Bakers Pride Oven FKM-FC User's Manual
Contents
1. FILTER FRY 104 TEMP conor mE ie 18 T0075 54 8 a 14 mp BLACK Write RED tote OPERATOR CON PANEL VIEWED WITH PA DOWNWARD MODEL VOLTAGE AMPS BREAKER SIZE FKM FKM F 47 3 60 PHASI OF WIRES z 4 37 5 14 3 50 3 37 5 20 sr REV No TYPEISIZE DRAWING No AWN BY DA Eu EA u JTD 240 41 0 7 0 29 5 i 1 46 Electric Pressure Fryer Wiring Diagrams Figure 18 FKM F 220V 380V 230V 400V 240V 415V 220 V 230 in r NEMA 6 015 FILTER UNIT RECEPTACLE LEGEND 4 CONDUCTOR NUT 20R LADDER DIAGRAM THREE PHASE HEATER BLI 12 10 4 E z 962. sayas 46 Introduction Introduction The FKM Pressure Fryer is compact attractive and functional in design It is constructed of a stainless steel fryer pot for cleaning ease Exclusive BKI patented features and safety devices offer flexibility efficiency and reliability plus PERFECTION IN PRESSURE FRYING The name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions
3. sinn nana nean 2 Specific a T ez IE NS EE 3 Equipotential ground plane 3 gilHbIeestee nme 3 Safe Work PractiGeS UE 4 Safety Labels ah kahana aab slash ee e bate 8 DP 10 ea 11 CGontr ls and Indicators iiig aiii iada aii adi adai ai aas 11 Gare of the Short ning 2 aii AN Face eed on 14 EKM and iini decrevi 14 Start Up FKM and FKM F 14 Cooking FKM and EKM E 16 FKMzEG Operations E 17 System Programming KN aaa d aiia uiia acra dad 17 Product Programming sasa aaa etie eu ea NAK AN eee eiae acie dne ace SNA Ga es 19 Start Up FKM FC Jirin 22 Gooking y ga usu he eee li edant 22 PLE 24 Replacement 25 ASSOImbIIGS pe fece ce Cg due 25 lieet NEEE EEE 43 ERR 44 Wiring Diagrams a a a A a BN ANG NA AI GA Na BA AA NAN
4. 220V 4769W C0031 5 8 191907 FILTER UNIT RECEPTACLE FTOO6O FILTER PUMP MOTOR CONTACTOR 80148 HEATER RELAYS RO134 SOLENOID VALVE 5 0001 TRANSFORMER 0054 HEATER RELAY 80044 Las ad SOLENOID VALVE RELAY 50044 50 Electric Pressure Fryer Wiring Diagrams Figure 19 FKM FC 208V 220V 240V Sheet 4 of 4 i 5 i E 3l i COMPUTER FKM C FKM FC MODEL FKM C FKM FC MODEL No FKM C FKM FC DATE 4 8 03 PPROVED B DATE PPROVED B DATE THERMISTOR ASSY 581938 ED B PRO 51 Electric Pressure Fryer Wiring Diagrams Figure 20 FKM FC 220V 380V 230V 400V 240V 415V Sheet 1 of 4 FILTER UNIT RECEPTACLE 1RCT S 191914 DRAIN HANDLE HEATER 2HTR HEATER 3HTR SWITCH S2 HEATER CONNECTIONS HEATER 1HTR FILTER PUMP MOTOR COMPUTER 8 5 2 SHOWN FOLDED FLAT OPERATOR CONTROL PANEL RELAY PANEL SOLENOID 1SV MODEL No FKM C FKM FC MODEL No DATE uh d PPROVED B Q DENOTES WIRE NUMBER 4 8 03 52 iagrams D iring V 240V 415V Sheet 2 of 4 V 230V 400 FKM FC 220V 380 Figure 20 Electric Pressure Fryer iva 24 3 2 20 8 7 39VL 10A ON 13001 il 23 W34 0 W33 0 8 ON 13001 vo 3 daind 39 3074 138 OV 18 3339 14603 310d 9 YOLOINNOO IWNI 49604 310d 9
5. 6 Thermostat Knob Used to set the temperature of the shortening 7 Thermostat Light Illuminates red indicating that the heating elements are activated 8 Digital Timer The digital timer consists of an LED display beeper and 8 buttons described below LED indicator Prior to the start of a timing cycle the LED will be OFF When running a timing cycle the LED will flash At the end of a timing cycle the LED will turn ON steady When idle the LED is off TIME SELECT 2 Two arrow buttons on the front panel are used to set the time arrow buttons Hold the UP ARROW button down to increase the time The longer the button is held down the faster the rate at which the time will increase The DOWN ARROW button is used in the same manner as the UP ARROW button except it will cause the time to decrease The time is increased or decreased in 30 second increments START STOP Starting the Timer Pressing this button while the timer is not button active will cause the timer to begin counting down the time on the display Stopping the Timer Pressing this button while the timer is active will stop the timer from counting down and display the remaining time Time cannot be changed with the TIME SELECT buttons at this point If this button is pressed again the timer will continue counting down from the point it was stopped Resetting the Timer Pressing and holding this button for longer than two 2 seconds will reset the timer and the display wi
6. 5 16 LOCK ZINC PLTD 14 WSH102 WASHER 1 4 INT LOCK 15 FT0407 PLUG HOLE 3 8 SHORT PRONG 16 20026 5 32 3 4 Figure 9 sheet 4 SB1989 LID LOCKING ASSY W INSERT FKM N INI N s NI O 1 F0353 PIN LOCKING FKM LGF LPF 2 G0016 GASKET FKM LID BONDED SILICON 3 0155 SPRING LOCKING W LID INSERT 4 B0857 BUSHING BRONZE 3 8X9 16X5 8 5 P0115 LID INSERT FKM 6 FK0010 LID FKM CAST ALUM 7 C0674 LID COVER AND ARM GUIDE FKM 8 20107 LOCK KEY FRYERS 9 FKMA016 PIN HINGE 10 FKMA152 KEY TIGHTEN DOWN SCREW 11 FKMA201 PLATE TIGHTEN DOWN FKM 12 FT0049 COLLAR 1 2 SET BRIGHT 13 0153 DECAL WARNING ACME SCREW 14 N0345 DECAL HOOK LID INSTRUCTIONS 15 SCR383 SCREW 10 24 X 1 2 PHIL TRUSS HD 16 SCR176 SCREW 8 32 X 3 8 SLOT BINDING 17 SCR178 SCREW 5 16 18 X 1 FLAT HD 18 0021 TIGHTEN DOWN BASE COLD ROLLED 19 TC0003 COLLAR THREADED SHAFT 20 0005 COLLAR LOCKING RING 21 TS0010 SCREW TIGHTEN DOWN 22 0071 SPRING TORSION 23 LZ0107 1 PLATE LID FOR LOCKING DEVICE These parts constitute Lid Cover Assembly AN1910840S 37 Electric Pressure Fryer Replacement Parts Figure 10 Oil Vat Assembly Electric Pressure Fryer Replacement Parts Table 10 Oil Va
7. E uo c gogo 12159 2 0 D H n N N N 15 m 15 7 7 HI LIMIT B8 ops n E M 70036 10 FILTER N MOTOR X M0047 14 contactor RO148 HI LIMIT 540 Ly 51 2507 THERMISTOR ASSY 587656 Hero gu RELAYS T 90134 PILOT LIGHT BL RED 210004 ROBE 76 53 02 602 250V 210004 9 14 OPERATOR CONTROL PANEL VIEWED WITH PANEL HINGED DOWNWARD EL No VOLTAGE 240 415 OF WIRES 3 4 230 400 15 6 30 DRAWN BY BAIE REV No TYPEISIZE DRAWING No RAW ATE D i 121270 380 217 14 3 s JD 11 13 07 0 5 191938 47 Wiring Diagrams Electric Pressure Fryer Figure 19 FKM FC 208V 220V 240V Sheet 1 of 4 319 14353 LINN 2331113 ZS HOLIMS 5 331V3H SNOILOSNNOO 3 31V3H 39VL00A ON 13001 3100 8 ONO ON 13001 8 Mdd 9 2 0 8 9 03 ON 13001 iva Q39NIH T3NVd WON3 Q3M3IA T3NVd 1051409 50193340 uaghnN 53104
8. 415V Sheet 4 of 4 a 50104 VOLTAGE 220 380 VOLTAGE VOLTAGE 230 400 COMPUTER CP0039 MODEL No FKM C FKM FC MODEL No No FKM C FKM FC DATE 4 8 03 DATE 4 8 03 DATE 4 8 03 THERMISTOR ASSY 581938 55 Notes Notes 56 Electric Pressure Fryer 57 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A 110192 0808
9. 9 DRAIN PIPE CONDENSATE FKM FKMA260 Figure 16 10 FILTER FKM F 13 5 X 20 5 FI0007 Figure 16 11 OUTLET BOX ON FKM ONLY FOR POWERING FKF SB1953 Figure 16 12 PROBE ASSEMBLY KIT COMPUTER SB1938 Figure 16 13 SEMI AUTOMATIC HOSE ASSEMBLY FKM only SB1990 Figure 16 14 SIDE CABINET L amp R FKM DNF FKMA399 Figure 16 15 SLIDE UHMW U SHAPE 5 X 1 80 0106 Figure 16 16 STRIKER PLATE DOOR FKMA167 Figure 16 17 SWITCH ACT COVER FKMA247 LZ0130 Figure 16 18 THERMISTER PROBE FTGS ASSEMBLY SB7656 Figure 16 19 BRACKET BACK PLATE FKMA259 LZ0007 Figure 16 20 FILTER BAG CLIP FKM F ST0015 Figure 16 21 Figure 16 Components 44 Electric Pressure Fryer Replacement Parts m 297 _ Electric Pressure Fryer Wiring Diagrams LADDER DIAGRAM Wiring Diagrams Figure 17 FKM F 208V 220V 240 FILTER MOTOR M0047 THERMISTOR ASSY 56 n Ban T2
10. FKMFC 2 0104 1 SWITCH RKR DPDT 15 250V LAMP 3 CP0039 1 CONTROLLER VFD LESS HARNESS 32 Electric Pressure Fryer Replacement Parts Figure 9 Lid Top sheet 1 of 4 SPIN HANDLE ASSEMBLY SHEET 2 ARM ASSEMBLY SHEET 3 LID LOCKING ASSEMBLY SHEET 4 33 Electric Pressure Fryer Replacement Parts Figure 9 Lid Top Sheet 2 of 4 SPIN HANDLE ASSEMBLY 34 Replacement Parts Electric Pressure Fryer Figure 9 Lid Top Sheet 3 of 4 ARM ASSEMBLY 35 Electric Pressure Fryer Replacement Parts Figure 9 Lid Top Sheet 4 of 4 eue ert MEN s 7 7 Oo y 36 Electric Pressure Fryer Replacement Parts Table 9 Lid Top Parts ITEM PART QTY DESCRIPTION Figure 9 sheet 1 5 19925 LID TOP Figure 9 sheet 2 SB3481 HANDLE ASSY SPIN 1 FT0332 STUD 5 5 TIGHTEN DN HN 2 K0003 KNOB BLACK 85 3 K0020 HUB TIGHTEN DOWN 4 K0043 KNOB ORANGE Figure 9 sheet 3 AB19103900 ARM ASSY FKM 1 A0120 ARM COMPLETE FKM LGF 2 H0155 HANDLE BLK DELRIN FKM LPF LGF 3 P0094 PIN HOOK FKM LPF LGF 4 H0024 HOOK LID 1018 ALLOY 5 K0043 KNOB ORANGE 6 0160 DECAL WARNING BEFORE USING 7 NUT128 NUT 5 16 18 SS 18 8 CAP 8 0091 SPRING HOOK LGF LPF 9 SCR122 SCREW 1 4 20 X 1 2 FLAT HD 10 SCR259 SCREW 1 4 20 X 1 2 PHIL RD HD 11 0020 BUSHING BRONZE 1 12 H0156 HANDLE SIDE FOR H0155 FKM LPF LGF 13 WSH045 WASHER
11. W MTG FOOT 4 0068 1 TERM BLOCK END PLATE 5 0069 1 TERM BLOCK JUMPER BAR not shown 6 R0148 1 RELAY 3 POLE 42CF35AG 7 F0158 1 BUSHING BLK 1 2 HEYCO SNAP 8 F0097 2 FUSE 15A 300V SC15 TIME DELAY 9 R0134 3 RELAY MERCURY MDI 60NO220A 10 F0154 2 BUSHING BLK 1 3 16 HEYCO SNAP 11 F0342 3 CLAMP CABLE 3 16 12 0001 2 FUSE HOLDER 15A 300V HPF EE 13 0080 1 7483 1 14 FT0277 1 PLUG HOLE 7 8 1 2 CONDUIT 40 Electric Pressure Fryer Replacement Parts Figure 13 Hear Panel FKM FC v 13 40 14 9 o 3 QU gt 5 Table 13 Rear Panel FKM FC Parts ITEM PART QTY DESCRIPTION 1 T0036 1 THERMOSTAT HI LIMIT 540 DEG 2 R0148 1 RELAY 3 POLE 42CF35AG 3 0064 1 TERM BLOCK 4 CONDUCTOR CTR 4 0065 2 TERM BLOCK 4 CONDUCTOR W MTG FOOT 5 0068 1 TERM BLOCK END PLATE 6 R0134 3 RELAY MERCURY MDI 60NO220A 7 W0054 1 TRANSFORMER ASSY 240V 8 TB0069 1 TERM BLOCK JUMPER BAR not shown 9 F0154 2 BUSHING BLK 1 3 16 HEYCO SNAP 10 R0044 2 RELAY X 40 SGL FRYER 11 F0097 2 FUSE 15A 300V SC15 TIME DELAY 12 F0158 1 BUSHING BLK 1 2 HEYCO SNAP 13 F0342 3 CLAMP CABLE 3 16 14 0001 2 FUSE HOLDER 15A 300V HPF EE 15 FT0080 1 CONNECTOR BOX 7483 1 16 FT0277 1 PLUG HOLE 7 8 1 2 CONDUIT 41 Electric Pressure Replacement Parts Figure 14 Sol
12. YOLOJNNOO 3TVN 00 235 OVAvZ 2 0 2 802 SSINYYH N3WHOJSNVML 090014 404 9 VW3N 310V1d303M 890081 690081 90081 2 90081 ASSY 2018 JWNIW33L 77004 NOD AvZ AVI3M 16003 YSL 3504 7500 AOSZ HOLIMSOWOIN dWnd M 30101 6 LOOOAS 0 2 JAWA QION310S 78 19000 0 2 MSZ9S IN3W313 9NILV3H L 002 A0ZZ 989 IN3W313 9NILV3H 06002 A8OZ MSZ9S IN3W313 9NIV3H 897104 AOSZ 310d AVISY 8 6185 ASSY MOLSINN3HL ELOY AVI3M AMNQON3M 0105 AOSZ HOLIMS 333008 9 001 075 UWT HOIH NMOHS LON 620082 43TIOMINOO 53 Electric Pressure Fryer Wiring Diagrams Figure 20 220V 380V 230V 400V 240V 415V Sheet 3 of 4 THREE PHASE HEATER ELEMENT CONNECTION 240V 5675W 0031 240V 230V 5212W 0031 240V 220V 4769W 0031 TERMINAL BLOCK AN19102100 FILTER UNIT RECEPTACLE 270060 FILTER PUMP MOTOR 7 HI LIMIT TI 70036 F0367 CONTACTOR R0148 HEATER RELAYS R0134 SOLENOID VALVE sv0001 TRANSFORMER 0054 HEATER RELAY 90044 L u 2 SOLENOID VALVE RELAY 50044 bss 54 S B 191914 VOLTAGE VOLTAGE E n VOLTAGE Ema No No MODEL FKM C FKM FC MODEL FKM C FKM FC MODEL FKM C FKM FC B DATE B DATE B DATE Electric Pressure Fryer Wiring Diagrams Figure 20 220V 380V 230V 400V 240V
13. drain valve is closed to prevent shortening from draining into the pot 11 Fill Lever FILL THRU POT When placed in this position shortening can be pumped automatically from the vat to the pot if the rocker switch is in the FILTER position FILL THRU HOSE When placed in this position shortening can be pumped from the vat to the pot via a connected hose if the rocker switch is in the FILTER position 12 Rinse Hose Connector Used to connect the Rinse hose for cleaning and refilling the pot 13 Pump Motor Reset Switch If the motor overheats while filtering it will automatically shut off Wait 15 minutes to allow motor to cool before pressing this switch 13 Electric Pressure Fryer Operation Care of the Shortening Solid shortening should always be returned to the filter vat while in the liquid state If this is not done it will have to be heated to a liquid state When using solid shortening the fryer must be equipped with a pump heater After filtering with solid shortening the filter lines must be completely emptied of shortening The pump heater will take care of any residual shortening in the pump but cannot melt all of the shortening in the filter lines The pump heater accessory may be purchased separately from BKI To extend the life of your shortening for the best possible flavor in your products and for economy and efficiency of operation we urge you to follow these recommendati
14. light will continue to cycle on and off as the fryer maintains the set temperature 5 Press and hold the TIME SELECT arrow buttons on the digital timer until the desired cook time is displayed or recall a preset time by quickly pressing the appropriate preset button 6 The shortening will heat and begin to reach the fill mark inside the pot Add more shortening as required to reach the fill mark 15 Operation Cooking FKM and FKM F Do not open the drain valve or the fill valve while the fryer is under pressure Serious burns may result 1 Ensure that the Start Up procedures have been performed 2 When frying chicken lower the basket into the shortening in the fryer pot A WARNING Hot shortening may splash out of the pot causing severe injury when dropping chicken into pot Carefully drop pieces of chicken into pot to prevent shortening splashes 3 Carefully drop the chicken in the shortening one piece at a time starting with thighs and drumsticks The fryer is designed to accommodate 48 50 pieces of chicken ADANGER Failure to use the insulated mitts will result in severe injury Always use the insulated mitts when handling the hot fry basket 4 Lift the basket and shake it This keeps the food from sticking together and causing white spots on the cooked food A WARNING Hot shortening may splash out of the pot causing severe injury when lowering baske
15. maximum oil level AWARNING Use of oil shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for lifecycle of oil shortening ACAUTION Overfilling the fryer pot with shortening could lead to serious injury Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot ACAUTION FKM FKM F fryer has a maximum temperature setting of 375 F 190 C Do not use oil shortening with a flashpoint less than 554 F 290 C 14 Operation NOTICE Use only high quality shortening that has low moisture content a high smoke point and no additives 3 The digital timer has a STIR OIL function that operates in one of four reconfigurable modes If the timer needs to be reconfigured follow step a If the timer does not need to be reconfigured follow step b a Press and hold the ALARM button and at the same time place the FILTER OFF FRY switch in the FRY position The display will show the word STIR until the ALARM button is released When the button is release the display will show the current configuration mode To change this mode select the timer key that represents the mode you want Refer to the table below KEY DISPLAY MODE DESCRIPTION A
16. set before cooking can begin READY STATE Y PROG Operation PROGRAM CODE INPUT 1724 gt i ENTER PROGRAM PRODUCT SELECT PROGRAM 1 8 ENTER PROG PROGRAM TIMEX INPUT STAGE X COOKING TIME YES ALF IS ENTER lt 5 4 NO STAGE 1 ENTER DOES TIMEN 00 00 Y Y NO PROGRAM TEMPX INPUT STAGE X COOKING TEMPERATURE Y ENTER PROGRAM TEMPCOMX SELECT STAGE X TEMPERATURE COMPENSATION OPTION ELECTRIC OR GAS ENTER PROGRAM VALVEX SELECT STAGE X SOLENOID VALVE OPTION STAGE 2 3 4 OR 5 ENTER YES lt gt FLEX TIME STAIGHT TIME Y ENTER YES IS h lt 5 Y PROGRAM PREALARM INPUT PREALARM VALUE Y ENTER PROGRAM FILTER INPUT NUMBER OF FRY CYCLES BEFORE FILTER LOCKOUT A ENTER Figure 2 Product Programming Sequence 19 Electric Pressure Fryer Table 2 Product Programming Procedure Operation STEP ACTION DISPLAY COMMENTS 1 Press the FILTER OFF FRY LOW switch to FRY 2 Press PROG on the keypad PROGRAM CODE 3 Input 1724 and press ENTER PROGRAM PRODUCT 4 Select the program product PROGRAM PRODUCT X X refers to the program number 1 8 number you selected 5 Press ENTER PROGRAM TIME1 This command allows you 00 00 to specify the cooking time for this stage The time displayed ma
17. this requirement In NOTICE The fryer is designed to hold a maximum of 75lbs 34KG of oil shortening Electric Pressure Fryer Safe Work Practices Introduction Noncombustible Floors Only Make sure your floor is noncombustible Do not operate your fryer on floors that are wood carpeted or have rubber mats e Placing your fryer on a combustible floor could cause a fire Serious injury could result e Examples of noncombustible floors where you can safely place your fryer are concrete tile and ceramic Keep The Area Around Your Fryer Uncluttered Make sure to keep the area around your fryer clear of any obstacles Serious injury can occur if you trip or fall near the fryer You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer Keep The Floor Around Your Fryer Clean Of Shortening Make sure to keep the floor around your fryer clean of shortening and other liquids Serious injury can occur if you slip near your fryer You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer Keep The Lid Closed When The Fryer Is Not In Use Hot shortening can splash if someone moves the fryer or bumps into it Serious injury can occur if hot shortening splashes out of the fryer Do not lean sit or stand on the fryer or perform any maintenance or cleaning duties while the fryer or the shortening is hot You coul
18. 0395 1 PIPE POPOFF VALVE BAFF BOX 2 FT0396 1 PIPE DEAD WT TO BAFFLE BOX 3 00001 1 ORIFICE SS 4 00002 1 GASKET O RING 2 222 5 0001 1 VALVE SAFETY 1321148 6 FTO066 1 ELL REDUCER 3 4 X 1 2 90 DEG 7 FT0235 1 NIPPLE 1 2 X C SS 8 FT0190 1 ELL STREET 1 4 90 DEG CP 9 FT0084 1 COUPLING BRASS 1 4 10 FT0563 1 FITTING COMPRESSION 34 11 FT0067 1 BUSHING C110JO 3 A X 1 2 CP 12 FT0234 1 NIPPLE 1 4 X 1 1 2 SS 304 13 C0657 1 COVER DEAD WEIGHT VALVE FKM 14 B0969 1 BODY DEAD WEIGHT VALVE FKM 15 W0201 1 WEIGHT VALVE FKM 12 16 G0064 1 GAUGE PRESSURE 30 PSI 26 Electric Pressure Fryer Replacement Parts Figure 4 Door Assembly DOOR BACK Table 4 Door Assembly Parts ITEM PART QTY DESCRIPTION 1 F0083 2 THREAD INSERT 10 24 STEEL 2 ST0013 1 BRACKET BRUSH HOLDER FKM LPF LGF 3 H0010 2 HINGE LH PIN HALF 4 0059 1 DECAL SMALL BRUSH 5 N0165 1 DECAL NOTICE LOST MANUAL 6 N0527 1 DECAL SAFETY INSTR FRYERS 7 N0175 1 DECAL SLIPPING ADMONITIONS 8 N0176 1 DECAL INSTR amp SAFETY MANUAL 9 P0022 1 HANDLE PULL SS P60 1010 10 RIV172 3 RIVET 1 8 X 1 4 CS PLT POP 11 SB1951 1 INSIDE DOOR POCKET MAGNET WELD FKM 12 5 008 6 SCREW 10 X 1 2 PHIL TRUSS HD 13 SCR383 2 SCREW 10 24 X 1 2 PHIL TRUSS HD 14 178 1 DOOR FRYER OUTSIDE WELD 15 N0153 1 DECAL FKM WARNING ACME SCREW 16 H0009 1 HINGE DOOR RH PIN SIDE FRY DOO
19. 30 9 9397103 NMOHS AV133 s QION310S 48 D iring 325 43 388 SLIVMOTN 5 JO INLIA 2 325 SIYM 30 390 325 4306388 SIYM 30 ON Electric Pressure Fryer FC 208V 220V 240V Sheet 2 of 4 9 FKM 1 Figure cep 3n18 2D daa VD 2v18 N333 9 3lIHA 14603 310d 9 80103NNOO 31VW34 49604 310d 9 3O193NNOO JIWA SO0M 235 OVAvZ 2 0 2 802 SS3NNVH M H3NHO4SNVHL 090014 HOZ 9 VW3N 310V1d303M 890081 690081 90081 90081 ASSY 2018 JWNIW33L 7003 AOPZ 7102 AFP 46004 WSL ISNA 75005 AOSZ HOLIMSOMOIMW M YOLON LOOOAS JAYA QION310S 1002 AOPZ MSZ9S IN3 313 9NILV3H L 002 022 9 89 IN3 313 9NILV3H 4 OL SL vl el 42 OL 6 8 0 002 A80Z 5495 IN3W313 ONILV3H 98v10M A0SZ 2104 6 AV133 8 618S ASSV YOLSINYSHL AVI3M 0105 AOSZ HOLIMS 333002 92001 0 5 H9IH NMOHS LON 6 00d9 Y3TIONLNOO YO AOZC 303 3MIM 30118 193NNOO A802 303 NMOHS SV 193NNOO NOLLO3NNOO YSNYOSSNVYL 49 Electric Pressure Fryer Wiring Diagrams Figure 19 FKM FC 208V 220V 240V Sheet 3 of 4 THREE PHASE HEATER ELEMENT CONNECTION 208V 5675W 0030 240V 5675W 0031 240V
20. AL New or unchanged timer Alarm sounds at the end of the internal 6 minute countdown B _OFF Defeats the STIR OIL function Timer operates as if it had no STIR OIL function PrES STIR OIL function for all Pressure Fryers D LiFT STIR OIL function for all Autolift Fryers The display will now show the selected mode Proceed to step c Once the fryer is filled with shortening place the FILTER OFF FRY switch in the FRY position Unless the STIR OIL function is operating in the OFF mode the digital timer activates a STIR OIL function and begins an internal six minute countdown not displayed At the end of the internal countdown the display shows the words STIR then OIL in 5 second intervals and the alarm sounds Depress the ALARM button and stir the shortening freely while it is heating IMPORTANT Before the first cooking operation each day stir the shortening freely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking Failure to do this can result in a crusty skin on the product surface with an undercooked product internally In addition in some cases failure to stir the shortening while it is initially heating may cause the HI LIMIT safety device to disable the power due to a false overtemperature condition 4 Setthe thermostat to the desired cook temperature The temperature light will go on When the temperature is reached the light will go off The
21. Electric Pressure Fryer MODELS FKM FKM F amp FKM FC Service Manual Serial Numbers 137733 and higher MANG BKI 7 7 Warranty Information LIMITED ONE YEAR WARRANTY The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company any part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the def
22. RS 27 Electric Pressure Fryer Replacement Parts Figure 5 Drain Motor Piping Assembly TO QUICK DISCONNECT ASSEMBLY Go ayy 7 Q9 28 Electric Pressure Replacement Parts Table 5 Drain Motor Piping Assembly Parts ITEM PART QTY DESCRIPTION 1 MB19101000 1 DRAIN VALVE REPLACEMENT 2 FT0044 1 ELL STREET 3 8 90 DEG BLACK 3 FT0412 2 NIPPLE 3 8 NPT X 1 1 2 SCH 40 4 5 1314 1 BALL VALVE ASSY FRYERS 5 FT0538 1 TEE 1 2 X 1 2 X 3 8 BLK 6 FT0507 1 CONNECTOR MALE 10FBU S NKL PLTD 7 FT0536 3 COUPLING 5 8 45 FLARE TO 8 FT0543 1 DRAIN VALVE BRACKET FRYERS 9 TU0206 1 TUBING 29 1 2 ID 10 TU0205 1 TUBING 12 1 2 ID 11 P0070 1 PUMP ONLY FOR HAIGHT MOTOR 12 20254 2 PIN COTTER HAIRPIN 213 13 F0255 1 PIN CLEVIS 3 16 X 1 1 4 14 F0253 1 PIN CLEVIS 3 16 X 1 3 4 15 SP0014 2 SPACER ALUM 5 X 125 16 SP0034 2 SPACER DRAIN VALVE BRKT FRYERS 17 NUT253 2 NUT 6 32 S S 18 8 NYLON 18 F0158 1 BUSHING BLK 1 2 HEYCO SNAP 19 LZ0130 1 SWITCH ACT COVER FKMA247 20 0054 1 SWITCH MICRO BZ 2RW822 A2 21 H0089 1 HANDLE SUPPORT PLATE 22 0285 1 DECAL FKM F DRAIN HNDL PLATE 23 SCR194 2 SCREW 6 32 X 1 SL RD HD MS 24 H0215 1 HANDLE DRAIN VALVE FKM BLF 25 C0672 1 COVER DRAIN HANDLE RED 26 SCRO006 3 SCREW 8 X 1 2 PHIL PAN HEAD 27 MA19100508 1 FILL VALVE HANDLE FRYERS 28 C0668 1 COVER FILL HANDLE BLACK 29 P0081 1 PLUG F H4F4 7 7 QUIK DI
23. SCONN 30 B0851 1 BUSHING BLK HEX REDUCING 31 MA19100800 1 TUBING TEE TO DISCONNECT 32 FT0132 1 ELL STREET 1 2 90 DEG BLACK 33 M0053 1 MOTOR LEESON LESS CORD PUMP 29 Electric Pressure Fryer Replacement Parts Figure 6 Drain Valve amp Plugs N 2 Table 6 Drain Valve amp Plugs Parts TEM air DESCRIPTION MB19101000 DRAIN VALVE REPLACEMENT BE FT0243 G PLUG 3 8 SQ HEAD PIPE 30 Electric Pressure Fryer Replacement Parts Figure 7 Domestic European Front Panel FKM FKM F FRONT VIEW 6 5 4 e 1 gt A gt x 27 Z y F Z F i Pe i 1 a REAR VIEW Table 7 Domestic European Front Panel FKM FKM F Parts ITEM PART QTY DESCRIPTION 1 N0522 1 DECAL CTL PNL FKM FKMF 2 0104 1 SWITCH RKR DPDT 15A 250V LAMP 3 0032 1 TIMER 230V DIGITAL 4 BUTTON 4 PL0004 1 PILOT LIGHT ROUND 250V 5 T0075 1 THERMOSTAT SOLID STATE FRYER 6 K0040 1 KNOB S S STRAT T0075 31 Electric Pressure Fryer Replacement Parts Figure 8 Front Panel FKM FC FRONT VIEW O O O 02808020 FKM Pressure Fryer f fm PAOG SCAN ENTER Tooge me 1 J J J 9 COMPUTER REAR VIEW Table 8 Front Panel FKM FC Domestic Parts ITEM PART QTY DESCRIPTION 1 0524 1 DECAL CTL PNL
24. and all safety and warning instructions reads zero then 6 seconds Open Failure to follow these instructions can result in severe personal slowly 10 prevent dangerous or unexpected injury or death steam release 7 Always keap lid closed when Frying Filtering Return the manual to this pocket with semi automatic fili system Not using fryer 8 Always turn off tryer unit when not in use 163 Slipping tripping can result in serious injury Read Instruction Manual betore eperating unit to aved possibility of serious injury DO NOT drip oll on floor 1 Do not smoke anywhere near fryer it oil to Of Level mark Keep area clean and dry be mth kan ol ay orton 1 3 ALWAYS remove excess moisture from food trying 1 Check for wear and excessive looseness ALWAYS lock wheels to 4 Handle must be securely attached to basket All warnings on this 2 Screw should be every 30 days applies only to detachable prevent spillage of hot oil DO NOT OVERLOAD BASKET machine 3 IMPORTANT At least every six months ALWAYS use insulated mitts when nanding The Instruction manual remove screw and nut to inspect for bashet inside the door excessive wear in threads or if at any 6 ALWAYS hold fiber hose down over pot time a sign of wear appears replace at to drain trom hose Failure to do so can result once to insure maximum efficiency and 7 Fill valve must be
25. d be burned Keep The Casters Locked To avoid spilling shortening keep the casters locked If any shortening spills near your fryer clean it up immediately Electric Pressure Introduction Do Not Overfill The Fryer With Shortening Hot shortening and steam may escape and burn you if you put too much shortening in the fryer Fill the fryer to approximately one inch below the fill marks that are inside the fryer pot Heat the shortening If needed carefully add more shortening to bring the level to the fill marks Do Not Let Any Water Get Into The Fryer Always remove excess moisture from food before placing it into the fryer basket Water will cause the hot shortening to spatter You could be burned Do Not Overload The Basket With Food Hot shortening and steam may escape and burn you if you place too much food in the basket Always Make Sure The Lid Hook Is Latched When Closing The Fryer To make sure the lid hook is latched properly press down the lid until the hook snaps shut Hot shortening and steam can escape if the lid hook is not latched properly You could be burned Keep Away From The Vent Hot steam escapes from the vent continuously when you are using your fryer You could be burned if you get too close to the vent Seal The Safety Valve Properly To seal the safety valve lift the arm on the side of the valve Then release it The valve should snap closed Hot steam can escape fro
26. d BLF Automatic Lift fryers If your program requires the solenoid valve to be closed while cooking choose the CLOSED option 13 Repeat steps 5 12 when The time and temperature programming stages 2 3 4 and of each stage has to be 5 for Electric and Gas appliance less than the preceding types stage Repeat steps 5 10 when programming stages 2 3 4 and 5 for an ALF appliance type 14 Press ENTER PROGRAM PREALARM This command allows you 00 00 to specify the number of minutes before the end of the cooking time for each stage until the alarm sound The prealarm value displayed may be a previously programmed value 15 Press TOGGLE CLEAR and PROGRAM PREALARM XX XX refers to the input the prealarm minutes XX XX prealarm minutes you input 16 Press ENTER PROGRAM FILTER This command allows you 0 to specify the number of fry cycles you want to complete for this program before a message is displayed reminding you to filter the shortening filter lockout The filter value displayed may be a previously programmed value 17 Press TOGGLE CLEAR and PROGRAM FILTER X refers to the number of input the number of fry cycles X program cycles you want you want to complete before to complete before filtering enabling filter lockout the shortening 18 Press ENTER PROGRAM PRODUCT 19 If you wish to input more programs proceed by pressing the next program number and follow steps 5 through 18 or press PROG to exit t
27. d hold the A B C or D preset button for 2 seconds and the controller will double chirp to indicate the times have been saved To recall any preset time press and quickly release the appropriate button and the time values are loaded and displayed These buttons are also used to reconfigure the STIR OIL function Beeper A beeper sounds when the timer counts down to 0 Pressing the START STOP button stops the beeper and resets the timer causing the display to return to the original starting time At this point time can be changed using the TIME SELECT buttons or the preset buttons The beeper will also sound for 10 seconds if the alarm time has elapsed during a timing cycle When the STIR OIL function begins the beeper will sound until the ALARM or START STOP button is pressed Display Used to display the time It also displays the words STIR then OIL in 5 second intervals until the ALARM or START STOP button is pressed High Limit Reset Switch Located under the control panel If the heating elements inside the pot reach an unsafe temperature power is automatically removed from the control panel and elements Pressing this switch returns power to the control panel and elements 10 Drain Lever DRAIN OPEN When placed in this position the drain valve opens and shortening in the pot drains into the vat Also power is removed from the control panel and elements DRAIN CLOSED When placed in this position the
28. do not plan to use the fryer for an hour or more turn the thermostat down to 150 and close the lid 15 When you have finished frying for the day turn the FILTER OFF FRY switch to the OFF position FKM FC Operation System Programming Use the following figure and table to set options that apply to each product programs READY STATE lt Y PROG PROGRAM CODE INPUT 1712 ENTER Y PR gt PROGRAM SYSTEM PROGRAM DEGREES JOGGLE CLEAR I SELECT SYSTEM TEMPERATURE lt SCALE OPTION C I ENTER Y I PROGRAM APL TYPE TOGGLE CLEAR TOGGLE CLEAR SELECT SYSTEM APPLIANCE gt ELECTRIC ja gt GAS lt ALF TYPE OPTION i Y ENTER PROGRAM MELT CYCLE i TOGGLE CLEAR SELECT SYSTEM MELT CYCLE YES me NO OPTION Y PROGRAM GLBLFLTR INPUT NUMBER OF FRY CYCLES BEFORE FILTER LOCKOUT ENTER ENTER Figure 1 System Programming Sequence 17 Electric Pressure Fryer Operation Table 1 System Programming Procedure STEP ACTION DISPLAY COMMENTS 1 Press the FILTER OFF FRY LOW switch to FRY Press PROG on the keypad PROGRAM CODE Input 1712 and ENTER PROGRAM SYSTEM Press ENTER PROGRAM DEGREES This command allows you F to choose the temperature scale option you want to use The display will show either show F or C 5 Press TOGGLE CLEAR until the PROGRAM DEGREES X r
29. e boiling and flash fires Follow the oil manufacturers guidelines for the life cycle of oil shortening Do not open the drain valve or the fill valve while the fryer is under pressure Serious burns may result AC AUTION Follow instructions regarding effects of surge boiling of over wet foods and proper load size ACAUTION This unit incorporates components that contain Mercury The use of Mercury relays is an industry standard ACAUTION Eavipotential ground plane When a high current flows through a conductor differences in potential appear between the conductor and nearby metallic surfaces near the appliance As a result sparks may be produced between the appliance and surrounding metal surfaces These sparks could cause serious injury damage or fire BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per IEC60417 1 This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol NOTICE Full Disconnection In accordance with Local and or National wiring codes the installer must provide a means of full disconnection under over voltage Category conditions An IEC approved cord and plug combination will meet this requirement accordance with Local and or National wiring codes the installer must provide the means of full disconnection Units not provided with a cord and plug do not meet
30. ective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge F O B Factory Simpsonville SC or F O B authorized BKI Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part Table of Contents Table Of COnte M 1 piger 2 Safety PreCautions au eg aga er ees 2 Safety Signs and nana aan aaa aaa eaaa
31. efers to the desired option is displayed X temperature scale you have chosen 6 Press ENTER PROGRAM APL TYPE This command allows you ELECTRIC to choose the appliance type you are using The display may show ELECTRIC GAS OR ALF 7 Press TOGGLE CLEAR until the PROGRAM APL TYPE X refers to the appliance desired option is displayed X type you have chosen 8 Press ENTER PROGRAM MELTCYCL This command allows you YES to set the melt cycle option This is normally set to yes if you are using solid shortening The display will show either YES or NO 9 Press TOGGLE CLEAR until the PROGRAM MELTCYCL X refers to the melt cycle desired option is displayed X option chosen 10 Press ENTER PROGRAM GLBLFLTR This command allows you 0 to specify the total number of fry cycles to complete among all product programs before a message is displayed reminding you to filter the shortening filter lockout 11 Press TOGGLE CLEAR and PROGRAM GLBLFLTR X refers to the number of input the number of fry cycles X program cycles you want you want to complete among all to complete among all product programs before product programs before enabling filter lockout filtering the shortening 12 Press ENTER PROGRAM SYSTEM 13 Press PROG to exit the LOW programming mode 18 Electric Pressure Fryer Product Programming Use the following figure and table to set a maximum of eight product programs The product programs must be
32. enoid Valve Assembly Table 14 Solenoid Valve Assembly Parts ITEM PART QTY DESCRIPTION 1 FT0249 1 CONNECTOR 3 8 STR FLEX LIQUIDTITE 2 FT0396 1 PIPE DEAD WT TO BAFFLE BOX 3 SV0001 1 VALVE SOLENOID HV 214 761 2 240V 4 FT0563 1 FITTING COMPRESSION 34 42 Electric Pressure Fryer Replacement Parts Accessories Description Accessory Figure Item BASKET LARGE FKM BAIL HANDLE B0114 Figure 15 1 BRUSH DRAIN LONG WHITE B0075 Figure 15 2 BRUSH L TIPPED 40152 B0063 Figure 15 3 BRUSH LONG 5702 B0051 Figure 15 4 BRUSH POT SCRUBBER WHITE B0049 Figure 15 5 BRUSH SHORT 6175 B0052 Figure 15 6 CORD SET FKM FC 7 SB7655 Figure 15 7 FILTER HOSE FEMALE SOCKET SB2332 Figure 15 8 FILTER VAT DOLLY FKM F SB7650 Figure 15 9 INSULATED MITT 13 G0052 Figure 15 10 Figure 15 Accessories 10 43 Electric Pressure Fryer Replacement Parts Components Description Component Figure Item ARM ADJUSTABLE STOP FKM A0101 Figure 16 1 BAFFLE BOX ASSEMBLY AN19102800 Figure 16 2 BRACKET CALROD FKMA258 170006 Figure 16 3 CALROD 208V 5675W FKM F C0030 Figure 16 4 CALROD 240V 5675W FKM F C0031 Figure 16 5 CASTER W TOP PLATE 5 C0406 Figure 16 6 CLAMP HOSE 6207 4 HF0009 Figure 16 7 COLLAR 1 2 SET BRIGHT 0049 Figure 16 8 CONDENSATION WELDMENT WFKMA341 Figure 16
33. f at any The instruction manual time a sign of wear appears replace at Inside the door once to insure maximum efficiency and safety of operation Failure to do so can result 4 Do not over tighten spindle assembly msn IY only tighten to hold pressure M your manual or the labels 5 For service contact your local on this machine become BKI Distributor or unreadable or lost or if BKI need 80400 call or write BKI Simpsonville SC 29680 0400 1 054 083 0671 Phone 1 864 963 3471 s ect cover cr amawa isa label Do comer Read Instruction Manual before operating unit 1 Fill fry pot with oil to Fill Mark Do not overfill Hot and steam may overtiow 2 Do not allow any water to enter fryer unit Always remove excess moisture from food betore trying Always use insulated mitts when handling basket 4 Handle must be securely attached to basket 2 apphes only to detachable handle Do INSTRUCTION AND SAFETY MANUAL overiosd basket 5 Hook must be securely latched to pot betore tightening spindle After spindle is tight orange knob must line up with orange knob on hook M you have any questions on the operation of this tryer contact N Do not overtighten BKI 1 864 963 3471 or your authorized service agent G Never loosen spindie until pressure gauge Before operating this tryer study the manual located in this pocket Underst
34. he programming mode 21 Operation Start Up FKM FC 1 Make sure the main drain valve is closed 2 Fill pot with shortening to about one inch below the mark AWADNING Risk of fire exists if the oil level drops below the minimum oil level The level of oil AAWARNING within the pot must not fall below 5mm of the maximum oil level A WARNING Useofoil shortening older than the manufacturers recommendations for life of the is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for lifecycle of oil shortening ACAUTION Overfilling the fryer pot with shortening could lead to serious injury Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot The FKM FC fryer has a maximum temperature setting of 390 F 200 C Do not use oil shortening with flashpoint less than 554 F 290 C NOTICE Use only high quality shortening that has low moisture content a high smoke point and no additives 3 Place the FILTER OFF FRY switch to the FRY position The question Is the Fry Pot filled If yes press ENTER will appear on the computer display The shortening will heat and begin to reach the fill mark inside the pot 4 Add more shortening as required to reach the fill mark Once the o
35. ide the U S call 864 963 3471 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Introduction Safety Labels N0153 N0162 ACME SCREW AND NUT Hot surfaces Before using this machine x STEAM Keep away from 1 Check for wear and excessive looseness carefully read understand Do not touch Vent and Safety Valve 2 Screw should be oiled every 30 days and obey mmm Failure to do so could result 3 IMPORTANT At least every six months All warnings on this In serious burns remove screw and nut to inspect for machine Do not cover or remove fs label excessive wear in threads or i
36. il reaches the fill mark press the ENTER button The computer will display STIR OIL and automatically enter the STIR OIL mode In this mode the computer will heat the oil to 255 F and hold that temperature 5 Stir the oil freely while it is heating Press the 0 button when finished stirring the IMPORTANT Before the first cooking operation each day stir the shortening freely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking Failure to do this can result in a crusty skin on the product surface with an undercooked product internally In addition in some cases failure to stir the shortening while it is initially heating may cause the HI LIMIT safety device to disable the power due to a false overtemperature condition Cooking FKM FC Do not open the drain valve or the fill valve while the fryer is under pressure Serious burns may result 1 Ensure that the Start Up procedures have been performed 2 Press the desired program number on the keypad The computer will still display LOW The fryer will begin to heat to the temperature that has been factory preset When READY appears on the display the fryer is up to the desired temperature and the product can be loaded 3 When frying chicken lower the basket into the shortening in the Fryer pot A WARNING Hot shortening may splash out of the pot causing severe injury when dropping chic
37. in proper position and serious Injury safety of operation inso hoso disconnected before frying 4 Do not over tighten spindle assembly De not cover or remove Dis 9175 8 Disconnect f her hose before pressing your manual or the labels k E the pump motor reset button this machine become only to hold pressure Hot oil can resume flowing when reset unreadable or lost or it 5 For service contact your local button is pressed you need other assistance BKI Distributor or 9 NEVER pump water through purmp or use or write BKI BKI fiber pump while cleaning unit 1 864 963 3471 Box 80400 10 ALWAYS turn off fryer when not in use Do net cover or remove is label wont Electric Pressure N0170 5 DANGER HIGH VOLTAGE Electrical components should be serviced only by licensed electrician Do met cover er remove tis SMALL BRUSH CLEANS ORIFICE LARGE BRUSH CLEANS EXHAUST PORTS If this manual is lost or unreadable contact PO Box 80400 Simpsonville SC 29680 0400 1 864 963 53471 Introduction 202 A DANGER HIGH VOLTAGE Turn power oft before servicing May have more than one disconnect switch Do net cower or remove label A WARNING Disconnect filter hose before pressing reset button Hot oil can resume flowing when reset button is pressed Do not cover o
38. ken into pot Carefully drop pieces of chicken into pot to prevent shortening splashes 22 Operation 4 Carefully drop the chicken in the shortening one piece at a time starting with thighs and drumsticks The fryer is designed to accommodate 48 50 pieces of chicken ADANGER Failure to use the insulated mitts will result in severe injury Always use the 5 insulated mitts when handling the hot fry basket Lift the basket and shake it This keeps the food from sticking together and causing white spots on the cooked food AAWARNING Hot shortening may splash out of the pot causing severe injury when lowering 10 basket into pot Carefully lower basket into pot to prevent shortening splashes Slowly lower the fryer basket into fryer pot Close the lid Make sure the lid snaps shut Make sure the lid hook latches securely under the catch Tighten the spin handle until the lid is firmly sealed Then line up the orange knob on the spin handle with the orange knob at the front of the fryer Press the desired program number a second time The red light above the program number will flash and the computer will display COOK This will start a countdown in minutes and seconds until the end of the cycle At the end of the cooking cycle the computer will display DONE and signal with a series of audible beeps Press the selected number once again to stop the cook cycle Fifteen second
39. ll return to the original starting time At this point time can be changed using the TIME SELECT buttons or the preset buttons Canceling The STIR OIL Function Pressing this button cancels the STIR OIL function while it is active 12 Electric Pressure Fryer Operation Item Description Function 8 ALARM button This button allows the user to set an elapsed time at which the internal alarm will sound during a cycle The time is set by pressing and holding the ALARM button while using the UP and DOWN arrows to change the time The controller will limit the alarm time to be less than the currently programmed interval cycle time The default alarm time is 0 00 which disables it The ALARM time is saved on power down in the same manner as the last interval time When a time cycle is running and the alarm time has elapsed the internal alarm will sound for 10 seconds For example a cycle time 10 00 and alarm time of 2 00 would cause the alarm to sound for 10 seconds once the controller has counted down from 10 00 to 8 00 This button is used to cancel the STIR OIL alarm This button is also used to reconfigure the STIR OIL Function A B C D preset buttons These buttons are used to save and recall preset cycle and alarm times saving operator time and minimizing error when changing interval cycle times and alarm times To save the current interval and alarm times into one of the preset locations press an
40. m the valve and you could be burned if you do not seal the valve properly Always Tighten The Spin Handle When Closing The Fryer Hot shortening and steam can escape if you do not tighten the spin handle properly You could be burned Line up the orange knobs on the fryer lid handle and the front hook when tightening Do Not Over Tighten The Spin Handle You could damage the fryer Electric Pressure Fryer Introduction Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces You received a pair of insulated mitts with your fryer If you lose or damage your mitts you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor Always wear non skid shoes when working around the fryer or any other equipment that uses shortening Never wear loose clothing such as neckties or scarves while operating your fryer Keep loose hair tied back or in a hair net while operating your fryer Always wear appropriate personal protection equipment during the filtering process to guard against possible injury from hot oil Always wear appropriate personal protection equipment during the boil out process to guard against possible injury from hot cleaning solution Never Loosen The Spin Handle Until The Pressure Gauge Is At Zero Steam may escape suddenly if you loosen the spin handle before the gauge is at zero If s
41. o Electric Pressure Fryer MODELS FKM FKM F amp FKM FC Installation and Operation Manual 110102 24 Electric Pressure Replacement Parts Use the information in this section to identify replacement parts To order replacement parts call your local BKI sales and service representative Before calling please note the serial number model number and voltage on the rating tag affixed to the unit Replacement Parts Assemblies Description Assembly Figure Table DEAD WEIGHT ASSEMBLY AN19104100 Figure 3 Table 3 DOOR ASSEMBLY SB1910 Figure 4 Table 4 DRAIN MOTOR PIPING ASSEMBLY N A Figure 5 Table 5 DRAIN VALVE amp PLUGS SB1999S Figure 6 Table 6 DOMESTIC FRONT PANEL FKM FKM F AN19108100 Figure 7 Table 7 EUROPEAN FRONT PANEL FKM FKM F AN19108200 FRONT PANEL FKM FC AN19106400 Figure 8 Table 8 LID TOP ASSEMBLY 5 19925 Figure 9 Table 9 OIL VAT ASSEMBLY AN16010200 Figure 10 Table 10 QUICK DISCONNECT ASSEMBLY AN19103300 Figure 11 Table 11 SB1997S DOMESTIC REAR PANEL FKM FKM F AN19106100 Figure 12 Table 12 EUROPEAN REAR PANEL FKM FKM F AN19106500 REAR PANEL FKM FC AN19106200 Figure 13 Table 13 SOLENOID VALVE AN19104300 Figure 14 Table 14 25 Electric Pressure Fryer Replacement Parts Figure 3 Dead Weight Assembly 15 D 10 Table 3 Dead Weight Assembly Parts ITEM PART QTY DESCRIPTION 1 FT
42. ons 1 Useonly high quality frying shortening without additives of low moisture content and with a high smoke point 2 Press excess moisture from products before breading The more moisture released in the shortening the quicker it will break down 3 Filter at least once a day or once every three loads during frequent cooking 4 Clean any residue or crust formations from the sides and bottom of the pot each time you filter the shortening 5 Addfresh shortening as needed to maintain the proper shortening level TO THE FILL MARK ON THE POT WALL 6 DO NOT HOLD SHORTENING AT HIGH TEMPERATURE when the fryer is not in use If you expect an elapsed time of one hour or more between cooking close the lid and press the 0 button on the FKM FC model On Models FKM and FKM F set the thermostat to 150 F 7 Shortening changes are determined by the quantity and type of food prepared Excessive boiling and foaming are definite signs of shortening breakdown 8 After you have finished frying for the day filter the shortening and replace the filter pad Also thoroughly clean the pot of sediment and crumbs and empty the condensate pan FKM and FKM F Operation Start Up FKM and FKM F 1 Make sure the main drain valve is closed 2 Fill pot with shortening to about one inch below the fill mark A WARNING Risk of fire exists if the oil level drops below the minimum oil level The level of oil within the pot must not fall below 5mm of the
43. r remove this label 0168 VAT COVER MUST BE IN PLACE WHEN CRUMBCATCHER IS IN USE Installation Installation For installation information refer to Electric Pressure Fryer MODELS FKM FKM F amp FKM FC Installation and Operation Manual 110102 10 Operation Operation Controls and Indicators Refer to the figure and table below for an explanation of the fryer s controls and indicators 1 2 3 4 5 CONTROL PANEL FKM FC FKM 6 7 8 5 LL R EE CONTROL PANEL W DIGITAL TIMER FKM amp FKM F 11 Operation Description Function 1 Spin Handle Used to tighten the lid to the pot once it is latched 2 Pop Safety Valve lever Used to release pressure periodically to prevent the seat from sticking Pressure Gauge Indicates the pressure inside the pot 4 Computer Used to program the cooking computer and activate the programs 5 Rocker Switch FILTER When placed in this position power is applied to the motor and shorting is pumped into the pot directly or thru the fill hose OFF When placed in this position power is removed from both the pump motor and heating elements FRY When placed in this position power is supplied to the thermostat and heating elements
44. s before the end of the cook cycle the program will automatically release the pressure from the fryer For your safety the lid will not unlock even at the end of the cook cycle until the pressure has been fully released A WARNING Hot steam will escape when you open the lid possibly causing severe injury 11 12 Keep your face and arms away from the fry pot Slowly turn the spin handle counterclockwise to break the seal around the lid Your fryer has a locking pin that prevents turning the spin handle until the pressure drops to O Slowly open the lid ADANGER Failure to use the insulated mitts will result in injury Always use the insulated 13 14 15 16 17 18 mitts when handling the hot fry basket Lift the basket and hang it on the front of the fryer pot to drain Empty the basket Remember to filter the shortening at least every third frying cycle load Refer to the procedure in this manual Also filter the shortening and clean the fryer at the end of each day Close the lid and press the 0 button Idle 255 F will display This will automatically hold the shortening at a cooler temperature To escape the idle mode press the 0 button again and the fryer will heat to its original temperature When you have finished frying for the day turn the FILTER OFF FRY switch to the OFF position 23 Maintenance Maintenance For maintenance information refer t
45. should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed A DANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Introduction Specific Precautions A DANGER Lids for FKM Pressure Fryers manufactured prior to May 27 1980 or units with serial numbers lower than 3613 could be manually opened while under pressure resulting in serious injury or death If you have one of these units please contact the Technical Services Department toll free at 1 800 927 6887 for urgent update information Risk of fire exists if the oil level drops below 5mm of the maximum oil level A WARNING Use of oil shortening older than the manufacturers recommendations for life of the oil is prone to surg
46. t Assembly Parts ITEM PART QTY DESCRIPTION AN16010300 1 FILTER SCREEN ASSY FKM 1 SB1991 1 QUIK DISCONNECT BRACKET WELDMENT 2 O0013 1 O RING FLUOROCARBON V680 70 3 WB16010400 1 FILTER VAT TUBE WELD BLF 4 SB7659 1 FILTER SCREEN FITTING SPOTWELD 5 FS0003 1 FILTER SCREEN TOP 6 FS0002 1 FILTER SCREEN INTERCEPTOR 7 FS0001 1 FILTER SCREEN BOTTOM 8 0004 1 NUT SCREEN RETAINING FKM F amp 9 WB16010600 1 FILTER VAT WELD QUIK DISC 10 FKMA357 1 COVER FILTER VAT 11 0395 1 DECAL VAT COVER SAFETY WARN 12 SB7675 1 CRUMB BASKET WELD LG VAT ASSY y px Figure 11 Quick Disconnect Assembly ahs 6 8 Table 11 Ouick Disconnect Assembly Parts QTY DESCRIPTION 1 B0996 1 BALL 11 16 STEEL BEARING 2 FT0429 1 QUICK DISCONNECT PUMP SIDE 3 FT0500 1 QUICK DISCONNECT VAT SIDE 4 FT0536 1 COUPLING 5 8 45 FLARE TO 5 O0013 2 O RING FLUOROCARBON V680 70 6 O0014 1 O RING PARKER 22 124 LARGE 7 0138 1 SPRING FOR QUICK DISCONNECT 8 SCR4531 2 SCREW 10 24X3 8 WASHERED Not included with SB1997S 39 Electric Pressure Fryer Replacement Parts Figure 12 Domestic European Rear Panel FKM FKM F E Table 12 Domestic European Hear Panel FKM FKM F Parts ITEM PART QTY DESCRIPTION 1 T0036 1 THERMOSTAT HI LIMIT 540 DEG 2 0064 1 TERM BLOCK 4 CONDUCTOR CTR 3 0065 2 TERM BLOCK 4 CONDUCTOR
47. t into pot Carefully lower basket into pot to prevent shortening splashes 5 Slowly lower the fryer basket into fryer pot 6 Close the lid Make sure the lid snaps shut Make sure the lid hook latches securely under the catch 7 Tighten the spin handle until the lid is firmly sealed Then line up the orange knob on the spin handle with the orange knob at the front of the fryer 8 Activate the timer by pressing the START STOP button on the digital timer The timer will begin the count down 9 Atthe end of the frying cycle the digital timer beeper will sound and the fryer will automatically release pressure into the baffle box Press the START STOP button 10 When the pointer on the pressure gauge is at zero wait 5 seconds then slowly turn the spin handle counterclockwise to break the seal around the lid The fryer has a locking pin that prevents turning the spin handle until the pressure drops to zero Do not force the spin handle to open the lid 11 Slowly open the lid ADANGER Failure to use the insulated mitts will result in injury Always use the insulated mitts when handling the hot fry basket 12 Lift the basket and hang it on the front of the fryer pot to drain 13 Empty the basket 16 Electric Pressure Fryer Operation 14 Remember to filter the shortening at least every third frying cycle load Refer to the procedure in this manual Also filter the shortening and clean the fryer at the end of each day If you
48. team escapes suddenly you could be burned After the pressure gauge is at zero wait 5 seconds Then loosen the spin handle slowly to open the lid of the fryer By doing this the steam will escape slowly and there is less change of being burned Always use extreme caution when working around the fryer with the lid open Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Electric Pressure Introduction Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 8 then contact Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outs
49. y be a previously programmed value 6 Press TOGGLE CLEAR and PROGRAM TIME1 XX XX refers to the input the number of minutes you XX XX number of minutes you want to cook input 7 Press ENTER PROGRAM This command allows you 000 F to specify the cooking temperature for this stage The temperature displayed may be a previously programmed temperature The temperature scale may also display depending on the system option that is set 8 Press TOGGLE CLEAR and PROGRAM TEMP1 XXX refers to the cooking input the cooking temperature for XXX F temperature you input product to be cooked 9 Press ENTER PROGRAM TEMPCOM This command enables FLEX TIME you to select whether or not time is allowed for the fryer to recover from temperature loss while cooking during this stage The FLEX TIME option will allow the fryer to recover from temperature loss 10 Press TOGGLE CLEAR until the PROGRAM TEMPCOM X refers to the desired option is displayed X temperature compensation option selected 11 Press ENTER PROGRAM VALVE1 This command allows you CLOSED to specify whether the solenoid valve will be open or closed during this stage 20 Electric Pressure Fryer Operation STEP ACTION DISPLAY COMMENTS 12 Press TOGGLE CLEAR until the PROGRAM VALVE1 Xrefers to the solenoid desired option is displayed X valve option selected OPEN is used for Models ALF an
Download Pdf Manuals
Related Search