ATD Tools Drill Atd-7452 User's Manual
Contents
1. 2222 5 2 2 8 Assembly Model Atd 7454 Refer to Figure 3 Note Do not tighten any bolts unless told to do so 1 Attach base legs 1 to upright channels 2 with bolts lock washers and nuts 3 Hand tighten only 2 Attach lower cross member 4 to upright channels 2 with bolts lock washers and nuts 3 3 Attach support links 5 to the base 1 and upright channels 2 with bolts lock washers and nuts 3 4 Carefully slide bed frame 6 down to lowest possible position between the upright channels 2 5 Attach the screw hooks 7 to the jack bracket 8 with nuts 9 Leave nut untighten to provide easier spring attachment later 6 Slide the jack bracket 8 down between upright channels 2 onto the bed frame 6 7 Attach upper cross members 10 to upright channels 2 with bolts flat washers lock washers and nuts 11 8 Attach head plate 12 to upper cross members 10 with bolts lock washers and square washers 13 9 Attach two bolts lock washers and nuts 14 thru the upper cross member 10 Then attach one end of the springs 15 to the bolts 14 and the other end to the screw hooks 7 on the jack bracket 10 Carefully place the bottle jack 16 between the head plate 12 and jack bracket 8 Tighten the nuts 9 that hold screw hooks 7 to prevent jack from inadvertently falling out 11 Tighten all applicable nuts and bolt assemblies 12 Carefully bring the bed fr2. air from system Replacement Parts illustration for models Atd 7452 Atd 7453 amp Atd7454 Part for model Atd 7452 amp Atd 7453 Atd 7454 Description aly 2 2 1 _ T060 00001 100 T060 05000 000 T126 00003 000 Upper Cross Member T060 00002 100 Screw Hook 2 2 3 gt 5 7 10 po gt T126 01000 000 Head Plate 1 TOS0 06000 000 T126 04000 000 Hardwarekit oO BE 2 NE Ewe MESA 6 7 EB 9 10 EE o 3 2 6 e Gi _ _ e e e e e o a 2 2 da qa Figure 7 Replacement Parts Illustration for Atd 7452 amp Atd 7453 Figure 8 Replacement Parts Illustration for Atd 7454 Replacement Parts illustration for model Atd 7455 1 T125 00001 000 Upper Cross Member 2 ty 2 2 T125 00003 000 Punch 3 T125 00007 000 Arbor Plates par 4 T125 02000 000 Bed Frame n 5 T126 01000 000 Support Pn 12 2 7 2 2 2 T125 00002 000 Upright Channel EN T184 00006 000 Lower Cross Member T184 00004 000 Support Link T184 00005 000 T184 00003 000 Pump Bracket 10 11 F100 90004 K01 Hand Pump 12 T125 00008 000 Fixed Bracket 4 al 7 Ala O Figure 9 Parts Illustration for Atd 7455 TROUBLESHOOTING Symptom Possible Causes Corrective Action Ram will not
3. Bench Press Shop Presses Operating Instructions amp Parts Manual Model Number Capacity Atd 7452 BenchPress 12 Ton Atd 7453 12 Ton Atd 7454 20 Ton Atd 7455 25 Ton lt ISS IMD 2 ae 2 Atd 7454 shown Atd 7455 shown a is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Leer comprender y seguir las instrucci nes antes de utilizar el aparato e El manual de instrucci nes y la informaci n de seguridad deben estar comunicado en lengua del operador antes del uso e No seguir estas indicaci nes puede causar da os personales o materiales Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 7452 1209 Printed in China SAFETY and GENERAL INFORMATION Save these instructions For your safety read understand and follow the information provided with and on this product before using The owner and operator of this equipment shall have an understanding of this product and safe operating procedures before attempting to use The owner and operator shall be aware that use and repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this jack is authorized If any doubt ex
4. ame 6 up and secure it with pins 19 13 Place the Arbor Plates 17 on Bed Frame 6 14 The press is now ready to use Don t forget to insert the handle 18 into handle sleeve of bottle jack NOTICE Before disassembly carefully slide bed to its fully lowered position 5 nut fm e T fiat washer mie 87 lbo Immows 4 73 Figure 3 Assembly Illustration for model Atd 7454 Ram Upper Cross Member Hydraulic Couplers 1 4 NPT Bearing Punch hi lt Hydraulic Hose Pump Handle Ser I o Release Valve Hand Pump Oil Filler Screw Pump Bracket Arbor Plate L lt Upright Channel Support Link A SU Lower Cross Member lt Base Leg Bed Frame gt Support Pin Figure 4 Shop Press Components Atd 7455 shown Assembly Models Atd 7455 Refer to Figure 5 Note Do not tighten any bolts unless told to do so 1 Attach base legs 1 to upright channels 2 with bolts lock washers and nuts 3 Hand tighten only Attach lower cross member 4 to upright channels 2 with bolts lock washers and nuts 3 Attach support links 5 to the base 1 and upright channels 2 with bolts lock washers and nuts 3 Carefully slide bed frame 6 down to lowest possible position between the upright channels 2 Slide head plate 7 to into upper cross m
5. ations 4 Fill until oil is level with or just below filler plug hole For hand Pump model Atd 7455 1 Depressurize and disconnect hydraulic hose from application 2 Remove oil filler screw located on top of the reservoir 3 Pour used fluid into a sealable container Note Dispose of hydraulic fluid in accordance with local regulations 4 With pump in its upright horizontal position use a small funnel to fill reservoir to within 1 4 6 mm of the opening 5 Wipe up any spilled fluid and reinstall the vented oil filler screw Rust prevention Check ram and pump piston for signs of rust on a regular basis Clean as needed with a lint free oil saturated cloth Never use sandpaper or abrasive material on these surface How to remove faulty coupler If ram does not retract Depressurize pump and hose then remove the ram from application Disconnect and replace with new coupler Important Do not attempt to grasp ram with pliers or wrench without first wrapping the jaws of such tool with rags or similar padding How to bleed air from system _ 1 Place pump at a higher elevation than the hose and ram as amp shown in figure 4 2 Operate pump to fully extend and retract the ram 2 or 3 times The objective is to force the air bubbles up hill and back to the pump reservoir 3 To bleed the air from pump reservoir simply open the oil filler screw Re install after bleeding Figure 6 Illustration to bleed
6. d Tools Inc 160 Enterprise Drive Wentzville MO 63385 Tel 636 327 9050 Fax 636 327 9046 www atdtools com Notes Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 Tel 636 327 9050 Fax 636 327 9046 www atdtools com
7. e bed to its fully lowered position i flatwasher_ Mm10_ 8 flatwasher mto__ 8 washers and nuts 3 Hand tighten only k her M10 lock her M16 4 2 Attach support links 5 to the base 1 and upright RER TE CO EC channels 2 with bolts flat washers lock washers and nuts 3 3 Carefully slide bed frame 6 down to lowest possible position between the upright channels 2 4 Attach screw hooks 7 to the jack bracket 8 with nuts 9 as shown in figure 2 Leave nut untighten to provide easy spring attachment 5 Slide the jack bracket 8 down between upright channels 2 onto the bed frame 6 6 Attach upper cross member 10 to upright channels 2 with bolts flat washers lock washers and nuts 11 h 7 Attach one end of the springs 15 to the axles of S upper cross member 10 and the other end to the screw hooks 7 on the jack bracket 8 Carefully place the bottle jack 16 between the head plate of upper cross member 10 and jack bracket 8 Tighten the nuts 9 that hold screw hooks 7 to prevent jack from inadvertently falling out 9 Tighten all applicable nut and bolt assemblies 10 Carefully bring the bed frame 6 up and secure it with pins 9 11 Place the Arbor Plates 17 on Bed Frame 6 12 The press is now ready to use Don t forget to insert the handle 18 into handle sleeve of bottle jack a Figure 2 Assembly Illustration for model Atd 7453 O Na
8. elease valve position used to retract the ram 4 With ram fully retracted remove the oil filler plug Insert the handle into the handle sleeve then pump 6 to 8 strokes This will help release any pressurized air which may be trapped within the reservoir Ensure the oil level is just below the oil filler hole Reinstall the oil filler plug 5 For model Atd 7455 withith release valve opened remove the oil filler screw Ensure the oil level is within 1 4 6mm of the opening Reinstall the oil filler screw 6 Check that the pump operates smoothly and that the extension screw will thread up down easily before putting into service Replace worn or damaged parts and assemblies with Atd Tools authorized replacement parts only Bleeding Venting Trapped Air With the release valve in the OPEN position 3b above and with ram fully lowered remove the oil filler plug Insert handle into the handle sleeve then pump 6 to 8 full strokes This will help release any pressurized air which may be trapped within the reservoir Oil level should be even with the bottom of the oil filler hole Reinstall the oil filler plug Assembly Model Atd 7453 Refer to Figure 2 Note Do nat tighten any bolts unless told to do so Size of Hardware Kits Qty Size of Hardware Kits Qty 1 Attach base legs 1 and lower cross member 4 to Size of Hardware Kits upright channels 2 with bolts flat washers lock Bert NOTICE Before disassembly carefully slid
9. embers 8 Then secure with bolts 9 Attach the upper cross members assembly 8 to the upright channels 2 with bolts flat washers lock washers and nuts 10 7 Thread the ram 11 to head plate 7 on upper cross members 8 8 Attached pump support bracket 12 to upright channel 2 with three bolts lock washers and nuts 3 9 Tighten all aplicable nuts and bolt assemblies 10 Place the hand pump 13 on pump support bracket 12 11 To hold the pump attach the fixed backets 14 and secure with bolts lock washers and nuts 3 12 Connect the male coupler end of hydraulic hose 15 to the female coupler of the ram 11 to complete the connections 13 Carefully bring the bed frame 6 up and secure it with pins 16 14 Place the Arbor Plates 17 on Bed Frame 6 15 When necessary replace the saddle of ram 11 with the bearing punch 18 16 The press is now ready to use NOTICE Before disassembly carefully slide bed to its fully lowered position O O1 WP 19 19 9 boit 10x25 2 10 4 flat washer 4 nut 4 Figure 5 Assembly Illustration for model Atd 7455 e Study understand and follow all printed materials provided with on this product before use e Always use an adequately rated calibrated load cell with digital indicator to monitor pressing force Do not exceed rated capacity e Use the device only on a hard level surface e Always wear
10. handle into handle sleeve and pump the handle to extend the ram until ram nears workpiece 5 Align ram and workpiece to ensure center loading 6 Apply load to workpiece by pumping handle Do not overload workpiece 7 Monitor the pressure gauge and calcualte the applied load using the following formula as basic guideline Force Pressure X Area Effective Area of model Atd 7455 5 14 in Problem Determine the applied load in lbs force on a workpeice being pressed by a Atd 7455 whose pressure gauge is reading 2200 psi Solution 2200 X 5 14 11 308 Ibs 8 Stabilize workpiece in a manner which will not allow it to inadvertently fall from the bed once the load is removed then turn release valve counter clockwise to retract the ram and remove workpiece Do not turn the release valve counter clockwise more a 1 full turn To reduce the risk of personal injury and or property damage ensure that the rated working pressure of each pressurized attachment be equal to or greater than the rated working pressure developed by the pump Use only handle provided by manufacturer The handle provided with this product will safely engage the release valve of bottle jack and operate the handle sleeve If handle is worn operates abnormally or will not positively engage the release valve STOP discontinue use of the jack until a factory replacement handle can be acquired Unlike presses equipped with a separately mounted pump the power unit on this p
11. ists as to the safe and proper use of this jack remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged parts are noted Any press that appears damaged in any way or operates abnormally shall be removed from service immediately If any component of this product has been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until checked by a factory authorized service center contact distributor or manufacturer for list of authorized service centers Itis recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION Atd Tools Bench Press amp Shop Press are designed for automotive truck implement fleet and industrial repair shops where pressing bending straightening and forming is required Typical applications include installation and removal of alternator and power steering pump bearings axle bearings transmission bearings seals u joints and others It is not intended for use as an assembly table or as fixture stand used to secure a large final assembly component Unlike presses equipped with a separately mounted pump the power unit on this press can not be equipped with a pressure gauge therefore monitoring the load must be done by other means such as a load cell w digital indicator Whatever means is chosen the load measuring means shall be calib
12. press load e Release valve not tightly closed Ensure release valve tightly closed e Overload condition e Remedy overload condition e Faulty Loose couplers e Replace Tighten couplers e Oil lever in pump is low e Fill and bleed system Ram bleeds off after press operation Release valve not tightly closed Ensure release valve tightly closed e Oil lever in pump is low e Fill and bleed system e Ram or Bottle Jack malfunction Contact Atd Tools Tech Service Ram will not retract after unloading Reservoir overfilled Drain fluid to proper level e Linkage binding e Clean and lubricate moving parts Poor lift performance e Fluid level low e Ensure proper fluid level e Air trapped in system e With ram fully retracted remove oil filler plug screw to let pressurized air escape then reinstall oil filler plug screw Ram will not extend to full extension Fluid level low e Ensure proper fluid level REPLACEMENT PARTS Available Parts Please refer to the Parts drawing when ordering parts Not all components of this kit are replace ment items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts give Model number serial number and description below Call or write for current pricing Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 Tel 636 327 9050 Fax 636 327 9046 Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 Tel 636 327 9050 Fax 636 327 9046 ww
13. rated annually SPECIFICATIONS Capacity Press Size LXWXH Max Working Min Working Space Space Atd 7452 22 3 4 x 18 1 2 x 38 14 1 4 2 3 8 Atd 7453 22 3 4 x 18 1 2 x 59 34 3 8 2 5 8 Atd 7454 28 x 28 x 64 1 2 34 1 8 2 1 2 Atd 7455 28 x 28 x 59 34 1 4 2 1 2 Saddle Upper Cross Member Bottle Jack Bam Oil Filler Plug Jack Bracket Handle Sleeve y Jack Handle Bed Frame gt Support Pin gt Bottle Jack Arbor Plate Support Link 3 IE Base L Lower Cross Member 7 SE ase Leg Figure 1 Shop Press Components Atd 7454 shown 2 lt Upright Channel PREPARATION Before Use 1 Verify that the product and application are compatible if in doubt call Atd Tools technical service 636 327 9050 2 Before using this product read the operators manual completely and familiarize yourself thoroughly with the product its components and recognize the hazards associated with its use 3 To familiarize yourself with basic operation of bottle jack use the notched or stamped end of provided handle to engage or hand pump and turn the release valve a Clockwise until firm resistance is felt to further turning This is the CLOSED release valve position used to extend the ram b Counter clockwise but no more than 1 full turn from the closed position This is the OPEN r
14. ress can not be equipped with a pressure gauge therefore monitoring the load must be done by other means such as a load cell w digital indicator Whatever means is chosen the load measuring means shall be calibrated annually The hydraulic power unit provided with this device is intended to be used as an integral part of this press and not as a stand alone jacking device separate of the press Never use the hydraulic power unit provided with this press for any purpose other than that for which it is intended MAINTENANCE Before each use inspect press for damage Do not use if bent broken cracked leaking or otherwise damaged components are noted Periodically lightly oil all moving parts including the pump piston and ram Adding Changing oil to bottle jack For Bottle Jack models Atd 7452 Atd 7453 amp Atd 7454 Important Use only good grade hydraulic jack oil Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load Mobil DTE 13M or equivalent recommended For best results change fluid once a year 1 Remove jack from press frame 2 With ram fully lowered and pump piston fully depressed set jack in its upright level position Remove oil filler plug 3 Drain used fluid into a suitable container Note Dispose of hydraulic oil in accordance with local regul
15. safety goggles when working on or near this equipment e Keep hands feet and all other body parts away from loading area e Never leave loaded press unattended e Projectile hazard Ensure workpiece and any attachment is centrally loaded and a safety shield is installed around workpiece to help protect against projectiles e Do not modify this device beyond installing a shield to protect against projectiles e Ensure the user is familiar with the controls and operational characteristics of this product and aware of the potential hazards associated with its use e Failure to heed these markings may result in personal injury and or property damage OPERATION i Projectile Hazard Wear ANSI approved eye protection Never stand directly in front of loaded press Ensure that workpiece is center loaded and secure Reduce risk of flying debris by carefully following all operating instructions Know your press and hazards associated with its use dE A Crush Hazard Keep hands and feet from bed area at all times 1 Insert the support pins to desired height then lower the bed Ensure bed frame is fully rested on the support pins 2 Place arbor plates on the bed frame as needed 3 Place workpiece on bed frame using every precaution necessary to ensure your safety and prevent property damage Position workpiece in a manner which will not allow it to inadvertently fall from bed 4 Close release valve by turning it clockwise firmly insert jack
16. w atdtools com 10 ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase Atd Tools Inc will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship or which fails to conform to any implied warranty not excluded hereby Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to Atd Tools Inc Warranty Service Department 160 Enterprise Drive Wentzville MO 63385 Except where such limitations and exclusions are specifically prohibited by applicable law 1 the CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE and 2 Atd Tools Inc SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDEN TAL DAMAGE OR LOSS WHATSOEVER and 3 THE DURATION OF ANY AND ALL EXPRESSED AND IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO A PERIOD OF ONE 1 YEAR FROM DATE OF PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state At
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