Fantec SURE STAR
Contents
1. REVISIONS L 500MM I5SMM semm Ti e L 500mm 15mm E PIN24 58 PIN12 3 24Pins EPS12V 5 19 15 Connector HOUSING MOLEX 39 01 2240 or equivalent TERMINAL MOLEX 39 00 0039 or equivalent Pin WIRE Pin WIRE P24 Housing LENGTH coron LENGTH TETE oanatt av 103 1 13 2 eoram ueri 3 BLACK GND 500 15 BLACK GND 500mm 18AWG L 500mm 15mm ES PIN1 4 5059 16 500mm 20aWG 265 e 5 BLACK GND 17 BLAGKIGND S mm IBAWG L L 500mm 15mm P24 sese 18 MAA 5 0919 7 19 H P8 8 amavi 20 i PIN1 9 21 Renosu mienne2. Output Min Max Comments 3 3V 2 0V 2 4 PSU shutdown 5V 3 3V 3 7 PSU shutdown 12V 8 5V 9 5V PSU shutdown Note The power supply shall be test at max AC voltage 230Vac and min load or no load 6 3 Over current protection Output Over Current Type Over Current Max Comments 3 3V 27 5A 37 5A PSU shutdown 5V 27 5A 37 5A PSU shutdown 12V 45 1A 61 5A PSU shutdown Note The over current protection should be tested at other load rating SURESTAR SURE STAR 6 4 Short circuit protection Output Comments 3 3V PSU shutdown 5V PSU shutdown 12V PSU shutdown Note The Short circuit protection should be tested at other load rating 6 5 Thermal Protection The power supply shall go into thermal protection as the case temperature exceeds 86 C 5 limit The output shall recover only when the temperature becomes normal and AC power is turned on again 7 Power System Signal status 7 1 Buzzer status Power Supply Condition Buzzer status No AC power to all PSU OFF AC present Only Standby Output On OFF Power supply DC outputs ON and OK OFF Power supply failure Beeping 7 2 LED indicators Power Supply Condition Power system status Power Module status LED Color RED GREEN ORANGE No AC power to all PSU OFF OFF OFF AC present Only Standby Output On ON OFF OF
3. HOUSING Molex 22 01 3027 or equivalent PINA SIGNAL type LENGTH P i Pn MEE SIGNAL WIRE LENGTH mm 1 ORANGE 3 3 18AWG 1 BLACK COM z2AWG PINI PN 2 BLACK COM 18AWG 2 RED 35V 22AwG 200mm 20mm x BINZ 3 RED 38V 18AWG 500mm amp 15mm PINA PP 4 BLACK COM 18AWG ALARM Reset Switch Connector Push Button Reset 5 YELLOW 121 18AWG Switch Pin WIRE WIRE Housin SIGNAL LENGTH Piny WIRE T signal WIRE LENGTH mm 9 COLOR TYPE No COLOR TYPE t PIN 1 ORANGE 3V3 18AWG E GRAY REST SAANG 200mm 200 PK JO PINS PO 2 stack COM 18AWG G 2 PINA 3 RED 45V 18AWG 150mm 15mm Y PQ COM 18AWG L 150mm 10mm 5 VELLOW 12V 18AWG NS PIN1 N m y fa DJ PING W M L 150mm 10mm FI ges Ires mc mm Ss 1007 n eo EM Drs Tem SURE STAR pm eta irae 3 E Ex Bia psr TACKY fs
4. 0 SURE STAR Model Name R4B 700G1V2 Revision 1 1 Description 700W 700W Mini Redundant Power Supply Revision History Issued Date Dec 06 2011 SPECIFICATION Rev Date Revision Description Modify By Cust Approval App Date 1 0 AUGOS8 Modified the circuit for DC DC backplane 10 2011 KEVIN 2011 1 1 Dec 05 1 Add the push button reset switch on P 12 k Dec 06 2011 2011 2 Modified the operation temp to 50 C Jac y Prepared BY Checked BY Approved BY KEVIN JACKY SURE STAR SURE STAR Contents 1 General Description 2 Input Characteristics 2 1 AC Input voltage and frequency 2 2 Input current and inrush current 2 3 Power Factor 3 Power Efficiency 4 Output Characteristics 4 1 Output Voltage amp Current Regulation 4 2 DC Output Ripple amp Noise 4 3 Hold Up Time 4 4 Rise Time 4 5 Dynamic load response time 4 6 Remote on off control 5 Power good signal 6 PROTECTION 6 1 Over voltage protection 6 2 Under voltage protection 6 3 Over current Protection 6 4 Short circuit protection 6 5 Thermal Protection 7 Power System Signal status 7 1 Buzzer status 7 2 LED indicators 7 3 TTL signal 8 Load sharing SURE STAR SURE STAR 9 Isolation 9 1 Insulation Resistance 9 2 Dielectric Withstand Voltage 9 3 Leakage current 10 Safety Requirements 11 EMC 11 1 EMI 1
5. i I CR807 1 5 TT J v lt OQ c C3 ON c Zi Y NS O elo CR808 1 CR808 1 E Y L J 1601 620 16 0 199 _ 130 amp 1 gt gt 2 c5 e CO JB 4 C CO C 2 o i VW d 5 FOlANGEs Sis mmi abs 025 MATERIAL UNITS S Doo 1 ee ee Te SURE STAR X 2 BY CHECK BY DRAW BY DRAW NO m m me PROJECTION SHEET OF MODEL No A cl E HA e Base Dare 0 07 2011 No 14 2 DC Output cables
6. 10 YELLOW 12 500 22 RED 5V s00mm 18AWG 1 L 500mm 15mm 13 toma fms 23 nene I 12 ose 24 sereno di sons I PIN1 BPins EPS12V Connector HOUSING MOLEX 39 01 0280 or equivalent L 500 15 L 500mm 15mm TERMINAL MOLEX 39 00 0060 or equivalent 500 15 PIN1 Pin WIRE WIRE SIGNAL LENGTH EE HB ee PIN2 Housing wo COLOR TYPE ema dE pint PINS 1 BLACK COM 18AWG 3 PING 2 BLACK COM 18AWG BROWN WHITE 5 LED 3 BLACK COM 18AWG mm 4 BLACK COM 18AWG OK PW1 LED 525 ME PIN1 P8 s venow v 1swe 90mm 15mm j 5gLED 6 YELLOW 12V 18AWG REDE WHITE f PINA 7 YELLOW 12V 18AWG RIAK PW2 LED 8 12V 18AwG ORANGE 4Pins ATX12V FOR P4 GREEN WHITE y 5 LED a Connector HOUSING MOLEX 39 01 0280 or equivalent a c PIN1 TERMINAL MOLEX 39 00 0060 or equivalent a NS aE BIN Housing WIRE sianar WIRE LENGTH Power Module System Status LED No COLOR TYPE 1 BLACK COM 2 BLACK COM 18AWG TRAIRAR ZEE BE PIN BLACK COM pp BIN2 P4 dv isawo 00mm 16 e TTL Signal Cable esto BINS VELLOW mav 18AWG ixi 4Pins HD CD ROM AW P4H1 P4H4 Connector HOUSING AMP 480424 0 or equivalent TERMINAL AMP 60619 4 or equivalent 7 3299 mm 4Pins FLOPPY DISK P4F Push Button Connector HOUSING 171822 4 or equivalent Alarm
7. 30 to 100 to 30 load 0 5 A u sec 6000uF 5V 30 to 100 to 30 load 0 5 A u sec 6000uF 12 60 to 100 to 60 load 1 A u sec 6000uf 5SB 0 to 100 to 0 load 0 5 A u sec 350uF 4 6 Remote on off control The main outputs of this power supply 3 3V 5V 12V 12V shall be energized when input signal PSON is active PSON is an active low TTL compatible signal referenced to the 5V standby common This input signal shall be an open collector signal capable of sinking a minimum of 1 6mA When PSON becomes inactive the main outputs shall be disabled PSU on PSU off PSON Signal LOW 0 8V max HI 2V max SURE STAR SURE STAR 5 Power good signal The system shall have an active high TTL compatible signal capable of sinking 1mA and sourcing 100uA The signal shall become active within 100 to 500 ms from the instant 5V output reaches a steady state level within the specified regulation limits It shall become inactive at least 1 ms before 5V drops to below the lower regulation limit Power good 115 230VAC Full Load 200ms 500ms Power Fail 115 230VAC Full Load 1ms Min 6 Protection 6 1 Over voltage protection Output Min Max Comments 3 3V 3 75V 4 3V PSU shutdown 5V 5 7V 6 9V PSU shutdown 12V 13V 14 3V PSU shutdown Note The power supply shall be test at max AC voltage 230Vac and min load or no load 6 2 Under voltage protection
8. Reset Switch Connector Reset Switch 09 PIN2 TERMINAL 170262 2 or equivalent PE oo PINS WIRE WIRE PIN4 Housing COLOR SIZE 1 Yeow 12 18AWG m PD 2 BLACK COM 7 500mm 15mm e 6Pins PCl Express F PIN1 PG 3 BLACK COM 18AWG Connector HOUSING MOLEX 39 01 0280 or equivalent 5 PIN2 PJ 4 5V 18AWG TERMINAL MOLEX 39 00 0060 or equivalent PINS PB 1 Yeow av 18AWG o Housing OLOR SIGNAL LENGTH fg PING PE 2 BLACK COM 18AWG comm 15mm BLACK M 1 YELLOW 12V 18AWG PIN1 3 col 4 RED 38V t8AWG 159 2 YELLOW 12 18AWG 3 YELLOW 12V 18AWG PG BINS 1 Yellow 12 P6 500mm 15 PIN4 PF 2 BLACK COM 18AWG 4 BLACK COM 18AWG PI 3 BLACK COM 18AWG 150mm 15mm 5 BLACK COM 18AWG PL RED en ns 6 BLACK COM 18AWG imm E i 18 c PIN1 1 YELLOW 12 22AWG POWER Module System Status LED 00 PIN2 2 BLACK COM 22AWG PH WIRE PINS PM 150mm 15mm Name WIRE COLOR COLOR Type LENGTH 25 PING BLACK COM 22AWG 4 RED 45V 22AWG PWILED BRoWN WHITE ORANGE 22AWG S ATA HDD 900mm 20mm imm gt PW2LED RED 22AWG WHAE ORANGE PIN1 HOUSING MOLEX 675820000 or equivalent Extemal GREEN WHITE RED ORANGE 22AWG fu PIN2 TERMINAL MOLEX 675810000 or equivalent TTL Signal S bof BINS Pin WIRE WIRE
9. 1 2 EMS 12 Environmental 12 1 Temperature 12 2 Humidity 12 3 Altitude 12 4 Vibration 12 5 Shock 12 6 Cooling Method 13 Reliability 13 1 MTBF Qualification 14 Mechanical 2D Drawing and Power Connector 14 1 Outside Dimension 14 2 DC Output cables SURE STAR SURE STAR 1 General Description This specification describes the performance characteristics of a 700 watts hot swappable 1 1 power system with 3 3V 5V 12V 12V main DC outputs and 5V standby outputs The system is configured to hold two identical 700W power supply modules SURE STAR Model R4B 700G1V2 2 Input Characteristics 2 1 AC Input voltage and frequency Minimum Nominal Maximum Unit 90 100 240 264 VAC 47 50 60 63 Hz 2 2 Input current and inrush current AC Input Voltage MAX Input Current per power supply module Inrush Current per power supply module 115Vac 12A 30A 230Vac 6A 60A 2 3 Power Factor 90Vac 115Vac 230Vac 264Vac gt 0 99 gt 0 98 gt 0 95 gt 0 92 Power Efficiency The Minimum efficiency of the power supply is 80 at full load and 115Vac 60HZ input Ic SURESTAR SURE STAR 4 Output Characteristics 4 1 Output Voltage amp Current Regulation Output Voltage Min Current Rated current REGULATION 3 3V 1A 32A 5 5V 1A 25A 5 12V 1A 57A 5 12V 0 8 5 5VSB 0 5A 3 5A 596 Note The com
10. F Power supply DC outputs ON and OK OFF ON ON Power supply failure OFF Blinking OFF SURESTAR SURE STAR 7 3 TTL signal POWER SUPPLY CONDITION OUTPUT CONDITION Min Max NORMAL POWER SUPPLY ON 3V 5 25V FAILURE POWER SUPPLY OFF OV 1V 8 Load sharing Output Voltage Load Current Load Share Voltage 12 1 0 48V 0 52V 5V 1A 0 33V 0 37V 3 3V 1A 0 33V 0 37V 9 Isolation 9 1 Insulation Resistance Input To Output 500Vdc 50M ohms Min at room Temperature Input To FG 500Vdc 50M ohms Min at room Temperature Output To FG Non Insulation 9 2 Dielectric Withstand Voltage Input To Output 1834Vac 30 mA for 1 Minute Input To FG 1834Vac 30 mA for 1 Minute Output To FG Non Insulation 9 3 Leakage current 3 5 max at 120 264Vac 50 60HZ 10 Safety Requirements IEC 60950 1 TUV EN 60950 1 UL or cUL BSMI CCC SURE STAR 11 EMC The power supply shall comply with the following criterion 11 1 EMI 1 Conduction Emission A EN55022 2006 A1 2007 CLASS A EN55024 1998 A1 2001 A2 20003 B CISPR PUB 22 and FCC PART 15 SUBPART B CLASS A 2 Radiated Emission A EN55022 2006 A1 2007 CLASS A EN55024 1998 A1 2001 A2 20003 B CISPR PUB 22 and FCC PART 15 SUBPART B CLASS A 12 Environmental 12 1 Temperature Operating 0 Cto 50 C Non Operating 20 C to 70 C 12 2 Hu
11. bined total power from 5V amp 3 3V shall exceed 190W 4 2 DC Output Ripple amp Noise Output Voltage Ripple amp Noise Max 3 3V 60mVp p 5V 60mVp p 12V 120mVp p 12V 120mVp p 5VSB 50mVp p Note 1 Ripple amp Noise bandwidth is set to 20MHz 2 Use a 0 1uF ceramic capacitor in parallel with a 10uF electrolytic capacitor at output connector terminals for ripple amp noise measurements 4 3 Hold Up Time Output Voltage 115VAC Input 230VAC Input 3 3V gt 16ms gt 16ms 5V gt 16ms gt 16ms 12V gt 16ms gt 16ms 12V gt 16ms gt 16ms 5VSB gt 16ms gt 16ms Note All of dc output at full load SURE STAR SURE STAR 4 4 Rise Time Output Voltage 115 230Vac Input amp Full Load 3 3V 20ms max 5V 20ms max 12V 20ms max 12V 20ms max 5VSB 20ms max Note The rise time measured is when the output voltages rise from10 to 90 of specified output voltage Vout observed on the channel waveform 4 5 Dynamic load response time The following shall apply to the 3 3 V 5 V and 12 V outputs Output voltage for each output shall recover to within 5 of its steady state level in less than 1 ms under the following conditions AC Input Voltage 9OVAC 264VAC Repetition rate of 100Hz with 50 duty cycle Output Step Load Size Load Slew Rate Capacitive Load 3 3V
12. midity Operating 5 to 95 non condensing Non Operating 20 to 90 non condensing 12 3 Altitude Operating sea level to 7 000 feet Non operating sea level to 40 000 feet 12 4 Vibration 10 55Hz 19 6m s 2G 3minutes period 60minutes each along X Y and Z axis 12 5 Shock 49m s bG 11ms once each X Y and Z axis 12 6 Cooling Method BY BALL BEARING DC FAN 13 Reliability 13 1 MTBF Qualification Using MIL HDBK 217F the calculated MTBF gt 100 000 hours at 25 C 14 Mechanical 20 Drawing and Power Connector 14 1 Outside Dimension 199 D x150 W x86 H mm REVISIONS HUKREV DESCRIPION S5 sina Hf DATE 11 VERE BHREETL Imm fbit E May 21 10 12 Nov 07 11 C e 16 0 16 0 208 0 199 0
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