APW Wyott RANSI/NSF4 User's Manual
Contents
1. x 5 52 4 Caution External Surface Temperatures The unit s external surface temperatures will be hot Use caution when touching these areas to avoid injury Warning Severe Burns Ceramic Heaters The white ceramic heaters operate at high temperatures Do nottouch elements after power is applied to the elements Incorporated into the front surface of the element is a red color changing decal As the element reaches a predetermined temperature the decal will change from red to black The decal will remain black until the element falls below the transition temperature where it will then return to its original red color However the element even if red will still be extremely hot This color changing feature is used ONLY for determining if element is operating properly 5 Thedeflectorcurtains located at the entrance and exit of the unit are used to contain the heat inside the unit as well as keep any forced drafts from entering the unit These curtains aid in efficient operation of the heaters and can be adjusted to increase or decrease the entrance and exit height These curtains should be adjusted to the minimum height required above the conveyor for the product you are heating Control Operation This oven has 2 heating zones 1 ontop and one in the bottom The top zone Top Heat is used to control all 5 ceramic emitters The bottom zone Bottom Heat is used to control the bottom e2. LE gt 225 SSS 55555 NN SISRI 252 625 022 U g SS 22 ss 7 Y ZZ ZZ NAN LZ ZZ ZZ SS 7 SS ZZZ
3. 42 INSTALLATION AND OPERATING INSTRUCTIONS Model XWAV 1417A PASS THROUGH OVEN INTENDED FOR OTHER THAN HOUSEHOLD USE RETAIN THIS MANUAL FOR FUTURE REFERENCE UNIT MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the Installation Operating and Maintenance Instructions thoroughly before installing or servicing this equipment Initial heating of unit may generate smoke or fumes and must be done in a well ventilated area Overexposure to smoke or fumes may cause nausea or dizziness This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices C US ANSI NSF4 P N 96100010 9 06 Phone 1 214 421 7366 Fax 1 214 565 0976 Toll Free 1 800 527 2100 APW WYOTT Website www apwwyott com 729 Third Avenue E mail info apwwyott com Dallas TX 75226 IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment For Warranty Service and or Parts this information is required Model Number Serial Number Date Purchased TABLE OF CONTENTS SECTION ITEM PAGE SECTION ITEM PAG
4. 94000028 ELEMENT CERAMIC 208V AS R QD 94300001 ELEMENT CERAMIC 240V AS R QD 94100016 FIREBAR ELEMENT XWAV1417 208V 94400001 FIREBAR ELEMENT XWAV1417 240V 96100001 ESCUTCHEON XWAV 1417A 96100002 WELD ASSY CONVEYOR XWAV 1417A 93000067 END CAP F L amp B R 93000070 END CAP B L 8 F R 82914 CHAIN CONVEYOR DRIVE XWAV1417 1422 1829 94100043 WIRE BELT XWAV1417 amp 1422 94200097 ASSV MERKLE KORFF GEAR MOTOR 94200095 KIT POWER SUPPLY 5V 24V OUTPUT 95000033 TERMINAL BLOCK CERAMIC 85283 FAN CORD 85287 FAN GUARD 85284 FAN COOLING 30203 TERMINAL BLOCK 2 POLE 86295 LEG BLACK 94000105 THERMOSTAT 94100048 POWER CORD 12 3 6 30P 96100010 INSTALLATION OPERATION MANUAL XWAV 1417A 67002 SWITCH ON OFF 30 AMP DPST 88705 KNOB BLACK 94100029 TRAY CONVEYOR XWAV 1417 94100045 CONVEYOR EXTENSION XWAV 1417 XWAV 1422 69104 EGO 208V INFINITE CONTROL EGO 69103 EGO 240V INFINITE CONTROL EGO 89408 SWITCH LIGHTED ROCKER 94000189 STACKING BRACKET KIT OPTIONAL 94000172 ASSY POTENTIOMETER 96100007 PROTECTOR EGO SWITCH AON O oa gt e i gt lt XWAV installation amp Operation Manual ___ Stacking Kit TD LA AR 7 NAS IIL JASNSS ALLIR ALLS 11 APW WYOTT EQUIPMENT LIMITED WARRANTY APW Wyott Foodservice Equipment Company warrants it s equipment against defects in materials and workmanship subject to the following
5. ZZ 7 This warranty does not cover services performed at overtime or premium labor rates Should service be required at times which normally involve overtime or premium labor rates the owner shall be charged for the difference between normal service rates and such premium rates APW Wvott does not assume any liability for extended delavs in replacing or repairing any items beyond its control LY Ph 22 5 U ASN NNNNA In all cases the use of other than APW Wyott Authorized OEM Replacement Parts will void this warranty This equipment is intended for commercial use only Warranty is void if equipment is installed in other than commercial application Water Quality Requirements Water supply intended for a unit that has in excess of 3 0 grains of hardness per gallon GPG must be treated or softened before being used Water containing over 3 0 GPG will decrease the efficiency and reduce the operation life of the unit SN N AN KA CN NN Note Product failure caused by liming or sediment buildup is not covered under warranty THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OR MERCHTABILITY OR FITNESS FOR PARTICLUAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OF APW WYOTT IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE TERMS HEREIN P N SK x 5 NN NA XXV U D 222 ZA ZZ 72 L4 SSS
6. This warranty applies to the original owner only and is not assignable Should product fail to function in its intended manner under normal use within the limits defined in this warranty at the option of APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency APW Wyott will only be responsible for charges incurred or service performed by its Authorized Service Agencies The use of other than APW Wyott Authorized Service Agencies will void this warranty and APW Wyott will not be responsible for such work or any charges associated with same The closest APW Wyott Authorized Service Agent must be used This warranty covers products shipped into the 48 contiguous United States Hawaii metropolitan areas of Alaska and Canada There will be no labor coverage for equipment located on any island not connected by roadway to the mainland ZIF 72 H 2 4 fan EN CN A X 7 w vi SS AT N Warranty coverage on products used outside the 48 contiguous United States Hawaii and metropolitan areas of Alaska and Canada may vary Contact the international APW Wyott distributor dealer or service agency for details SVV A gt Time Period One year parts one year labor effective from the date of purchase by the original owner The Authorized Service Agency may at their option require proof of purchase Parts replaced under this warranty are warrant
7. to slide into the extrusions Remove the feet from the top unit as shown Secure each stacking spacer to the bottom of the unit as shown by using the bolts and washers provided You should have four total of each Once the stacking kit spacers are secure place top unit onto bottom unit The stacking kit spacers each have tapered guides to allow the unitto lockinto position Refer to Figure 1 Install rear support bracket and screws as shown Each stacking kit requires that two brackets be mounted on the backside only One bracket near the strain relief and one atthe opposite end Refer to Cleaning Instructions for cleaning of stacking spacers and cleaning between units 5 OPERATION The controls that operate the unit heaters and conveyor are located on the front left side of the unit The On Off switch is used to turn the unit on or off Once the unit is turned on the convevor will automaticallv run Warning Ensure no hands tools or parts are located on the conveyor as injury will result when unit is turned on The control areas EGO s are used to control top and bottom heat The controls allow for separate upper and lower zones The settings for the upper and lower zones are 1 15 1 being the coolest and 15 being the hottest setting Note Before moving the On Off switch to the On position please read the following statements 5 FIGURE 1 Remove End Caps amp Screws Before Installing Kit
8. E 1 Owner s Information 2 7 Troubleshooting 2 Safetv Information 2 8 Preventative Maintenance Schedule 7 3 Specifications 3 9 Wiring Diagrams 7 4 Installation Instructions 3 10 Parts List amp Exploded View 10 5 Operation 5 11 Warranty 12 6 Cleaning 6 in the complete installation and thence to an independent earth connection in compliance WARNING In Europe appliance must be connected by an earthing cable to all other units with EN 60335 1 and or local codes 1 OWNER S INFORMATION General Information 1 Always clean equipment thoroughly before first use See general cleaning instructions 2 Check rating label for your model designation and electrical rating 3 For best results use stainless steel countertops General Operation Instructions 1 All foodservice equipment should be operated by trained personnel 2 Do not allow your customers to come in contact with any surface labeled CAUTION HOT 3 Never touch ceramic or steel heaters Warranty Information Reliability Backed By APW Wvott s Warranty AllAPW Wyott Pass Through Ovens are backed by a one year parts and labor warranty including On Site Service calls within 50 miles of authorized service technicians Service Information Service Hotline 800 733 2203 2 SAFETY INFORMATION APW Wyott equipment is designed built and sold for commercial use and should be operated by trained personnel only Clearly post all CAUTIONS WARNINGS and OPERATING INSTRUC
9. TIONS near each unit to insure proper operation and to reduce the chance of personal injury and or equipment damage This product is used for the cooking defrosting or re thermalization of food products only Always disconnect power before servicing the unit Surfaces will remain hot after power has been turned off Allow unit to cool before cleaning or servicing Never clean the unit by immersing it water The unit is not protected against water jets DO NOT CLEAN PASS THROUGH OVEN WITH A WATER JET Always clean equipment properly before first use 3 SPECIFICATIONS OVERALL DIMENSIONS XWAV 1417A 24 49 21 00 15 14 18 00 14 00 11 80 10 50 17 25 38 25 3 84 18 00 4 00 rA m 0 Z gt Electrical ratings MODEL WATTS VOLTS AMPS 1Phase NEMA PLUG KWAV tatvaL 1100 208 19 7 6 30P 4100 240 171 6305 Power Cord Six 6 foot 3 wire grounded cord If the supply cord is damaged the manufacturer or an author
10. e supports To inspect these white ceramic elements use a small mirror held under each elementto detect cracks Important The Ceramic elements are fragile and will break under stress Do not twist pull push or otherwise subject the white ceramic elements to stress Wipe down the exterior of the unit using a damp cloth with warm water Do not use abrasive pads cleaners as they will damage the stainless steel surface and high temperature plastic NOTE DO NOT USE CLEANERS OF ANY KIND ON THE WHITE CERAMIC HEATERS Remove four feet from box and install into threaded nuts located at the four corners underside of the left and right housings Also remove conveyor extension tray s Conveyor extensions should be hung off end of conveyor frame As our standard Model XWAV 1417A will only have one extension intended for the exit end Place unit in operating location Note Ambient Conditions Make sure that the operating location is in an area where the ambient temperature is held constant minimum 70 F Please avoid areas such as near exhaust fans and air conditioning ducts Warning Operating environment Ensure that operation location is at a reasonable distance from combustible walls and materials otherwise combustion or discoloration could occur Stand off Air divider located on rear panel is important in maintaining proper division of inlet and exhaust air flow If removed it could result in improper functioning of unit and MAY cause personal inju
11. ed for the un expired portion of the original product warranty only LAJA iU 122 Exceptions Gas Electric Cookline Models GCB GCRB GF GGM GGT GHP H EF EG EHP Three 3 Year Warrantv on all component parts except switches and thermostats 2 additional years on parts only No labor on second or third year Broiler Briquettes Rock Grates Cooking Grates Burner Shields Fireboxes 90 Day Material Only No Labor Heat Strips Models OH amp FD Two 2 Year Warranty on element only No labor second year Glass Windows Door Seals Rubber Seals Light Bulbs 90 Day Material Only No Labor A SAN 555 XX A WH A lt In all cases parts covered by extended warranty will be shipped FOB the factory after the first year Portable Carry In Products Equipment weighing over 70 pounds or permanently installed will be serviced on site as per the terms of this warranty Equipment weighing 70 pounds or under and which is not permanently installed i e with cord and plug is considered portable and is subject to the following warrantv handling limitations If portable equipment fails to operate in its intended manner on the first day of connection or use at APW Wvott s option or its Authorized Service Agency it will be serviced on site or replaced LGM ZA 7 2 q 2 KA yy From day two through the conclusion of this warranty portable units must be taken to or sent prepaid the APW Wyott Authorized Service A
12. gency for in warranty repairs No mileage or travel charges are allowed on portable units after the first day of use If the customer wants on site service they may receive same by paying the travel and mileage charges Exceptions to this rule 1 countertop warmers and cookers which are covered under the Enhanced Warranty Program and 2 toasters or rollergrills which have in store service 55 NINU NH hy U LLL 272 Exclusions The following conditions are not covered by warranty Equipment failure relating to improper installation improper utility connection or supply and problems due to ventilation Equipment that has not been properly maintained calibration of controls adjustments damage from improper cleaning and water damage to controls Equipment that has not been used in an appropriate manner or has been subject to misuse misapplication neglect abuse accident alteration negligence damage during transit delivery or installation fire flood riot or act of god Equipment that has the model number or serial number removed or altered EAH LN IHH LD If the equipment has been changed altered modified or repaired by other than a qualified service technician during or after the warranty period then the manufacturer shall not be liable for any damages to any person or to any property which may result from the use of the equipment thereafter ZZ Wi Y R LZ
13. he rating label Is the unit connected to the correct power source 3 Check the circuit breaker 4 Ifthe above checks out and you still have problems call your local service agent 6 Conveyor notworking 1 Pleasereferto Not getting power section 2 Istheknobturned to correct setting per desired speed 3 Note At slower settings the conveyor moves very slow and may appear stalled which is not the case 4 Ifthe above checks out and you still have problems call your local service agent Food notcooking properly 1 Pleasereferto Not getting power section 2 Arethecontroller and speed control adjusted to the desired setting 3 Arethedeflector curtains in the proper position 4 Ifthe above checks out and you still have problems call your local service agent 8 PREVENTATIVE MAINTENANCE SCHEDULE Please follow the cleaning section for the daily preventative maintenance schedule DO NOT USE ABRASIVES OR CLEANING SOLUTIONS ON THIS APPLIANCE Routinely check before every operation that adequate distance is allowed between fans and anything that would possibly allow foreign debris or substances to be taken in by inlet fan Clean fan guards on a daily basis to ensure proper inlet cooling to electrical components and efficient hot air exhaust On a daily basis make sure side walls of tunnel oven remain clean to assist in maintaining even cooking around product Be careful not to bump or hit the upper ceramic heate
14. ized service agent must replace it in order to avoid a hazard and warranty Please contact the factory by calling the 800 located on the unit Shipping Weight XWAV 1417A 98 lbs 44 5 kg 4 INSTALLATION INSTRUCTIONS If the carton appears damaged or damage is discovered once the carton is opened stop immediately and contactthe freight company to file a damage claim CAUTION The Pass Through Oven is shipped assembled The unit is shipped with urethane supports between the top heaters and the conveyor assembly Please remove all urethane supports and packaging materials before operating the unit Failure to remove all packaging materials may lead to a fire and or damage to the appliance Remove all external packaging that is protecting top portion of unit Remove unit from shipping container while in the upright position The unit can be lifted out of the carton by grasping under the conveyor on each side of the appliance Please remove the plastic bag Remove all internal packaging to the unit Important Remove urethane supports located inside the tunnel oven between the top heaters and the conveyor Remove tape from conveyor trays Remove tape from extrusion corners Remove tape from deflecting curtains located just above entrance and exit of conveyor Visually inspect all external and internal portions of unit for damage Important Inspect the top white ceramic elements located inside the oven tunnel after removal of urethan
15. lement 6 CLEANING Insure the appliance has been turned off and has had sufficient time for all surfaces to cool down before cleaning Use only mild soap and water to clean this appliance Appliance cleaning should be performed daily NOTE USE ABRASIVE PADS OR CLEANING SOLUTIONS ON THIS APPLIANCE Daily Cleaning Remove the crumb pans and wipe out debris with a damp rag and mild soap solution Remove the deflector panels located at the entrance and exit of the oven tunnel Wipe down the area under the deflector panels and the deflector panels with a damp rag and mild soap Reinstall the deflector panels by reversing the procedure used to remove them e Using a damp rag with mild soap and water wipe down the exterior surfaces of the appliance Using a damp rag with mild soap solution wipe down all areas of the conveyor DO NOT ATTEMPT TO CLEAN THE UPPER WHITE CERAMIC ORLOWER METAL HEATERS When units are in the stacked configuration it is still necessary to clean between the units Using a damp rag with mild soap and water wipe down the tops and undersides of all units Ensure there are no foreign objects between the units that could catch fire Using a damp rag with mild soap and water wipe the surfaces of the stacking spacers on all four corners 7 TROUBLESHOOTING Always ask and check the following Not getting power 1 Isthe unit connected to alive power source of the proper voltage 2 Check t
16. rs when wiping down Ensure belt is properly tensioned as to prevent slippage or binding which causes strain on motor DO NOT ATTEMPT TO MAINTENANCE SERVICE OR CLEAN THE UPPER CERAMIC AND LOWER METALHEATERS 9 WIRING DIAGRAMS OVERHEAD UNDER CARRIAGE SCOTCHLOK INSULATED CONNECTOR pee ee m eB L REDTO LI ON SWTCH L BLACKTO L2 ON SWTCH RIGHT SIDE HOUSING REDTO L ON3 PIN POMER SUPPLV BLACKTO N ON3 PIN POWER SUPPLY e BLUE TO BLUE ON DRIVE MOTOR HARNESS Fe GREEN TO GREEN ON P S 6 HARNESS 7 TO LI ON CERAMC TERMINAL BLOCK was ORANGE TO ORANGE ON ON P S 6 PIN HARNESS 8 TO L2 ON CERAMIC TERMINAL BLOCK l r i ANE sa 7 MOTOR SPEED L u ATTACH GROUND WIRE TO SWITCH amp 5 EGO PROTECTOR HOUSING POVER SWITCH G RIGHT SIDE HOUSING J L 6 TO L2 ON2 POLE TERMINAL BLOCK 5 TO LI ON 2 POLE TERMNAL BLOCK LEFT SIDE HOUSING 5 ON SWITCH 6 TO L2 ON SWITCH 10 PARTS LIST amp EXPLODED VIEW PARTS LIST
17. ry and WILL void your warranty Caution Operating environment Place unit on a stable level counter at a convenient height for use Turn the adjustable feet so that unit is level to countertop The top of the unit is not intended for use a shelf Materials placed there are at risk for fire Before plugging unit into wall make sure that the switch is in the off position Warning Ensure no hands tools or parts or other unintended items are located on the conveyor as injury will result when unit is turned on Plug unit into grounded electrical outlet with correct voltage and plug configuration Warning Using any receptacle that is not designed to match the attached cord and plug MAY cause personal injury and WILL void your warranty Oven Stacking The stacking kit will consist of 4 corner posts to be inserted between stacked units Warning When stacking unit must have proper stacking kit installed This will prevent overheating and damaging of electrical components Warning Do not stack more than three units tall or do not use more than two stacking kits Warning Standoff on rear panel of unit is important to allow proper inlet and exhaust fan airflow Do not cover inlet or exhaust fan openings as this could damage electrical components 1 2 Ensure bottom unit is mounted on secure surface with feetinstalled Remove respective corner end caps and screws This will allow each of the stacking spacer retaining fingers
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