BENDIX 02-V-01 User's Manual
Contents
1. 284363 242018 285110 242013 242413 243016 228790 0 90 284423 282432 242018 285110 242013 242413 248101 279200 o 90 284655 282432 242018 285110 242013 242413 243016 279200 o 90 284995 282432 242018 285110 242013 242413 241992 228790 o 90 284996 282432 242018 285807 242013 242413 243017 277850 o 90 284997 282432 242018 285110 242013 242413 243017 277850 o 90 284998 282432 242018 285110 242013 242413 243016 228790 o 140 284999 282432 247022 285116 242013 242413 243050 277850 0 90 285000 282432 247018 285110 242013 242413 242398 228798 o 90 285002 282432 242018 285110 242013 242413 243017 277850 o 90 285003 282432 242018 285110 242013 242413 243017 204781 278449 o 90 285006 282432 242018 285110 242013 242413 244359 204781 228790 o 90 285029 282432 242018 285126 243727 242413 YOKE amp PR ASSY 278857 o 115 285058 282432 242018 285110 242013 242413 246707 204781 279200 o 140 285060 282432 242018 285110 242013 242413 246707 204781 279200 0 90 285474 282432 242018 285126 243727 242413 YOKE amp P R ASSY 278688 o 90 A287185 287174 290943 285110 243013 242413 243016 204781 279200 o 115 A287326 2871742. 284994 284995 287475 287458 284996 287459 284997 287460 284998 287461 285000 287463 285001 287464 285002 287465 285003 284363 282646 282672 282688 282647 282674 282648 282675 282689 282696 282649 282676 282701 287466 287193 285059 287558 CONCLUDED ON PG 4 SERVICE PARTS DD3 SAFETY ACTUATOR TYPE 30 CATALOG 02 V 4 DD3 CONVERSION INTERCHANGE LISTING The DD3 Safety Actuator has had three 3 design changes revisions since its introduction Refer to the listing below for current Pc No 285058 287553 285019 287451 287445 285012 282701 285059 287558 285020 287452 287446 285013 282702 285060 287554 285021 287453 287447 285014 282703 285061 287559 285022 287478 287448 285015 282704 285023 287480 287449 285016 282705 285024 287473 287450 285018 282706 285025 287424 287451 285019 282707 285026 287454 287452 285020 282708 285062 287555 285027 287453 285021 282709 285063 287560 285028 287148 287454 285026 282858 285026 287454 285029 287149 287455 285030 282859 285027 285030 287455 287456 285145 282907 285031 287470 287457 285126 283175 284423 287328 285032 287557 287458 284995 283176 284424 287329 285033 287562 287459 284996 283342 285028 287148 285058 287553 287460 284997 283343 285029 287149 28505
3. 290943 285110 242013 241994 243016 204781 279200 0 65 287328 287174 290943 285110 242013 242413 248101 204781 279200 o 90 287460 _ 287174 290943 285110 242013 242413 243017 204781 277850 90 2 o 90 287461 287174 290943 285110 242013 242413 243016 204781 228790 1053 90 11 75 1 25 180 140 287463 287174 290943 285110 242013 242413 242398 204781 228798 166 90 288 1 25 180 90 A288641 287174 290943 285110 242013 241994 243016 204781 279200 10 53 115 11 75 1 25 180 115 VERTICAL RIGHT HAND 284364 282432 242018 285111 242013 242413 243016 204781 228790 0 284424 282432 242018 285111 242013 242413 248101 204781 279200 0 gt 284656 282432 242018 285111 242013 242413 243016 204781 279200 0 285008 282432 242018 285111 242013 242413 241992 204781 228790 0 285009 282432 242018 285111 242013 242413 243017 204781 277850 0 285010 282432 242018 285010 242013 242413 243016 204781 228790 0 285011 282432 242018 285808 242013 242413 243017 204781 277850 0 285012 282432 242018 285116 242013 242413 243050 235420 277850 0 204781 228798 204781 277850 204781 228790 285013 282432 242018 285111 242013 242413 242398 285015 282432 242018 285111 242013 242413 243017 285018 282432 242022 285116
4. 282658 285010 287443 282659 285011 287444 282660 282661 282662 282663 285013 287446 282664 285014 287447 282665 282666 285015 287448 282667 282668 285016 287449 282669 284364 287194 282670 282671 282672 282673 282614 282675 282676 282677 282678 285019 282679 285020 282680 285021 287453 282681 285145 287456 282682 282683 282684 285022 287478 282685 282686 282687 282688 282689 282690 282691 282692 282693 282694 282695 282696 282697 282698 282699 284994 287475 284996 284997 285009 285010 284998 285011 285000 287459 287460 287442 287443 287461 287444 287643 280841 282735 280842 282736 281319 282690 281320 282697 281364 282706 281365 282707 281465 282651 281466 282678 281621 282652 281642 282679 281816 282653 281817 282680 285021 287453 281893 282708 285062 287555 281894 282709 285063 287560 282001 282002 2 282016 282654 287007 287469 282017 282681 285145 287456 282146 282655 282147 282682 282344 282692 282345 282450 282699 282630 282631 282632 282633 282634 282635 282636 282637 282638 282639 282640 282641 282642 282643 282644 282645 282646 282647 282648 282649 285020 285006 287452 287468
5. 1 CLAMP RING 16 233008 PIPE PLUG Ys 246660 GASKET 237886 BOLT SEE SCHEDULE NON PRESS PLATE 246369 DIAPHRAGM WASHER 237887 NUT 17 246367 DIAPHRAGM RETAINER 246370 SCREW 227746 CLAMP RING ASSY 18 240538 STUD 246673 DIAPHRAGM 237886 BOLT 19 242001 COLLAR 246614 RETAINING RING 237887 NUT 20 242002 ROLLER 246612 ROD WIPER 237892 CLAMP RING 21 243570 SPLASH GUARD 241996 FELT BREATHER 22 202986 LOCKWASHER 243023 MACH SCREW 23 204781 NUT CONDON FP WM N Ne MD MD A e N N e COR RR RRR pl e pa Th Ph Rh E hh hh ha A A an SERVICE DIAPHRAGM CLAMP SERVICE DIAPHRAGM DRAIN DEE BREATHER Vertical Left hand Vertical Right hand Horizontal Left hand Horizontal Right hand EMERGENCY PORT SERVICE PORT LOCKING PORT EMERGENCY DIAPHRAGM CLAMP i z y Cl o 315 EXHAUST BREATHE EMERGENCY DIAPHRAGM CLAMP SERVICE DIAPHRAGM CLAMP DRAIN SLOT EMERGENCY DIAPHRAGM CLAMP LOCKING PORT EMERGENCY PORT __ SERVICE PORT EMERGENCY PORT SERVICE PORT LOCKING PORT SERVICE DIAPHRAGM CLAMP 4 1983 Printed in U S A CONT D PG 2 SERVICE PARTS DD3 SAFETY ACTUATORS TYPE 30 CATALOG 02 V 2 SUB ASSY AND DETAIL REFERENCE AUX NON BOOT PUSH YOKE PRESS PRESS ROD NUT PLATE PLATE VERTICAL LEFT HAND DD3 SAFETY ACT TYPE 30 PC NO MECH REL YOKE ASSY
6. 242013 242413 243342 285019 282432 242018 285111 242013 242413 243017 204781 278449 285021 282432 242018 285111 242013 242413 244359 204781 228790 285026 282432 242018 285111 242013 242413 243342 1 204781 228790 242413 YOKE 8 P R ASSY 278857 279200 282432 242018 285126 243727 282432 242018 285111 242013 242413 246707 204781 285028 285059 A285186 282432 242018 285808 242013 242413 243823 204781 228790 285475 282432 242018 285126 243721 242413 YOKE 8 P R ASSY 278688 A287327 287174 290943 285111 242013 241994 243016 204781 279200 287329 281174 290943 285111 242013 242413 248101 204781 279200 287442 287174 290943 285111 242013 242413 243017 204781 277850 1 53 270 262 1 25 180 O 270 287450 287174 291372 285116 242013 242413 243342 204781 228790 266 270 388 1 25 2251180 0 A288642 287174 290943 285111 242013 241994 243016 204781 279200 10 53 245 1175 1 25 180 O 245 HORIZONTAL LEFT HAND 242413 241992 204781 228790 282684 282432 242018 282440 242013 284993 282432 247022 285117 242013 242413 243342 204781 228790 285022 282432 242018 285112 242013 242413 241992 204781 228790 28
7. 5027 282432 242018 285112 242013 242413 243342 204781 228790 287479 287174 291372 285117 242013 242413 243342 204781 228790 HORIZONTAL RIGHT HAND 242413 241992 204781 228790 282693 282432 242018 282440 242013 284994 282432 247022 285118 242013 242413 243342 204781 228790 285024 282432 242018 285113 242013 242413 241992 204781 228790 285025 282432 242018 285113 242013 242413 246689 204781 286503 282432 242018 285113 242013 242413 243017 204781 277850 287475 287174 291372 285113 242013 242413 243342 204781 228790 A SUBSTITUTE DIAPHRAGM 292711 FOR ITEM 1 OMIT ITEM 4 DIAPHRAGM SEPARATOR NON PRESS PLATE ASSY 285117 PRESS EMERG PLATE PORT P T 282432 Y 287174 y NON PRESS NON LUB PLATE PRESS FTG ASSY PLATE 282440 246665 NONE 249250 214649 242018 285110 249245 214649 A285118 249250 214649 290943 285111 249246 214649 285126 249252 214649 291372 285112 249247 214649 B285807 249245 249824 B285808 249246 249824 A ADD PIPE PLUG 232999 14 B SUBSTITUTE STUD 212964 FOR 18 CONT D PG 3 285113 249248 214649 285116 249249 214649 SERVICE PARTS DD3 SAFETY ACTUATORS TYPE 30
8. 9 287558 287461 284998 283603 285030 287455 285060 287554 287462 284999 283604 285031 287470 285061 287559 287463 285000 284079 285066 287556 285062 287555 287464 285001 284080 287561 285063 287560 287465 285002 284363 287193 285066 287556 287466 285003 284364 287194 285067 287561 287467 285005 284423 287328 285145 287456 287468 285006 284424 287329 285185 287471 287469 285007 284655 287185 285186 i 287470 285031 284656 287186 285474 287161 287471 285185 284993 287479 285475 287162 287472 285811 284994 287475 285811 287472 287473 285024 284995 287458 286166 287326 287474 285025 284996 287459 286167 287327 287475 284994 284997 287460 286503 287476 287476 286503 284998 287461 286776 287482 287477 286777 284999 287462 286777 287477 287478 285022 285000 287463 287148 285028 287479 284993 285001 287464 287149 285029 287480 285023 285002 287465 287161 285474 287481 285003 287466 287162 285475 287482 286776 285005 287467 287185 284655 287553 285058 285006 287468 287186 284656 287554 285060 287469 287193 284363 287555 285062 287441 287194 284364 287556 285066 287442 287326 286166 287557 285032 287443 287327 286167 287557 285059 287444 287328 284423 287559 285061 287445 287329 284424 287560 285063 287446 287441 285008 287561 285067 287447 287442 285009 287562 285033 287448 287443 285010 288641 287449 287444 285011 288642 287450
9. CATALOG 02 V 3 DD3 CONVERSION INTERCHANGE LISTING The DD3 Safety Actuator has had three 3 design changes revisions since its introduction Refer to the listing below for current Pc No DD3 REV 0 REV 1 PC NO 280293 282700 285058 287553 280294 282702 285060 287554 280295 282703 285061 287559 280690 282650 280691 282677 280752 282704 280753 282705 285005 287467 285019 287451 277261 282630 277690 282656 277691 282684 277692 282693 277703 282631 277704 282632 277705 282633 277813 282634 277814 282657 277815 282658 277816 282635 277852 282659 277930 282638 277931 282663 285013 287446 278422 282639 285001 287464 278423 282664 285014 287447 278477 282686 278495 282640 285002 287465 278497 282641 278498 282667 278633 282642 285003 287466 278634 282668 285016 287449 278636 282643 284363 287193 278637 282669 284364 287194 278862 282644 278863 282670 278865 278866 278871 278872 278873 278892 278893 278894 278970 278971 278974 278975 279523 279524 279724 279788 279789 279832 279833 279834 279835 280290 280291 280292 282650 282691 285005 287467 282692 282653 285006 287468 282654 285007 287469 282655 282696 285008 287441 282657 285009 287442
10. DD3 SAFTEY ACTUATORS The DD3 is a double diaphragm air operated brake actuator with a shaft locking mechanism capable of locking on a brake application at any shaft extension The locking mechanism is normally restrained in the non locking position by air pressure The double diaphragm permits the actuator to be operated by either of two sources of air pressure The service diaphragm i in the type 30 DD3 has 30 square inches po PPR Ton a LATE effective area and the emergency diaphragm 9 has 20 square inches The type 24 has 24 13 1415 ASSY 19 20 square inches in the service diaphragm and 17 101112 LUB NON 718 square inches in the emergency diaphragm SERV FTG PRESS PRESS For installation and maintenance information see Service Data Sheet SD 02 4 Weight 17 Lbs 2 87 Max Stroke 4 24 LOCK YOKE PUSH NUT ASSY ROD 8 25 o m a RO as A STUD 323130 LUBE 29 FTG r y PT LOCKING PORT VIEW OF RELIEF VIEW OF LUBE PORT PORT COMMON SERVICE PARTS z gt PC NO QUAN DESCRIPTION PC NO QUAN DESCRIPTION PC NO QUAN DESCRIPTION 246371 1 SERVICE DIAPHRAGM 241997 1 NYLON BEARING 243682 1 O RING 217263 SHAFT 241999 0 RING 242004 WASHER 246675 AUXILIARY DIAPHRAGM 242000 PISTON 282424 CAP COMPLETE 246363 DIAPHRAGM SEPARATOR SEE SCHEDULE NON PRESS PLATE ASSY 242003 ROLLER SPRING 227745 CLAMP RING ASSY SEE SCHEDULE LUB FTG 241993 RETAINING RING 23789
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