AB Soft MS6 User's Manual
Contents
1. Full On starter is phased fully on Bit 3 Up to Speed started is phased fully on and the current is below 105 of nameplate current as set in 13 01 Bit 4 Reverse Bit 5 Jogging Bit 6 DC Injecting Bit 7 Faulted Bit 8 IOC Fault Bit 9 MOL Fault Bit 10 Phase Loss Fault Bit 11 Shear Pin Fault Bit 12 Shorted SCR Fault Bit 13 Heat Sink OT Fault Bit 14 Reserved Bit 15 Watch Dog Bit Word 2 Input Word 1 Current Feedback 833 500 of motor name plate current as set in 13 01 Word 3 Input Word 2 Phase Angle Actual Amount of time phased on in microseconds Parameter AB Ethernet IP Name Description 1 01 Input Word 3 Current Current feedback in Amps 1 02 Input Word 4 L1 to L2 Voltage Line 1 to Line 2 Voltage in Volts 1 03 Input Word 5 L1 to L3 Voltage Line 1 to Line 3 Voltage in Volts 1 04 Input Word 6 L2 to L3 Voltage Line 2 to Line 3 Voltage in Volts 1 05 Input Word 7 DI Status Digital input status Bit 0 Start Bit 1 Stop Bit 2 Jog Bit 3 Reverse Bit 4 Reset 1 06 Input Word 8 Analog Input Analog input value in Volts X 100 Page 11 Opal Pro to Mod TCP 1 07 Input2. command word must change state twice with in the time set in this parameter If parameters in group 14 are modified the changes do not take effect until the control power for the Opal Pro is turned off and then back on again Page 9 Opal Pro to Mod TCP Configuration The Opal Pro supports 4 input words and 51 output words Their description is as follows Input AB Name Description Words Ethernet Polled IP Word 1 Output Command Bit 0 Run Command Word 0 Bit 1 Jog Command Bit 2 Reverse Command Bit 3 Reset Command Bit 4 DCI Soft Stop Enable Bit 5 Reserved Bit 6 Reserved Bit 7 Reserved Bit 8 Reserved Bit 9 Reserved Bit 10 Reserved Bit 11 Reserved Bit 12 Reserved Bit 13 Reserved Bit 14 Reserved Bit 15 Watch Dog bit this bit must change at least twice in the time set by parameter 15 05 Word 2 Output Current 0 1000 833 500 of Motor Word 1 Reference Current set in parameter 13 01 Word 3 Output Phase Angle 0 0 5 Line Freq Cycle time in Word 2 Reference usec ie 60 Hz 0 8333 Word 4 Output Reserved Word 3 Page 10 Opal Pro to Mod TCP Output Words Polled AB Ethernet IP Name Description Word 1 Input Word 0 Status Bit 0 Ready to Run drive is enable and has 3 phase power Bit 1 Running start is regulating Bit 2
3. 3 01 Input Word Motor Amps Motor nameplate current in Amps 28 13 02 Input Word Motor Volts Motor nameplate volts in Volts 29 13 03 Input Word Service Motor nameplate service factor x 100 30 Factor 14 01 14 06 Input Word Reserved 31 Input Word 36 14 07 Input Word Node Number 1 254 37 14 08 Input Word IP Address 1 0 255 38 14 09 Input Word IP Address 2 0 255 39 14 10 Input Word IP Address 0 255 40 14 11 Input Word IP Address 4 0 255 41 14 12 Input Word SubNet 1 0 255 42 14 13 Input Word SubNet 2 0 255 43 14 14 Input Word SubNet 3 0 255 44 14 15 Input Word SubNet 4 0 255 45 15 01 Input Word Shear Pin Fit 34 Enabled 46 35 Disabled 15 02 Input Word MOL Fault 36 Disabled 47 37 Class 10 37 Class 15 37 Class 20 37 Class 30 15 03 Input Word Overload In 48 Level Drive trips at 100 15 04 Input Word Comm Fault 41 Enabled 49 42 Disabled 15 05 Input Word Comm Fit Time in seconds x 10 50 Time Page 13 Opal Pro to Mod TCP NOTE The Opal Pro must have firmware version 1 70 or higher Page 14
4. 4 Iref Source Comm If this is set to Comm Module the Module Opal pro will follow the Current reference from the communication link If there is no reference being sent on the communication link this should be set to Internal 10 05 Phase Angle Comm If this is set to Comm Module the Source Module Opal pro will follow the Phase Angle reference from the communication link If there is no reference being sent on the communication link this should be set to Internal 14 07 Node 1 254 This is the Node of the slave Opal Pro 14 08 IP Addr 1 0 255 First number in the IP address of the Opal Pro 14 09 IP Addr 2 0 255 Second number in the IP address of the Opal Pro 14 10 IP Addr 3 0 255 Third number in the IP address of the Opal Pro 14 11 IP Addr 4 0 255 Fourth number in the IP address of the Opal Pro the node number as set in 14 07 is added on to this number to get the final IP address 14 12 SubNet 1 0 255 First number in the SubNet Mask 14 13 SubNet 2 0 255 Second number in the SubNet Mask 14 14 SubNet 3 0 255 Third number in the SubNet Mask 14 15 SubNet 4 0 255 Fourth number in the SubNet Mask Page 8 Opal Pro to Mod TCP 15 04 Comm Fault Enable Enable Opal Pro trips out ona Disable communication fault Disable Nothing happens communication fault 15 05 Comm Fault 0 1 to 5 0 This is the time setting that the Opal Time secs Pro uses to detect a communication fault Bit 15 of the
5. Opal Pro to Mod TCP OPAL SAF Starters Opal Pro MS6 SERIES AB Ethernet IP Interface Users Manual Revision 1 00 1 Opal Pro to Mod TCP Page 2 Opal Pro to Mod TCP FOR YOUR SAFETY Only qualified personnel should install this equipment after first reading and understanding all the information in this manual All instructions should be strictly adhered to The user should consult Brock Solutions or a SAF OPAL Starters supplier for clarification of the contents of this manual should any doubt or questions arise The installation of this equipment must be conducted accordance with all national regional and local electrical codes All drawings and technical representations included in this manual are for typical installations and should not in any way be considered for specific applications or modifications Consult SAF OPAL Starters for supplemental instructions Brock Solutions Inc accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation application or adjustment of this equipment The contents of this manual are believed to be correct at the time of printing In following with our commitment to the ongoing development and improvement of our products SAF OPAL Starters reserves the right to change the specification of this product and or the content of this instruction manual without notice Page 3 Opal Pro to Mod TCP Page 4 Opal Pro to Mod TCP T
6. Word 9 Relay Status Status of the Relay Outputs Bit 0 Running Bit 1 By Pass Bit 2 Shorted SCR Bit 3 Reverse Bit 4 Faulted 1 08 Input Word Analog Output Analog Output value in Volts X 100 10 2 01 Input Word Stack Size Opal Pro Stack Size in Amps 11 2 02 Input Word Comm 0 None 12 Module Type 2 Ethernet 2 03 Input Word Firmware Opal Pro Firmware Version x 100 13 Version 10 01 Input Word Start Stop 4 2 Wire 14 Control 5 Wire 6 Comm Module 10 02 Input Word Ramp Time Time is seconds 15 10 03 Input Word Step Current In of nameplate current 16 10 04 Input Word Current 7 Internal 17 Reference 8 Analog Input 9 Comm Module 10 05 Input Word Phase Angle 10 Internal 18 11 Analog Input 12 Comm Module 10 06 Input Word Jog Accel In of nameplate current 19 Current Limit 10 07 Input Word Jog Current In of nameplate current 20 Limit 10 08 Input Word Jog Ramp Time is seconds x 10 21 11 01 Input Word Stop Mode 13 Coast 22 14 Soft Stop 15 DC Injection 11 02 Input Word Soft Stop In of incoming line voltage 23 Step 11 03 Input Word Soft Stop Time in seconds 24 Ramp 11 04 Input Word DCI Current In of nameplate current 25 11 05 Input Word DCI Time Time in seconds 26 Page 12 Opal Pro to Mod TCP 12 01 Input Word Analog Output 16 Current Reference 27 17 Current Feedback 18 Overload level 19 Phase Angle 1
7. able of Contents INTRODUCTION cai 6 HARDWARE 6 JUMPER SETTINGS aii 6 LED INDICATORS iiiccsssnicssaseanecsnrantewtarsaneennratnsaradsiaveradsttveradanneesnianavasateiavenuennity 7 OPAL PRO PARAMETER SETTINGS 8 CONFIGURATION 10 5 Opal Pro to Mod TCP Opal Pro to Mod TCP Introduction The Opal Pro can be monitored and controlled over an Ethernet communication network using the AB Ethernet IP protocol The Opal Pro connects to the Ethernet network through and optional Ethernet card that is mounted on the main Opal Pro control card CA530 Access is gained to the Ethernet card via the communication opening on the right side of the Opal Pro The Opal Pro is a AB Ethernet IP slave and is mapped as I O through an Ethernet bridge Hardware Connection is made via a 10Mbaud Ethernet port which utilizes a RJ45 connector Connection should be made using CAT 5 cable Jumper Settings Jumper Setting Description J3 Not installed Boot Block write enable J4 Installed on Disable test mode pins 1 and 2 Page 6 LED Indicators Opal Pro to Mod TCP Two bi colour red green LED indicators are mounted beside the network connector The upper LED indicates the Ethernet interface card status LED State Ethernet Interface Card Status OFF No power Flashing Red Recoverable con
8. figuration fault card is not configured contact Brock Solutions for support Solid Red Hardware Error contact Brock Solutions for support Flashing Green No errors client interface is not open check software firmware version of Opal Pro Solid Green No errors normal operation Amber Configuration Mode card is not configured contact Red Green Brock Solutions for support The lower LED indicator indicates the Ethernet Network status LED State Ethernet Network Status OFF Network interface offline No network power Flashing Red I O connection in timed out state or other Recoverable fault Flashing Green Device in online but has no connections Solid Red Unrecoverable fault Solid Green Online with established connections Amber Device is in Communication Faulted state and Red Green responding to an Identify Communication Faulted Request Page 7 Opal Pro to Mod TCP Opal Pro Parameter Settings The parameters in the Opal Pro used to configure the Ehernet interface card group 14 are only accessible if a Ethernet interface card is installed The parameter settings are as follows Opal Pro Setting Description Parameter 2 02 Comm Module Ethernet Type of interface card installed read only 10 01 Start Stop Comm This allows the Opal Pro to be Module started and stopped over the communication link 10 0
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