Argosy Research H200HF Series User's Manual
Contents
1. H200 450 SM 51 H200 600 SM 51 H200 750 SM 51 H200 900 SM 51 H200 1200 SM 51 All dimensions 2 and are subject to change without notice Use as reference only Call factory for optional tank amp dimensional configurations Product Improvement designs are subject to change without notice Hellenbrand HELLENBRAND INC 404 MORAVIAN VALLEY ROAD WAUNAKEE WISCONSIN 53597 608 849 3050 FAX 608 849 7398 www hellenbrand com 12 H200HF Physical Specifications Mineral tank sizes shown are with polyglass tanks APPROXIMATE SALT STORAGE _ SHIPPING WEIGHT LBS SINGLE TWIN PIPE SIZE MINERAL TANK SIZE INCHES INCHES INCHES H200HF 300 24 3 H200HF 300 30 3 H200HF 450 30 3 H200HF 450 36 3 H200HF 600 3 H200HF 750 3 H200HF 900 3 H200HF 1200 3 H200HF 1200 4 H200HF 1500 3 H200HF 1500 4 H200HF 1950 3 H200HF 1950 4 w AJO Aww w H200HF Capacity Ratings RATED CAPACITY FLOW RATES gpm LOW SALT MEDIUM SALT HIGH SALT MODEL GRAINS LBS GRAINS LBS GRAINS LBS 15 PSI 25 PSI H200HF 300 24 3 190 000 60 280 000 100 320 000 150 120 170 H200HF 300 30 3 190 000 60 280 000 100 320 000 150 H200HF 450 30 3 285 000 90 420 000 150 480 000 225 H200HF 450 36 3 285 000 90 420 000 150 480 000 225 H200HF 600 3 380 000 120 560 000 200 640 000 300 H200HF 750 3 475 000 150 700 000 250 800 000 375 H200F 900 3 570 002. All dimensions 1 and are subject to change without notice Use as reference only 404 MORAVIAN VALLEY ROAD Call factory for optional tank amp dimensional configurations WAUNAKEE WISCONSIN 53597 Product Improvement designs are subject to change without notice 608 849 3050 FAX 608 849 7398 www hellenbrand com 1 08 LBRY
3. 420 000 150 480 000 225 H200 450 36 285 000 90 420 000 150 480 000 225 H200 600 H200 750 380 000 120 475 000 150 560 000 200 700 000 250 640 000 300 800 000 375 H200 900 570 000 180 840 000 300 960 000 450 H200 1200 760 000 240 1 120 000 400 1 280 000 600 1 Steel tank design configurations available up through 60 tank diameters Consult factory for details OPERATING CONDITIONS 1 Water Pressure 30 100 psi 2 Water temperature is not to exceed 110 F and the unit cannot be subject to freezing conditions Consult factory for higher water temperature applications 3 Limit of 2 ppm of Ferrous Iron Add 3 grains per gallon of hardness for each ppm of iron present 4 Flex connectors and vacuum breakers are required when using the PolyGlass Composite mineral tanks 5 Backwash flow rates are calculated at 4 gpm per sq ft of bed area and rounded off based on 50 F water temperature H200 Series Top Mount Dimensions SYSTEM HEIGHT MODEL OUTLET HEIGHTS INLET DRAIN HEIGHTS HEIGHTS MINERAL TANK BRINE TANK H200 300 89 4 86 7 83 1 85 4 24x72 _ 24x50 H200 300 30 86 2 H200 450 H200 600 H200 750 H200 900 H200 1200 H200 Series Side Mount Dimensions SYSTEM HEIGHT MODEL H200 300 SM OUTLET INLET DRAIN HEIGHTS HEIGHTS HEIGHTS 51 53 3 MINERAL TANK H200 300 30 SM 51
4. Figure 7 High Flow Service Valve Outlet Air or water operated H200 HF Triplex Fourplex Installation High Flow Inlet Service Valve Pipe is on n elt a is an angle Hellenbrand Hellenbrand Hellenbrand Hellenbrand plugg es Brine Tank s DLFC Meter Brine Tank s O U U Qutlet High Flow See NOTE Figure 7 Service Valve Figure 10 Air or water operated 11 H200 Physical Specifications Mineral tank sizes shown are with polyglass tanks RECOMMEND SIZE INCHES PIPE SIZE INCHES H200 240 N MINERAL TANK INCHES D BRINE TANK SALT STORAGE APPROXIMATE LBS SHIPPING WEIGHT TOP MOUNT SINGLE TWIN H200 300 24 H200 300 30 H200 450 30 H200 450 36 H200 600 H200 750 H200 900 NIN IN IN N IN IN H200 1200 H200 Capacity Ratings RATED CAPACITY FLOW RATES gpm H200 240 LOW SALT GRAINS LBS 152 000 48 MEDIUM SALT GRAINS LBS 224 000 80 HIGH SALT GRAINS LBS 256 000 120 15 PSI 25 PSI H200 300 24 190 000 60 280 000 100 320 000 150 H200 300 30 190 000 60 280 000 100 320 000 150 H200 450 30 285 000 90
5. o L i a isolati Hel d Hedra Hend Hel ee sass s are Brine Tank s a Y Y Y Figure 7 NOTE System connections to the tank must accommodate longitudinal movement between side top and bot tom openings flexibility in piping or flex connectors are recommended Red colored piping fittings and connectors are for reference only and are not included Must be fur nished by others Union type connectors are recommended on the inlet and outlet connections 1 Brine Line must be hard piped secured and supported for proper operation CPVC or Schedule 80 PVC recommended MAV Motorized Alternating Valve 10 H200 HF Single Tank Installation High Flow Pipe is on Service Valve Isolation Valve an angle Inlet Outlet is Plugged Bypass Valve Brine Tank ae OY T Outlet pa Meter Y High Flow See NOTE Figure 7 Service Valve Figure 8 Air or water operated H200 HF Twin Alternating Installation High Flow Inlet Service Valve A Pipe is on ee adic Valve ome is an angle Hellenbrand Hellenbrand plugge DLFC DLFC Meter Brine Tank rt Y l 6 Ta Figure 9 See NOTE
6. psi NSF Approved G B DISTRIBUTOR SYSTEM Two Inch Hub amp Lateral Dis tributor for Maximum Service Flow and Minimal Pressure Loss C MINERAL High Capacity lon Exchange Resin Uniform E and stable beads assure long life high salt efficiency and N maximum hardness removal 1 D UNDERBEDDING Multi Layered Gravel Underbedding in assures full usage of mineral bed and allows for a smooth and constant water flow for service and regeneration E BRINE TANK Rotationally Molded Polyethylene with Dust Tight Cover F GRID PLATE Grid plate allows for dry salt storage Avail able in various sizes and heights F DN G OPTIONAL SAFETY BRINE VALVE Acts as a Secondary Shut Off for Timed Brine and may be used as a Primary Shut Off without Timed Brine H200 Typical Single Tank Installation Top Mount Bypass Valve I Lee 2 FNPT Inlet amp Inlet hn Outlet 2 5 Victaulic o pe vJ 2 FNPT Drain amp 5 Ine Tank 2 5 Victaulic fi Isolation Valves Internal Meter 2 FNPT Outlet amp Flex Connectors 2 5 Victaulic Shut Off Valve Figure 2 NOTE System connections to the tank must accommodate longitudinal movement between side top and bottom openings flexibility in piping or flex connectors are recommended an oreg pipi
7. 0 180 840 000 300 960 000 450 H200F 1200 3 760 000 240 1 120 000 400 1 280 000 600 H200HF 1200 4 760 000 240 1 120 000 400 1 280 000 600 H200HF 1500 3 950 000 300 1 400 000 500 1 600 000 750 H200HF 1500 4 950 000 300 1 400 000 500 1 600 000 750 H200HF 1950 3 1 235 000 390 1 820 000 650 2 080 000 975 H200HF 1950 4 1 235 000 390 1 820 000 650 2 080 000 975 1 H200HF 300 24 34 through H200HF 1200 4 are shown with fiberglass mineral tanks All of these are also available with steel tanks 2 H200HF 1500 3 through H200HF 1950 4 are available with steel tanks OPERATING CONDITIONS 1 Water Pressure 30 100 psi 2 Water temperature is not to exceed 110 F and the unit cannot be subject to freezing conditions Consult factory for higher water temperature applications 3 Limit of 2 ppm of Ferrous Iron Add 3 grains per gallon of hardness for each ppm of iron present 4 Flex connectors and vacuum breakers are required when using the PolyGlass Composite mineral tanks 5 Backwash flow rates are calculated at 4 gpm per sq ft of bed area and rounded off based on 50 F water temperature H200HF Series Side Mount Dimensions Fiberglass Tanks a SYSTEM OUTLET MINERAL MODEL HEIGHT HEIGHTS HEIGHTS HEIGHTS TANK H200HF 300 H200HF 300 30 NALE H200HF 450 H200HF 600 H b d H200HF 780 erenpran oe H200HF 1200 100 9 17 85 5 48x72 50x60 HELLENBRAND INC
8. H200 amp H200HF SERIES WATER CONDITIONERS H200 Top Mount H200 Side Mount H200HF Side Mount For Commercial amp Industrial Applications Apartment Buildings Laundries Boiler Water Treatment Mobile Home Parks Car Washes Motels and Hotels Commercial Buildings Nursing and Rest Homes Condominiums Office Buildings Factories Restaurants Hospitals Schools Hellenbrand Treat Yourself To Hellenbrand Hellenbrand Means Quality and Reliability Since 1967 Hellenbrand Inc has provided water solutions to the water treatment industry in the U S and around the world Our growth in the water treatment industry is a direct result of pro viding high quality products and supporting the applications for those products with over 200 years of industry knowledge before during and after the sale which has resulted in multiple ap plications over the years with the same customers H200 amp H200HF Series Conditioners may either be top mounted using a flange design or side mounted using a side mounted adapter with either fiberglass or steel tanks The H200 in let outlet opening is a two inch FPT or 2 5 Victaulic The H200HF High Flow Series uses a side mount design with 2 5 3 or 4 high flow service valves to provide higher flow rates with minimal pressure loss The lead free brass valve body has an NSF Approved Food Grade Elec tro Deposited Epoxy Coating to protect against corrosion both internally and externally Utilizing th
9. e proven technology of a piston and seal spacer stack assembly and the powerful H200 micro processor you can operate up to four tanks in parallel alternating or demand recall stage by flow and choose up to nine regeneration cycles in any order with a wide range of values for backwash brine draw slow rinse fast rinse refill and service allowing you to customize the H200 H200HF system for your particular application Brine Connector Internal Meter H200 Series Only Inlet Removable Drain Connection POD Display Solid state microprocessor can control from one to four units allowing you system add on capabilities as your needs grow Regeneration may be initiated with a time clock meter delayed or meter immediate Up to nine fully programmable cycle times that can be moved around and repeated in various orders for your particular application needs Soft water brine refill reduces build up in brine tank from hardness and iron present in the raw water supply Easy to use user screen shows Time of Day Current Flow Rate Total Gallons Processed and Volume Days until Regeneration Solid state microprocessor has a removable POD display allowing you to remote mount the POD on top mounted systems for easy access Economical built in electronic meter on H200 Series requires no extra piping Economical remote mount electronic meters are available in a wide variety of sizes for the H200HF Series Both two inch FPT and 2 5 Victa
10. ggles 7 Toggles ex Return To Normal Operation Td Simultaneously press UP and DOWN DIAGNOSTIC 7 B DIAGNOSTICS 7 B Total system flow for the selected hour Hourly system totalizer Use SYSTEM the UP and DOWN arrow to TIME select the hour of the day from g le ap Gu ot Automatically Toggles E Gm en Return To Normal Operation Diagnostics 7 H200 H200HF Diagnostic and History Screens provide the water treatment operator with a wealth of information Valve History Screens e Total days in operation e Total regenerations since start up e Total volume of treated water Accessed by pressing UP and DOWN simultaneously for gt 3 seconds then by pressing UP and DOWN simultaneously again for gt 3 seconds eee HISTORY 1 DAY HISTORY 1 Total days since startup Time only accumulates while the unit is plugged in e088 HISTORY 2 REGEN HISTORY 2 A C Total regenerations since startup 00e HISTORY 3 HISTORY 3 Total volume since startup 00e Return To Normal Operation Returns to normal operation after 5 minutes Non Resettable Modes of Regeneration Time Clock 7 or 28 day calendar clock shall initiate regeneration at a pre set time of day Parallel Individual Meters All units are in service at the same time with either delayed or immediate re generation A lockout feature or offsetting time of regeneration prevents more than one unit to regenerate at atime Units
11. ion for H200 Top or Side Mount Systems e Provides choices of treated or non treated water for regeneration e Separate source regeneration 2 Motorized Alternating Valve MAV Requires System Board For Operation H200 H200HF Diagnostic and History Screens provide the water treatment operator with a wealth of information Accessed by pressing UP and DOWN simultaneously for gt 3 seconds AAF DIAGNOSTIC 1 DAY pi REGEN lt DIAGNOSTIC 2 REGEN aiii TF DIAGNOSTIC 3 E5 0 eee DIAGNOSTIC 4 USEYB AA TF REGEN 23 48 Diagnostic Screens Returns to normal operation after 5 minutes Diagnostic Screens Days since last regeneration Total volume treated since last regeneration Reserve history for the current day and previous six days Usage history by the hour for each of the last 63 days Maximum flow rate and hour it occurred Maximum flow rate per unit by hour and day it occurred Total volume through the unit since it was installed DIAGNOSTICS 1 Days since the last regeneration DIAGNOSTICS 2 Gallons or Liters x1000 since the last regeneration All Diagnostic History screens are resettable with the History Reset sequence while in the Diagnostics1 screen Holding the Set Clock and Regen buttons for gt 3 seconds initiates a totalizer or history reset DIAGNOSTICS 3 Reserve history This screen only appears if valve is set to calculate Rese
12. may use either a fixed or variable reserve for operation This is used where the flow rate of one unit is not enough and there is sufficient down time for conditioned water to allow one unit to regenerate and the additional unit s to handle the flow rates during the regen eration time of the other unit during off peak times Alternating Systems This is the most efficient type of system in terms of maximizing operating costs for salt and water as it uses up all of the available capacity prior to regeneration Alternating One Meter Twin units one meter When all of the available capacity is used the unit on stand by will come on line and the unit in service will go into regeneration Regeneration may occur im mediate or during preset windows of time Note H200 Series have built in internal meters on each unit Alternating Individual Meters Twin tri plex or four plex designs One unit is always in service and the remaining units are either in service stand by or regeneration Only one unit may regenerate at a time Regeneration will occur immediately when one unit reaches exhaustion Demand Recall Each unit has its own meter and only the primary unit is in service on line As the gpm flow rate increases past a pre set set point the second unit will come on line If the flow rate increases beyond the second pre set set point and you have a tri plex or four plex system a third unit will come on line and should the flow rate increase be
13. ng fittings and connectors are for reference only and are not included Must be furnished y others Union type connectors are recommended on the inlet and outlet connections 1 Brine Line must be hard piped secured and supported for proper operation CPVC or Schedule 80 PVC recommended H200 Twin Alternating Tank Installation Top Mount Shut Off Valve Bypass Valve Outlet Inlet MAV Valve h y f Isolation Valves Brine Tank s r a Flex Connectors Figure 3 See NOTE Figure 2 Shut Off Valve MAV Motorized Alternating Valve 8 H200 Twin Triplex Fourplex Installation Top Mount First in Last Out Piping Arrangement MAV Shown for demand recall Four Plex shown for reference only Bypass Valve Ta ca Le Outlet Shut Off Valve So Shut Off Valve Inlet l Brine Tank s Brine Tank s Flex Connectors MAV yale See NOTE Figure 5 Figure 4 MAV Motorized Alternating Valve H200 Single Installation Side Mount Bypass Valve Sidemount Adapter Base Inlet 2 FNPT Inlet amp Outlet 2 5 Victaulic Shut Off Valve Isolation Valves Brine Tank Brine Line WA 1 MNPT 2 FNPT O
14. rve in System Setup 7 Use arrows to select a day 0 Today 1 Yesterday 6 6 days ago max Reserve Value 908 REGEN will display if a regeneration occurred that day Automatically Toggles DIAGNOSTICS 4 History of volume used Use arrows to select a day 0 Today 1 Yesterday 63 63 days ago max Gallons Used Automatically Toggles Simultaneously press UP and DOWN DIAGNOSTIC 4 B Volume used within the selected hour J i DIAGNOSTICS 4 B Hourly history of volume use Use the UP and DOWN arrow to select the hours of the day from screen 4 a Automatically Toggles i Diagnostic 4 H200 H200HF Diagnostic and History Screens provide the water treatment operator with a wealth of information Diagnostic Screens continued DIAGNOSTIC 5 Max flow rate of the day DIAGNOSTICS 5 B Maximum flow rate for the last 28 days D zZ Automatically Toggles Simultaneously press UP and DOWN DIAGNOSTICS 5 B Max flow within the selected hour Hourly history of maximum flow rate Use the UP and DOWN arrow to select the hours of the day from screen 5 GAL MIN oS a ee Automatically Toggles een Diagnostics 5 DIAGNOSTIC 6 DIAGNOSTICS 6 VOLUME Total volume through the unit d duu TEE AN DIAGNOSTICS 7 System use for that day SYSTEM System totalizer for the last 63 days Only displays in a USE O 56AT Automatically To
15. ulic Inlet Outlet are standard on the H200 Series Lead free brass body with NSF Approved Food Grade Electro Deposited Epoxy Coating to pro tect internally and externally against corrosion Corrosion free Noryl backplate Nema 3 Enclosure Optional Calendar Day Override from 1 28 days Removable POD Display The H200 H200HF is powerful easy to use and packed with benefits 24 Volt output AC adapter is safe comes with a 15 foot cord for easy installation Reliable and proven DC drive from our family of H Series Systems Capacitor back up with up to 24 hour power carry over Optional System Control Board enables the addition of a third and fourth unit to be imple mented into the system design In addition the system board can be utilized to operate external devices like chemical feed pumps booster pumps and to lock out an R O sys tem The available two sets of normally open amp normally closed auxiliary outputs can be activated after the start of a regeneration after the start of a specified regeneration cycle on a set number of gallons during service on a set number of gallons during service on a set number of gallons during service amp regenera tion mode while in standyby amp regeneration mode with a multi tank system or if a unit would be in an Error Mode Motorized Alternating Valve MAV Provides e Twin Alternating for H200 Top or Side Mount Systems e Provides for no Raw Water By Pass during regenerat
16. utlet amp Internal Meter 2 5 Victaulic Figure 5 NOTE System connections to the tank must accommodate longitudinal movement between side top and bot tom openings flexibility in piping or flex connectors are recommended Red colored piping fittings and connectors are for reference only and are not included Must be fur nished by others Union type connectors are recommended on the inlet and outlet connections 1 Brine Line must be hard piped secured and supported for proper operation CPVC or Schedule 80 PVC recommended MAV Motorized Alternating Valve 9 H200 Twin Alternating Side Mount Bypass Valve MAV Valve Ah s utlet Inlet 4 M E Shut Off N He nd Hell pone Brine Tank Figure 6 See NOTE Figure 7 MAV Motorized Alternating Valve H200 Twin Triplex Fourplex Installation Side Mount First in Last Out Piping Arrangement Bypass Valve MAV Valves A R i I 1Outlet Inlet Ss i
17. yond a third pre set set point a fourth unit will come on line with a four plex system As the flow rate decreases units will go back on stand by accordingly When the pri mary unit goes into regeneration the next unit in sequence becomes the primary unit Multiple set points are multiples of the first set point Example 50 100 amp 150 GPM This is used where the flow rate for peak gpm usage may occur randomly such as a process applica tion for CIP at shift change or where the supply fixture counts for plumbing code requirements for certain types of applications more than likely will never occur yet they need to meet plumbing code requirements for schools office buildings medical complex s etc In these types of applications the system may very well function as an alternating design most of the time Time Clock a E E BE E ee EE E E E EE Alternating Individual Meters x x x e Meter Initiated Options Immediate Regeneration shall occur immediately when the unit reaches exhaustion zero gallons remaining Delayed Regeneration occurs during off peak usage with a fixed reserve capacity Variable Reserve System automatically adjusts to changing water usage patterns and adjusts the reserve capacity accordingly by day of the week Regeneration occurs on a delayed basis 7 H200 Series A MINERAL TANK Fiberglass tank with Polyethylene Inner Shell and Fiberglass Roving Manufactured to Operate at 150
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