114 239 4 04 INSINASSILYSAV 116 170 oU 9 1698149 U l PO N updo d ne 1n31191X9 p andaqueg NOILVSITNIIN G TINNVIN
37. ion Figure 4 5 Turn the control knob to HIGH 6 Press the Igniter button repeatedly to light burner 7 If ignition does not occur in 5 seconds turn burner control knob OFF wait 5 minutes and repeat lighting procedure 8 If igniter does not light burner use a lit match secured with the lighting rod provided to light burners manually Access the burner through the hole in bottom bowl as indicated Figure 5 and 6 9 Turn the grill to LOW and position the lit match near side of the burner Important Always use the lighting rod provided when lighting burners with a match 10 After lighting observe the burner flame Make sure all burner ports are lit and flame height matches illustration Figure 7 A CAUTION If burner flame goes out during operation immediately turn the gas OFF and open lid to let the gas clear for about 5 minutes before re lighting Turning Off 1 Turn control knob to the LOCK OFF position 2 Remove LP gas tank and properly store tank Cooking 1 Open lid and ignite burner per lighting instructions 2 Close lid and preheat grill on HIGH 3 Wear protective gloves and use long handle tongs to place food onto cooking grids above the lit burners 4 Adjust controls to desired temperature 5 With lid open or closed cook until desired internal food temperatures are achieved 6 Turn grill OFF by turning control knob to the LOCK OFF position
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40. roper installation or improper maintenance or service by you or any third party or failure to perform normal and routine maintenance on the product as set out in this owner s manual In addition the Limited Warranty does not cover damage to the finish such as scratches dents discoloration rust or other weather damage after purchase This Limited Warranty is in lieu of all other express warranties Vendor disclaims all warranties for products that are purchased from sellers other than authorized retailers or distributors including the warranty of merchantability or the warranty of fitness for a particular purpose VENDOR ALSO DISCLAIMS AND ANY ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE VENDOR SHALL NO LIABILITY TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL INDIRECT PUNITIVE INCIDENTAL OR CONSEQUENTIAL DAMAGES Vendor further disclaims any implied or express warranty of and assumes no responsibility for defects in workmanship caused by third parties This Limited Warranty gives the purchaser specific legal rights a purchaser may have other rights depending upon where he or she lives Some jurisdictions do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long a warranty lasts so the above exclusion and limitations may not apply to everyone Vendor does not authorize any person or company
41. rvice please register your product immediately at www bluerhino com or call 1 800 762 1142 Limited Warranty Blue Rhino Global Sourcing Inc Vendor warrants to the original retail purchaser of this product and to no other person that if this product is assembled and operated in accordance with the printed instructions accompanying it then for a period of one 1 year from the date of purchase all parts in such product shall be free from defects in material and workmanship Vendor may require reasonable proof of your date of purchase Therefore you should retain your sales slip or invoice This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which Vendor shall determine in its reasonable discretion upon examination to be defective Before returning any parts you should contact Vendor s Customer Service Department using the contact information listed below If Vendor confirms after examination a defect covered by this Limited Warranty in any returned part and if Vendor approves the claim Vendor will replace such defective part without charge If you return defective parts transportation charges must be prepaid by you Vendor will return replacement parts to the original retail purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication imp
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