Blue Rhino GBC621CR-C User's Manual
Contents
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5. Outdoor LP Gas Barbecue Grill OWNER S MANUAL Model No GBC621CR C Y WARNING FOR YOUR SAFETY For Outdoor Use Only outside any enclosure T WARNING FOR YOUR SAFETY 1 Improper installation adjustment alteration service or maintenance can cause injury or property damage 2 Read the installation operation and maintenance instructions thoroughly before installing or servicing this equipment 3 Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death California Proposition 65 Chemicals known to the State of California to cause cancer birth defects or other reproductive harm are created by the combustion of propane save these instructions for future reference If you are assembling this unit for someone else give this manual to him or her to read and save for future reference Table of Contents Important Safeguards 2 Assembly Instructions 3 Installing LP Gas Tank eee wena 6 Doer Bad o PPP eens 6 Secure PI BIS TONK eoe qe a ea x sae ee iaa 6 Connect LP Das Talk au a zaya aes aaa b ad da baa REREAD ends os 6 Operating Instructions saya aya asa dex edo de a aya Re RR e eos 7 Checking TOR LEAKS 4 2 es setae a4an ede Re ORE REND 7 Operating Main Burners cus 2254
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11. 23 Right Condiment Holder 55 15 191 24 RightRear Leg 55 15 194 25 Right FrontLeg iecur cac ot dow ea aoa B rd 55 15 193 26 Top Front Panel 55 15 208 2 Bottom Front PANG oss cones oan wees oce 55 15 151 28 Frame Support 6 04 0 sa rh n ER nad 55 15 161 29 Lighting HOOK AA ged ades 55 14 308 30 LP Tank SUD DOM on ive aca Sau az za Gon ee oe ate ee 55 15 205 SIME abs as 55 15 148 32 M L 2 cs ossa ac ex 55 15 211 A m sae acriter ea tado ses 55 15 170 Pre assembled Hardware Tools Included A Small Screw 2 pcs Screwdriver 1 pc J Wrench 2 pcs M6x16 Nickel Plated Phillips Truss Head Screw SEI 2 Not shown at actual size B Large Screw 33 pcs M6x16 Nickel Plated Phillips Truss Head Screw d C Nut 2 pcs M10 Nickel Plated Hex Nut Ob D Wing Nut pcs M6 Nickel Plated Wing Nut d E Washer 34 pcs 06 4 Nickel Plated Washer F Lock Washer 34 pcs 06 4 Nickel Plated Lock Washer l G Rubber Spacer __ 2 pcs H AA Battery 1 pc 2005 Blue Rhino Global Sourcing LLC All Rights Reserved UniFlame is a registered trademark of Blue Rhino Global Sourcing LLC All Rights Reserved GBC621CR C CHL 106 EF 44 90 L 1H9 9 49 L29999 9 4 9129289 U esn nod auedoud
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13. Attach front top panel and LP tank heat resistant plate to left and right legs using 3 sets of large screws B lock washers F and washers E B Secure front bottom panel to front top panel using 2 sets of large screw B lock washer F washer E and wing nuts D Attach frame braces and LP tank support wire A Insert frame braces into slots on left and right cart frames B Attach LP tank support wire to right cart frame using 2 wing nuts D Outdoor Gas Grill Model No GBC621CR C Assemble left side shelf Attach handle to lid A Insert tabs on left condiment holder into slots on left side shelf and slide left Attach handle to lid using 2 sets of washers E lock washers F and wing nuts D B Secure left condiment holder to left side shelf using large screw B lock washer F and washer E fl LAS PI LU Secure grill body to cart frame A Secure grill body to cart frame using 4 sets of large screws B lock washers F Note image is shown and washers E upside down B Attach regulator hose bracket to cart frame using large screw B and wing nut D 18 Assemble right side shelf l l l l l m Note When not in use the lighting hook can be hung from regulator hose bracket A Insert tabs on right condiment holder into slots on right side shelf and slide right wing nut B Secure right condiment holder to right side shelf using large screw B lock
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16. only and shall not be used in a building garage or any other enclosed area 2 This grill is NOT for commercial use 3 This grill is for use with liquid propane LP gas only The conversion to or attempted use of natural gas in this LP gas grill is dangerous and Will void your warranty 4 LP gas Characteristics a LP gas is flammable and hazardous if handled improperly Become aware of the characteristics before using any LP gas product b LP gas is explosive under pressure heavier than air and settles and pools in low areas c LP gas in its natural state has no odor For your safety an odorant is added that smells like rotten cabbage d Contact with LP gas can cause freeze burns to skin 5 LP gas tank needed to operate Only tanks marked propane may be used 6 The LP gas supply tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods and Commission 7 LP gas tank must be arranged for vapor withdrawal 8 The LP gas tank must have a listed overfilling prevention device OPD 9 Only use 20 pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances 10 The LP gas tank must have a tank collar to protect the tank valve 11 Never use an LP gas tank w
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21. 55045 aba de RERO ES RNS ORES aa ee 7 A 7 Product Registration o OR ee a Ra aka xo au eee ee AS 8 Kite WA ral cansa Bl wae da an Rab 8 Troubleshooting eE 8 Exploded View amp Hardware Appendix A The use and installation of this product must conform to local codes In absence of local codes use the National Fuel Gas Code ANSI Z223 1 NFPA 54 CAN CGA B149 1 Natural Gas and Propane Installation Code Manufactured in China for Blue Rhino Global Sourcing LLC 104 Cambridge Plaza Drive Winston Salem NC 27104 USA 1 800 762 1142 www bluerhino com 2005 Blue Rhino Global Sourcing LLC All Rights Reserved UniFlame is a Registered Trademark of Blue Rhino Global Sourcing LLC All Rights Reserved GBC621CR C OM 108 EF WARNING FOR YOUR SAFETY A If you smell gas 1 Shut off gas to appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues immediately call your gas supplier or your fire department 1 Do not store spare LP cylinder within 10 feet 3 05 m of this appliance 2 Do not store or use gasoline or other liquids with flammable vapors within 25 feet 7 62 m of this or any other appliance 3 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance Safety First DANGERS and Cautions 1 This grill is for outdoor use
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25. A Hang grease cup support from bottom of grill body B Insert grease cup into grease cup support Completed Congratulations your assembly is now complete Read Operating Instructions Connect LP Gas Tank AA E Before connecting be sure that there is no debris m caught in the head of the gas tank head of the Le regulator valve or in the head of the burner and 1577 burner ports P Connect gas line to tank by turning knob clockwise until it stops Outdoor Gas Grill Model No GBC621CR C Operating Instructions id 1 Light burners per lighting instructions Checking for Leaks 2 Set burners to desired level and allow temperature to be reached Burner Connections 3 Place food directly over burners Gas Valve Make sure the regulator valve and hose connections are securely fastened to the burner and the tank entes 4 With lid open or closed cook untill desired internal temperatures are acheived Indirect Cooking Burner Venturi Ideal for roasts and larger cuts of meat If your unit was assembled for you visually check the connection between the burner pipe and orifice Make sure the burner pipe fits over the orifice WARNING Failure to inspect this connection or follow these instructions could cause a fire or an explosion which can cause Connections death serious bodily injury or damage to property Burner Venturi 1 Remove cooking
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29. a purchaser may have other rights depending upon where he or she lives Some jurisdictions do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long a warranty lasts so the above exclusion and limitations may not apply to you Vendor does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Vendor Blue Rhino Global Sourcing LLC 104 Cambridge Plaza Drive Winston Salem North Carolina 27104 USA 800 762 1142 24 Hour Fax 336 659 6743 CustomerService BlueRhino com page no 1 Outdoor Gas Grill Model No GBC621CR C Troubleshooting Problem Possible Cause Prevention Cure Burner will not light using ignitor i i l Wires or electrode covered with cooking residue Electrode and burners are wet Electrode cracked or broken sparks at crack Wire loose or disconnected Wire is shorting sparking between ignitor and electrode Bad ignitor No gas flow Burner will not light with match Check if LP gas tank is empty If LP gas tank is not empty refer to Sudden drop in gas flow reduced flame height If empty replace or refill Coupling nut and regulator not fully connected Turning the coupling nut about one half to three quarters additional turn until solid stop Tighten by
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31. and away from gas valve orifice Press the electronic igniter button and hold for 5 seconds to light burner 4 5 Push and turn control knob counterclockwise to HIGH 6 5 Disconnect wire from spark electrode 7 If ignition does not occur in 5 seconds turn burner control knob OFF wait 5 minutes and repeat lighting procedure 6 Clean inlet venturi of burner with small bottle brush or compressed air 7 Remove all food residue and dirt on burner surface co If igniter does not light burner use a lit match secured with the lighting rod provided to light burners manually Access the burners through the cooking grid and heat 8 Clean any clogged ports with a stiff wire such as an opened paper clip lates Position the lit match near side of the burner p 9 Inspect burner for any damage cracks or holes If damage is found replace with new Important Always use the lighting rod provided when lighting burners with a match burner 9 After lighting observe the burner flame make sure all burner ports are lit and flame 10 Reinstall burner check to insure that gas valve orifice is correctly positioned inside height matches illustration burner inlet venturi Also check position of spark electrode CAUTION If burner flame goes out during operation immediately turn the gas OFF and open lid to let the gas clear for about 5 minutes before re lighting Turning Off 1 Turn all control knobs clockwise to the OFF positi
32. and clean all parts Flashback fire in burner tube s Burner and or burner tubes are blocked Clean burner and or burner tubes Inside of lid is peeling like paint peeling The lid is stainless steel not paint Baked on grease buildup has turned to carbon and is flaking off Clean thoroughly Outdoor LP Gas Barbecue Grill Model No GBC621CR C l H L ma at etre ar coe 55 15 183 la lil rr yaz asr 55 15 182 5 WOO MINGGIZ 45455094020 1933 540504050508 55 15 209 4 Bottom Hinge aa 55 15 152 5 Warming Bac s ea caus wood aes mda 55 15 210 6 Left Cooking Grid ase i onc a 55 15 177 7 Right Cooking Grid s uses 4026 ae hao tras 55 15 192 8 EALP A E us ds scs oot a ia 55 15 167 9 LeftSide Shelf 55 15 181 10 Left Condiment Holder 55 15 176 11 Frame Brace ida s onc o 55 15 160 12 Back Frame Support 55 15 149 13 Heat Plate Support 2 55 15 168 14 Grill Body Assembly 55 15 150 15 Regulator Hose Bracket 55 15 397 16 LP Tank Heat Resistant Plate 55 15 204 17 Right Side Shelf os iir cd ns 55 15 196 18 LeftRear Leg 55 15 179 19 sss do orco d s s ERRORES os 55 15 178 20 Grease Cup su n cR RC CR lC 55 15 162 21 Grease Cup Support 55 15 163 22 LP Tank Support 11 55 15 206
33. ch time the tank is connected for use b No smoking Do not use or permit sources of ignition in the area while conducting a leak test Outdoor Gas Grill Model No GBC621CR C c Conduct the leak test outdoors in a well ventilated area d Do not use matches lighters or a flame to check for leaks e Do not use grill until any and all leaks are corrected If you are unable to stop a leak disconnect the LP gas supply Call a gas appliance serviceman or your local LP gas supplier 23 Do not store or use gasoline or other flammable liquids or vapors within 25 feet 7 62 m of this appliance 24 Do not use in an explosive atmosphere Keep grill area clear and free from combustible materials gasoline and other flammable vapors and liquids 25 Keep all combustible items and surfaces at least 21 inches 53 cm away from the grill at all times DO NOT use this grill or any gas product under any overhead or near any unprotected combustible constructions 26 It is essential to keep the grill s valve compartment burners and circulating air passages clean Inspect grill before each use 27 Do not alter grill in any manner 28 Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened 29 This grill should be thoroughly cleaned and inspected on a regular basis Clean and inspect the hose before each use of the appliance If there is evidence of abrasion wear cuts or leaks the hose must b
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36. e replaced prior to the appliance being put into operation 30 Use only the regulator and hose assembly provided The replacement regulator and hose assembly shall be that specified by the manufacturer 31 Use only Blue Rhino Global Sourcing LLC factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty Contact 1 800 762 1142 32 Do not use this appliance without reading Operating Instructions in this manual 33 Do not touch metal parts of grill until it has completely cooled about 45 min to avoid burns unless you are wearing protective gear pot holders gloves BBQ mittens etc 34 When cooking fire extinguishing materials shall be readily accessible In the event of an oil grease fire do not attempt to extinguish with water Use type BC dry chemical fire extinguisher or smother with dirt sand or baking soda 35 Do not install or use in or on boats or recreational vehicles 36 Do not use grill in high winds 37 Never lean over the grill when lighting 38 Do not leave a lit grill unattended especially keep children and pets away from grill at all times 39 Do not attempt to move grill when in use Allow the grill to cool before moving or storing 40 Storage of grill indoors is permissible only if the tank is disconnected removed from the grill and properly stored outdoors 41 Always open grill lid carefully and slowly as heat and steam tra
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38. grid 2 Place metal tray in center on heat plates 3 Replace cooking grid 4 Light burners 5 Turn center burner off Set ouside burners to desired level and allow temperature to be reached 6 Place food on cooking grid directly over metal tray 7 With lid closed cook until desired internal temperatures are achieved Please refer to diagram for proper Tips For Better Cook Outs and Longer Product Life installation Gas Valve 1 Spray or coat cooking surfaces with vegetable oil before cooking to avoid sticking If the burner pipe does not rest flush to with orifice the orifice please contact 1 800 762 1142 for assistance Side Burner 3 Use a quality grill brush after each event to keep cooking surfaces clean and rust free 2 Place vegetables or delicate foods into aluminum foil pouches 4 Empty grease pan after every use Tank Gas Line Connection CAUTION Do not cover grill until it is completely cool to the touch Make 2 3 oz of leak solution by mixing one part liquid dishwashing soap with three parts water Cleaning and Care Caution 1 All cleaning and maintenance should be done when grill is cool Make sure control knobs are off Turn LP gas tank ON at valve Spoon leak check solution at all x locations If any bubbles appear turn LP gas tank OFF and with the fuel supply disconnected reco
39. hand only do not use tools Obstruction of gas flow Disengagement of burner to valve Spider webs or insect nest in venturi Burner ports clogged or blocked Excess flow safety device may have been activated Turn off knobs wait 30 seconds and light grill If flames are still too low Reset the excessive flow safety device by turning off knobs and LP gas tank valve Disconnect regulator Turn burner Sudden drop in gas flow or reduced flame height control knobs to HIGH Wait 1 minute Turn burner control knobs off Reconnect regulator and leak check connections Turn LP gas tank valve on slowly wait 30 seconds and then light grill Irregular flame pattern flame does not run the full length 1 Burner ports are clogged or blocked Clean burner ports of burner Flame is yellow or orange New burner may have residual manufacturing oils opider webs or insect nest in venturi Food residue grease or seasoning salt on burner Poor alignment of valve to burner venturi Flame blow out High or gusting winds Turn front of grill to face wind or increase flame height to HIGH setting BEN gt Excess flow valve tripped Refer to Sudden drop in gas flow Grease buildup Clean grill ee Excessive cooking temperature Persistent grease fire Grease trapped by food buildup around burner system Turn knobs to OFF Turn gas off at LP gas tank Leave lid in closed position and let fire burn out After grill cools remove
40. ith a damaged body valve collar or footing 12 Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use 13 The LP gas tank should not be dropped or handled roughly 14 Tanks must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area Your tank must never be stored where temperatures can reach over 125 F 15 Never keep a filled LP gas tank in a hot car or car trunk Heat will cause the gas pressure to increase which may open the relief valve and allow gas to escape 16 Never attempt to attach this grill to the self contained LP gas system of a camper trailer motor home or house 17 The use of alcohol or prescription or non prescription drugs may impair the consumer s ability to properly assemble or safely operate the appliance 18 Never use charcoal lighter fluid lava rocks gasoline kerosene or alcohol with this product 19 Your grill has been checked at all factory connections for leaks Recheck all connections as movement in shipping can loosen connections 20 Check for leaks even if your unit was assembled for you by someone else 21 Do not operate if gas leak is present Gas leaks may cause a fire or explosion 22 You must follow all leak checking procedures before operating To prevent fire or explosion hazard when testing for a leak a Always perform leak test before lighting the grill and ea
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43. nnect and re test If you continue to see bubbles after several attempts disconnect LP gas source and contact 1 800 762 1142 for assistance 2 DO NOT clean any grill part in a self cleaning oven The extreme heat will damage the finish Notices If no bubbles appear after one minute turn tank OFF wipe away solution and proceed 1 Abrasive cleaners will damage this product 2 Never use oven cleaner to clean any part of grill Operating Main Burners l l l l 3 Do not clean any grill part in a self cleaning oven The extreme heat will damage Lighting the finish 1 Open lid Attempting to light the burner with the lid closed may l cause an explosion Cleaning Surfaces 2 Make sure there are no 1 2 1 Wipe surfaces clean with mild dishwashing detergent or baking soda 12 7 mm obstructions of airflow to the gas Flame 2 For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush unit Spiders and insects can nest 4 4 within and clog the burner venturi Burner p 3 Rinse clean with water tube at the orifice A clogged s burner tube can lead to a fire o beneath the appliance 0mn Cleaning Main Burner 3 must be in the Main burner proper flame height 1 Turn gas off at the control knobs and LP gas tank 2 Remove cooking grates and heat plates Turn on gas at LP gas tank 9 9 3 Remove burner by removing the fasteners securing the burner to the grill bottom 4 Lift burner up
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45. on one at a time 2 Turn gas off at LP tank Initial Use Before cooking on this grill for the first time operate the grill for about 15 minutes with the lid closed and the gas turned on HIGH This will heat clean the internal parts and dissipate odor from the manufacturing processes Contact 1 800 762 1142 for assistance Do not return to place of purchase Product Registration Please register your product immediately at www BlueRhino com or call 1 800 762 1142 Limited Warranty Blue Rhino Global Sourcing LLC Vendor warrants to the original retail purchaser of this grill and to no other person that if this grill is assembled and operated in accordance with the printed instructions accompanying it then for a period of one 1 year from the date of purchase all parts in such grill shall be free from defects in material and workmanship Vendor may require reasonable proof of your date of purchase from an authorized retailer or distributor Therefore you should retain your sales slip or invoice This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which Vendor shall determine in its reasonable discretion upon examination to be defective Before returning any parts you should contact Vendor s Customer Service Department using the contact information listed below If Vendor confirms after examination a defect covered by this Limited War
46. pped within grill can severely burn you 42 Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use 43 Always place your grill on a hard non combustible level surface An asphalt or blacktop surface may not be acceptable for this purpose 44 Do not use on wooden decks 45 Move gas hoses as far away as possible from hot surfaces and dripping hot grease 46 Keep all electrical cords away from a hot grill 47 Do not use grill for indoor cooking or heating TOXIC fumes can accumulate and cause asphyxiation 48 After a period of storage and or nonuse check for leaks burner obstructions and inspect for any abrasion wear cuts to the hose 49 Failure to open lid while igniting the grill s burners or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flame up 50 If grill is not in use the gas must be turned off at the supply tank 51 Never operate grill without heat plates installed 52 Always use a meat thermometer to ensure food is cooked to a safe temperature 53 Do not store a spare LP gas tank under or near this appliance 54 Never fill the tank beyond 80 percent full 55 Deaths serious injury or damage to property may occur if the above is not followed exactly page no Contact 1 800 762 1142 for assistance Do not return to place of purchase 3 Assembly Instructions DO NOT RETURN PRODUCT TO STORE For a
47. ranty in any returned part and if Vendor approves the claim Vendor will replace such defective part without charge If you return defective parts transportation charges must be prepaid by you Vendor will return replacement parts to the original retail purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication improper installation or improper maintenance or service by you or any third party or failure to perform normal and routine maintenance on the grill as set out in this owner s manual In addition the Limited Warranty does not cover damage to the finish such as scratches dents discoloration rust or other weather damage after purchase This Limited Warranty is in lieu of all other express warranties Vendor disclaims all warranties for products that are purchased from sellers other than authorized retailers or distributors AFTER THE PERIOD OF THE ONE 1 YEAR EXPRESS WARRANTY VENDOR DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE FURTHER VENDOR SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL INDIRECT PUNITIVE INCIDENTAL OR CONSEQUENTIAL DAMAGES Vendor assumes no responsibility for any defects caused by third parties This Limited Warranty gives the purchaser specific legal rights
48. ssistance call 1 800 762 1142 toll free Please have your owner s manual and serial number available for reference For Easiest Assembly e To avoid losing any small components or hardware assemble your product on a hard level surface that does not have cracks or openings e Clear an area large enough to layout all components and hardware e When applicable tighten all hardware connections by hand first Once the step is completed go back and fully tighten all hardware e Follow all steps in order to properly assemble your product Assemble left cart frame Attach left front and rear legs to frame support using 4 sets of large screws B lock washers F and washers E Assemble right cart frame A Attach right front and rear legs to LP tank support using 4 sets of large screws B lock washers F and washers E B Insert axle into LP tank support C Insert rubber spacer G and wheels onto axle Secure using 2 nuts C D Place hub caps onto wheels jl illi n Tti TUTTO T a ili p e ue m er Hu m var P waaattt ty y 3 Assemble cart A Attach back frame support to left and right legs using 3 sets of large screws B lock washers F and washers E B Attach front bottom panel to left and right legs using 2 sets of large screws B lock washers F and washers E IST Note image is shown F B from front Assemble cart 2 A
49. washer F and washer E d E d 2 a af s RO F 1 1 l rn tin up Y Attach side shelves Attach left and right side shelves to cart frame using 8 sets of large screws B lock washers F and washers E Insert heat plate and cooking grids A Place heat plate onto heat plate supports B Place left and right cooking grids into grill body page no Contact 1 800 762 1142 for assistance Do not return to place of purchase 5 Secure side shelves attach warming rack and insert battery Installing LP Gas Tank To operate you will need 1 precision filled standard grill LP gas tank 20 with external valve A Place warming rack with legs down onto sides of grill body and lid threads B Unscrew ignition button on control panel C Remove protective cover from AA Battery H Insert LP Gas Tank D Insert battery with positive end facing out Place precision filled LP gas tank into hole in grill body upright so it is arranged for vapor withdrawal E Replace ignition button turning clockwise F Secure control panel to left and right side shelf using 2 small screws A a AR hr 22 z BAD Sten ee a A a R ANTE ar un a m Secure LP Gas Tank po Secure tank by sliding tank retainer wire over shoulder of LP gas tank h A Attach grease cup
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