American Standard Champion 4 2002 User's Manual
Contents
1. SLOWLY repeat Step 14 IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON USE it is a signal you are wasting water because e The end of the refill tube is inserted into overflow pipe below water level in tank Attach refill tube to overflow pipe using S clip provided e The flush valve is leaking because it s worn dirty or misaligned replace seal or flush valve IF FILL VALVE WON T TURN ON OR SHUT OFF or REFILL OF TANK WATER IS SLOW after valve has been in use for some time Fluidmaster Model 242 Replacement Seal may be needed For troubleshooting information please contact Fluidmaster nc 30800 Rancho Viejo Road San Juan Capistrano CA 92675 949 728 2000 800 631 2011 2001 Fluidmaster Inc www fluidmaster com Registered trademark of Fluidmaster Inc Manufacturer s First Year Fill Valve Warranty GUARANTEE This Fluidmaster product is guaranteed to be free from defective materials and workmanship for a period of one year Units returned to Fluidmaster will be replaced without charge Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products Fluidmaster shall not be responsible or liable for any damages caused by products used with Fluidmaster valves that were not manufactured by Fluidmaster Inc See next page for American Standard Ten Year Worry Free Decade Warranty REPAIR PARTS LIST Repair parts are determined by toilet tank number which can be found marked inside tank NOT2. 216mm 8 1 2 275mm 2733 216mm 8 1 2 267mm 2735 216mm 8 1 2 267mm 264mm 10 3 8 CLOSET FLANGE al OR RING INSTALL WAX SEAL INSTALL CLOSET BOLTS 7 Invert toilet on floor cushion to prevent damage and install wax Install closet bolts in flange channel turn 90 and slide into ring evenly around waste flange with tapered end of ring facing place 6 152 mm apart and parallel to wall toilet Apply a thin bead of sealant around toilet base 2 730529 100 Rev M MANIFOLD INSIDE WATERWAY DO NOT REMOVE POSITION TOILET ON FLANGE a Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes Loosely install retainer washers and nuts Side of washers marked THIS SIDE UP must face up INSTALL TOILET a Position toilet squarely to wall and with a rocking motion press bowl down fully on wax ring and flange Alternately tighten nuts until toilet is firmly seated on floor A CAUTION DO NOT OVERTIGHTEN NUTS OR BASE MAY BE DAMAGED BOLT CAP Install caps on washers If necessary cut bolt height to size before installing caps Smooth off the bead of sealant around base Remove excess sealant CLOSET BOLT INSTALL TANK a Install large rubber gasket over threaded outlet on bottom of tank and lower tank onto bowl so that tapered end of gasket fits evenly into bowl water inlet opening and tank m
3. 362mm 14 1 4 489mm 216mm 8 1 2 264mm 10 3 8 362mm 14 1 4 479mm 216mm 8 1 2 264mm 10 3 8 362mm 14 1 4 479mm 18 7 8 14 1 4 483mm 14 1 4 14 1 4 1 14 1 4 1 14 1 4 216mm 8 1 2 362mm 14 1 4 479mm 18 7 8 851mm 33 1 2 254mm 1 14 1 4 1 14 1 4 14 1 4 1 1 10 3 8 362mm 1 10 3 8 362mm 14 1 4 19 829mm 32 5 8 254mm 19 829mm 32 5 8 254mm 1 9 860mm 10 3 8 362mm 14 1 4 483mm 9 1 4 873mm 34 3 8 254mm 33 7 8 254mm 19 1 4 841mm 33 1 8 19 1 4 841mm 33 1 8 254mm 18 7 8 873mm 34 3 8 254mm 851mm 33 1 2 216mm 8 1 2 264mm 10 3 8 362mm 14 1 4 492mm 19 3 8 872mm 34 5 16 254mm 216mm 8 1 2 264mm 10 3 8 362mm 14 1 4 492mm 19 3 8 844mm 33 1 4 216mm 8 1 2 264mm 10 3 8 362mm 14 1 4 492mm 19 3 8 844mm 33 1 4 254mm 19 3 8 844mm 33 1 4 286mm 19 3 8 844mm 33 1 4 286mm 1 19 3 8 872mm 34 5 16 295mm 18 7 8 873mm 34 3 8 284mm 18 7 8 873mm 34 3 8 284mm 11 1 4 11 1 4 11 5 8 11 3 16 11 3 16 10 3 4 381mm 10 3 4 381mm 10 13 16 384mm 10 1 2 379mm 10 1 2 379mm 5 492mm 5 492mm 15 1 8 492mm 14 7 8 479mm 14 7 8 479mm 2625 216mm 8 1 2 273mm 2627 216mm 8 1 2 273mm
4. E XXX represents color or trim finish options Specify when ordering PART NO DESCRIPTION 4260 Tank With 735100 Cover 4272 Tank With 735109 Cover 4272 Tank With 735117 Cover 4281 Tank With 735113 Cover 73861 1 XXX0A 738835 XXX0A 738836 XXX0A 738837 XXX0A 034783 XXX0A 738565 409 0070A 738651 0070A 3175 002 0070A 738930 0070A 738657 0070A 738756 0070A 735100 400 XXX 735109 400 XXX 7351 17 400 XXX 735113 400 XXX 072989 0070A Champion Trip Lever Champion Trip Lever Champion Trip Lever Champion Trip Lever Bolt Cap Kit Incl 2 Covers amp Washers Champion Fluidmaster 400a Valve Champion Flush Valve Seal Champion Flush Valve Assembly Champion Bead Chain With Clevis Pin Champion Silicon Refill Tube Champion Tank To Bowl Coupling Kit 241 Champion Tank Cover Champion Tank Cover Champion Tank Cover Champion Tank Cover Clip for Refill Tube SN S RISSA ISN SISINININISINYS RASAS SSS SP OINISISISISINISN NS 730529 100 Rev M TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Does not flush a Water supply valve closed a Open valve and allow water to fill tank b Supply line blocked b Shut off water supply disconnect supply line and inspect all gaskets and washers Reassemble Also see Fluidmaster maintenance see Step 14 c Flush valve chain too loose or disconnected c Readjust chain leng
5. INSTALLATION INSTRUCTIONS I CARE AND MAINTENANCE Amiran Standard AAMPIOy Champion 2 piece Toilets Champion Select 2 piece Toilets Doral Champion 2 piece Toilets Doral Classic Champion 2 piece Toilets Oakmont Champion 2 piece Toilets Or Townsend Champion 2 piece Toilets ing 5 Model 2002 Champion Right Height Elongated Two Piece Toilet Model 2018 Champion Normal Height Elongated Two Piece Toilet Model 2023 Champion Normal Height Round Front Two Piece Toilet Model 2057 Champion Select Right Height Elongated Two Piece Toilet Model 2087 Champion Select Normal Height Elongated Two Piece Toilet Model 2035 Champion Select Normal Height Round Front Two Piece Toilet Model 2058 Doral Classic Champion Right Height Elongated Two Piece Toilet Model 2074 Doral Classic Champion Normal Height Elongated Two Piece Toilet Model 2076 Doral Classic Champion Normal Height Round Front Two Piece Toilet Model 2367 Doral Champion Right Height Elongated Two Piece Toilet Model 2368 Doral Champion Normal Height Elongated Two Piece Toilet Model 2369 Doral Champion Normal Height Round Front Two Piece Toilet Model 2625 Oakmont Champion Normal Height Elongated Two Piece Toilet Model 2627 Oakmont Champion Normal Height Round Front Two Piece Toilet Model 2738 Oakmont Champion Right Height Elongated Two Piece Toilet Model 2733 Townsend Champion Right Height Elon
6. clusion may not apply to you This warranty gives you specific legal rights You may have other statutory rights that vary from state to state or from province to province in which case this warranty does not affect such statutory rights For service under this warranty it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased or that a service request including a description of the product model and of the defect be sent to the following address In the United States In Canada In Mexico American Standard Inc American Standard Customer Service Manager P O Box 6820 2480 Stanfield Rd Ideal Standard S A de C V Piscataway New Jersey 08855 Mississauga Ontario Via Morelos 330 Attention Director of Consumer Affairs Canada L4Y 1S2 Col Santa Clara For residents of the United States warranty Toll Free 800 387 0369 Ecatepec 55540 Edo Mexico information may also be obtained by calling www americanstandard ca www americanstandard com mx the following toll free number 800 442 1902 www americanstandard us com 730529 100 Rev M
7. gated Two Piece Toilet Model 2735 Townsend Champion Right Height Round Front Two Piece Toilet Thank you for selecting American Standard the benchmark of fine quality for over 100 years To ensure this product is installed properly please read these instructions carefully before you begin Certain installations may require professional help Also be sure your installation conforms to local codes A CAUTION PRODUCT IS FRAGILE TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE NOTE Pictures may not exactly define contour of china and components NOTE BACK TO BACK INSTALLATION Depending upon your plumbing and venting conditions the flow from the Champion in a back to back installation may create a vacuum on the system and draw water from the opposing bowl The National Standards Plumbing Code prohibits the use of a cross fitting for drainage as throw over is possible The code does approve a directional Y style fitting with proper venting to direct the water downward and away from the other toilet Recommended fitting type for back to back installations RECOMMENDED TOOLS AND MATERIALS Putty Knife Regular Screwdriver Adjustable Wrench Sealant Hacksaw Wax Ring Gasket Flexible Supply Tube 1 2 Deep Well Nut Driver or Closet Bolts Tape Measure Carpenters Level Deep Well Socket Wrench REMOVE OLD TOILET Close toilet supply valve and flush tank completely Towel or sponge remaining water from tank and bowl Disco
8. inspection of this American Standard plumbing product inclusive of china and all mechanical components within ten years after its initial purchase confirms that it is defective in materials or workmanship American Standard will repair or at its option exchange the product for a similar model This warranty does not apply to local building code compliance Since local building codes vary considerably the purchaser of this product should check with a local building or plumbing contractor to insure local code compliance before installation This warranty shall be void if the product has been moved from its initial place of installation if it has been subjected to faulty maintenance abuse misuse accident or other damage if it was not installed in accordance with American Standard s instructions or if it has been modified in a manner inconsistent with the product as shipped by American Standard This warranty DOES NOT COVER any damage caused by the use of in tank cleaners American Standard s option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation nor shall American Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product all of which are expressly excluded from this warranty Some states or provinces do not allow the exclusion or limitation of implied warranties so this ex
9. nnect and remove supply line NOTE f replacing valve first shut off main water supply Remove old mounting hardware remove toilet and plug floor waste opening to prevent escaping sewer gases Remove closet bolts from flange and clean away old wax putty etc from base area NOTE Mounting surface must be clean and level before new toilet is installed Product names listed herein are trademarks of American Standard Inc American Standard Inc 2006 730529 100 Rev M SAVE FOR FUTURE USE PA NOTE DRAWINGS ARE FOR DIMENSIONAL PURPOSES ONLY THEY ARE NOT EXACT REPRESENTATIONS ROUGHING IN DIMENSIONS 2002 2057 2058 2367 2738 2733 ROUGHING IN DIMENSIONS Normal Height Elongated Two Piece Toilet Right Height Elongated Two Piece Toilet Normal Height Round Front Two Piece Toilet FINISHED WALL FINISHED WAL Right Height Round Front Two Piece Toilet 772mm 772mm 30 3 8 30 3 8 721mm 28 3 8 lt 19mm 6mm 1 1 4 lt 19mm 6mm 1 1 4 ry 470mm 470mm ig 18 1 2 7 419mm 16 1 2 356mm 14 gt aC SUPPLY SUPPLY zm AS AS REQ D o REQ D 419mm 387mm 16 1 2 to 5 15 1 4 Ar 254mm 254mm 10 152mm__ 6 FINISHED FINISHED FLOOR ROUND FRONT FLOOR MODELS B 264mm 264mm 264mm 264mm 10 3 8 362mm 14 1 4 489mm 216mm 8 1D 264mm 10 3 8 362mm 14 1 4 489mm 216mm 8 1 2 264mm 10 3 8
10. ounting bolts go through mounting holes Secure with metal washer nuts With tank parallel to wall alternately tighten hex nuts until tank is snugged down evenly against bowl surface RUBBER TANK MTG O i BOLTS PRE INSTALLED Recommended tool Deep socket tool included in tank kit AASER A CAUTION DO NOT OVERTIGHTEN NUTS MORE THAN REQUIRED FOR A SNUG FIT DO NOT SPIN BOLTS WITH SCREWDRIVER 8 INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer s directions Before continuing determine the type of water supply connection you have from the chart below and use the appropriate assembly parts required to properly reconnect the water supply DO NOT use plumber s putty to seal these fittings METAL COPPER FLARED TUBING N LOCK NUT VINYL BRAIDED CONNECTOR N LOCK NUT METAL FLANGED METAL SPIRAL TUBING TUBIN LOCK NUT EPA Lock NUT CONE WASHER COUPLING SHUT OFF These parts must be used as illustrated to insure water tight connection Use of existing coupling nut may result in water leakage Water supply tube or pipe must extend at least 1 2 inside threaded shank of valve does not apply to flanged tubing EXISTING WASHER EXISTING Z COUPLING NUT WATER SHUT OFF Use existing coupling nut and washer EXISTING CONE WASHER COUPLIN NUT WATER SHUT OFF Use existing spiral cone washer Fluidmaster cone washer may not seal completely on
11. sh it with mild soapy water rinse thoroughly with clear water and dry with a soft cloth A WARNING Do not use in tank cleaners These products can seriously damage fittings in the tank This damage can cause leakage and property damage American Standard shall not be responsible or liable for any damage caused by the use of in tank cleaners REFILL TUBE REPLACEMENT SEAL REPLACEMENT Disconnect Chain Lift float up and remove flush valve seal by pulling seal out of groove and sliding up over float Reverse procedure to install new seal Locate bottom portion of E e a hose clip between the ribs 2 on bottom of funnel inlet Note Rotate funnel to position ribs at rear of the tank NOTE DO NOT ADD ANY FOREIGN MATERIALS TO THE SEALING SURFACE 4 730529 100 Rev M LIFT ARM IMPORTANT Always clear sand and rust from system Make sure water supply is off Remove valve TOP by lifting arm and rotating top and arm 1 8 turn While holding a container over the uncapped VALVE to prevent splashing turn water supply on and off a few times Leave water supply off LIFT ARM Replace TOP by engaging lugs and rotating 1 8 turn clockwise MAKE CERTAIN TIP IS TURNED TO THE LOCKED POSITION VALVE MAY NOT counterclockwise pressing down TURN ON IF TOP IS NOT slightly on cap FULLY TURNED TO THE TROUBLESHOOTING FILL VALVE LOCKED POSITION IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK
12. spiral type supply line COUPLING NUT IG WATER SHUT OFF Captive cone washers already included No additional washers needed CAUTION DO NOT USE CONE WASHER WITH PLASTIC SUPPLY LINE CAUTION Overtightening of LOCK NUT or COUPLING NUT could result in breakage and potential flooding 730529 100 Rev M ARM NIPPLE REFILL TUBE CRITICAL LEVEL MARK CCL MUST BE 1 ABOVE OVERFLOW PIPE Fig 10A FILL VALVE WATER LEVEL ADJUSTMENT CLIP ADJUSTABLE HEIGHT SHANK WASHER LOCK NUT a THREADED SHANK CONE WASHER SD PARTS FOR WATER CONNECTION COUPLING NUT WW SEE STEP 9 HAND TIGHT ONLY 0 Diagram 1 With correct washers in place see Step 9a tighten ADJUSTMENTS COUPLING NUT 1 4 turn beyond hand tight Adjust water level Water level should be adjusted to level indicated in tank by adjusting float cup See Step 11 for water level adjustment method DO NOT OVERTIGHTEN IMPORTANT If bowl fails to siphon an adjustment may be required with the lift chain Simply remove the bead chain from the retainment clip see Fig 10A and take up slack on the chain and reinsert on lift rod Make sure the chain is not too taught 1 CARE AND CLEANING Turn on water supply Adjust water to water level specified in the tank by squeezing water level adjustment clip and moving FLOAT CUP up or down along stainless steel link When cleaning your toilet wa
13. th as required d Sand or debris lodged in water control d Shut off water supply Remove cap and clean as per Step 14 Poor or sluggish flush a Bowl water level too low a Check that refill tube is connected to water control and inserted into tank overflow without being kinked or damaged see Step 13a b Supply valve partly closed b Open supply valve fully Be sure that proper supply tube size is used c Partially clogged trapway and or drain pipe and or vent c Remove obstruction Consult a plumber if necessary d Supply pressure too low d Normal supply pressure must be at least 20 psi e Flush valve chain too tight pull rod not engaging e Readjust chain length as needed Review Step 10 Toilet leaks a Poor supply line connection a Review Step 9 of installation procedure b Poor bowl to tank floor connection b Review Step 4 through 7 of installation procedure Toilet does not shut off a Flush valve seal leaking or deformed a Clean debris from seal surface Replace flush valve seal as needed see Step 13 b Sand or debris lodged in water control b Shut off water supply Remove cap and clean as per Step 14 CHAMPION FLUSHING SYSTEM TEN YEAR WORRY FREE LIMITED WARRANTY For this warranty to become effective the accompanying warranty registration card and proof of purchase must be completed and returned to the address on the warranty registration card within 30 days of purchase If
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