Avalon Stoves DVL Insert EF II User's Manual
Contents
1. 28 Normal Operating Sounds cceceeeeeeeeeeeeeeeee 29 Air Shutter Adjustment cee eeeeeeeeee eee ee ees 24 Odors see Normal Operating Odors 4 29 Altitude Considerations 13 On Off Operation cece eee ga iesenii nyi 28 Before YOU BeQin ceeeceeeeeeeeee eee ee tense eeeeeeenens 26 Order of Installation sinrin 7 Blower Operation ccceeeeeeeeeeeeeeeeeaeeeeeeeeeneas 29 Packing Listy ieas marnan etletie gee ne aaran ie 7 Cap Termination Requirements eee 13 Panels 2 tesdsccekes naea aii weenie eari eget 18 Clearance Siani tiveness Sele e A Naaa aa 10 Pilot Flame Starting o e 27 Condensation on Glass see Starting Heater 28 Pilot Flame Inspection 24 Controls sccho Aas ae ei ed td ee 26 Propane Conversion LP Conversion Instructions 36 DIMENSIONS iina a a a adone 6 Replacement Parts List c cceceeeeeeeeeee es 33 Electrical Connection cc ceeceeeeeeeeee nee eeeee eee ens 19 Safety Labeli ici wapieds pies Sealing pidehtagicie ns 34 FACE SZN esaia aie edap iadaa 11 Safety Precautions ceeeeeene reee 4 Factory Built Metal Wood Burning Fireplace Service Yearly Service Procedure 30 REQUIFEMENIS 2 eesceviaseneeiey aioa nidagi 9 Smells see Normal Operating Odors 006 29 Fan Operation 0scceeeeeeteee terete erties 29 SOUNdS ein eRe AO AANA 29 F atun S icctvcrniutseetersiencncvis srecgeieeea2. ON See the remote control instructions See Thermostat Operation See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the heater See the remote control instructions See the remote control instructions See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON See Thermostat Operation Check the breaker switch See Operating Your Heater Keep the gas supply turned on This is normal see Starting the Heater for the First Time Adjust Air Shutter contact your dealer Turn the flame height to HI See Adjusting the Flame Height See Log Set Installation Adjust Air Shutter contact your dealer 100 01174_002 32 WEU al How this Heater Works This heater was designed with safety as the primary concern Many of the components inside this heater are for safety purposes Therefore only certified gas service technicians should service this heater What Turns the Main Burners On and Off This heater uses a millivolt system to control its operation a millivolt is a very small amount of electricity The thermopile and thermocouple generate electricity when heated by the pilot flame This electricity is used to operate the gas valve Without enough electricity the gas valve will not turn on That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up a
3. when re attaching this pin lines up with the notch in the pilot hood Travis Industries 4080123 100 01174_002 WARNING Optional Equipment for qualified installers only Install the logs and embers Replace glass and face Remove the regulator from the front of the gas control valve Replace with the propane regulator using the new gasket and screws included with the regulator NOTE Leak test this area after the heater is installed gas is connected and the main burner is lit Remove and discard the three screws using a slotted screwdriver of Torx T 20 SSB Slotted 2 crewdriver or T 20 Torx Remove and discard the regulator diaphram spring and center post Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs torque e A Se lotted crewdriver or T 20 Torx s NOTE Make sure the regulator gasket is correctly aligned before installation Place the LP ER label on the base near the gas control valve 8 Make the gas line connection bleed the gas line if applicable start the heater and thoroughly leak test all gas connections and the gas control valve Check the pilot Adjust if necessary To adjust the pilot flame turn this screw NOTE if totally lowers the flame while counter clockwise raises it When lighting or re lighting the pilot the glass must be removed see p
4. Max Ht 40 Min Ht 8 ae chs Ed kis i EEEN ehk kis es Lemire A A f hth ht tr ty See chs t t hikihiki t kd E ate t h a i gt 3 a TAR SEE et ly She Se Altitude Considerations e This heater has been tested at altitudes ranging from sea level to 8 000 feet 2 400 M In this testing we have found that the heater with its standard orifice burns correctly with just an air shutter adjustment e Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter Travis Industries 4080123 100 01174_002 Installation for qualified installers only Vent Restrictor WARNING Restrictor adjustment should only be done by a qualified installer Only those installations determined to be over drafting require this adjustment The best indication of over drafting is a hyper active flame pattern flames that move too quickly If the air shutter is constricted the flames become short and yellow yet still very active Over drafting may affect the pilot but this is not the best way to determine over drafting Over drafting is most likely in tall venting configurations especially if using an Exhaust Only Re Line Do not over restrict the vent this leads to ghosting or lifting flames reduce restrictor setting To Access the Restrictor WARN
5. at a high setting with the blower off for an extended period up to 48 hours This will cure the painted surfaces Fumes from the paint curing and oil burning off the steel will occur This is normal We recommend opening a window to vent the room e Condensation may appear on the glass each time you start the heater this is normal e Blue Flames will occur on the heater when it first comes on After fifteen minutes the flames will turn a more realistic yellow and orange color e Certain installations use a remote wall switch to turn the heater on and off If this is the case leave the ON OFF switch ON Turning the Heater On and Off After the pilot has been started For systems with wall thermostats use this switch to control the temperature right is hotter left cooler Some systems require the on off switch to be on See the instructions included with the remote for details on cs operation q See the instructions Use this switch to included with the turn the main burner remote for changing on and off manually the battery e Do not place any combustible items on top of or directly in front of the heater even temporarily The optional thermostat may start the heater causing a combustible item to ignite e Ifthe heater turns on and off frequently while using the thermostat you may want to adjust the flame height down until it produces just enough heat needed Adjusting the Flame Height e Your
6. below to fine tune the burner for optimum performance and aesthetics Restrictor Adjustment Only those installations determined to be over drafting require this adjustment See the instructions on page 14 for details Air Shutter Hints e For more glow open the air shutter however this will make the flames more blue e For yellow flames close the air shutter however this may create less glow Correct Flames Lifting Flames Ghosting Flames Flickering Flames i Burner Ports y 4 mA Ah Burner holes l iw a The flames should burn right Lifting flames indicate Ghosting flames indicate Flickering short flames off the top of the burner ports insufficient draft restrictor insufficient air restrictor set too indicate excessive draft if they are too blue adjust is set too high high air shutter shut down or move air shutter to a higher the air control other venting error position Warning If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or ghost a dangerous situation Inspect the flames after installation to insure proper performance If the vent configuration is correct yet the flames are lifting or ghosting shut off gas to the heater and contact the dealer for information on remedying the problem 8 Replace the glass 9 Attach the face following the directions included with the face New Brackets Old Brackets NOTE If using the C
7. covering Do not touch the halogen bulb this may lead to premature bulb failure NOTE On the DVS make SS sure to use the lower screw i 3 Route the wires from the accent light through the gasket and firebox floor Use the screws removed in step 2 to attach the wire plate to the firebox floor make sure the gasket is properly aligned Once the wire plate is in W o place pull the excess S wire through the grommet towards the front of the insert Travis Industries 4080123 100 01174_002 Optional Equipment for qualified installers only 4 Attach the rheostat assembly and wiring harness as shown below Z N Attach the quick connect from the accent light to the quick connect on the rheostat wiring harness NOTE Make sure he D grounding wire remains attached if applicable Use the included wire nut to connect the wire leading from the rheostat to the remaining wire leading from the accent light Disconnect the molex connector leading to the power cord Slide the rheostat assembly into Attach the two molex connectors on the place and secure with the rheostat wiring harness to the power cord and included nuts the molex connector on the appliance h Make sure all wiring does not contact the firebox or blower use wireties if necessary 5 Restore the firebox to the correct configuration replace the burners etc OFF LOW HIGH Turn the dial all the Turn the d
8. heater and areas provide the air necessary what to expect for safe operation Do not operate if any portion of the heater was submerged in water or if any corrosion occurs Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control wash has been under water Do not store or use gasoline or other flammable liquids in the vicinity of this heater 4080123 100 01174_002 5 Travis Industries Safety Precautions Do not place clothing or other flammable items on or near the heater Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it The viewing glass should be opened only for lighting the pilot or conducting service Do not operate with cracked broken or removed glass Any safety screen or guard removed for servicing must be replaced prior to operating the heater Operate the heater according to the instructions included in this manual If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service This unit is not for use with solid fuel Do not place anything inside the firebox except the included fiber logs If the fiber logs become damaged replace with Travis Industries log set Children and adults should be alerted to the hazards of high surfac
9. heater has an adjustable flame to tailor the look and heat output to your specific needs It is adjusted by turning the middle dial on the gas control valve Index Mark Flame Height Adjustment Knob Turn counter clockwise to adjust the flame higher clockwise to lower Travis Industries 4080123 100 01174_002 Operation 29 Adjusting the Blower Speed The blower helps transfer heat from the heater into the room It will not turn on until the heater is up to temperature approximately 10 minutes after starting See the illustration below for instructions on adjusting the blower speed OFF HIGH LOW Turn the dial all the Turn the dial all the The high position is all the way counter clockwise way counter clockwise way clockwise until it clicks off without clicking off Normal Operating Sounds Blower Pilot Flame This heater uses a blower to push heated air The pilot flame into the room You will hear the sound of air which remains on movement that increases as the speed is makes a very slight increased whisper sound The appliance will creak a with change of temperature Extinction Pops It is not unusual especially on Propane LP appliances to experience a pop when the burner is shut off Gas Control Valve As the gas control valve is turned on Blower Snap Disk and off you will hear a dull clicking This part can produce a clicking sound This is the valve opening up sound as it turns the blowe
10. lt NO A E ny 3 es SSS cee renee aa MEE eed BCU CUP BP TEE EREE EREE wetted Bo et Gein ECE ne ers E SD Are Se Gh AE Pn OO EDEL ce eo Ge che arte ereeeceee eke EE THin oR T r EEn EEEE rE RO PRP LIRI n EEEE py EEEE FEE oo PET re LE QS aa Re eee Se a Se ear pe wae E eS oe Seg mea Cte EFA ore Tey enn pranan ARRI ARAN 100 01174_002 4080123 Travis Industries Installation for qualified installers only Vent Connector Removal and Installation continued Vent Connector Removal Pull the vent connector rod forward WARNING The the vent connector can stain clothing carpets or other l g items Slide the vent connector to the rear It will snap out Vent Connector Installation Attach the flex vent to the vent connector gt Slide the insert into place lining up these guides with the edges of the vent connector Push the vent connector rod in lift slightly and line it up so the tabs on the end of the rod engage the hooks on the vent connector Pull on the vent connector rod until the vent connector snaps into place Slide the vent connector rod in to conceal it Travis Industries 4080123 100 01174_002 18 Installation for qualified installers only Installation Without Surround Panels The insert may be insta
11. this manual to the home owner and Travis Industries Inc explain operation of this heater 4800 Harbour Pointe Blvd SW Copyright 2008 T I 10 00 100 01174_002 4080123 Mukilteo WA 98275 2 Introduction Introduction We welcome you as a new owner of a DVL Insert In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics It is one of the finest home heaters the world over This manual will explain the installation operation and maintenance of this heater Please familiarize yourself with the Owner s Manual before operating your heater and save the manual for future reference Included are helpful hints and suggestions that will make the operation and maintenance of your new heater an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other DVL Insert has the same serial number as Register your warranty online at yours The serial number is below and to the left of the gas control valve traviswarranty com Or mail your warranty card to This serial number will be needed in case you i 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 Save Your Bill of Sale Model DyLinsert EFI To receive full warranty coverage you will need to show evidence of the date you purc
12. wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc 6 This Warranty is void if a The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing corroded or cracked logs embers etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit drilling of the orifices or the use of fuel other than that for which the unit is configured Units are shipped for natural gas and must be converted to propane using the included conversion kit Confirm fuel configuration with your installer 9 Damage to gold or nickel surfaces c
13. 0 igctececsbtaces didecort echoed fends 14 Vent Installation 0 0c ceecceeeeeeeeeeeeeeeeeeees 14 Optional Equipment Vent Location cccccececeseeeeeeeeeeeeeneentenes 15 LP Conversion INStructionS cccccccccccecccececceece 36 Vent Configurations eiaa a 15 FirebD CkS cccccccceceseeceseuececueseseuseuaeeseneusennes 39 Vent Connector Removal and Installation 16 Accent Lights n6 scssescatasadtesstenaatesasgedessabeandetnsad ex 41 Installation Without Surround Panels 18 Lower Surround Panel 0 cccccceececeeeeeeeeeeeaeeeees 43 Surround Panel Installation cceeeeeeeeeeee ees 18 Installation of the On Off Switch and Rheostat 19 Index Electrical Connection ccccsecseeeeeeeeneees 19 INA OX aee te asa Pheen die tee ate wah a e aoi 46 Travis Industries 4080123 100 01174_ 002 Travis Industries Safety Precautions IF YOU SMELL GAS Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor s house if not reached call fire department This unit must be installed by a qualified installer to prevent the possibility of an explosion Your dealer will know the requirements in your area and can inform you of those people considered qualified The room heater should be inspected and cleaned before use and
14. BLOWERS 5 80d x 100 02813 SNAP DISC 110deg 2 PR 98500789 GSKT BLWR ACCESS PLATE DVL 100 03255 SPACER 1 4 dia x 312 BRS 100 02816 GSKT WIRE PLATE DVL DVS INS 100 03260 SPRING COMPRESSION 375 x 100 02508 INJECTOR PILOT LP 35 100 05217 STOVE PACK DVL INS EF 225 10581 KNOB PLASTIC RHEOSTATS 100 04111 SWITCH ON OFF SMALL GAS 98900747 LOG EMBERS E4 SMALL BAG 90006820 THERMO COUPLE S I T 93006518 LOG SET LS13 SIX PIECE 172 00013 THERMO GENERATOR S I T 93006519 LOG FRONT CHUNK LS13 172 00210 VALVE REGULATOR LP SIT 100 05504 LOG LEFT LS13 172 00206 VALVE NG S I T 1 6 3 5 100 05508 LOG LEFT TWIG LS13 172 00208 WIRE HRNS EXT DUAL BLOWER 100 00306 LOG REAR LS13 172 00205 WIRE HRNS UNIVERSAL 250 01214 LOG RIGHT LS13 172 00207 LOG RIGHT TWIG LS13 172 00209 Travis Industries 4080123 100 01174_002 Ko 49 el gt 2 9 7p Safety Label DVL Insert Vented Gas Fireplace Heater Tested amp Beaverton Listed By Oregon USA us OMNI TOst Laboratories Inc Report No 028 F 72 5 Certified for USA d to the heater near the gas oO Tested to ANSI Z21 88a 2003 Vented Gas Fireplace Heater and UL 307b 1995 Gas Burning Heating Appliances for Manufactured Homes This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 Installation in Manufactured
15. DVL Insert EF Il Owner s Manual Featuring the TRAVIS INDUSTRIES HOUSE OF FIRE mney Burner GAS GETS REAL Tested and Listed by pat OMNI Test Laboratories Inc Beaverton Oregon Report 028 F 72 5 ANSI 221 88 e Direct Vent Fireplace Insert e Masonry or Factory Built Metal Wood Burning Fireplace e Residential or Mobile Home WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed as an OEM installation in a manufactured mobile home and must be installed in accordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280 This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the appliance Installer After installation give
16. E OF FIRE 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 0573 IGN 100 01174_002 4080123 Travis Industries Limited 7 Year Warrant 35 To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed Warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Burner Assembly Gas Control Assembly Accessories Burner Burner Pan Air Shutter Assembly Main Burner Adjustable control valve millivolt wiring and connectors located within A Orifice the metal heater structure thermopile thermocouple pilot hood Cast Brick Cast Firebacks Power Heat Ducts Andirons 7 orifices pilot gas line piezo ignitor i Firebox Assembly Ceramic Glass Convection Heat Exchanger Re Installation Allowance In cases where heater must be removed from home for i repairs a partial cost of re installation is covered pre Ceramic Logs authoriz
17. Gas Control Knob Flame Adjust Knob accessed with the glass remioved Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room On Off Switch This control is used to turn the heater on and off Pilot Igniter The pilot igniter is used only to start the pilot When pressed it sends an electrical charge to the pilot assembly This creates a blue spark directly next to the pilot igniting the pilot flame Gas Control Knob This knob is used to control gas to the heater and for starting the pilot There are three positions ON OFF amp PILOT The pointer to the left of the knob indicates the position this knob is in Flame Adjust Knob This knob controls the flame height from low LO to high HI The pointer above the knob points to the position this knob is in Travis Industries 4080123 100 01174_002 Operation 27 Starting The Pilot Flame The pilot flame is required to ignite the main burners it also plays a safety role It should be left on once lit It will stay lit unless the gas control valve is turned to OFF However the pilot will go out if the gas is shut off the propane tank runs out or low or if the stove malfunctions If the pilot turns off frequently call your dealer for information To start the pilot follow the directions below UT OFF QDE WS E V T WARNING When lighting or re lighting the pilot the glass must be remo
18. ING Use a glove to protect Remove the face your hand from burns To Adjust the Restrictor 1 Determine a restrictor position Start low move the restrictor a maximum two positions at a time and thoroughly test the heater before adjusting further 2 Lift up the adjustment plate and move it so the correct notch falls into the slot on the adjustment bracket adjustment 1 an Plate aan ae CHS Pa Adjustment AN Sa Bracket lt J This restrictor is in position 1 To adjust lift up on the This restrictor is in factory setting adjustment plate and push it back position 2 use pliers if necessary Vent Installation Exhaust 4 Inlet 3 Use hose clamps to secure the vent 4 dia Gas Liner Termination Cap Simpson Part 991 Alternative Method use high temperature silicone and secure with 6 5 8 t0 3 amp 4 Co SONS Linear Adapter a Travis Part 98900124 oe za Inlet cK gt Use hose clamps to secure the vent Alternative Method use high temperature silicone and secure with screws Travis Industries 4080123 100 01174_002 Installation for qualified installers only Vent Location A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases This ensures proper combustion for all vent configurations Depending upon the vent configuration you may be required to adjust the restrictor position The charts for a
19. RIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 4080123 100 01174_002 Optional Equipment for qualified installers only LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use 1 Remove the glass see page 20 Remove the logs and coals if installed page 22 2 Remove the burner see illustration below WARNING Do not disassemble the burner screws on the burner must be left in place Lift the pilot hood off the pilot p M assembly you may need to a a i pull hard to remove Remove the firebox floor gt lt i WARNING The burner is fragile handle it with care Lift the left side of the burner slightly then slide it to the left and lift it upwards lift the burner from below Pull the burner forward out of the firebox Burner Replacement Mak heb is full d Make sure the bolt head on Replace the pilot hood oe eet id ee is Tully seated 5 the bottom of the burner after replacing the burner When in place the pilot flame must align 3 k P inserts into this hole A i directly above the burner holes Slide the air s
20. ace Brackets see pg 11 for details e Log Set Additional Items Required Faceplate 6 5 8 to 3 amp 4 Co Linear Adapter with flashing Travis part 98900124 3 and 4 Diameter Gas Liner Direct Vent Cap Simpson Duravent Part 991 Gas Line Equipment shutoff valve pipe etc Items Packed with the Face e Face with attachment hardware and cove covers if necessary e Face Installation Instructions Order of Installation Install the Top Convection Deflector see page 8 If the heater is to use propane install the propane conversion kit see page 36 Install gas line into the fireplace do not connect to unit Position the heater Connect the gas line and gas vent to the appliance Install the optional surround panels and trim Attach the on off switch Follow the instructions under Finalizing the Installation on page 24 NOR WDM Travis Industries 4080123 100 01174_002 8 Installation for qualified installers only Top Convection Deflector Install the top convection deflector as shown to the right The deflector is shipped on top of the insert The screws are shipped inside the owner s pack Fireplace Requirements e Insert must be placed within a code conforming masonry fireplace or tested and listed factory built metal wood burning fireplace Repair any fireplace damage prior to installation e Because the insert uses a circulation blower clean the fireplace smoke shelf and chimney
21. age 20 The pilot flame must contact the thermocouple and unscrewed gas will come out of this port Clockwise g a thermopile see the illustration below Adjust the pilot up or Standard down as necessary Screwdriver Travis Industries 4080123 100 01174_002 Optional Equipment for qualified installers only 39 Firebacks WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service 1 Remove the glass frame and logs see the manual for details IMPORTANT INSTALLATION NOTE FOR MODELS USING THE ACCENT LIGHT Follow the steps below if installing the firebacks with an accent light Remove the burner see page 36 Install the rear fireback see the directions below Install the accent light page 41 Replace the burner Install the side firebacks see the directions on the following page 2 Install the rear fireback following the directions below Hold the rear fireback face down slide the top behind the baffle on top of the firebox and pivot it back into place It rests on the shelf at the back of the firebox Travis Industries NOTE make sure the mortar line on the edge of the fireback is positioned on the lower edge It may be facing inwards or outwards depending upon which brick pattern is facing outwards 4080123 100 01174_002 40 Optional Equipment for qualified installers only 3 Install the side fire
22. at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The instructions in this manual must be strictly adhered to Do not use makeshift methods or compromise in the installation Improper installation will void the warranty and safety listing Look for this label This heater is either approved for natural gas NG or for propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme If the label is present the safety hazard Direct questions about the heater is equipped for LP type of fuel used to your dealer Check the propane If the label is label and flame adjust knob on the gas absent the heater is equipped for NG natural gas control valve Contact your local building Officials to obtain a permit and information on any installation restrictions or inspection requirements in your area If the flame becomes sooty dark orange in color or extremely tall do not operate the heater Call your dealer and arrange for proper Notify your insurance servicing company of this heater as well It is imperative that control Do not operate the heater if it is compartments screens or not operating properly in any circulating air passageways of fashion or if you are uncertain the heater be kept clean and Call your dealer for a full free of obstructions These explanation of your
23. ation required Log Set Coals Ember Strip Steel Fiber One Way Freight Allowance structure Gold Nickel amp Copper Plating 1 2 Adjustable Air Restrictor Pressure Relief Mechanisms Barometric Control Mechanism for models with Remote Heat Glass breakage from thermal shock Ducts Glass Attachment Mechanism Electrical Assembly within heater Blower wiring hamess snap discs rheostat speed control One way freight allowance on pre authorized repair done at Face amp Door see Conditions and Exclusions 9 factory is covered Exclusions Paint Gasketing Years 3 THROUGH 5 COVERAGE PARTS amp LABOR Convection Heat Exchanger Firebox Assembly One Way Freight Allowance Adjustable Air Restrictor Pressure Relief Mechanisms One way freight allowance on pre authorized repair done at Barometric Control Mechanism for models with factory is covered Remote Heat Ducts Glass Attachment Mechanism Exclusions Paint Gasketing Burner Assembly Electrical Assembly Gas Control Assembly Ceramic Glass Ceramic Logs Gold Nickel amp Copper Plating Accessories Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Adjustable Air Restrictor Pressure Relief Mechanisms Barometric Control Mechanism for models with Remote Heat Ducts Glass Attachment Mechanism Exclusions Paint Gasketing Burner Assembly Electrical Assembly Gas Control Assembly Ceramic Glas
24. aused by fingerprints scratches melted items or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mante
25. aution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Replacement Parts List Caution Use only Travis Industries replacement parts Do not use substitute materials Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person BLOWER S ASS Y LEFT DVL DVS 228 10085 MANIFOLD PLUG 1 8 27NPT 100 05114 BLOWER S ASS Y RIGHT DVL DVS 228 10086 ORFC MNFLD ASS Y DVL B41 226 40029 BLWR MNT amp S S ACC PLT DVL 06 250 00025 ORIFICE BURNER No 44 100 05221 BURNER ASS Y EF B41 LP NG 226 20052 ORIFICE BURNER No 46 100 05208 BURNER BOTTOM BRICK LEFT B41 172 01037 ORIFICE BURNER No 55 100 05218 BURNER BOTTOM BRICK RGHT B41 172 01038 PAINT METALLIC BLACK 40z 100 02401 CNTRL VLV BRKT ASS Y DVL DVS 226 42027 PIEZO IGNITER ALL GAS UNITS 100 05110 CONTROL ASS Y DVL 05 DVS 06 228 30060 PILOT ASSY NG S I T 100 05403 CONV PARTS LP DVL INS ZC 225 10321 PILOT BRACKET DVL INS 05 210 05771 CORD RESTRAINER 100 00112 PILT BRKT S ASS Y DVL INS 05 226 44019 FACE BRKT PACK DVL INS 2005 225 20054 PIPE ADAPTER 3 8 FLARE x3 8M 100 05113 FLEX PIPE 3 80d x 12 BLK 100 05115 POWER CORD w MOLEX CONNECTOR 100 00260 GLASS LATCH 250 01115 PRES RELIEF DOOR 1 G4 G5 91001541 GLASS WITH GASKET 224 22036 RHEOSTAT RECTANGULAR w OFF 100 00122 GROMMET UNIV
26. backs following the directions to the right _ Remove this clip i attached to the firebox 4 Restore the fireplace to ceiling both sides the correct configuration Hold the side firebacks at a slight angle and place them into position both sides Replace the clip to secure the side fireback both sides Travis Industries 4080123 100 01174_002 Optional Equipment for qualified installers only 41 Accent Light Make sure power to the heater has been turned off prior to installation unplug the power cord Do not connect 110 120 VAC to the gas control valve or the on off circuit on this fireplace IMPORTANT INSTALLATION NOTE FOR MODELS USING THE FIREBACKS Follow the steps below if installing the firebacks with an accent light e Remove the burner e Install the rear fireback e Install the accent light e Replace the burner e Install the side firebacks Remove the burner see the manual for details 2 Install the accent light and remove the cover plate as shown below R hi ition th NOTE To prevent heat damage to the i a em S Screw position ine accent light assembly in the same location and attach with the same lt 7 Remove this cover plate and T A gasket NOTE The cover plate is here on the DVS wires make sure this clip holds the wires down away from the burner NOTE Once the light is in place remove the protective
27. cceptable vent configurations detail the correct vent restrictor position Center Line Exhaust 4 Dia Inlet 3 Dia NOTE Vent location changes based upon restrictor position Position 1 is shown to the right Each restrictor position moves the vent location forward qa arles Fireplace TASA penina toward the fireplace opening approximately 1 4 Vent Configurations Inlet amp Exhaust Re Line Exhaust Only Re Line Direct Vent Cap m lt oe a Be Exhaust 4 dia 6 5 8 to 3 amp 4 Colinear al Gas Liner ee Adapter amp Flashing ee P ee Travis Part 98900124 Tht ener alloy ae aktit pitty eh Any cracks or damage inside the chimney must be repaired lice Inlet re 3 dia Gas Liner re ii oe Soe bet oh A block off plate must seal the intake to the chimney space This way air is drawn down the chimney for combustion air eS ey Recommended Block Off Plate non combustible metal and or insulation Prevents odors from ye chimney entering room lt EEN ji a a a x me gc cats sons Hi i chet hits chet pitit Hh Seat Block Off Plate non combustible materials Inlet Z C Metal Wood Burning Fireplace Mas
28. cessary to achieve the correct looking flame There are two air shutters on this fireplace adjust both air shutters to obtain the correct flame i Rear Air Move the controls left or right until the flame Pront Air SRUNEL Shutter Control looks correct The rear air shutter affects Control the rear portion of the burner the front air shutter the front portion of the burner Pushing to the right gives the flame more air making it more blue Pushing to the left gives the flame less air making it more orange NOTE If the air control is all the way open yet the flames remain sooty shut off gas to the fireplace and contact a qualified gas service technician NOTE The logs must be installed correctly to monitor the flame while adjusting the air shutter ici ii ni ni ia sii laa j Correct Not Enough Air Too Much Air Flames should be blue at the If the flames are over 14 tall or sooty on If the flames are all blue and base yellow orange on the top the ends open the air shutter short close the air shutter Travis Industries 4080123 100 01174_ 002 Finalizing the Installation 25 FINE TUNING THE EMBER FYRE BURNER Each installation is affected by altitude vent configuration and fuel quality Because of this the restrictor and air shutter may need to be fine tuned to each installation Follow the hints
29. e temperature and should stay away to avoid burns or clothing ignition Young children should be supervised when they are in the same room as the heater Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off 4080123 Light the heater using the built in piezo igniter Do not use matches or any other external device to light your heater Allow the heater to cool before carrying out any maintenance or cleaning Never remove replace modify or substitute any part of the heater unless instructions are given in this manual All other work must be done by a trained technician Don t modify or replace orifices The pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Plug the heater into a 120V grounded electrical outlet Do not remove the grounding plug Don t route the electrical cord in front of over or under the heater Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your heater and assumes no respons
30. e unit Follow the directions below to re install the latch if it comes loose Hold the latch at an angle and insert it into the slot on the glass frame Note how the washer fits in front of the flange on the glass frame You will need to push slightly to get the latch to insert Once fully inserted turn the latch until it is is level Travis Industries 4080123 100 01174_002 22 Finalizing the Installation Log Set Installation Step 1 Install the logs Place the rear log on the two platforms at the rear of the firebox These pins insert into the holes in the log Place the front logs on top of the burner These bolts insert into the holes in the logs Note how the front left log is spaced 1 4 to 3 8 off of the burner holes 1 to 1 1 2 space Travis Industries 4080123 100 01174_002 Finalizing the Installation Step 2 Install the twigs ember chunk kibbles and rock wool Place the left and right twigs as shown 08 Place the ember chunk as shown eS Place the kibbles in a random pattern Make sure to place them over any exposed screws or metal to create a desirable effect Do not place pY kibbles directly over the Aa burner holes Installing the Rock Wool best when very thin and porous wool especially in LP or high altitude installations The rock wool comes in one clump Tear off dime sized clumps and flatten Then pull on the w
31. ee a ee et 4 Items Packed with the Face sree 7 Wamani eree a senth cag fess oewenestes eicasteunec sta 35 Safety Label penei rore cis tahs orar ri areira aE eee 34 Window Glass Removal and Installation 20 Location of Controls 0 0ccteteeeterties 26 Wiring Diagram cecccceeeeeeeeeeeeeeeesaeeeeeeaaeees 33 Log Set Installation eee nnani 22 Yearly Service Procedure 0 ccccccscesseeseeseeeseesees 30 LP Conversion Instructions 36 Maintaining Your Heater s Appearance 30 Travis Industries 4080123 100 01174_ 002
32. f severely deteriorated replace Check the logs for sooting A small amount of soot along the bottom of the logs is normal If excessive sooting is found the heater will require adjustment Contact your dealer 4 Clean the burner especially the burner holes and inspect the following e Make sure the burner is not warped cracked or damaged e Check the firebox and area around the pilot to make sure there is no warping or damage e f any problem is found discontinue use and contact your dealer for service Check the walls and ceiling of the firebox for deterioration Make sure the burner is not Before Disassembly p warped or Check the pilot flame It damaged should touch the thermocouple and thermopile Thermopile Pilot Hood Thermocouple Check the burner holes 5 Replace the log set Clean and replace the glass use non abrasive cleaner if damaged replace Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air tight seal If it does not re align or replace the gasket to insure an air tight seal Replace the faceplate 6 Inspect the area behind the access door Check the gas control valve and the gas lines If damage is found discontinue use and contact your dealer for service Clean the air channels ducts and the area around the blower 7 Start the pilot and turn on the main burner The flames should be orange yellow and not touch the top of the firebox If the pilot or main b
33. gas line must be installed in accordance with all local codes if any if not follow ANSI 223 1 and the requirements listed below e A manual shutoff valve is required within 3 of the heater It should be placed upstream of the flex line if used and may be installed behind the access door inside the heater e The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1 2 psig For pressures under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve e Leak test all gas line joints and the gas control valve prior to and after starting the heater e This heater is designed either for natural gas or for propane but not for both Check the sticker on the top of the gas control valve to make sure the correct fuel is used see illustration on page 4 e Installation must be performed by a qualified installer service agency or the gas supplier In Massachusetts a licensed plumber gasfitter Gas Line Location The gas inlet accepts a 1 2 MPT Fireplace Opening Ne 3 1 8 t Shutoff Valve secured to the fireplace insert Gas Inlet Pressure Standard Input Pressure Natural Gas 7 W C 1 74 KPA 13 W C 2 73 KPA e Ifthe pressure is not sufficient make sure the piping used is large enough the supply regulator is adequately adjusted and the total gas load for the residence does n
34. hased your heater Do not mail your Serial Number Bill of Sale to us We suggest that you attach your Bill of Purchase Date Sale to this page so that you will have all the information you need in one place should the need for service or information occur Purchased From NATIONAL FIREPLACE We suggest that our gas INSTITUTE hearth products be installed 4 and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org Travis Industries 4080123 100 01174_002 Table of Contents 3 Introduction and Important Information Finalizing the Installation IntrodUCtION ionau e renders 2 Glass Frame Removal and Installation 20 Log Set Installation cccceceseeeeeee esse nena eeees 22 Safety Precautions Steps for Finalizing the Installation 0 24 Safety Precautions eens 4 Pilot Flame Inspection cccccceeceeee ee eeeeeneees 24 Features amp Specifications Air Shutter Adjustment 24 FOatureSs 22c20 0520 esee piadege dniae e iraa 6 Operation Installation Options 6 Before You BeQil c cccccccceseeeeeseeseesceseeseeseeseees 26 Heating Specifications eseeeeeeeeeeereeerereeereee 6 Location of Controls ccccccccccccccecccccccecccceceeeccees 26 DIMENSIONS is oinarii cinean ina ia E stay i 6 Starting The Pilo
35. he power cord into a grounded 120 Volt outlet do not remove the grounding pin e The electrical connection may also be made using the optional Wiring Kit SKU 97200315 Travis Industries 4080123 100 01174_002 20 Finalizing the Installation Glass Frame Removal and Installation Warning The appliance must be completely cool before removing the glass Warning Do not strike or slam the glass Note If using a Victorian Lace or Bungalow face attach the arch covers after installing the glass Open the four latches holding the glass Latch frame in place start with the two below Push in on the glass follow the directions shown AN the latch to the right Twist 1 4 turn NOTE Glass Frame Replace the cove covers for those faces Lift the glass frame up using them and pull it forward to The latch will then disengage remove NOTE You may need to lift the glass frame while re attaching from the latch bracket Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructions to the right in reverse c Lift the glass frame slightly and attach the lower latches Travis Industries 4080123 100 01174_002 Finalizing the Installation 21 Glass Frame Removal and Installation continued The glass latch can come loose from the glass frame This occurs when the latch is turned 1 8 turn when disengaged from th
36. hutters all the s way to the right before installing the burner Make sure the mixing tubes slide onto the orifices NOTE Make sure the burner is fully seated When in place the pilot flame must align directly above the burner holes Mixing Tubes D gt 5 Travis Industries 4080123 100 01174_002 Optional Equipment for qualified installers only 37 3 Follow the directions below to replace the orifices 2 Slide the air shutters all y Bs the way to the left i i N ff Pa h f Use a 1 2 open end wrench to unscrew both orifices Front Orifice C Rear Burner Apply thread sealant to the LP 1 2 Wrench Manifold Screw the LP orifice in so the Orifice orifices prior to installation Use Front Burner the chart below to identify the correct orifices orifice shoulder protrudes 5 16 Orifice indicating full insertion O Look here for the orifice identification LP NG Front 55 46 Rear 55 44 Manifold 4 Remove the pilot orifice following the instructions below Replace with the propane pilot orifice Lift the pilot hood Remove the orifice and replace with the LP orifice Screw the off the pilot orifice all the way in and replace the pilot hood assembly 9 Orifice Identification LP Propane Orifice 35 Use a hex wrench to unscrew the orifice 5 32 Hex NG Natural Gas Orifice 62 NOTE
37. ial 180 The high position way counter clockwise clockwise until the light is all the way until it clicks off begins to glow clockwise NOTE The accent light responds a CN amp best when turned to high then 0 turned down to the desired light level Accent Light Operation d Q Travis Industries 4080123 100 01174_002 Optional Equipment for qualified installers only 43 Lower Surround Panel The older lower surround panel sku 98500619 and 98500628 are installed in a different fashion than illustrated in the instruction sheet included with the panel Follow the directions below 1 Prepare the panel following the directions below Use the larger DVL Insert Bracket 9 Secure the lower panel to the bracket s with the nuts included with the panel Discard the smaller DVS Insert Bracket Discardthe lt Lower Panel j SL Top Clip bottom clips S Use tape to secure the clips to the bracket you may also wedge the clips into place This holds the clips in place during installation 2 Attach the panel to the insert following the directions below Attach the lower surround panel to the inset with the nuts included with the panel Travis Industries 4080123 100 01174_002 44 Index Additional Items Required 7 Mantel Clearances ceceeeeeeeeeenee teen eeeeneenens 10 Adjusting the Blower Speed scenerne 29 Normal Operating Odors 29 Adjusting the Flame Height
38. ibility of any consequential damage s 100 01174_002 6 Features and Specifications Features Installation Options e Works During Power Outages millivolt system e Residential or Mobile Home e High Efficiency e Fireplace Insert e Optional Thermostat or Remote Control f e Masonry or Factory Built Metal Wood Ember Fyre Burner for Wood Fire Look Burning Fireplace Quiet Blower for Effective Heat Distribution Convenient Operating Controls Variable Rate Heat Output Low Maintenance Heating Specifications Natural Gas Propane Approximate Heating Capacity in square feet 600 to 2 000 600 to 2 000 Maximum BTU Input Per Hour 40 000 40 000 Minimum BTU Output on Low 20 300 19 700 Steady State Efficiency with blowers on Up to 79 3 Up to 81 2 AFUE Annual Fuel Utilization Efficiency Up to 71 7 Up to 73 4 Heating capacity will vary with floor plan insulation and outside temperature kk Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system Dimensions N See the section Vent Requirements for vent location dz x x 31 1 2 33 3 8 8x10 Arch Rect Panels 36 3 8 10x13 Rect Panels y 2 es aa 44 3 16 8x10 Arch Rect Panels 48 3 16 10x13 Rect Panels Includes trim 14 1 2 NOTE on older style panels the 3 8 standoffs are no longer required and may be bent back eae 1 1 4 Travis Indust
39. lassic Arched Artisan Metropolitan or Victorian Lace Face you must use the face mounting brackets included with the heater SKU 225 20054 See page 11 for details 10 Turn the flame adjust knob to its highest position the flames should not contact the top of the firebox Check the flame on low position The flames should burn off of each burner hole If the heater does not work correctly contact your dealer for a remedy 11 Give this manual to the home owner and fully explain the operation of this heater Travis Industries 4080123 100 01174_002 26 Operation Before You Begin e Read this entire manual before you use your new heater especially the section Safety Precautions on pages 4 amp 5 Failure to follow the instructions may result in property damage bodily injury or even death Location of Controls OFF Blower Knob is The Pilot Flame can be located either on the found below the back log LO Q upper right of the surround panels or behind the access panel An instruction card for Open the access door attached to the inside of the to view the controls operating the fireplace is fireplace here Replace it for easy reference ON OFF Switch is Gas Control Valve PILOT IGNITER j the upper right of the surround panels or behind the access panel located either on Pllot Igniter is located under this plate It can only be
40. lled without surround panels Mount the on off switch and rheostat to the control panel under the burner pan see Installation of the On Off Switch and Rheostat on page 19 Surround Panel Installation PANEL SIZE WIDTH HEIGHT PART 8 x 10 Rectangular 44 3 16 33 3 8 98500606 Arched 8 x 10 44 3 16 33 3 8 98500608 1 10 x 13 Rectangular 48 3 16 36 3 8 98500607 1 Follow the directions below to install the side panels Pre thread the holes on the surround Line up each side surround panel and insert two screws from the inside to secure in place 2 Follow the directions below to install the top panel NOTE These 3 8 stand offs are not required and may be flattened The insulation included with the Top Trim panels may be discarded o L Bracket Slot for on off switch and hole for rheostat Install the top panel so th Right Side Trim two tabs insert into the slots on the side panels Travis Industries 4080123 surround panel kit 5 16 Nutdriver KS l panels with the screws included in the Run the rheostat wires A H on off switch wires and power cord through the access hole on the insert Construct the panel trim Insert one leg of each L bracket into the top and side trim piece Align the trim to form a precise corner then tighten the two set screws with a small standard screwdriver Slide the trim over the pa
41. logy valve automatically shuts off all gas if it does not receive a signal External Shut Off Valve from the thermocouple If any componentis This valve is placed on the gas line damaged or sensing a malfunction or ifthe to shut off gas to the appliance wiring is damaged it will shut off all gas during maintenance procedures Ceramic Glass The glass in your heater is the most durable glass available It has been tested to be extremely resistant to breakage from temperature changes Thermocouple The thermocouple generates a small amount of electricity If the pilot flame goes out the gas valve automatically shuts off all gas Travis Industries 4080123 100 01174_ 002 Eaa a 33 Wiring Diagram Thermocouple Thermopile Piezo Igniter On Off Switch on fireplace Red o o Brown Copper Co Axial Red Spark Electrode Optional Wall Switch Thermostat or Remote Control Hots 2 Black black ee on Power In Cone Molex 9 o Connector 5 ute moa Ta Green Control E vue h 8 Molex mcm D 1 Connector 9 Ground g Optional Blowers attached to stove 9 el 4 White Black Black O Rheostat Black Gas Control Valve TH B30 VV TPTH TP Red U 6 Blower Snap Disk Black Optional Regulator amp Blue Solenoid Blue Black C
42. ls venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES INC THE MANUFACTURER OF THE APPLIANCE ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASER S RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN IF WARRANTY SERVICE IS NEEDED If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUST
43. lude old brackets that will not mount to the heater see illustration below For these faces make sure to use the new mounting brackets either included with the heater or available through your dealer SKU 225 20054 WARNING When attaching the Victorian Lace Face do not over tighten the screws Over tightening the screws may damage the face simply tighten the screws until they contact the face New Brackets Old Brackets A fl o R 3 o P A A a Ry a x Install the face mounting brackets with the included nuts D NOTE The brackets install with this pair of closely spaced flanges at the top NOTE The brackets install into the lower pair of holes on the insert Travis Industries 4080123 100 01174_002 12 Installation for qualified installers only Gas Line Requirements MASSACHUSETTS INSTALLATIONS WARNING THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS OTHER MASSACHUSETTS CODE REQUIREMENTS Flexible connector must not be longer than 36 inches Shutoff valve must be a T handle gas cock Only direct vent sealed combustion products are approved for bedrooms or bathrooms Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log A carbon monoxide CO detector is required in the same room as the appliance e The
44. mperature of the heater it should be located out of traffic and away from furniture and draperies Minimum Clearances x Sidewall to Insert 4 Side Facing 4 m Top Facing 35 1 2 Side Wk Wall n Mantel 35 1 2 Extension onto Hearth 1 1 4 x lt The non combustible top facing must extend 35 1 2 above the base of the insert or to the bottom of the mantel whichever is less Measured from the base of the insert Mantel Clearances The maximum mantel depth is 12 NOTE The combustible area above the facing must not protrude more than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements listed in this manual Maximum Mantel Depth 0 1 2 3 4 5 6 7 8 9 10 11 12 37 o RRR eee aes Rae 34 33 ra E grt tt tT EE E Mantel Height Above Base of Insert n Travis Industries 4080123 100 01174_002 Installation for qualified installers only 11 Face Sizing 27 36 314 27 35 314 Rosario 26 35 34 2 2 27 112 32 3 4 Classic Arched Artisan 26 1 2 34 3 4 Side begins arch 3 1 2 below top 45 radius Metropolitan 26 1 2 34 3 4 Architectural Series 27 7 8 33 58 o 35 3 see o y O Face Mounting Brackets Arched Artisan Metropolitan Victorian Lace Some Arched Artisan Metropolitan and Victorian Lace Faces inc
45. nd generate enough electricity The thermopile provides power for the ON OFF switch remote control or thermostat see the illustration below Because the thermopile generates the electricity needed to turn the heater on and off this heater can be operated when the power is out although the blower will not run When heated the thermopile This electricity is generates electricity a very small used to operate the amount measured in Millivolts main burners The main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control P i y o ON the circuit to the main wi burner g l a 4 What Prevents Gas Buildup This appliance utilizes a high technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox The thermocouple next to the pilot senses when the pilot flame is lit If the pilot flame goes out this thermocouple no longer generates electricity causing the gas valve to automatically shut off all gas to the heater preventing the pilot from spilling gas into the firebox y iS Pilot Flame A K Te The pilot flame is a time proven cl component that eliminates the possibility 2 E of gas buildup inside the firebox Gas Valve This high techno
46. neetayerkatie ements 6 Specifications 0 cccccceceseeesceseceseeseeeseveresevenseees 6 FireDacks iin aie We a ede 39 Starting the Heater for the First Time 2 0 28 Fireplace Requirements 8 Starting The Pilot Flame 0 cccccecceseeeseeeeeeeeees 27 Flame Heights n ranra rene oira EEEE ha TEETE cae 28 Steps for Finalizing the Installation c cccc0e0 24 Gas Inlet PresSure seeeceeeeteetettreetetees 12 Surround Panel Installation c0cccceeeeeeeeee eee 18 Gas Line Locations iri hei deg sis cetbign lv aria 12 Top Convection Deflector 0 ccccccccccsesesetseeeeesees 8 Gas Line Requirements cereereees 12 Troubleshooting Table 0ccccccseeeceeeeeeeeeeeeeees 31 Glass Frame Removal and Installation 20 Turning the Heater On and Off 0 ccccccceeeeeeeeee 28 Hearth Requirements 0 ceeeereetee 9 Vent Configurations 0cccccceeeeeeeeeeeeeeeaeeeeees 15 Heating Specifications 6 Vent Connector Removal and Installation 16 How this Heater WorkS 0eeeeeeeeeeeteiee 32 Vent Installation ccccceeccceeeeeeeeeeeeeeeeeeneeeeees 14 Installation of the On Off Switch and Rheostat 19 Vent Locations omaris roars ena ie s 15 Installation Options 6 Vent Requirements cccccccccccsessceseeeeeseeeeeesees 13 Installation Warnings 7 VAS aTe e A 14 INtrOdUCHON ssir e Vaden 2 Wanihi eee ae
47. nels Tighten the set E screws from the back w side with a small standard screwdriver Top Trim L Bracket Ne Right Side Trim i 100 01174_002 Installation for qualified installers only Installation of the On Off Switch and Rheostat The on off switch and rheostat may be installed in either the surround panels or control panel See the illustration below for installation details WARNING Upper Right of Trim Control Panel Make sure the heater preferred next to gas control valve is unpluged before J installing the rheostat el Po on Disconnect the red and brown wires leading to the on off switch Remove the knob and nut from the rheostat Insert the Insert the wires through the rectangular mounting hole on the shaft on the rheostat through the circular hole on the surround panel or control panel and attach to the on off switch surround panel or control panel Secure with the nut The wires must attach to the top and bottom posts on one side of Replace the knob z ae Maki re the wires do not contact the burner pan or the switch it does not matter which wire is on top Press the ako sure the wire a P ae a F other hot surfaces secure with lock ties if necessary switch into the rectangular hole until it locks into place i Secu y Electrical Connection e Route the power cord out of the access hole on the right side of the appliance e Plug t
48. onry Fireplace NOTE You may use either re line configuration with a masonry or zero clearance fireplace Travis Industries 4080123 100 01174_002 Installation for qualified installers only 16 Vent Connector Removal and Installation The vent connector is shipped attached to the insert but may be removed to facilitate tight installations See the directions below for installation Make sure Route the flex vent through the chimney from above leave an extra 3 at the top the flex is thoroughly stretched 1 2 Remove the vent connector and attach it to the flex vent see the instructions on the following NOTE be careful of the anti seize on the connector it will stain clothing etc page 3 Pull on the flex vent until the vent connector is at the same height as the insert Temporarily attach the flex vent to the top of the chimney leave extra slack 4 Slide the insert into place guiding the vent connector into the guides on top of the insert 5 Attach the vent connector to the appliance see the following page for details 6 Remove any excess slack in the flex line and attach the vent termination Sean nT QS pte Ta cere ET fo 2 ite Eee Pe ey f EEEE EE Gad Se eee ae E CE A Que RRR EE Sed PES arse RSET aE tome ee A Erona noe poetics Panne tk tas RECs EE ac i eee ee ee roe ee be
49. ool to create gauze like pieces Place them near some of the burner holes The wool glows NOTE We recommend using very little rock Travis Industries 4080123 100 01174_002 24 Finalizing the Installation Steps for Finalizing the Installation 1 Remove the glass see page 20 NOTE If using propane LP convert the appliance prior to installing the logs 2 We recommend you purge the gas line at this time with the glass removed This allows gas to be detected once it enters the firebox ensuring gas does not build up 3 Turn on gas to the heater Leak test all gas joints prior to starting the appliance Start the pilot Start the main burner Leak test all gas joints again 4 Check the pilot flame following the directions below Pilot Flame Inspection The pilot flame should look like the illustration below Adjust the pilot flame if necessary The pilot flame must contact the thermocouple and To adjust the pilot flame turn this screw Clockwise thermopile see the illustration below Adjust the pilot up or lowers the flame while counter clockwise raises it SI Standard down as necessary Screwdriver 5 Install the logs see page 22 6 Replace the glass 7 Check the air shutter following the directions below Air Shutter Adjustment Let the heater burn for fifteen minutes make sure the logs and glass are in place The flames should look like the illustration below Adjust the air shutter if ne
50. or Mobile Homes must conform with Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 o This vented gas fireplace heater is equipped at the factory for use with natural gas If conversion to propane LP is desired the optional factory conversion kit must be used gt This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket D This vented gas fireplace heater is not for use with air filters c Keep burner and control compartment clean See installation and operating instructions accompanying appliance This appliance must be properly connected to a venting system in accordance with the manufacturer s installation instructions Use only approved coaxial direct vent system to vent this appliance to the exterior See owner s manual for approved brands of venting WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or the gas supplier VENTED GAS FIREPLACE HEATER NOT FOR USE WITH SOLID FUEL CA U Tl 0 N Hot while in operation Do not touch Severe burns may result Keep children clothing furniture gasoline and other liquids having flammable vapors away Do not operate this appliance with glass removed cracked or broken Replacemen
51. ot exceed the amount supplied e The supply regulator the regulator that attaches directly to the residence inlet or to the propane tank should supply gas at the suggested input pressure listed above Contact the local gas supplier if the regulator is at an improper pressure Travis Industries 4080123 100 01174_002 Installation for qualified installers only 13 Vent Requirements e The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas burning appliance Each direct vent gas appliance must use it s own separate vent system e Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap The illustrations below show how the flex liners should be attached e The exhaust vent must reline the entire length of the chimney and terminate above the chimney top e Be careful not to crimp or rupture the liner when bending it into chimney offsets e When installed the vent must meet all of the vent manufacturer s requirements e Make sure to order the following 4 UL 441 Gas Liner for Exhaust 3 UL 441 Gas Liner for Air Inlet 6 5 8 to 3 amp 4 Co Linear Adapter amp Flashing Travis Part 98900124 Vertical Termination Cap Dura Vent pt 991 Inlet 3 dia HHR oo rt kis chs t kis t Ni i HA Hee oy ee hott k kis
52. prior to installation e This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location we For tight fits under 28 see the section Removing the Vent Connector N gt Min 31 1 2 additional space may be required for gas line installation Attach the This fireplace has been altered plate to the fireplace use two screws or other suitable method You may wish to place it in a location Min 23 3 4 where it will be covered by the surround panels The DVL inserts 14 1 2 into the fireplace See Leveling Bolts for details on leveling the heater The gas line and shutoff valve should be installed prior to insert placement Travis Industries 4080123 100 01174_002 Travis Industries Installation for qualified installers only Factory Built Metal Wood Burning Fireplace Requirements NOTE Any parts that are removed must be removed in a way that would allow them to be re installed if the insert is ever removed The damper A and grate with log set B must be removed see the illustration below The smoke shelf C internal baffles D screen E masonry lining or refractory G amp I and metal or glass doors F may be removed if applicable The fireplace must be permanently marked to indicate that it has been altered and is no longer suitable for burning solid fuel wood unle
53. r on and shutting down and off Normal Operating Odors This appliance has several areas that reach high temperatures Dust or other particles on these areas may burn and create an odor This is normal during start up You may notice the smell is more acute if the appliance was left idle for a long period Travis Industries 4080123 100 01174_002 30 Maintenance Maintaining Your Heater s Appearance Fingerprints or other marks left on the optional plated surface may become etched in place if they are not wiped clean prior to turning the heater on Clean the plated surfaces with denatured alcohol and a soft cloth with the heater cool Other cleaners may leave a film that may become etched into the surface Yearly Service Procedure Failure to inspect and maintain the heater may lead to improper combustion and a potentially dangerous situation We recommend the following procedures be done by a qualified technician Check the pilot flame It should touch approximately 3 8 of the top of the thermopile and touch the top of the thermocouple see illustration below If it does not contact your dealer for service 2 Shut off gas to the heater by turning the gas control knob to OFF see step A under Starting the Pilot on page 27 Let the heater cool for 15 minutes Remove the face see the instructions included with the face and glass see page 20 3 Remove the log set NOTE the logs are very fragile see page 22 I
54. ries 4080123 100 01174_002 Installation for qualified installers only T Installation Warnings e Failure to follow all of the requirements may result in property damage bodily injury or even death e This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances e This appliance must be installed in accordance with all local codes if any if not follow ANSI Z223 1 and NFPA 54 88 e In Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 This appliance may be installed in Manufactured Housing only after the home is site located e The heater is designed to operate on natural gas or propane LP e All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure e Notify your insurance company before hooking up this heater e The requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualified installer should follow the procedure best suited for the installation Packing List e Top Convection Deflector with screws e Fireplace Altered tag attach to the fireplace e Propane Conversion Kit e FPX F
55. s Ceramic Logs Gold Nickel amp Copper Plating Accessories Convection Heat Exchanger Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS This new gas appliance must be installed by a qualified gas appliance technician It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized TRAVIS dealer 3 Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty The installer must ensure the appliance is burning as per the rating tag at the time of installation Over firing operation above the listed BTU rate of this appliance can cause serious damage and will nullify this warranty 4 The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized TRAVIS retailer before installation 5 Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops
56. ss the removed parts are re installed Cutting of any sheet metal parts is prohibited removal of rivets or screws is acceptable The insulation H and any structured rigid frame members must not be removed or altered side and top of door frame side and top of the face of the fireplace metal sides etc The metal floor J may be removed to allow additional room for installation of the insert If the floor is removed the insert must be placed directly on the metal base of the metal fireplace Hearth Requirements SONATA NTN Pp cae 2 G Renn A A age A WENNEN mga gg Lee ee The heater and face must not contact combustible surfaces A non combustible hearth extension is not required However if the heater is installed next to the floor we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater Leveling Bolts Bee ag l X access plates replace access plate and T after adjustment This heater includes wa front and rear leveling we bolts to accommodate fireplaces with a step down firebox NOTE To access the rear leveling bolts remove the burner see page 39 Front Leveling Bolts 4080123 To access the rear leveling bolts remove these Use a 1 2 socket wrench with extension to adjust the leveling bolts 100 01174_002 10 Installation for qualified installers only Clearances Due to the high te
57. t Flame 00cccccccccceeeeeseeeeeeeees 27 Installation Starting the Heater for the First Time 28 Turning the Heater On and Off 28 Installation Warnings eeeeeeeeeeeen 7 Adjusting the Flame Height 28 Packing Listasi ce a a T 7 Adjusting the Blower Speed 29 Additional Items Required 7 Normal Operating SoUNdS cc ecccceeeseseseseseseees 29 Items Packed with the Face eee 7 Normal Operating Odors 00 cccccccccceeseeeeeees 29 Order of Installation 7 Top Convection Deflector 0 es 8 Maintenance Fireplace Requirements His tenes a pestera 8 Maintaining Your Heater s Appearance 30 E al nS 9 Yearly Service Procedure cc cceecccccccceeeeseeaeeeees 30 Hearth Requirements 9 Troubleshooting Tables a eee 31 CIS ALAN COS airi nt Bh dosti tae eet ca a E e 10 How this Heater WOT taae ett ia ts Ea tee 32 Mantel Clearances cceececeeeeeeeeeseeeeeees 10 Wiring Diagrens 3 ce Sear ne pre A ny nek ate 33 Fade SING Ghee sat ores corre ate 11 Replacement Parts List 33 Gas Line Requirements 12 Safety Label Gas Line Location c ccccceceseee sense eeeee ees 12 Safety Label occas tretat nE E ETE ATi aa 34 Gas Inlet Pressure cceeeeeeeneeeeeeeeeeneees 12 Vent Requirement cccccccscssssesssssseeeseeees 13 Warranty Altitude Considerations ceeeeeeeneeeeeees 13 Warranty ei esen lien ia Sa eee 35 Vent ReStrictot zis
58. t of the panel s should be done by a licensed or qualified service person The safety listing label is attached to the operat control valve A copy is shown below W 2007 W Jan W Apr W Jul W 2008 W Feb W May W Aug W Nov W 2009 W Mar W Jun W Sep W Dec Minimum Clearances to Combustibles Side of Insert to Adjacent Wall 4 102mm Base of Insert to Mantel 44 11 See Owner s Manual Hearth Extension in Front 2ssseesseee1 0 0mm Base of Insert to Top Facing See Owner s Manual Hearth Extension to Sides of Insert 0 0mm Flue Vent sseeseessseeeseeessseesseee SEB Owner s Manual FAN TYPE VENTED CIRCULATOR Blower Electrical Rating 115 V 1 5 Amps 60 Hz 150 watts Steady State Efficiency Up to 81 blowers on Output Capacity Rating Up to 32 400 blowers on Input Rate on HI BTU HT 40 000 40 000 Minimum Inlet Pressure inches W C Input Rate on LO BTU Hr 29 000 28 000 Maximum Inlet Pressure inches W C Main Burner Orifice DMS 55 55 46 44 Manifold Pressure on HI inches W C This appliance is equipped for installation at 0 2000 ft In USA for altitudes above 2 000 feet the vent configuration orifice or combination of both may need to be changed See the owner s manual for information on making these changes Manufactured by MANUFACTURE DATE H Oct S TRAVIS INDUSTRIES HOUS
59. urners do not burn correctly contact your dealer for service Monitor the blower operation 8 Remove any debris or vegetation near the vent termination Contact your dealer if any sooting or deterioration is found near the vent termination Travis Industries 4080123 100 01174_ 002 Maintenance Troubleshooting Table Problem Possible Cause Pilot Will Not Light Main Burners Will The gas control valve is turned to PILOT or OFF Not Start The ON OFF switch is turned to OFF Remote Control The gas control valve is turned to PILOT or OFF Does Not Work The ON OFF switch is turned to OFF Thermostat Does The gas control valve is turned to PILOT or OFF Not Work The ON OFF switch is turned to OFF The thermostat is set too low Heater Will Not Distribute Heat Pilot Goes Out intermittently The heater has just been started Flames Are Too Blue Improper air shutter adjustment The flame height may be turned too low Flames Are Too 9 i Short Under 6 The logs or coals are placed incorrectly Thin Layer of Soot Improper air shutter adjustment Covers the Glass Travis Industries 4080123 31 Don t Call for Service Until You Check all gas shut off valves See Starting the Pilot Light Step C See Starting the Pilot Light Step C See Starting the Pilot Light Step C Check Tank Level See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to
60. ved see page 20 a Remove the glass see page 20 for details PILOT IGNITER b Push the gas control knob in slightly and turn it to the OFF position The knob will not turn from ON to OFF unless the knob is depressed slightly Wait five minutes to let any gas that may have accumulated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until you see the pilot light WARNING If the pilot does not light after 15 seconds F release the knob and call your dealer for E service Do not attempt to light pilot until m service has been performed NOTE You may wish to remove the log set to gain a better view of the pilot see page 22 d Keep the gas control knob depressed for 30 seconds once it is lit e Release the gas control knob If the pilot goes out repeat step C If the pilot refuses to stay lit call your dealer for service With the pilot lit proceed to step P f Replace the glass g Turn the gas control knob counter clockwise to ON The pilot is now lit and the heater can be turned on and off Travis Industries 4080123 100 01174_002 28 Operation Starting the Heater for the First Time e Burn the heater
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