Bil-Jax Bicycle Accessories ET 12000 User's Manual
Contents
1. 8 B01 10 0235 Tail Light Oval 9 Bot 10 0237 Plug 3 Way Oval ER 39 0090 0994 Washer Spindle 2 40 0090 0993 Nut Lock 1 14 EEN B01 10 0236 Grommet Oval Hs B06 00 0446 Decal Torque Setting E 11 B01 10 0153 Plug Assembly Marker B01 10 0239 Grommet 2 inch CS B08 02 0016 Wheel Assembly LT215 75R17 5 B01 10 0238 Side Light Red 2 inch 0090 0344 Screw 1110 24 x 1 2 44 0090 0995 Nut Wheel Lug B07 07 5029 Block Suspension Pin 8 E 0090 0422 Washer Flat 3 8 ES B07 06 5697 Suspension Pin Plate 8 0090 0042 Screw Cap 3 8 16x 1 8 B12 00 0121 Roller Lift 18 _ 0090 0988 Dees Cap 5 8 11x3 16 B39 00 0044 F Spring Slipper B04 07 0117 Shaft Cam Follower 20 B12 00 0164 Hanger Leaf Spring lt 0090 0949 Screw Nylon 1 8 x 1 2 as Slipper Spring 0090 0013 _ Screw Cap 1 4 20 x 2 La see Ges 2 me s EE 58 Not Plate Serial 1 Replaceable E 59 B06 00 0312 Decal Moving Deck MES 28 B12 00 0160 Suspension Arm Right 2 Rear Left Front E B06 00 0448 Transfer ET 12000 0090 0195 Nut Lock 3 4 10 B06 00 0317 Decal Escalate Trailer Logo 30 0090 0428 _ Washer Flat 3 4 Ea B06 00 0313 Decal Stand Clear JE EM 0090 0999 Screw Cap 3 4 10 x 7 B01 10 0240 Bracket License Plate B12 00 0159 Suspension Arm Right with Lamp Front Left Rear 16 PARTS LIST 49 d2. Batteries 1 Use hydrometer to check charge in batteries 3 Charge batteries at one of the following daily or weekly depending on frequency of charge rates The slow charge rate is use If the charge drops below 25 of full preferred charge S G below 1 155 as corrected to 80 F the batteries must be recharged Refer to step 2 before charging batteries 22 hours 5 amps 5 hours 20 amps 2 hours 50 amps 2 Check the electrolyte level weekly If battery charge is low add water to bring electrolyte level just above plates If batteries are fully charged add water to raise electrolyte to full mark in each cell SERVICE Adjusting the Hitch Height The trailer frame and deck should be level for equipment loading and unloading lf the trailer hitch is too high or too low when hitched to the towing vehicle readjust the hitch height 1 Unhitch trailer Remove hitch mounting bolts 2 Install hitch in new position and nuts CAUTION Failure to install and tighten all 4 hitch mounting bolts may cause serious equipment damage CAUTION Adjust hitch height when trailer is empty Use jack to aid in hitch adjustment 10 This page intentionally left blank 11 PARTS LIST Model ET 12000 ESCALATE TRAILER Hitch Section MemNo panne Description JL Qty 1 _ 0090 0340 Screw Selltapping 10 24x31a CdS 2 _ Bo1 10 0179 SdeMakenAmbentarMomi Fron 2 _ 2A Jaen Side Marker R
3. Model ET 12000 ESCALAT TRAILER Deck and Frame Section 17 PARTS LIST B02 05 0028 Hydraulic Pump Assembly 10 11 12 18 14 15 16 17 18 19 20 21 22 Valve Assembly includes items 10 amp 11 Switch Assembly Cam includes item 11 B02 15 0417 Base Assembly B02 15 0418 Cap Fill 18 PARTS LIST 24 18 o A PORT M H a erate O P B PORT 48 9 1 16 O i 19 AV i a 3 1 4 3 4 9 1 4 16 3 8 B02 05 0028 Hydraulic Pump Assembly 19 X AS A STEP ABOVE 9 125 Taylor Parkway Archbold OH 43502 Phone 800 537 0540 Fax 419
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5. Manual ICO E 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 UL QDIGGIOGOGIRODRIO0GRIGIDO EE REECH Y di SANSA d NNEN S SANA ANSA TAIN IAN IAN IIIA OO SANSA SANA NIAI ATA ODO d SANSA ANA NNN KC EE NNN SANSA SIONS RAILER Operation and Serv S S S S SS ET AILER Model ET 12000 12000 Ibs Load Capacity The ET 12000 ESCALATE TRAILER offers ground level roll off unloading of non tilting lowering deck The loading and roll on equipment with hydraulic lift deck allows one person to load and unload equipment Contents CN CN CO C sr LO MO EQUIPMENT LOADING TRAILER AIT CHING E SPECIAL FEATURES u SPEGIFIGATIONO upsan hasb sts uta gd EE D B33 01 0085 SAFETY Warnings and Cautions Observe all warning labels on the trailer The trailer warning WARNING labels are shown here as a reminder Other warnings and WARNING cautions are included in this Stand clear of trailer while deck is being raised or lowered Moving deck will create pinch points manual causing serious crushing injury Failure to observe all warnings P y may result in serious injury or STA 4 death Failure to observe all cautions may result in equipment damage SPECIAL FEATURES Stand clear of trailer while deck is being lowered Contact with
6. N A OR KAR YA NA NANA ANNA NANA SDN AAA AN NNN NANA IRA RR UN AAA DRAN E ca AAA AANA AANA NNNM AAA AAAI KAY ARA AQ AA NAR la AAA III IMI I AAA AAA AR AAA AAA QN VINTE VIANNA NA IDO A MN A N A NNN NANA NANAAN NNN AAA ORY ASI ISI III INN ANNA AAAS NINO ANA NA NANA O z z q lt GA o OO o c O is po B C O CU O D C mum D Am gt O D o OU gt CU E lt A WARNING 12000 Ibs Do not exceed ty imum capaci Max t Or equipmen in injury Failure to properly secure the death load may result damage before towing A CAUTION Do not hook tie down straps on the roller guides EQUIPMENT LOADING Raise the Deck trailer must be hitched to vehicle 1 Turn power switch to ON position Hold 2 Turn power switch to OFF position control lever in the direction shown Release control lever when deck is in fully raised position WARNING Make sure people are away from the trailer before raising the deck Keep hands and feet away from deck and rails Hands and feet can get crushed between the deck and frame SERVICE Tire Maintenance At least once each week use an accurate tire pressure gage to check the air pressure in all four trailer tires Inflate to the pressure recommended by the tire manufacturer located on the tire CAU
7. TATION 400 7 Street SW NSA 11 Washington DC 20590 You can also obtain other information about motor vehicle safety from the Hotline TRAILER HITCHING Hook Up the Trailer 1 Raise trailer and open ball latch 3 Lower hitch onto ball and close ball latch NOTE Trailer ffame should be level when hitch is on ball See page 10 to adjust hitch height 5 Hook safety chains and attach breakaway 2 Line up ball with hitch aa 2 5 16 inch ball on tow vehicle must have a 20 000 Ib capacity rating 4 Raise the jack EQUIPMENT LOADING Lower the Deck NOTE the deck 2 Hold control lever in the direction shown until ing or raising to page 5 before loweri ing le accord IC iler must be hitched to veh Tra then release the deck reaches ground level The trailer should be on a level surface 1 Turn power switch to ON position NOTE when lowering the deck Load the Equipment S 2 Install tie down straps to keep the load from shifting Use 8 tie down anchors shown 1 Load equipment so that the resulting tongue weight is 15 to 20 of the total load Y SA AN ANN RAN ANM RANN KA AAA LY AAA LY SN ANA RAN ANNIS KAR LY NINA NAAS A Ka d A WW ARATRI e GEN VAY Yrs CAAA NNE AN AA AA nag ANNAN NANA A IAN AN NINA IA AS AA ANNAN ANINA WY RAR AAKAK AKAN NSRAKAKARKAKAKN ANNAN AA TA AGA AA NS AN GIAN N AN AIN ANNAN NANA NANA NANA NA V
8. TION Low or uneven tire pressures will not properly support a loaded trailer and could lead to premature tire wear WARNING When replacing tires it is important to use a tire of appropriate size and load rating LT215 75R17 5 WARNING Failure to maintain proper torque on the lug nuts may result in the wheel shearing off of the trailer possibly causing an accident and seriously damaging the equipment Lubrication every 6 months Wheel Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on your axle Wheel nuts should be retorqued after 50 miles and 100 miles and periodically there after The tightening of the lug nuts should be torqued in the sequence above Lug nuts should be torqued in stages otage 1 otage 2 otage 3 75 Ft Lbs 150 Ft Lbs 300 Ft Lbs This procedure should be followed after each time the tire is removed Lubricate the following parts with clean motor a or wheel bearing grease W where shown Lift Bearings SERVICE Hydraulic Fluid Levels 1 Open cover enclosing hydraulic pump Check 2 l reservoir volume is below 1 2 when trailer fluid level in hydraulic reservoir When trailer deck is fully raised add enough BP type HLP deck is fully raised hydraulic fluid level should 46 or 10W hydraulic oil to bring fluid level in be approximately 1 inch above 1 2 of reservoir reservoir to approximately 1 inch above 1 2 volume full
9. been subjected to misuse negligence accident or any conditions deemed other than those considered as occurring during normal use Components not manufactured by Bil Jax are covered by their respective manufacturers warranties A list of those components and their warranties is available upon written request to Bil Jax Bil Jax shall not in any event be liable for the cost of any special indirect or consequential damages to anyone product or thing This warranty is in lieu of all other warranties expressed or implied We neither assume nor authorize any representative or other person to assume for us any other liability in connection with the sale rental or use of this product Bil Jax Inc 125 Taylor Parkway Archbold Ohio 43502 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Bil Jax Inc If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Bil Jax Inc To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 366 0123 in Washington DC area or write to NHTSA U S DEPARTMENT of TRANSPOR
10. ed Ear Mount Del 3 Bor10 0153 Plug Assembly Marker Lights pe so1 10 0152 Ormme2i2gmh 3 5 _ B01 10 0151 SdelghtAmer2Y2mc EE SCHEER RER z ooo Swwcasmie 4 s 0000 0188 Nulokasio pa 9 81200 0166 Outer Tube Weldment Jack o Tongue Jack Assembly includes items 11 through 17 11 James DoplegQuekAdust YS 12 B25000068 Ines To 19 04 06 0030 Washer 2 18 1non Square Kit Handle Replacement includes items 15 amp 16 15 0090 0007 Screw Gap 16 0000 0183 nulokuazo 29 0000 0183 Nut Look ub ps a 80 00 0357 Transfer 2 5 16 BalrHiteh To NININ N N O N N i 00 a O 12 PARTS LIST da Bm d gt B gt Model ET 12000 ESCALATE TRAILER Hitch Section 13 PARTS LIST Model ET 12000 ESCALATE TRAILER Lift Section Dano Beete Lo B02050028 Pump Uni Hyaravic Manual Valve A 2 morou hoc Z See F ng Hyra pe 4 Bworoo Battery ev 190 Ama Bororowo Battery Cable mg 6 01 01 0067 Battery Cable geg 1 7 Jus nenese A s Jones Battery Cable som 1 s poros Sua BateyHodDow gt 10 80 07 0003 Rod Battery Hold Down 11a 20x10 a 1 ete 00 0147 n Bate Pame Z 1 torso Hinge commos 2 18 0090 0296 Screw Machine HOZ vu Jos Washer man lm 15 Ins nutokmo lm e e0008 lafen A 1
11. oos0 0813 Screw Machine FRIA e ooon neose OOOO o 19 01 02 0060 ouer 5 a 00 00 0112 Face Pate Powersin CD a Jomes Boot Terminal E meer Nut Hex seas 3 a James keeper Drant 4 m Jee cem MENO 25 oos0 0292 screw Machine moare O Te a Ins teen A men Washer Flat OOOO a a Ise Screw capse OOOO a Ise wasroos 8 a Je Washer ranse 4 a ooo Screw cap tax 3 a Ier teg 5 a Jeng fina 1 36A N N 1 a jw wm 5 m lm rm Co Co Co Co Co Co Co TO ITO ITO IDOL jJ TO IIDO TO O O ID Oo N N N N R Ajol AJIN SIP 25j mi i i oGioGi oo CO 00 CO 14 PARTS LIST Model ET 12000 ESCALATE TRAILER Lift Section 15 PARTS LIST Model ET 12000 ESCALATE TRAILER Deck and Frame Section tenno Paro T beseipion To nem no Panne Sege om 1 B1200 0158 Deck weisment 1 a 0090 1003 Nut Look 17220 16 3 precor om cuido To o Iesse J 3 4 4 0090 0103 Screw Cap 3 4 10 x 2 4 B31 00 0029 Wear Pad Guide Bar bs B12 00 0148 Electric Brake H e B12 00 0155 Frame Weldment EN sss yp ERANG B12 00 0147 Electric Brake Assembly Right Hand 7 0090 0509 Screw Cap Nylon 3 8 16 x 3 8 2 3 B12 00 0151 Hub Drum Assembly 4
12. trailer deck will cause serious crushing injury The Bil Jax ESCALATE TRAILER includes all the features of a heavy duty trailer plus Escalator Deck and Hydraulic Lift Heavy Duty Tie Down Brackets SPECIFICATIONS ESCALATES TRAILER Model Number ET 12000 Serial Number Manufactured by Bil Jax Inc 125 Taylor Parkway Archbold Ohio 43502 800 537 0540 Specifications Rated Capacity 12000 Ibs 5443 kg max Weight Empty Overall Height Bed Raised Bed Size Flat Surface 75 in wide x 144 in long 190 5 cm wide x 365 8 cm long Overall Bed Size 75 in wide x 168 in long Including Ramp 190 5 cm wide x 426 7 cm long Hitch Size 2 5 16 in 5 87 cm ball Suspension Tandem Axle Leaf Spring Brakes Standard Electric Optional Hydraulic Surge WARRANTY Bil Jax warrants its trailers for one year from the date of delivery against all defects of material and workmanship provided the unit is operated and maintained in compliance with Bil Jax s operating and maintenance instructions structural components are also warranted for one year Bil Jax will at its option repair or replace any unit or component part which fails to function properly in normal use This warranty does not apply if the trailer and or its component parts have been altered changed or repaired without the consent of Bil Jax or by anyone other than Bil Jax or its factory trained personnel nor if the trailer and or its components have
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