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Avalon Stoves 21 DV Fireplace User's Manual

1. sss 15 Installation Options 6 Warnings cUm 4 Installation Overview esee 8 Warranty e M 44 Installation Warnings ee 7 Window Glass Removal and Installation 28 Listing Label ette toot enedds 43 Wiring Diagram ertt it nix here atin 42 Log Set Installation eese 30 Travis Industries 4040830 100 01143
2. includes stand offs These dimensions are measured from the back edge of the fireplace measured at 45 Travis Industries 4040830 100 01143 Installation for qualified installers only T Installation Warnings e Failure to follow all of the requirements may result in property damage bodily injury or even death e This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances e This appliance must be installed in accordance with all local codes if any if not follow ANSI Z223 1 and NFPA 54 88 e In Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 This appliance may be installed in Manufactured Housing only after the home is site located e The fireplace is designed to operate on natural gas or propane LP All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure e Notify your insurance company before hooking up this fireplace e The requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualified installer should follow the procedure best suited for t
3. py c mM id 2 Face White Tape Gasket attached to fireplace Facing Side View L Gasket Fireplace Wall Trim 1 16 thick Wall Trim Travis Industries 4040830 100 01143 24 Facing Detail Drywall Facing Recommended Order of Installation We recommend installing the facing drywall tile under the notch at the front of the fireplace a then install the sides and top b and e NOTE The facing tucks under the notch at the front of the fireplace 3 8 above the base of the fireplace Top View Drywall Facing Fireplace Nailing Bracket Installation for qualified installers only Drywall paneling or other facing combustible or non combustible Face White Tape attached to Side View Drywall Facing Fireplace NOTE The fireplace is shifted back on the shelf to accommodate the facing thickness wor ggg gg H zog s go s s 3 1 4 NOTE When installed there must Gasket be a minimum 1 8 gap between fireplace the face and facing NOTE The facing should tuck behind the wall trim thus concealing the top of the facing and the base of the fireplace Facing drywall paneling or other material combustible or non combustible Travis Industries 4040830 100 0114
4. 4 oz BAG 90006820 PILOT TUBE S I T PILOT ASSY 93006522 LOG EMBERS ROCK WOOL 93006053 RHEOSTAT RECTANGULAR w OFF 100 00122 LOG SET LS15 THREE PIECE 172 00015 SWITCH ON OFF SMALL GAS 98900747 LOG OUTER PELET OAK LOG 172 00215 THERMODISC 120deg NO 100 00231 MANUAL 21 DV Fireplace 100 01143 TOOL GLASS LATCH RESTRICTOR 100 02302 ORFC MNFLD ASS Y B24 226 40016 VALVE REGULATOR LP SIT 100 05510 ORIFICE BURNER No 49 100 05210 VALVE NG S I T 2 2 3 5 100 05509 ORIFICE BURNER No 56 100 05214 WIRE HRNS PIG TAIL JNCTN BOX 100 00320 PIEZO IGNITER ALL GAS UNITS 4100 05110 WIRE HRNS MAIN G29 B amp B 100 00403 PILOT ASS Y SIT LP COMPLETE 93006516 Travis Industries 4040830 100 01143 43 Safety Label Listing Label CAUTION Do not operate this appliance with glass removed cracked or broken Replacement of the panel s should be done by a licensed or qualified service person CAUTION Hot while in operation Do not touch Keep children clothing furniture gasoline and other liquids having flammable vapors away This appliance must be properly connected to a venting system in accordance with the manufacturer s installation instructions Use only approved coaxial direct vent system to vent this appliance to the exterior See owner s manual for approved brands of venting caf Ped ig Breakfast OMNI T st Laboratories Inc Fireplace Heater Report No 028 S 53 5 Certified for USA Tested to
5. whisper sound iy ae This part can produce a clicking sound as it Gas Control Valve As the gas control valve is turned on and off you will hear a dull clicking turns the blower on and off sound This is the valve opening up Extinction Pops It is not unusual especially on Propane LP appliances to experience a pop when the burner is shut off and shutting down Normal Operating Odors This appliance has several areas that reach high temperatures Dust or other particles on these areas may burn and create an odor This is normal during start up You may notice the smell is more acute if the appliance was left idle for a long period Travis Industries 4040830 100 01143 Maintenance 39 Maintaining Your Fireplace s Appearance Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the fireplace on Clean the gold with denatured alcohol and a soft cloth with the fireplace cool Other cleaners may leave a film that may become etched into the gold Yearly Service Procedure e Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially dangerous situation We recommend the following procedures be done by a qualified technician 1 Check the pilot flame It should touch approximately 3 8 of the top of the thermopile and touch the top of the thermocouple see illustration below If it does not contac
6. ANSI Z21 88b 2001 Vented Gas Fireplace Heater and UL 307b 1995 Gas Burning Heating Appliances VENTED GAS HREPLACE HEATER NOT FOR USE WITH SOLID FUEL This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code Minimum Clearances to Combustibles ds Stove to Side Back and Top 12 Decorative Front to Wood Facing 1 8 Stove to Bottom en 0 Decorative Front to 12 Deep Mantle 8 Decorative Front to Sidewall This vented gas fireplace heater is equipped at the factory for use with natural gas If conversion to propane LP is desired the optional factory conversion kit must be used This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes See owner s manual for details This appliance is not convertible for use with other gases unless a certified kit is used Input Rate on HI BTU Hr Minimumlnlet Pressure inches WC ad Input Rate on LO BTUHr 13400 14 500 Manifold Pressure on HI inches WC 10 35 This appliance is equipped only for altitudes 0 2000 ft 0 610 m Electrical Rating 115v 1 5 Amps 60 Hz This vented gas fireplace heater is not for use with air filters Keep bumer and control compartment dean See i
7. Gasketing Years 3 THROUGH 5 COVERAGE PARTS amp LABOR Convection Heat Exchanger Firebox Assembly One Way Freight Allowance Adjustable Air Restrictor Pressure Relief Mechanisms One way freight allowance on pre authorized repair done at Barometric Control Mechanism for models with factory is covered Remote Heat Ducts Glass Attachment Mechanism Exclusions Paint Gasketing Burner Assembly Electrical Assembly Gas Control Assembly Ceramic Glass Ceramic Logs Gold Nickel amp Copper Plating Accessories Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Adjustable Air Restrictor Pressure Relief Mechanisms Barometric Control Mechanism for models with Remote Heat Ducts Glass Attachment Mechanism Exclusions Paint Gasketing Burner Assembly Electrical Assembly Gas Control Assembly Ceramic Glass Ceramic Logs Gold Nickel amp Copper Plating Accessories Convection Heat Exchanger Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS This new gas appliance must be installed by a qualified gas appliance technician It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through
8. UMC 1994 code standards Travis Industries 4040830 100 01143 Installation for qualified installers only Hearth Requirements NOTE Looking Glass and Wilmington Faces require a raised fireplace see Dimensions for details Floor Mounted Fireplaces Do not build a hearth or other item above the baseplate this area must remain clear for the access door If installed in front of carpet or gt gt other flooring the fireplace must be raised so the base of the unit is My above the carpet surface or flooring material WARNING A non combustible hearth is not required However if the heater is installed next to the floor we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface Fireplace Stand Travis Industries 4040830 100 01143 22 Installation for qualified installers only Facing Requirements NOTE The combustible area above the facing must not protrude more than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements listed in this manual Face Dimensions Face Height Width Bottom of Face Installation Notes Arched Faces 35 1 2 21 1 8 Flush w base of fireplace Arched top is 25 3 4 radius Bungalo
9. building and never be attached to a chimney serving a separate solid fuel or gas burning appliance Each direct vent gas appliance must use it s own separate vent system Vent Clearances e The vent must maintain the required clearance to combustible materials to prevent a fire Do not fill air spaces with insulation Before First Firestop After First Firestop Front 1 2 o Sides o o Above 2 2 Below Horizontal Section d 1 Below 45 Section 1 o Min 2 Clearance Above the Vent m e 0 Clearance to the sides Use a firestop when passing i through any wall WARNING after the first firestop DXXXANGORA L some firestops provide a 1 clearance above the vent 2 Os i Use a firestop whenever is required for this heater assing through a 1 2 Clearance to the p g g ceiling enclosure or front of vent before the 0 Clearance to the Pa first firestop side of vent after the first firestop b Altitude Considerations e This heater has been tested at altitudes ranging from sea level to 8 000 feet 2 400 M In this testing we have found that the heater with its standard orifice burns correctly with just an air shutter adjustment e Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter Approved Vent e Use Mod
10. by a qualified installer to prevent the possibility of an explosion Your dealer will know the requirements in your area and can inform you of those people considered qualified The room heater should be inspected and cleaned before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The instructions in this manual must be strictly adhered to Do not use makeshift methods or compromise in the installation Improper installation will void the warranty and safety listing Look for this label This heater is either approved for natural gas NG or for propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme If the label is present the safety hazard Direct questions about the heater is equipped for LP type of fuel used to your dealer Check the propane If the label is label and flame adjust knob on the gas absent the heater is equipped for NG natural gas control valve Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area If the flame becomes sooty dark orange in color or extremely tall do not operate the heater Call your dealer and arrange for proper Notify your insurance servicing company of this heater as well It is imperative that control Do not operate the he
11. coals if installed page 30 Lift the pilot hood off a the pilot assembly you may need to pull hard to remove 2 Remove the burner see illustration below Lift up on the left side of the burner then slide the burner to the left and up to remove Burner Replacement After replacing the burner Maka sufa Ma Soe re attach the pilot hood on the bottom of the burner inserts into this hole S The mixing tube slides onto the orifice Before replacing the burner slide the air control all the way to the right Make sure the burner is fully seated and pilot hood lines up with the burner holes at the rear edge of theburner Travis Industries 4040830 100 01143 46 Optional Equipment for qualified installers only 3 Follow the directions below to replace the orifice a _ Slide the air shutter all 4 the way to the left P Burner Orifice Manifold The new LP orifice has 56 stamped on it Use a 1 2 open end wrench to Apply thread unscrew the burner orifice sealant to the 1 2 Wrench 2 x new orifice and NOTE 9 install s Screw the LP orifice in 5 16 so the orifice shoulder The old NG protrudes 5 16 ij orifice has 49 indicating full insertion stamped on it 4 Remove the pilot orifice following the instructions below Replace with the propane pilot orifice Lift the pilot hood Remove the orifice and replace with
12. counter clockwise to ON The pilot is now lit and the heater can be turned on and off Travis Industries PILOT 30 seconds 4040830 100 01143 Operation 37 Starting the Fireplace for the First Time e Burn the heater at a high setting with the blower off for an extended period up to 48 hours This will cure the painted surfaces Fumes from the paint curing and oil burning off the steel will occur This is normal We recommend opening a window to vent the room e Condensation may appear on the glass each time you start the fireplace this is normal e Blue Flames will occur on the fireplace when it first comes on After fifteen minutes the flames will turn a more realistic yellow and orange color e Certain installations use a remote wall switch to turn the fireplace on and off If this is the case leave the ON OFF switch ON Turning the Fireplace On and Off After the pilot has been started For systems with wall thermostats use this switch to control the temperature right is hotter left cooler Some systems require the on off Switch to be on See the instructions included with the remote for details on cs operation q See the instructions Use this switch to included with the turn the main burner remote for changing on and off manually the battery e Do not place any combustible items on top of or directly in front of the firepla
13. is slotted use a slotted screwdriver to turn the adjustment plate g o 95 Is zt E 0 EE Z Pivot Point slotted plate to change the Index Holes restrictor position A o f i Soe Screw 2 Adjustment Plate This restrictor is in Position 2 NOTE Position 1 is the fully open position Horizontal Vent Starter Section 4040830 100 01143 18 Installation for qualified installers only Vent Configurations with Vertical Termination e The termination must fall within the shaded area shown in the chart Use the indicated restrictor position e A maximum of 3 elbows may be used e 8 or 6 5 8 diameter vent may be used 0 feet 5 feet 14 max 40 max I 40 max A NOTE Restrictor ee Restrictor positions are Position 6 based upon lab tests The ideal restrictor position may vary slightly especially when 35 feet the termination is near a 35 feet demarkation line 30 feet Restrictor 30 feet Position 4 25 feet 25 feet NOTE Two 45 elbows may be used RRS mI 20 feet 20 feet NOTE x One 45 or 90 elbow may E be used between horizontal e sections Horizontal length Pr is caculated by adding each Restrictor h
14. the LP orifice Screw the off the pilot orifice all the way in and replace the pilot hood assembly Orifice Identification LP Propane Orifice gt NG Natural Gas Orifice 62 Use a hex wrench to unscrew the orifice 5 32 Hex NOTE when re attaching this pin lines up with the notch in the pilot hood Travis Industries 4040830 100 01143 Optional Equipment for qualified installers only 47 5 Install the logs Remove and discard the three screws using a and embers slotted screwdriver of Torx T 20 Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs torque 6 Replace glass and face 7 Remove the regulator from the front of the gas control valve Remove and discard the regulator diaphram spring NOTE Make sure the Replace with the Fi cgo 2nd center post regulator gasket is correctly propane d Sites 2 aligned before installation regulator using or T20 Tor Pi the new gasket E and screws gt eei included with the d er 30 Topo regulator NOTE 9g6 f area after the Leak test this heater is d installed gas is connected and Place the LP label on top of the main burner the control cover near the gas is li Be trol valve is lit ie a control valve 9 Make the gas line connection bleed the gas line if applicable start the heat
15. 21 DV Fireplace Featuring the wy We emazw Burner GAS GETS REAL Tested and Listed by Py OMNI Test Laboratories Inc Beaverton Oregon Report 028 S 53 5 ANSI 221 88 e Built In Direct Vent Fireplace e Natural Gas or Propane e Residential or Mobile Home WARNING Ifthe information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed as an OEM installation in a manufactured mobile home and must be installed in accordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280 This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the appliance Installer After installation give this manual to the home owner and explain operation of this heater Copyright 2007
16. 3 Installation for qualified installers only 25 Facing Detail Tile Facing Framing Top View Tile Facing Fireplace NOTE When installed there must be a minimum 1 8 gap between the face and facing Side View Tile Facing Fireplace NOTE Make sure to use the correct nailing bracket for this type of facing see Nailing Bracket for details For this example the facing is 7 8 thick 3 8 tile plus 1 2 drywall The framing is positioned 1 behind the front of the fireplace Drywall NOTE The facing should tuck behind the wall trim thus concealing the top of the facing and the base of the fireplace NOTE The fireplace is shifted back on the shelf to accommodate the facing thickness 3 d View Tile Facing Recommended Order of Installation We recommend installing the tile under the notch at the front of the fireplace then working your way up Wall Trim Travis Industries The facing contacts the stand offs on the side of the fireplace 4040830 Note how the facing tucks underneath the wall trim 100 01143 26 Installation for qualified installers only Facing Detail Facing Over 1 Thick Brick WARNING Any facing that extends in front of the faceplate on the sides or top must be non combustible NOTE A 3 8 gap is required above the face for face installation NOTE Make sure to leave a 1 8 gap
17. Surface B Minimum 12 above any grade veranda porch deck or balcony C Minimum 3 3 8 from outside corner walls TEES _ Roof le Min Eaves D Minimum 0 from inside corner walls Gp E Minimum 11 clearance below unventilated soffits or roof surfaces Minimum 18 clearance below ventilated soffits Minimum 6 clearance from roof eaves NOTE Vinyl surfaces require 24 F Minimum 18 clearance below a veranda porch deck or balcony must have two open sides G Minimum 48 clearance from any adjacent building H Minimum 84 clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building Minimum 48 clearance from any mechanical air supply inlet J Minimum 36 clearance above and 48 below and to the sides of non mechanical air supply inlet K Minimum 36 from the area above the meter regulator vent outlet L Minimum 36 from the meter regulator vent outlet M Minimum 12 above the roof line for vertical terminations N Minimum 24 horizontal clearance to any surface such as an exterior wall for vertical terminations NOTE Measure clearances to the nearest edge of the exhaust hood e Use the vinyl siding standoff 950 when installing on an exterior with vinyl siding e Vent termination must not be located where it will become plugged by snow or other material e Venting termination shall not be recessed into a wall or siding e These clearances meet
18. T I 10 00 100 01143 4040830 TRAVIS INDUSTRIES HOUSE OF FIRE 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 2 Introduction Introduction We welcome you as a new owner of a 21 DV gas fireplace In purchasing this fireplace you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics It is one of the finest home heaters the world over This manual will explain the installation operation and maintenance of this fireplace Please familiarize yourself with the Owner s Manual before operating your heater and save the manual for future reference Included are helpful hints and suggestions that will make the operation and maintenance of your new fireplace an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other 21 DV gas fireplace has the same serial Mail your Warranty Card Today and number as yours The serial number is below and to Save Your Bill of Sale the left of the gas control valve To receive full warranty coverage you will This serial number will be needed in case you need to show evidence of the date you require service of any type purchased your heater Do not mail your Bill of Sale to us We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in o
19. Top View Framing around the sides of the face and 3 8 above for face installation Fireplace Drywall Arched Face Thick Facing Template Part 225 20040 The Arched Face Thick Facing Template is a EAEKEKTKC AEKTEERTEKER 3 separate component that is required when using an arched face with facing that extends beyond the face e g brick river rock It attaches to the top stand off with the included f i screws The top edge of the template forms an Face 1 8 lt Non combustible facing material brick stone arch 3 8 above the face allowing installers to marble tile required if the facing extends in use it as a guide for facing installation Leave front of the face on the sides or top the template in place to hide the construction materials behind the template NOTE When installed there must be a minimum 1 8 gap between the face and facing Arched Face Thick Side View Facing Template Fireplace NOTE Make sure to bring the facing up to the wall trim ogs r a E a gg 6 gt In this example brick is used BRL The side facing should be spaced 1 8 3 d View from the face 3 8 from the stand offs L 39 Wall Trim KE The facing is brought up to the wall trim Travis Industries 4040830 100 01143 Installation for qualified installers only Mantel Requirements e The combustible area above the facing must
20. ace the twig so the pin on the rear log inserts into the hole on the twig Place the upright log as shown When installed the top is parallel with the burner and there is a gap under the right leg Place the ember chunks along the perimeter of the burner do not place over the burner holes Preparing the Rock Wool The rock wool comes in one clump Tear off dime sized clumps and flatten Then pull on the wool to create gauze like pieces The wool glows best when very thin and porous Travis Industries 4040830 100 01143 32 Finalizing the Installation Steps for Finalizing the Installation 1 Remove the glass see page 28 NOTE If using propane LP convert the appliance prior to installing the logs 2 We recommend you purge the gas line at this time with the glass removed This allows gas to be detected once it enters the firebox ensuring gas does not build up 3 Turn on the gas to the fireplace Turn on gas to the heater Leak test all gas joints prior to starting the appliance Start the pilot Start the main burner Leak test all gas joints again 4 Check the pilot flame following the directions below Pilot Flame Inspection The pilot flame should look like the illustration below Adjust the pilot flame if necessary The pilot flame must contact the thermocouple and To adjust the pilot flame turn this screw Clockwise thermopile see the illustration below Adjust the pilot up o
21. als are placed incorrectly Thin Layer of Soot Improper air shutter adjustment Covers the Glass Travis Industries 4040830 Don t Call for Service Until You Check all gas shut off valves See Starting the Pilot Light Step C See Starting the Pilot Light Step C See Starting the Pilot Light Step C Check Tank Level See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON See the remote control instructions See Thermostat Operation See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the fireplace See the remote control instructions See the remote control instructions See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON See Thermostat Operation Check the breaker switch See Operating Your Fireplace Keep the gas supply turned on This is normal see Starting the Fireplace for the First Time Adjust Air Shutter contact your dealer Turn the flame height to HI See Adjusting the Flame Height See Log Set Installation Adjust Air Shutter contact your dealer 100 01143 Maintenance 41 How this Fireplace Works This fireplace was designed with safety as the primary concern Many of the components inside this fireplace are for safety purposes Therefore only certified gas service technicians should service this fireplace What Turns the Main Burn
22. an authorized TRAVIS dealer 3 Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty The installer must ensure the appliance is burning as per the rating tag at the time of installation Over firing operation above the listed BTU rate of this appliance can cause serious damage and will nullify this warranty 4 The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized TRAVIS retailer before installation 5 Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc This Warranty is void if The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals The unit is subject to submersion in water or prolonged periods of dampness or condensation Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation Exclusions to this 7 Year Warranty include i
23. ater if it is compartments screens or circulating air passageways of not operating properly in any fashion or if you are uncertain the heater be kept clean and Call your dealer for a full free of obstructions These explanation of your heater and areas provide the air necessary what to expect for safe operation Do not operate if any portion of the heater was submerged in water or if any corrosion occurs Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control wash has been under water Do not store or use gasoline or other flammable liquids in the vicinity of this heater 4040830 100 01143 5 Travis Industries Safety Precautions Do not place clothing or other flammable items on or near the heater Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it The viewing glass should be opened only for lighting the pilot or conducting service Do not operate with cracked broken or removed glass Any safety screen or guard removed for servicing must be replaced prior to operating the heater Operate the heater according to the instructions included in this manual If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service This unit is not for use with s
24. ce even temporarily The optional thermostat may start the fireplace causing a combustible item to ignite e f the fireplace turns on and off frequently while using the thermostat you may want to adjust the flame height down until it produces just enough heat needed Adjusting the Flame Height e Your fireplace has an adjustable flame to tailor the look and heat output to your specific needs It is adjusted by turning the middle dial on the gas control valve Index Mark Flame Height Adjustment Knob Oc INN V Turn counter clockwise to adjust the flame higher clockwise to lower Travis Industries 4040830 100 01143 38 Operation Adjusting the Blower Speed The blower helps transfer heat from the heater into the room It will not turn on until the heater is up to temperature approximately 10 minutes after starting See the illustration below for instructions on adjusting the blower speed OFF HIGH Low Turn the dial all the The high position is all the Turn the dial all the way counter clockwise way counter clockwise way clockwise until it clicks off without clicking off em C uO 4 Normal Operating Sounds The appliance will Blower creak with change of Tie This heater uses a blower to push heated air into the temperature room You will hear the sound of air movement that M increases as the speed is increased Pilot Flame The pilot flame which remains on Bu M makes a very slight Blower Snap Disk
25. ce On and Off 37 Packing List eec Ee 7 Adjusting the Flame Height 37 Additional Items Required seen 7 Adjusting the Blower Speed ssess 38 Installation Overview eem 8 Normal Operating Sounds 38 Recommended Installation Procedure 8 Normal Operating Odors ee 38 Fireplace Placement Requirements 9 Minimum Framing Dimensions 9 Maintenance Clearances va deett Pals E 9 Maintaining Your Fireplace s Appearance 39 Nailing Brackets 10 Yearly Service Procedure 39 Corner Installations ATR ao ded uu 11 Troubleshooting Table entes 40 Raised Fireplaces M 11 How this Fireplace Works ccsccsccsecssesseeseeseeeee 41 Gas Line Requirements cuttin dats Suisun pec te eo ETHER 12 Wiring Diagram 42 inr EIS EOGB TOR aogitedie uta ia EE z Replacement Parts List e 42 Gas Line Connection esses 12 Safety Label Gas Inlet Pressure sssssee 12 Listing Label 43 Optional Gas Line Location ssssues 13 Electrical Connection eseeseeeeeee 13 Warranty Electrical Line Location seeeeeees 13 Warranty eee e 44 Optional Electrical Line Location 13 i Electrical Line Connection uses 14 Optional Equipment Vent Requirem
26. ch the upper latches follow the instructions to the right in reverse c Lift the glass frame slightly and attach the lower latches Travis Industries 4040830 100 01143 Finalizing the Installation 29 Glass Frame Removal and Installation continued The spring pin can come loose from the latch assembly This occurs when it is turned 1 4 turn when it is disengaged Follow the directions below to re install the spring pin if it becomes loose To re install the spring pin first insert this end into a 1 4 key NOTE The spring pins can be installed with the glass frame in place or removed Insert the spring pin into this bracket with the pins aligned vertically Push in slightly and twist 1 4 turn With this pin horizontal the spring pin will remain in place Travis Industries 4040830 100 01143 30 Finalizing the Installation Log Set Installation STEP A Rear Log Installation Make sure the cut out on the bottom of the log installs over the pilot assembly The rear log rests against the back and left side of the firebox walls Push on the bottom of the log to insure it sits upright NOTE This notch here is for the pilot hood Make sure the log is correctly aligned so the notch allows the flame to travel from the pilot hood to the burner holes Travis Industries 4040830 100 01143 Finalizing the Installation 31 STEP B Twig Vertical Log and Ember Installation Pl
27. ckets There are two nailing brackets on the sides of the fireplace Follow the directions below to prepare the nailing brackets Once in place nail or screw the nailing brackets to the framing 1 2 Facing O For installations using O 1 2 facing 1 2 drywall or other facing fold the larger tab out 90 6 TOP VIEW Framing P4 Nailing Bracket Va Drywall 1 8 NOTE When installed there must be a minimum 1 8 gap between the face and facing Fireplace 7 8 to 1 Facing For installations using 1 facing 1 2 drywall with 3 8 tile 7 8 tile etc fold the shorter tab out 90 Travis Industries Noo Q 4040830 TOP VIEW Framing Fireplace Nailing Bracket Drywall 4 8 Tile NOTE When installed there must be a minimum 1 8 gap between the face and facing 100 01143 Installation for qualified installers only 11 Corner Installations A typical 45 installation uses the minimum framing dimensions shown in the illustration to the right NOTE all clearances still apply The recommended dimensions shown to the right allow additional space easing gas line and electrical connections Raised Fireplaces NOTE Looking Glass and Wilmington Faces require a raised fireplace see Dimensions for details e The fireplace and hearth if desired may be
28. d installers only 49 Install the liner following the directions below a Tilt the liner forward and at a slight angle as you insert it into the firebox Place the bottom left corner into the firebox first b As you insert the liner make sure the liner goes behind the pilot assembly c The top of the liner will be very tight along the top carefully rotate and tilt the liner into place d Once in the firebox pull the liner forward so it is against the front flanges of the firebox Center the liner from side to side Replace the burner logs embers glass and face Travis Industries 4040830 100 01143 Air Shutter Adjustment sese 32 LP Conversion Instructions esses 45 Blower Operation ecu 38 Maintaining Your Fireplace s Appearance 39 Cap Termination Requirements 20 Mantel Requirements sese 27 Clearanc s ciues at cte nte 9 Nailing Brackets see 10 Condensation on Glass see Starting Fireplace 37 Odors see Normal Operating Odors 38 Controls eee etuer gent ep Re Eg es 35 On Off Operation o ee eee Rent 37 Corner Installations 11 Packing List entes 7 Dimensions oet nr p RR ERE inei 6 Pilot Flame Starting s siriani orng iiare nni 36 Drywall Fach gisis eiei e aiae aa aaa iai 24 Pilot Flame Inspection 32 El
29. ded with the vent Vertical Vent gt e verica opinan Horizontal Vent Requirements rJ use the High Wind Terminatin Requirements F i 5 Combustible Use a firestop when passing through a wall Make Framing sure there is a 2 clearance above the vent Use a roof flashing and storm collar whenever E SS d 0 Clearance passing through the roof SS RSS gt s Surfaces Sections to combustible Use a ceiling firestop whenever N L SS surfaces after the first zi 2 Min passing through a ceiling or d Z firestop SN Combustible 0 Clearance on vertical enclosure and at every floor penetration Travis Industries 4040830 100 01143 Installation for qualified installers only 17 Approved Vent Configurations Restrictor Position e A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases This ensures proper combustion for all vent configurations Depending upon the vent configuration you may be required to adjust the restrictor position The charts for acceptable vent configurations detail the correct vent restrictor position Measuring Vent Lengths Travis Industries To Adjust the Restrictor 1 O N Determine a restrictor position see the charts under Approved Vent Configurations Remove the screw with a 1 4 magnetic nutdriver Rotate the adjustment plate until the correct index hole is below the pivot point the pivot point
30. ectrical Connection 0c eceee cece eeeeeeeeees 13 Propane Conversion LP Conversion Instructions 45 Face Installation and Removal 34 Raised Fireplaces nia uiie aiian ian 11 Face Dimensions cccccececeeeceeeeeeeeeeeeeeees 22 Replacement Parts List sesessssssssssss 42 Facing Requirements seeeeseess 22 Restrictor Position s 17 Fani Operation 2 oett een ee d Redes 38 Safety Label eni esty odit enda et 43 Features eret oap tope REI eR IRE DR E EINE 6 Safety Precautions iien ie ae aa aai 4 Firebox LINS i simii srdirmneni unroot 48 Service Yearly Service Procedure 39 Flame Height ken 37 Smells see Normal Operating Odors 38 Framing Dimensions sesesssesesssssss 9 Niel yo S 38 Hm cece 12 Specifications er edet eR I ES 6 Gas Line Connection 12 Starting the Fireplace for the First Time 37 Gas Line Location tarairi itte diee 12 Termination Requirements seeseeessse 20 Gas Line Requirements 12 Tile Facing e Eee EEPNMEIE 25 Glass Frame Removal and Installation 28 Troubleshooting Table esee 40 Hearth Requirements c cceeeeeeeeeeeeeeeees 21 Turning the Fireplace On and Off 37 How this Fireplace Works 41 Vent Requirements
31. el GS Direct Vent manufactured by CC 6 5 8 Diameter Vent Simpson Dura Vent only Follow the minimum 12 vertical rise installation instructions included with the vent For the nearest Simpson Dura Vent supplier call 800 835 4429 e Always use the high wind cap for the type of vent you are using Reducer 98900165 e This fireplace accepts 8 diameter GS Direct Vent Vent configurations with at least 12 of rise may use 6 5 8 diameter GS Direct Vent use the reducer part 98900165 See Approved Vent Configurations for further details on vent Travis Industries 4040830 100 01143 Installation for qualified installers only Vent Installation e Slide the vent sections together and turn 1 4 turn until the sections lock in place e Screws are not required to secure the vent However three screws may N 4 be used to secure vent sections together if desired YT e High temperature sealant is recommended at the appliance starter section connection use high temperature silicone or Mill Pac e If disassembly is required at time of re assembly check to see if the vent creates a tight fit If it does not apply high temperature sealant to the joints of the affected sections e Horizontal sections require a 1 4 rise every 12 of travel e Horizontal sections require non combustible support every three feet e g plumbing tape e In addition to the requirements below follow the requirements provi
32. ents 2 0ccc ceceeeeeeeeeeeeeeeeeaes 15 LP Conversion Instructions sssesssess 45 Altitude Considerations sssssesssssse 15 Firebox Liner 2r iet tee eb tendientes 48 Vent Clearances ss 15 Vent Installation esses 16 Index Approved Vent Configurations sssssese 17 Index terr egeo rede ee desee a nne E NEN 50 Restrictor Position 17 Measuring Vent Lengths essessssesse 17 Vent Configurations with Vertical Termination 18 Vent Configurations with Horizontal Terminations 19 Termination Requirements 20 Hearth Requirements seseseeeeee 21 Facing Requirements seeeeeeeeeese 22 Face Dimensions sene 22 Facing Fireplace Details esses 23 Facing Detail Drywall Facing 24 Facing Detail Tile Facing sess 25 Facing Detail Facing Over 1 Thick Brick 26 Mantel Requirements sseee 27 Travis Industries 4040830 100 01143 Travis Industries Safety Precautions IF YOU SMELL GAS Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor s house if not reached call fire department This unit must be installed
33. er and thoroughly leak test all gas connections and the gas control valve Check the pilot Adjust if necessary WARNING When lighting or re lighting the pilot the glass must be removed see page 28 To adjust the pilot flame turn this screw NOTE if totally The pilot flame must contact the thermocouple and unscrewed gas will come out of this port Clockwise zi thermopile see the illustration below Adjust the pilot up or lowers the flame while counter clockwise raises it Standard down as necessary Screwdriver 2 Travis Industries 4040830 100 01143 48 Optional Equipment for qualified installers only Firebox Liner WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service NOTE The firebox liner is fragile take care to prevent damage NOTE The firebox liner leaves a slight white residue when touched make sure to clean the area and your hands after handling the liner 1 Remove the face glass and burner 2 Follow the directions below to remove and discard the steel liner Lift the back of the liner so the a tab disengages from this slot on the niche shelf Steel Liner Push the bottom edge YY Tilt the steel liner forward and pull it out of of the liner to Ss c the back of the firebox pull the top edge out first the firebox Travis Industries 4040830 100 01143 Optional Equipment for qualifie
34. ers On and Off This fireplace uses a millivolt system to control its operation a millivolt is a very small amount of electricity The thermopile and thermocouple generate electricity when heated by the pilot flame This electricity is used to operate the gas valve Without enough electricity the gas valve will not turn on That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity The thermopile provides power for the ON OFF switch remote control or thermostat see the illustration below Because the thermopile generates the electricity needed to turn the fireplace on and off this fireplace can be operated when the power is out although the blower will not run When heated the thermopile This electricity is generates electricity a very small used to operate the amount measured in Millivolts main burners The main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or 6 v6 o O7 tc thermostat control oN the circuit to the main a burner 1 q OFF What Prevents Gas Buildup This appliance utilizes a high technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox The thermocouple next to the pilot senses w
35. h denatured alcohol and a soft cloth eel The bottom of the face is 1 1 4 below the base of the fireplace when installed ACID WASH WARNING Before installing the faceplate make sure any masonry that has been treated with acid wash has been properly neutralized this is used primarily with brick faces Acid wash muriatic acid is used to remove excess mortar If not properly neutralized with an ammonia solution the gold face may develop a permanent tarnish when the acid evaporates over time Contact your dealer if uncertain your facing has been properly neutralized 10 Turn the flame adjust knob to its highest position the flames should be approximately 10 tall Check the flame on low position The flames should burn off of each burner hole If the heater does not work correctly contact your dealer for a remedy 11 Give this manual to the home owner and fully explain the operation of this heater Travis Industries 4040830 100 01143 Operation 35 Before You Begin e Read this entire manual before you use your new fireplace especially the section Safety Precautions on pages 4 amp 5 Failure to follow the instructions may result in property damage bodily injury or even death Location of Controls a ae The Pilot Flame can be found below the back log 3 ON OFF Switch Blower Control An instruction card for operating the fireplace is attached to the inside of the fireplace here Re
36. he access door Clean if necessary Check the gas control valve and the gas lines If damage is found discontinue use and contact your dealer for service Clean the air channels and ducts 7 Start the pilot and turn on the main burner The flames should be orange yellow and not touch the top of the firebox If the pilot or main burners do not burn correctly contact your dealer for service Monitor the blower operation 8 Remove any debris or vegetation near the vent termination Contact your dealer if any sooting or deterioration is found near the vent termination Travis Industries 4040830 100 01143 40 Maintenance Troubleshooting Table Problem Possible Cause Pilot Will Not Light Main Burners Will The gas control valve is turned to PILOT or OFF Not Start The ON OFF switch is turned to OFF Remote Control The gas control valve is turned to PILOT or OFF Does Not Work The ON OFF switch is turned to OFF The remote is too far away from the fireplace ___ The remote control receiver is turned Off Thermostat Does The gas control valve is turned to PILOT or OFF Not Work The ON OFF switch is turned to OFF The thermostat is set too low Fireplace Will Not Distribute Heat Pilot Goes Out Intermittently The fireplace has just been started Flames Are Too i T Blue Improper air shutter adjustment The flame height may be turned too low Flames Are Too 9 d Short Under 6 The logs or co
37. he date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Burner Assembly Gas Control Assembly Accessories Burner Burner Pan Air Shutter Assembly Main Burner Adjustable control valve millivolt wiring and connectors located within A Orifice the metal heater structure thermopile thermocouple pilot hood Cast Brick Cast Firebacks Power Heat Ducts Andirons orifices pilot gas line piezo ignitor Convection Heat Exchanger Firebox Assembly Ceramic Glass Adjustable Air Restrictor Pressure Relief Mechanisms Re Installation Allowance Barometric Control Mechanism for models with Remote Heat Glass breakage from thermal shock In cases where heater must be removed from home for Ducts Glass Attachment Mechanism Ceramic Logs repairs a partial cost of re installation is covered pre o Ceramic Logs authorization required Electrical Assembly within heater Log Set Coals Ember Strip Steel Fiber structure Gold Nickel amp Copper Plating One Way Freight Allowance Blower wiring hamess snap discs rheostat speed control One way freight allowance on pre authorized repair done at Face amp Door see Conditions and Exclusions 9 factory is covered Exclusions Paint
38. he installation Packing List e Propane Conversion Kit e Log Set e Glass Latch Tool to un latch glass frame Additional Items Required e Faceplate e Direct Vent Simpson Dura Vent Ph 800 835 4429 e Gas Line Equipment shutoff valve pipe etc e Electrical Equipment min 14 gauge grounded line Travis Industries 4040830 100 01143 8 Installation for qualified installers only Installation Overview e All requirements below must be met See the section Vent Requirements Thermostat Wire either side Gas Line left side or beneath See the section Termination e See the section Minimum Requirements Se IV A Framing Dimensions See the section xdi Mantel Requirements Pa Non combustible facing see the section Facing Requirements See the section Drywall Electrical Connection Insulation or drywall must b not fill the 1 2 gap around N the sides of the fireplace See the section 1 Min Clearance from Face to Side Wall Hearth Requirements Recommended Installation Procedure 1 2 0o cL OX Uus cm 0 Frame the opening for the fireplace Make sure to allow for vent installation If the facing is 1 2 or 7 8 thick most common secure the fireplace to the framing with the nailing brackets see Nailing Brackets for details NOTE If the facing is not 1 2 or 7 8
39. hen the pilot flame is lit If the pilot flame goes out this thermocouple no longer generates electricity causing the gas valve to automatically shut off all gas to the heater preventing the pilot from spilling gas into the firebox 9 V9 Pilot Flame iS KS The pilot flame is a time proven i T component that eliminates the possibility S o 0 6 SE of gas buildup inside the firebox Gas Valve This high technology valve automatically shuts off all gas if it does not receive a signal External Shut Off Valve from the thermocouple If any component is This valve is placed on the gas line damaged or sensing a malfunction or if the to shut off gas to the appliance wiring is damaged it will shut off all gas during maintenance procedures Ceramic Glass The glass in your heater is the most durable glass available It has been tested to be extremely resistant to breakage from temperature changes Thermocouple The thermocouple generates a small amount of electricity If the pilot flame goes out the gas valve automatically shuts off all gas Travis Industries 4040830 100 01143 42 Maintenance Wiring Diagram M i I i iuc It Wi ri g Thermocouple Thermopile Piezo Igniter for gas control valve Rei 9 o tros Copper Co Axial B Y xor Wire zs Orange 42 jee MAY Sey Spar
40. hole is required to provide clearance for the electrical inlet screws Travis Industries 4040830 100 01143 Installation for qualified installers only Electrical Line Connection b Insert the sheathed cable from the power source through this cable clamp Once the wires are attached tighten Remove the cover the clamp to secure the cable from the fireplace z 5 junction box Electrical Connector 9B Standard Screwdriver WARNING Make sure power is off from the power lead before conducting any wiring Attach the common white ground exposed or green Replace the wires and hot black wires from the power source to the cover removed electrical connector attached to the fireplace in step a Optional Electrical Line Location Remove the two screws securing the Remove the cover plate on the bottom of the a b electrical inlet save these screws fireplace save these nuts Position the cover plate over the Position the electrical inlet assembly over the electrical inlet hole on the right side hole in the baseplate of the fireplace and of the fireplace and secure using the secure using the screws removed in step b nuts removed in step a Travis Industries 4040830 100 01143 Installation for qualified installers only 15 Vent Requirements e The gas appliance and vent system must be vented directly to the outside of the
41. if the gas is shut off the propane tank runs out or low or if the stove malfunctions If the pilot turns off frequently call your dealer for information To start the pilot follow the directions below WARNING When lighting or re lighting the pilot the glass must be removed see page 28 a Remove the glass see page 28 for details Push the gas control knob in slightly and turn it to the OFF position The knob will not turn from ON to OFF unless the knob is depressed slightly Wait five minutes to let any gas that may have accumulated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until you see the pilot light WARNING If the pilot does not light after 15 seconds release the knob and call your dealer for service Do not attempt to light pilot until service has been performed NOTE You may wish to remove the log set to gain a d better view of the pilot see page 30 Keep the gas control knob depressed for 30 seconds once it is lit Release the gas control knob If the pilot goes out repeat step C If the pilot refuses to stay lit call your dealer for service With the pilot lit proceed to step ep Replace the glass Turn the gas control knob
42. k Electrode Pilot Hood A 1 20 Volt Wi ri ng aD Optional Optional Remote Thermostat j Control Hot Black black Vna 6 Common 9 O ie G Remote amp 9 Ground Green Control E ren S Molex moe a Ground 11 Connector g attached to stove D q E 4 E 19 Optional Blower ol Rheostat Black v V bz La ccu m ve Gas Control Led A WS Brown Valve oA coe 11S i Q 6 ur E ui Blower Black Snap Disk Optional Regulator amp Blue Solenoid G Blue Black Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Replacement Parts List Caution Use only Travis Industries replacement parts Do not use substitute materials Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person BURNER ASSEMBLY B33 226 20033 PILOT ASSY NG S I T 100 05403 FAN CONV MOUNT GROMMETS 4 93005017 PILOT ELECTRODE S I T PILOT 93006523 FLEX PIPE 3 8 od x 8 BLK 100 05117 PILOT HOOD S I T REMVABLE 93006517 GLASS LATCH ASSY ALL UNITS 221 22005 PILOT INJECTR S I T NG 62 93006508 INJECTOR PILOT LP 35 100 05217 PILOT THERMO COUPLE SIT 93006518 KNOB PLASTIC RHEOSTATS 100 0411 1 PILOT THERMO GENERATOR SIT 93006519 LOG EMBERS E4
43. m required 48 above the base of the fireplace NOTE Do not build into the area above the 3 fireplace except for the required framing members HINT We recommend installing the N shaded framing after the fireplace is in HINT we recommend reinforcing the eel upper corners of the fireplace opening N s FO 36 wt Thermostat or Remote 1 m 5 place Control Wire either side ede 1 2 Route the electrical line to a position to the right rear of the fireplace WARNING A cut out for the gas line willbe lt lt required on the framing See the dimensions on page 6 and Gas Line Connection for details e Fireplace must be installed on a level surface capable of supporting the fireplace and vent e Fireplace must be placed directly on wood or non combustible surface not on linoleum or carpet e This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Clearances e When installed walls in front of the fireplace must be a minimum 1 to the side of the faceplate e Due to the high temperature the heater should be located out of traffic and away from furniture and draperies e Fireplace must be placed so the vents below and above the glass do not become blocked Travis Industries 4040830 100 01143 Installation for qualified installers only Nailing Bra
44. ne place should the need for service or information occur Model 21 DV Fireplace Serial Number Purchase Date Purchased From NATIONAL FIREPLACE Ve suggest that our gas INSTITUTE hearth products be installed wizdl and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org Travis Industries 4040830 100 01143 Table of Contents 3 Introduction and Important Information Finalizing the Installation IntrodUCtION ionau e aar a idia an 2 Glass Frame Removal and Installation 28 Log Set Installation seseeeee 30 Safety Precautions Steps for Finalizing the Installation 32 Safety Precatti g sranie eian Ert ea 4 Pilot Flame Inspection ees 32 na Air Shutter Adjustment ssssssessssss 32 Features amp Specifications Face Installation and Removal 34 Feat tes un eite pete Mas eet ede e ia 6 Installation Options sssssse 6 Operation Heating Specifications eese 6 Before You Begin 35 Dimensions 6 Location of Controls quo isque tc re eem ias 35 Installation Starting The Pilot Flame Se Serge 36 Starting the Fireplace for the First Time 37 Installation Warnings een 7 Turning the Firepla
45. ng during any pressure testing of that system at test pressures in excess of 1 2 psig For pressures under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve e Leak test all gas line joints and the gas control valve prior to and after starting the fireplace Gas Line Location e The gas inlet is located on the left side It may be re located to the base of the fireplace see Optional Gas Line Location on the following page Gas Line 1 2 M P T 1 2 F P T The base mount gas The left side gas inlet is located 2 3 4 above the nietis fush with ine base of the fireplace bas ofthe fireplace 4 1 4 NOTE a 3 diameter hole is required to provide gt 1 2 F P T forth inl clearance for the gas inlet screws Gas Line 1 2 M P T Fuel e This fireplace is designed either for natural gas or for propane but not for both Check the sticker on the top of the gas control valve to make sure the correct fuel is used see illustration on page 4 Gas Line Connection e Installation must be performed by a qualified installer service agency or the gas supplier In Massachusetts a licensed plumber gasfitter Standard Input Pressure Natural Gas 7 W C 1 74 kPA 1S W C 2 73 KPA e Ifthe pressure is not sufficient make sure the piping used is large enough the supply regulator is adequately adjusted and the total gas load for the residence does not exceed the amount s
46. njury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing corroded or cracked logs embers etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit drilling of the orifices or the use of fuel other than that for which the unit is configured Units are shipped for natural gas and must be converted to propane using the included conversion kit Confirm fuel configuration with your installer 9 Damage to gold or nickel surfaces caused by fingerprints scratches melted items or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance wi
47. not protrude more than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements listed below e Use the table below to determine the maximum mantel depth allowed For example if a 6 mantel is used it must be a minimum of 6 1 2 above the face Maximum Mantel Depth b Q 1 2 3 4 5 6 7 8 9 10 11712 9 g D Mantel 6 Height 5 Above 4 Face a 3 2 4 0 See Face Dimensions If you have a tapered mantel measure the mantel height at the point where it protrudes 3 4 in front of the face Travis Industries 4040830 100 01143 28 Finalizing the Installation Glass Frame Removal and Installation Warning The appliance must be completely cool before removing the glass Warning Do not strike or slam the glass Spring Pin Insert the 1 4 key into the spring Open the four latches holding the glass a frame in place start with the two below the glass follow the directions shown to the right Twist 1 4 turn Glass Frame NOTE Lift the glass You may need to lift the glass frame up and frame while re attaching pull it forward to remove Latch Bracket The spring pin will disengage from the latch bracket opening the latch Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place atta
48. nstallation and operating instructions accompanying appliance The safety listing label is attached to the operating tag chained to the fireplace near the gas WARNING Improper installation adjustment alteration service or maintenance can cause injury or property 8 damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or the gas supplier D i i Manufacture Mil 2002 Buan Map u NO A A WARNING Operation of this appliance when not connected to a properly installed and maintained venting Date E o Nr Emy Hac Bo A Travis Industries Inc system or tampering with the blocked vent shutoff system can result in carbon monoxide CO poisoning and am 2004 Mar Jun Hise Bi dec 10850 117th PI N E Kirkland WA 98033 S possible death 1 j i IGN 0479 o xc o D gt o o o 0 2 c gt o c o o 100 01143 4040830 Travis Industries 44 Warrant To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed Warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from t
49. nstallation or maintenance of your heater and assumes no responsibility of any consequential damage s 100 01143 6 Features and Specifications Features Installation Options e Works During Power Outages millivolt system e Residential or Mobile Home e High Efficiency Straight or Corner Placement e Optional Thermostat or Remote Control e Flush or Recessed Face e Realistic Wood Fire Look e Raised or Floor Hearth e Quiet Blower for Effective Heat Distribution Sabi e Convenient Operating Controls e Internal or External Chase e Variable Rate Heat Output e Horizontal or Vertical Vent e Low Maintenance e Bedroom Approved Heating Specifications Natural Gas Propane Approximate Heating Capacity in square feet Up to 650 Up to 650 Maximum BTU Input Per Hour 16 500 16 500 Minimum BTU Output on Low 10 500 9 380 Steady State Efficiency with blowers on Up to 77 296 Up to 74 596 AFUE Annual Fuel Utilization Efficiency 63 63 Heating capacity will vary with floor plan insulation and outside temperature i Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system Dimensions mse 2 13 5 8 8 External Diameter NOTE a 1 2 clearance is required to the sides rear and top of the fireplace 35 7 8 4 1 8 Nailing Brackets See Gas Line Requirements for Details on the Gas Inlet Pa di
50. olid fuel Do not place anything inside the firebox except the included fiber logs If the fiber logs become damaged replace with Travis Industries log set Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be supervised when they are in the same room as the heater Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off 4040830 Light the heater using the built in piezo igniter Do not use matches or any other external device to light your heater Allow the heater to cool before carrying out any maintenance or cleaning Never remove replace modify or substitute any part of the heater unless instructions are given in this manual All other work must be done by a trained technician Don t modify or replace orifices The pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Travis Industries Inc grants no warranty implied or stated for the i
51. orizontal run together 15 feet Position 1 15 feet NOTE Horizontal sections require a LL EET 1 4 rise every 12 of travel 10 feet 10 feet 6 min ut 6 min 5 feet 5 feet 5 feet 10 feet Travis Industries 4040830 100 01143 Installation for qualified installers only Vent Configurations with Horizontal Terminations e Use a single 90 elbow NOTE an additional 45 elbow may be used on the horizontal run e f using 6 5 8 diameter vent a minimum 12 vertical rise is required e The termination must fall within the shaded area shown in the chart Use the indicated restrictor position Travis Industries 0 feet 14 feet max 10 feet e Restrictor Position 1 4 e NOTE 10 feet 14 feet max max 14 feet max 10 feet 0 feet If using 6 5 8 diameter vent a minimum 12 vertical rise is required NOTE Horizontal sections require a 1 4 rise every 12 of travel NOTE Restrictor positions are based upon lab tests The ideal restrictor position 4040830 100 01143 20 Installation for qualified installers only Termination Requirements NOTE Measure all clearances from the nearest edge of the exhaust hood Roof A Minimum 9 clearance from any door or window
52. our TRAVIS dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 4040830 100 01143 Optional Equipment for qualified installers only 45 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use 1 Remove the glass see page 28 Remove the logs and
53. place it for easy reference Pilot Igniter Swing the control cover down to access the gas control valve and pilot igniter ZO c S Shut Off Valve Control Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room On Off Switch This control is used to turn the fireplace on and off Pilot Igniter The pilot igniter is used only to start the pilot When pressed it sends an electrical charge to the pilot assembly This creates a blue spark directly next to the pilot igniting the pilot flame Gas Control Knob This knob is used to control gas to the fireplace and for starting the pilot There are three positions ON OFF amp PILOT The pointer to the left of the knob indicates the position this knob is in Flame Adjust Knob This knob controls the flame height from low LO to high HI The pointer above the knob points to the position this knob is in Shut Off Valve Turn the knob clockwise to shut gas off counter clockwise to turn gas on NOTE this valve is used for installation and service not for daily use Travis Industries 4040830 100 01143 36 Operation Starting The Pilot Flame The pilot flame is required to ignite the main burners it also plays a safety role It should be left on once lit It will stay lit unless the gas control valve is turned to OFF However the pilot will go out
54. placed on a platform designed to support the fireplace 125 Lbs and vent e The fireplace may not be raised so as to place the ceiling in front of the fireplace within 57 of the base of the fireplace Travis Industries 22 1 4 Min 24 7 8 Recommended 5 1 2 Min X 6 1 2 Recommended Min 1 2 Clearance 1 2 Standoffs NOTE do not insert any material into the 1 2 gap along the front of the fireplace Ceiling Minimum 57 Fireplace Enclosure min 48 Lor ZR Optional Hearth Raised Platform 4040830 100 01143 12 Installation for qualified installers only Gas Line Requirements MASSACHUSETTS INSTALLATIONS WARNING THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUYMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS OTHER MASSACHUSETTS CODE REQUIREMENTS Flexible connector must not be longer than 36 inches Shutoff valve must be a T handle gas cock Only direct vent sealed combustion products are approved for bedrooms or bathrooms Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log e The gas line must be installed in accordance with all local codes if any if not follow ANSI 223 1 and the requirements listed below e The fireplace and gas control valve must be disconnected from the gas supply pipi
55. r lowers the flame while counter clockwise raises it B Standard down as necessary Screwdriver 5 Install the logs see page 30 6 Replace the glass 7 Check the air shutter following the directions below Air Shutter Adjustment Let the heater burn for fifteen minutes make sure the logs and glass are in place The flames should look like the illustration below Adjust the air shutter if necessary to achieve the correct looking flame ADJUSTING THE AIR SHUTTER Gas Control Valve Pushing the control to the right gives the flame less air closed making it more orange Pushing to the left gives the flame more air open making it more blue For Air Shutter Control fine adjustments use a screwdriver to tap the air shutter NOTE If the air shutter is all the way open yet the flames remain sooty shut NOTE The logs must be installed correctly to off gas to the fireplace and contact a monitor the flame while adjusting the air shutter qualified gas service technician inn Correct Not Enough Air Too Much Air Flames should be blue at the If the flames are too tall or sooty on the If the flames are all blue and base yellow orange on the top ends open the air shutter short close the air shutter Travis Industries 4040830 100 01143 Finalizing the Installation 33 FINE TUNING THE EMBER FYRE BURNER Each installa
56. s off the top of the burner ports insufficient draft restrictor insufficient air restrictor set too indicate excessive draft if they are too blue adjust is set too high high air shutter shut down or move air shutter to a higher the air control other venting error position Warning f the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or ghost a dangerous situation Inspect the flames after installation to insure proper performance If the vent configuration is correct yet the flames are lifting or ghosting shut off gas to the heater and contact the dealer for information on remedying the problem Travis Industries 4040830 100 01143 34 Finalizing the Installation 8 Replace the glass 9 Attach the face following the directions below see the directions included with the face for full details Face Installation and Removal The face has hooks that hold it in place Make sure the face locks in place when installing Lift and rotate the face forward until the top brackets lock into the upper slots x le Tilt the face back SES and insert the D S bottom brackets into the lower slots until they lock in place PLATED SURFACES Make sure the plated surfaces are clean before starting the fireplace Any marks left on plated surfaces may E become etched in place Clean plated surfaces wit
57. t your dealer for service 2 Shut off gas to the fireplace by turning the gas control knob to OFF see step A under Starting the Pilot on page 36 Let the fireplace cool for 15 minutes Remove the faceplate see page 34 and glass see page 28 3 Remove the log set NOTE the logs are very fragile see page 30 If severely deteriorated replace Check the logs for sooting A small amount of soot along the bottom of the logs is normal If excessive sooting is found the fireplace will require adjustment Contact your dealer 4 Clean the burner especially the burner holes and inspect the following e Make sure the burner is not warped cracked or damaged e Check the firebox and area around the pilot to make sure there is no warping or damage e f any problem is found discontinue use and contact your dealer for service Check the walls and ceiling of the firebox for Make sure the Before Disassembly deterioration burner is not Check the pilot flame It warped or o damaged should touch the thermocouple and thermopile Thermopile Thermocouple Check the burner holes 5 Replace the log set Clean and replace the glass use non abrasive cleaner if damaged replace Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air tight seal If it does not re align or replace the gasket to insure an air tight seal Replace the faceplate 6 Inspect the area behind t
58. thick follow the directions below Place a strip of facing material to both sides of the fireplace opening NOTE the strips will be removed after the fireplace is secured The facing thickness must represent the total thickness of the finished facing e g If tile is to be used include the thickness of the backboard tile and tile adhesive Insert the fireplace into the framing Slide it back until the front edge of the nailing brackets are flush with the facing material Secure the fireplace using the plates located along the base of the fireplace Complete the gas line installation Complete the electrical hook up Complete the vent installation Install the hearth if applicable Install the facing Install the mantel if applicable Travis Industries 4040830 100 01143 Installation for qualified installers only 9 Fireplace Placement Requirements Minimum Framing Dimensions The fireplace requires a 1 2 space between the fireplace and the framing members or other materials along the sides and back of the fireplace The stand offs and nailing brackets may contact the framing members but no material may be placed into the 1 2 space 1 2 Clearance to the front 0 to the sides 1 below 48 Min and 2 above the vent to combustibles Firestop If using an elbow directly off the fireplace eL d the vent will be centered 41 3 4 above the base of the fireplace The fireplace enclosure must be a minimu
59. thout the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES INC THE MANUFACTURER OF THE APPLIANCE ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASER S RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN 979 xN IF WARRANTY SERVICE IS NEEDED If you discover a problem that you believe is covered by this warranty you MUST REPORT it to y
60. tion is affected by altitude vent configuration and fuel quality Because of this the restrictor and air shutter may need to be fine tuned to each installation Follow the hints below to fine tune the burner for optimum performance and aesthetics Restrictor Hints ir Set the restrictor to the position suggested in the vent configuration table see page 17 Turn the heater on and allow it to reach full temperature 15 min If the flames indicate there is excessive draft due to altitude or climate you may wish to adjust the restrictor to a more restrictive position higher number Active flickering short flames are an indication of excessive draft If the flames lift off of the burner holes this indicates not enough draft restrictor is set too open After adjustments are made the unit must be cooled down to room temperature and restarted to make sure that the restriction is not so severe that the pilot will drop out when it is restarted If the pilot does drop out reduce the restriction until it will operate continuously Shutter Hints e For more glow open the air shutter however this will make the flames more blue e For yellow flames close the air shutter however this may create less glow Correct Flames Lifting Flames Ghosting Flames Flickering Flames A A Y Burner Ports y aA hah Burner m holes b ww a WwW The flames should burn right Lifting flames indicate Ghosting flames indicate Flickering short flame
61. upplied Gas Inlet Pressure e The supply regulator the regulator that attaches directly to the residence inlet or to the propane tank should supply gas at the suggested input pressure listed above Contact the local gas supplier if the regulator is at an improper pressure Travis Industries 4040830 100 01143 Installation for qualified installers only Optional Gas Line Location Remove the cover plate on the bottom Remove the two screws near the 5 gas inlet save these screws of the fireplace save these nuts Phillips Screwdriver HINT remove the control cover for easier access 5 16 Wrench Position the gas inlet assembly over the hole in Secure the gas inlet assembly using the baseplate do not secure at this time the screws removed in step a Position the cover plate over the gas inlet hole on the left side of the fireplace and secure using the nuts removed in step b C amp E Phillips amp Screwdriver Electrical Connection e Make sure the household breaker is shut off prior to working on any electrical lines The fireplace must be properly grounded in accordance with local codes or ANSI NFPA 70 1987 e The electrical line must be 14 gauge and supply 120 Volts at 60 Hz 2 Amps Electrical Line Location Optional Location Standard Location The optional electrical inlet is flush with the base of the fireplace NOTE a 3 1 2 diameter
62. w T of L 35 3 8 21 1 8 Flush w base of fireplace NENNEN 35 1 2 21 1 8 Flush w base of fireplace O Looking Glass 36 3 4 23 1 2 1 1 4 BELOW base of fireplace Cast face is approx 2 thick Wilmington 36 3 4 22 1 8 1 1 4 BELOW base of fireplace Facing Under 1 Thick Any material that protrudes more than 3 4 in front of the facing is considered a mantel Ed and must meet the mantel requirements in this manual 30 1 4 approx NOTE The facing tucks es behind the flanges or non combustible must maintain a 1 2 clearance to the sides and top of the fireplace The facing combustible Recommended Order of Installation We recommend installing the facing drywall tile under the notch at the front of the fireplace a then install the sides and top b and c NOTE The facing tucks under the notch at the front of the fireplace 3 8 above the base of the fireplace Facing Over 1 Thick e Facing that protrudes in front of the face above the face or within 1 2 of each side must be made of non combustible materials NOTE A 3 8 gap above the face is required for face installation and removal Travis Industries 4040830 100 01143 Installation for qualified installers only 23 Facing Fireplace Details Facing Top View Fireplace 1 2 a p Nailing Bracket

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