Powerplus POWX093 power router
Contents
1. 9 7 8 Circle CUITING 9 7 9 Setting the working depth 9 7 10 Fine adjustment 9 7 11 9 7 12 on 10 7 13 Adjustable speed 22 10 7 14 Using the parallel guld rossore 10 7 15 director EARE aiara 10 7 16 Replacing the carbon 10 8 CLEANING AND 11 8 1 CIANIDO E EEA 11 9 PECHNICACDATA2. 11 Copyright 2015 VARO 1 www varo com EOWERPLUS POWX093 EN ee ee 11 11 11 11 O 12 14 ENVIRONMENT 11112220 12 15 DECLARATION OF 13 Copyright 2015 VARO Page 2 www varo com POWERPLUS HIGH QUALITY TOOLS ROUTER POWX093 1 APPLICATION Milling of holes slots edges and tenors dovetail joints All other uses are expressly excluded It is not designed for commercial use 093 before using the appliance for your own safety Your power tool should only be passed on together with these instructions WARNING Read this manual and general safety instructions carefully 2 DESCRIPTION FIG A 1 Motor housing 14 Dust extraction 2 Fixing screw for depth stop 15 Parallel stop On off switch 16 Fine adjustment 4 Carbon brush cover 17 Cutter guide plate 5 Spindle lock 18 Wrench 6 Handle 19 Depth stop setting 7 Fixing screw for parallel stop 20 Cutter chuck 8 Depth stop guide 21 Circle cutting accessories 9 Depth stop scale 22 Colet chucks 10 Depth stop 23 Cutler heads 11 Distance scale 24 Speed setting 12 Depth stop fixing lever 25 Adjustment dimension 13 Culling base 26 Safety lock 3 PACKAGE CONTENT LIST Remove
3. f operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock Copyright 2015 VARO 4 www varo com POWERPLUS POWX093 EN 5 3 Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used whenever conditions require will reduce personal injuries Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts f de
4. Wear protective goggles ear protectors and if necessary breathing mask Observe general safety regulations for handling and using electric tools 7 OPERATION 7 1 Depth Stop 3 gt 3 Locate the depth stop on the left hand side of the cutting machine This continuously adjustable stop is intended to limit the depth of the cut Locate the fixing screw for the depth stop 1 Loosen it by turning it in anticlockwise direction To move the depth stop up or down turn the stop adjuster in clockwise or anticlockwise direction 2 Locking lever for cutting machine body When viewed from the front the locking lever 3 is located at the rear on the left hand side The cutting machine body is spring tensioned Take care when releasing the locking lever Grasp both handles and brace yourself before releasing the lever 4 Press downwards to allow the cutting machine body to move down When you reduce the downward pressure the springs force the cutting machine body back up into its highest position CAUTION The housing of the machine is under spring tension When you release the locking lever it returns to its highest position Copyright 2015 VARO Page 6 www varo com POWERPLUS POWX093 EN 7 3 Dust extraction outlet You are advised to use the dust extraction outlet You can purchase a suitable commercial vacuum cleaner or extract the dust via an extractor tube while the cutting machine is in operation The outle
5. all packing materials Remove remaining packaging and transit supports if existing Check the completeness of the packing content Check the appliance the power cord the power plug and all accessories for transportation damages Keep the packaging materials as far as possible till the end of the warranty period Dispose it into your local waste disposal system afterwards WARNING Packing materials are no toys Children must not play with plastic bags Danger of suffocation Parallel guide Circle cutting accessories Collet chuck Dust extraction 12 cutting heads Wrench Carbon brushes 6 When parts missing damaged please contact your dealer Copyright 2015 VARO Page 3 WwWwwW varo com POWERPLUS POWX093 EN 4 SYMBOLS In this manual and or on the machine the following symbols are used Denotes risk of personal injury or damage to the tool Wear ear guards and goggles Read manual before use Wear a mask In dusty conditions In accordance with essential Class Il The machine is requirements of the European double insulated Earthing wire directive s is therefore not necessary 5 GENERAL POWER TOOL SAFETY WARNINGS Read all safety warnings and all instructions Failure to follow all warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated co
6. be carried out by an authorised customer service centre for Powerplus tools You can always obtain more information at the number 00 32 3 292 92 90 transportation costs shall always be borne by the customer unless agreed otherwise In writing At the same time no claim can be made on the warranty if the damage of the device is the result of negligent maintenance or overload Definitely excluded from the warranty is damage resulting from fluid permeation excessive dust penetration intentional damage on purpose or by gross carelessness inappropriate usage use for purposes for which the device is not suitable incompetent usage e g not following the instructions given in the manual inexpert assembly lightning strike erroneus net voltage This list is not exhaustive Acceptance of claims under warranty can never lead to the prolongation of the warranty period nor commencement of a new warranty period in case of a device replacement Devices or parts which are replaced under the warranty therefore remain the property of Varo NV We reserve the right to reject a claim whenever the purchase cannot be verified or when it is clear that the product has not been properly maintained Clean ventilation slots carbon brushes serviced regularly etc Your purchase receipt must be kept as proof of date of purchase Your appliance must be returned undismantled to your dealer in an acceptably clean state in its origina
7. POWERPLUS POWX093 EN 1 o A 3 2 PACKAGE CONTENT ____ __ _ 4 O 4 5 GENERAL POWER TOOL SAFETY WARNINGS 4 5 1 4 5 2 cea 4 5 3 Personal sally 5 5 4 AEEA EAR 5 5 5 N EE 5 6 SPECIFIC SAFETY 5 7 6 7 1 SO 6 7 2 Locking lever for cutting machine 6 7 3 DUST xtraclion OUUGCD ssri Eaa 7 7 4 Assembly of parallel 7 7 5 Inserting removing the chuck and Cutting heads 8 7 6 Cutter guid Slevers 8 7 7
8. ance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could lead to a hazardous situation 5 5 Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained 6 SPECIFIC SAFETY WARNINGS Ensure that the power lead does not come into contact with the milling cutter Ensure that the lifting rods are firmly seated on the housing and cannot work loose while working Pull out plug before inserting milling cutter Copyright 2015 VARO 5 www varo com POWERPLUS POWX093 EN Ensure that milling cutter is firmly clamped Use only milling cutters for routers never use e g milling cutters for drilling machines or stationary machines only commercially available milling cutters for routers with a shank diameter 6 mm 8 mm Always use both hands to guide the tool Never wedge the ON switch fast Never reach into the milling zone while the tool is running Feed only running milling cutters to the material Note direction of cut always move the cutter against the material When work is finished remove the milling cutter from the tool Wood dust set up during work is harmful to health Always work with dust collector operating
9. ce department the connecting cable or mains plug is damaged it must be replaced by a particular connecting cable which is available from our service department Replacement of the connecting cable must only be carried out by our service department see last page or by a qualified person qualified electrician i STORAGE Thoroughly clean the whole machine and its accessories Store it out of the reach of children a stable and secure position in a cool and dry place avoid too high and too low temperatures Protect it from exposure to direct sunlight Keep it in the dark if possible Don t keep it in plastic bags to avoid humidity build up Copyright 2015 VARO 11 www varo com POWERPLUS HIGH QUALITY TOOLS POWxX093 EN 13 WARRANTY This product is warranted for 36 month period effective from the date of purchase by the first user This warranty covers all material or production flaws excluding batteries chargers defective parts subject to normal wear amp tear such as bearings brushes cables and plugs or accessories such as drills drill bits saw blades etc damage or defects resulting from maltreatment accidents or alterations nor the cost of transportation Damage and or defects resulting from inappropriate use also do not fall under the warranty provisions We also disclaim all liability for any bodily injury resulting from inappropriate use of the tool Repairs may only
10. e the covers and screw them into position The new brushes may cause sparging until they have taken on the shape of the motor Repeat the procedure at the other side CAUTION The brushes must always be replaced in pairs CAUTION Always disconnect the machine from the power supply before removing any electrical covers Copyright 2015 VARO Page 10 www varo com POWERPLUS POWX093 EN 8 CLEANING AND MAINTENANCE Attention Before performing any work on the equipment pull the power plug Keep the ventilation slots of the machine clean to prevent overheating of the engine Regularly clean the machine housing with a soft cloth preferably after each use Keep the ventilation slots free from dust and dirt 8 1 Cleaning If the dirt does not come off use a soft cloth moistened with soapy water Never use solvents such as petrol alcohol ammonia water etc These solvents may damage the plastic parts 9 TECHNICAL DATA Voltage frequency 230 240 V 50 Hz Power input 1500 W No load speed 6000 26000 min Shaft diameter router 12mm Protection class m Cable Weight 4 9 kg 10 NOISE Noise emission values measured according to relevant standard K 3 Acoustic pressure level 87 dB A Acoustic power level LWA 98 dB A ATTENTION Wear hearing protection when sound pressure is over 85 dB A aw Vibration 6 0 m s K 1 5 m s SERVICE DEPARTMENT Damaged switches must be replaced by our after sales servi
11. ghtly so that the tip is firmly in the wood You can now cut the circle 7 9 Setting the working depth 21 i 5 3 3 set the cutting depth release the plunger locking lever and press cutter downwards until the desired depth is reached Then re lock the lever Locking lever for cutting machine body To set the cutter to a fixed depth set the depth stop 20 and secure it with the knob 7 10 Fine adjustment When the approximate depth is set you can make fine adjustments by means of the fine adjustment knob 22 To adjust turn it in clockwise or anticlockwise direction 7 11 Cutting in serval operations For cutting in depth and in stages use the length stop turret as an aid Using the depth scale set the desired depth to the lowest depth stop position on the turret Rotate the turret so that the highest point is under the depth stop and execute the first cut 23 Repeat the cut with the second highest setting and finally with the last setting You can also use two positions if the desired depth is reached in two operations Copyright 2015 VARO Page 9 www varo com 05 POWX093 EN 7 12 Switching on and off Grasp the machine securely at the handles When it is pointing 24 in your direction the start stop button is located on the right handle 24 Keeping the safety lock pressed press the start stop button You do not have to keep the safety lock pressed as it remains in positi
12. half of the company CEO Hugo Cuypers Regulatory Affairs Compliance Manager Date 17 03 2015 Copyright 2015 VARO Page 13 www varo com
13. ilable for different profiles Some heads are too large and leave no space for the dust extraction system In this a mask should be worn CAUTION Ensure that the machine is not connected to the power supply To insert the chuck locate the spindle lock at the front of the machine Press it down and hold it in this position Using the wrench provided loosen the chuck nut by turning in an anticlockwise direction 10 Remove the chuck and clean the spindle 11 Insert the other chuck in the spindle and screw on the nut finger tight To insert a cutter head loosen the chuck nut and insert the shaft of the cutter head 12 Ensure thai at least 20 mm or halt the length of the cutter head shaft is inserted into the chuck If insertion depth is less the cutter head will be instable and may work loose Press the spindle lock hold it in position and tighten the chuck nut Repeatedly check the tightness of the nut during your work CAUTION Handle the cutter heads carefully They are sharp and may cause cuts CAUTION Before switching the machine on ensure that the chuck nuts are tight The cutter guide sleeve is attached to the base of the machine and ensures that the machine can follow a certain cutting profile Only certain sizes of cutter head can be used The si2e is limited by the size of the hole in the cutter guide sleeve The dust extraction system can be used with this accessory To install the guide plate lay the cutti
14. l blow moulded case if applicable to the unit accompanied by proof of purchase 14 ENVIRONMENT car Should your appliance need replacement after extended use do not discard it gt with the household rubbish but dispose of it in an environmentally safe way Waste produced by electrical machine items should not be handled like normal S household rubbish Please recycle where recycle facilities exist Check with your Local Authority or retailer for recycling advice Copyright 2015 VARO Page 12 www varo com POWERPLUS POWX093 EN HIGH QUALITY TOOLS 15 DECLARATION OF CONFORMITY VARON V Joseph Van Instraat 9 BE2500 Lier BELGIUM declares that product Router trade mark POWERplus model POWX093 is in conformity with the essential requirements and other relevant provisions of the applicable European Directives based on the application of European harmonized standards Any unauthorized modification of the apparatus voids this declaration European Directives including if applicable their amendments up to the date of signature 2011 65 EU 2004 108 EC 2006 42 EC European harmonized standards including if applicable their amendments up to the date of signature EN60745 1 2009 EN60745 2 17 2010 EN55014 1 2006 EN55014 2 1997 EN61000 3 2 2006 EN61000 3 3 2013 Keeper of the Technical Documentation Philippe Vankerkhove VARO Vic Van Rompuy N V The undersigned acts on be
15. ng machine on its side Loosen and remove the two bolts for the dust extraction system Remove the four cross head screws attaching the plastic base to the casting 13 Note the recess in the plastic base Hold the guide plate with the sleeve to the outside and place it in the recess 14 Align the holes in the plastic base with the threaded holes in the casting and tighten the four cross head screws 15 Re install the dust extraction components and secure it with bolts and nuts Page 8 www varo com POWERPLUS POWX093 EN 7 7 Profile accessories you wish to repeat the outside profile further towards the inside Take the parallel guide Loosen and remove the four cros gt head screws attaching the plastic guides 16 Remove the plastic guides and keep them in a safe place for further use Locate the profile accessories and position this casting 17 Secure it with two cross head screws Push the parallel guide into the machine base Select the right cutter head for this job Position the workpiece carefully and begin cutting 18 7 8 Circle cutting accessories Accessories for cutting circles are also supplied These allow you to cut perfect circles in workpieces Attach one of the parallel guide rods in the machine base 19 Mount the circle cutting accessory at the other end You can attach this accessory to any position on the guide rod Position the tip of the circle cutting accessory at the centre of your circle Press it sli
16. on automatically until you release the start stop button again To stop the machine simply release the start stop button and the motor stops 7 13 Adjustable speed The speed setting is located at the front of th e h o usi ng 25 Turn the knob to increase or decrease the speed The smaller the cutter head the higher the speed The larger the cutter head the lower the speed A cutter head which runs too fast causes scorching of the workpiece and leaves burnt marks CAUTION Do not change the speed when the machine is working under load 7 14 Using the parallel guide he parallel guide can be used for cutting parallel to the edge 1 4 of the workpiece Release the four screws securing the 2 parallel guide and push them so that the guide is at the desired distance from the cutter head Tighten the four securing screws Press the guide securely against the edge of the workpiece and execute the cut CAUTION Abnormal vibrations may be due to a blunt cutter head 7 15 Cutting direction To prevent the cutter head from jumping and to obtain a good result carry out exterior cuts in anticlockwise and interior cuts in clockwise direction 27 the performance of the machine is poor or excessive sparking is observed through the ventilation slots the carbon brushes must be replaced Remove the two covers of the brush housing 23 with a screwdriver Remove the two worn brushes Insert the new brushes 29 replac
17. rded power tool or battery operated cordless power tool 5 1 Work area Keep work area clean and well lit Cluttered and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 5 2 Electrical safety Always check that the power supply corresponds to the voltage on the rating plate Power tool plugs must match the outlet Never modify the plug in any way Do not use adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock
18. t must project out of the rear of the machine 5 Two bolts and nuts are supplied to attach it Hold the extractor outlet in position and lay the cutting machine on its side Push the long bolt through the machine base until it projects at the fastening point for the extractor outlet 6 Place the nut in the hexagon shaped recess 7 Tighten the bolt with a suitable wrench and moderate force until the outlet is securely attached Repeat the procedure at the other side CAUTION Dust may cause respiratory problems Certain laminated board materials are carcinogenic After work always remove all dust from the machine Locate the parallel stop and the guide rods Push the guide rods into the casting and secure them with the adjusting screws 8 Inspect the machine base and the four securing points Loosen the locking screws and push the guide rods into the machine base 9 The parallel stop is continuously adjustable and permits various parallel cuts Copyright 2015 VARO 7 www varo com POWERPLUS HIGH QUALITY TOOLS POWX093 EN 7 5 Inserting and removing the chuck and cutting heads n 7 6 Cutter guide sleeve Copyright 2015 VARO The cutting machine is supplied with a set of 12 mm cutting heads There are a number of heads for cutting various profiles in wood One example is a decorative edge on a skirting board The machine is supplied with two chucks for 8 mm and 12 mm Numerous cutting heads are ava
19. vices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 5 4 Power tool use and care not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or sticking of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to stick and are easier to control Use the power tool accessories and tool bits etc in accord
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