Boss Audio Systems R4002 audio amplifier
Contents
1. CH 3 4 CONTROL CROSSOVER LOW PASS INPUT CH1 CH3 INPUT Low PASS CROSSOVER DE MODE Power BOSS 2 MEKO 5 Tim HIGH FULL FULL HIGH PASS RANGE 35Hz 160H2 MIN 1848 35Hz 160H RANGE PASS CH 1 2 CONTROLS O O LEVEL ken E RIOT FOUR CHANNEL MOSFET CH2 Low c4 of 1b oR POWER AMPLIFIER J n CH CH CH CH 1 1 2 2 To Speaker ee ae Emmm of head unit RIOT MOSFET Amplifier User s Manual page 8 High Level Input Wiring The high level input s should only be used when your head unit lacks RCA outputs If the RCA outputs are not present connect the speaker outputs from the receiver to the high level input connector of the amplifier Be sure to observe polarity to avoid audio phase problems NOTE Do not connect BOTH the high level and low level inputs from your receiver to your amplifier at the same time MonoBlock Amplifier a e gt le j C gt c gt C gt c gt 3 LOW PASS FREQUENCY MODE LEVEL SENSITIVITY LEFT O POWER 3 T PROTECTION Zz e e LOW PASS e e E re SS 0 18dB 35Hz 1602. INPUTS IO l CONTROL D w TWO CHANNEL MOSFET POWER AMPLIFIER L i Y To Audio i er Peer OL___ unit or signal oooooo processor 4 Channel Amplifiers R2504 R3004 R4004 and R5004 Remote Subwoofer Level Control J CH 3 4 CONTROL CROSSOVER LOW PASS INPUT CH3 INPUT BASS LOW PASS CROSSOVER E MODE FREQ LEVEL LEVEL BOOST FREQ MOD E Power f 5 Ti rT O PROTECTION e e e e e e e e HIGH FULL s L p FULL HIGH PASS RANGE 35Hz 160Hz MIN MAX WdB 35Hz 160Hz RANGE PASS REMOTE SUBWOOFER LEVEL lo ooo 0 U foo oae Ll CONTROL Ss D FOUR CHANNEL MOSFET CH210 3 Lod D POWER AMPLIFIER LEV Wy To FRONT Audio Outputs of head unit or signal processor OOcccIcC RIOT MOSFET Amplifier User s Manual page 6 To REAR Audio Outputs of head unit or signal processor Power and Speaker Wiring 2 Channel Amplifiers R2002 R3002 R4002 R6002 R8002 and R12002 Tri mode operation allows you to connect this amplifier to a pair of main speakers plus a subwoofer on one pair of output channels The main speakers will operate in STEREO while the subwoofer simu
3. 150 Hz 4mH 220uF F 2 OHMS Z CH4 Speaker Low pass 2 filter inductor XS Ea aa C d C p C bi E gt a gt C gt N AKER CO O POWER CONNECTIONS D E cH1 CH2 EH3 l CH4 FUSES BATT REMOTE GROUND a 3 lelele w C E 3088 Ly UCL Ul LT LT 3 E 9 p RIOT CE Sy D B D aaa FOUR CHANNEL MOSFET POWER AMPLIFIER D E Chassis ground High pass filter pomt crossover CH2 to REMOTE TURN ON Speaker terminal of head unit gi Q MINIMUM _ a High pass filter SPEAKER crossover IMPEDANCE FUSE CH1 2 OHMS Speaker Low pass filter inductor 6 LEFT MINIMUM A SPEakeR Subwoofer IMPEDANCE 4 OHMS RIOT MOSFET Amplifier User s Manual page 13 Power and Speaker Wiring 4 Channel Amplifiers R2504 R3004 R4004 and R5004 CH2 Speaker SPEAKER IMPEDANCE 2 8 OHMS CH1 Speaker Four Channel Mode _ a C 3 C C 3 3 CH3 CH4 FUSES BATT REMOTE GROUND a 7 K So J A CE C E ___ a E CE j CH 1 2 7 CH 3 OT Ne SS D BRIDGED RIDGE FQUR CHANNEL MOSFE POWER AMPLIFIER D ko o y Chassis T ground SPEAKER CH3 point IMPEDANCE Speaker f 2 8 OHMS to REMOTE TURN ON CH4 terminal of head unit Speaker bas CI SPEAKER IMPED
4. 4 mounting screws Troubleshooting If you experience operation or performance problems with this product compare your installation with the electrical wiring diagram on the previous pages If problems persist read the following troubleshooting tips which may help eliminate the problems SYMPTOM POSSIBLE REMEDY Amplifier will not Check to make sure you have a good ground connection power up Check that the Remote Input Turn On has at least 3VDC Check that there is battery power on the terminal Check that there is at least 12v Check all fuses replace if necessary Make sure that the Protection LED is not illuminated If it is lit shut off the amplifier briefly and then repower it Protection LED Check for short circuits on speaker leads comes on when Turn down the volume control on the head unit to prevent overdriving amplifier is Remove speaker leads and reset the amplifier If the Protection LED still powered up comes on then the amplifier is faulty and needs servicing Check that all fuses are OK Check that amplifier is properly grounded Check that the Remote Input Turn On has at least 3VDC Check that the RCA audio cables are plugged into the proper inputs Check all speaker wiring Reset the Level Control Check the Crossover Control settings Audio present in Check the RCA interconnect cables only one channel Check all speaker wiring High hiss in the Disconnect all RCA inputs to the amplifiers If the
5. 4002 R6002 R8002 and R12002 LEFT Speaker SPEAKER IMPEDANCE Ch anel 2 8 OHMS Mode i ae R i o A BOSS cem 7 1 BRIDGED RIOT P ib f Chassis Ea ground point to REMOTE TURN ON O of head unit Subwoofer E IMPEDANCE 4 8 OHMS Bridged Mode a 4 i i i BATT REMOTE GROUND a 3 L BOSS a CE E Le J T 1 BRIDGED RIOT 4 w 7 Sy Chassis ground point Connect the Positive terminal of the subwoofer to the L amplifier terminal to REMOTE TURN ON terminal of head unit Connect the Negative terminal of the subwoofer to the R amplifier terminal O go RIOT MOSFET Amplifier User s Manual page 10 Low Level Input Wiring Low level RCA input wiring is preferred for best audio performance Always use a high quality RCA cable for best audio performance NOTE Do not connect BOTH the high level and low level inputs from your receiver to your
6. ANCE 4 8 OHMS Connect the Negative terminal of the LEFT subwoofer to the CH2 amplifier terminal LEFT Subwoofer Connect the Positive terminal of the LEFT subwoofer to the CH1 amplifier terminal Bridged Mode a C C C C p 2 3 cH3 CH4 FUSES BATT REMOTE GROUND a E o oS 5 E Ce SUSS gt SSS E a 2 Kacy D a Sm FQUR CHANNEL MOSFE9 POWER AMPLIFIER D iwo Chassis ground point RIGHT Subwoofer a to REMOTE TURN ON terminal of head unit Connect the Negative terminal of the RIGHT SPEAKER Q IMPEDANCE subwoofer to the CH4 4 8 OHMS amplifier terminal FUSE Connect the Positive terminal of the RIGHT subwoofer to the CH3 amplifier terminal RIOT MOSFET Amplifier User s Manual page 12 Connecting the amplifier Before doing any wiring look through this manual and identify the diagrams to follow for power input and speaker connections for your particular installation Be sure you understand all the connections before you proceed 1 Connect the power ground terminal to the closest point on the chassis of the car Keep this ground wire to less than 39 100 cm in length Use 8 gauge o
7. Hz FULLRANGE MIN MAX 2 8V 100mV 2V L R 7 svev ia OFER BASS BOOST CROSSOVER INPUT CONTROLS T LE EL t J MOSFET MONOBLOCK POWER AMPLIFIER RIGT en MonoBlock Amplifiers R1600M and R2000M To Speaker Terminals of head unit _ a C 3 c c c c c 3 LEVEL LOW T BASS CROSSOVER H a LEVEL BOOST FREQUENCY Power E 3 OSS LEET PROTECTION a life 3 bH o O MIN MAX O 12dB 40Hz 130Hz m ea 3 RIGHT SUBWOFER T HIBHELPYEL CONBROL MOSFET MONOBLOCK POWER AMPLIFIER L L R R m f on G o G o f n a To Speaker Terminals of head unit Remote Subwoofer Level Control RIOT MOSFET Amplifier User s Manual page 9
8. Specifications MODEL RMS POWER into 4 Ohms MAX POWER into 2 Ohms BRIDGED POWER into 4 Ohms Min speaker impedance THD Frequency response Signal to noise ratio Channel separation Damping factor Crossover range low pass high pass Bass boost Fuse rating Dimensions MODEL RMS POWER into 4 Ohms MAX POWER into 2 Ohms BRIDGED POWER into 4 Ohms Min speaker impedance THD Frequency response Signal to noise ratio Channel separation Damping factor Crossover range low pass high pass Bass boost Fuse rating Dimensions 2 Channel MOSFET Amplifiers R2002 90W x 2 200W x 2 400W x 1 R3002 125W x 2 300W x 2 600W x 1 2 Ohm Stereo 4 Ohm Mono Bridged 0 01 QHz 50kHz gt 102dB 90dB 125 35Hz 160Hz fixed 80 Hz Variable 0 18dB 30A 6 85 x10 43 x2 25 4 Channel 35A 9 21 x10 43 x2 25 MOSFET Amplifiers R2504 90W x 4 250W x 4 SOOW x 2 R3004 110W x 4 300W x 4 600W x 2 2 Ohm Stereo 4 Ohm Mono Bridged 0 01 9Hz 50kHz gt 102dB 90dB 125 35Hz 160Hz fixed 80 Hz Variable 0 18dB 25A x 2 11 57 x10 43 x2 25 30Ax 2 12 36 x10 43 x2 25 RIOT MOSFET Amplifier User s Manual page 16 R4002 R6002 150Wx2 200Wx2 400Wx2 600W x2 800W x1 1200W x 1 40A 25Ax2 10 79 x10 43 x2 25 12 36 x10 43 x2 25 R4004 R5004 150Wx4 200Wx4 400W x4 500Wx4 800W x2 1000Wx2 35Ax2 35Ax3 15 51 x10 43 x2 25 21 81 x10 43 x2 25 All spec
9. amplifier at the same time MonoBlock Amplifier R1100M Remote Subwoofer Level Control C D C D D 2 LOW PASS FREQUENCY MODE LEVEL SENSITIVITY LEFT 3 e e LOW PASS e e E Q g 0 18dB 35Hz 160Hz FULLRANGE MIN MAX 2 8V 100mV 2V wW Ey J Power PROTECTION 00 REMOTE SUBWOOFER BASS BOOST CROSSOVER INPUT CONTROLS ae LEVEL R OT D pallens MOSFET MONOBLOCK POWER AMPLIFIER E D L INPUTS J To Audio Outputs of head unit or ee OL oOooooe MonoBlock Amplifiers R1600M and R2000M Remote Subwoofer Level Control Fs C k E pi C gt 2 2 3 LEVEL Low a eer Fife sooSr PREQUENCY Power 3 LERT PROTECTION A 3035 LIR an E o ooo ace ee eee a E HIGH LEVEL e So tEVEL 2 wo y D INPUTS IOT CONTROL o MOSFET MONOBLOCK POWER AMPLIFIER m ja i To Audio Outputs of head unit or signal processor RIOT MOSFET Amplifier User s Manual page 7 High Level Input Wiring The high l
10. and attach the amplifier to the mounting surface securely using screws SHOCK HAZARD Do not open the case of this product There are dangerous voltages present within the unit There are no user serviceable parts within the unit Power and Speaker Wiring 4 Channel Amplifiers R2504 R3004 R4004 and R5004 Tri mode operation allows you to connect this amplifier to a pair of main speakers plus a subwoofer on one pair of output channels The main speakers will operate in STEREO while the subwoofer simultaneously operates in MONO To set up the amplifier to run in this mode put the crossover switches in the FULL position Insert high pass filter capacitors and a low pass filter inductor into the wiring as shown below Be sure to check the table at the bottom of this page to determine the correct capacitor and inductor values for the crossover frequency you wish to achieve Tri Mode MINIMUM SPEAKER IMPEDANCE 4 OHMS RIGHT Subwoofer Component values for a ie 6dB Passive Crossover scl Sawa filter a FREQUENCY INDUCTOR CAPACITOR i Speaker 80 Hz 7 5mH 470uF MINIMUM 100 Hz 6 5mH 330uF High pass filter SPEAKER 120 Hz 5 5mH 330uF crossover IMPEDANCE
11. drill or cut any holes investigate your car s layout very carefully Take special care when you work near the gas tank fuel lines hydraulic lines and electrical wiring Never operate the amplifier when it is unmounted Attach all audio system components securely to prevent damage especially in an accident RIOT MOSFET Amplifier User s Manual page 4 Before making or breaking power connections in your system disconnect the vehicle battery Confirm that your head unit or other equipment is turned off while connecting the input jacks and speaker terminals If you need to replace the power fuse replace it only with a fuse identical to that supplied with the amplifier Using a fuse of a different type or rating may result in damage to your audio system or your amplifier which is not covered by the manufacturer s warranty Mounting the amplifier 1 Find a suitable location in the vehicle in which to mount the amplifier 2 Make sure there is sufficient air circulation around the intended mounting location 3 Mark the location for the mounting hole screws by positioning the amplifier where you wish to install it Use a scribe or mounting screw inserted through each of the amp s mounting holes to mark the mounting surface If the mounting surface is carpeted measure the hole centers and mark with a felt tip pen 4 Drill pilot holes in the mounting surface for the mounting screws Place the amplifier in position
12. evel input s should only be used when your head unit lacks RCA outputs If the RCA outputs are not present connect the speaker outputs from the receiver to the high level input connector of the amplifier Be sure to observe polarity to avoid audio phase problems NOTE Do not connect BOTH the high level and low level inputs from your receiver to your amplifier at the same time 2 Channel Amplifiers R2002 R3002 R4002 R6002 R8002 and R12002 Remote Subwoofer Level Control 1 D C J HIGH EVEL LOW LEVEL Le OVER a INPUT BASS O Power Ue GE A a LEVEL BOOST 3 z PROTECTION O headh T LOW PASS HIGH PASS e e e e 1 MIN MAX 0 18dB ses REMOTE FULL RANGE R Low PASS SUBWOOFER MODE FREQ LEVEL Wy INPUTS RIO T CONTROL ey TWO CHANNEL MOSFET POWER AMPLIFIER ie ni L L R R To Speaker Terminals of head unit Remote Subwoofer Level Control 4 Channel Amplifiers R2504 R3004 R4004 and R5004 D ra C D C D C D C A D C D
13. hiss disappears then speakers plug in the component driving the amplifier and unplug its inputs If the hiss disappears at this point go on until the faulty noisy component is found It is best to set the amplifier s input level control as low as possible The best subjective signal to noise ratio is achieved in this manner Try to set the head unit as high as possible without distortion and the amp input level as low as possible Squealing noise Check for improperly grounded RCA interconnects from speakers Distorted sound Check that the Input Level Control is set to match the signal level of the head unit Always try to set the Input Level as low as possible Check that all crossover frequencies are properly set Check for short circuits on the speaker leads Amplifier gets Check that the minimum speaker impedance for the amp model is correct very hot Check that there is good air circulation around the amp In some applications it may be necessary to add external cooling fan s This is usually caused by poor quality RCA cables which can pick up radiated noise Use only the best quality cables and route them away from power cables Engine noise static type Engine noise Check that speaker leads are not shorted to the vehicle chassis alternator Check that the RCA grounds are not shorted to the vehicle chassis whine Check that the head unit is properly grounded RIOT MOSFET Amplifier User s Manual page 15 Powe
14. ifications subject to change without notice R8002 275W x 2 800W x 2 1600W x 1 30Ax 2 14 33 x10 43 x2 25 MonoBlock MOSFET Amplifiers R1100M 250W x 1 1100W x 1 n a n a n a 30A 9 21 x10 43 x2 25 30S AUDIO SYSTEMS R12002 350W x 2 1200W x 2 2400W x 1 40Ax 2 18 27 x10 43 x2 25 R1600M R2000M 350W x 1 500W x 1 1600W x 1 2000W x 1 n a n a QHz 130HzZ 9Hz 130Hz n a n a 40Hz 130Hz 40Hz 130Hz n a n a 0 12dB 0O 12dB 25AX 2 30Ax 2 12 36 x10 43 x2 25 15 51 x10 43 x2 25 30S AUDIO SYSTEMS R2002 Two Channel R3002 Amplifiers 9 R4002 R6002 R8002 R12002 R2504 Four Channel R3004 Ampir Y R4004 R5004 R1 1 ooM MonoBlock R1 600M ERTA Car Audio R2000M Congratulations on your purchase of a 3055 AUDIO SYSTEMS RIOT Amplifier It has been designed engineered and manufactured to bring you the highest level of performance and quality and will afford you years of listening pleasure Thank you for making BUSS AUDIO SYSTEMS your choice for car audio entertainment page 0 O O A Ah Bh WO OW 12 13 14 15 16 USER S MANUAL CONTENTS Introduction What is included Features About 2 Ohm operation General precautions Installation precautions Mounting the amplifier Connecting the amplifier Low level input wiring High level input wiring 2CH Power and Speaker wiring 2CH and Bridged Modes 2CH Power and Speaker wir
15. ing TriMode 4CH Power and Speaker wiring 4CH and Bridged Modes 4CH Power and Speaker wiring TriMode MonoBlock Power and Speaker wiring Troubleshooting Specifications RIOT MOSFET Amplifier User s Manual page 1 Introduction With the BYSS RIOT MOSFET amplifier series we are introducing thirdteen new amplifiers all designed in the USA This new series includes three monoblock amps six 2 channel four 4 channel amplifiers All RIOT models feature variable low pass and high pass crossovers and variable input gain controls They also incorporate an input voltage sensistivity selector for added system flexibility For further flexibility in the use of a subwoofer 0 18dB Bass Boost control has been included on all amplifiers You can control the subwoofer level with the remote level control module 3099 understands that amplifiers are placed in many different kinds of installations So we incorporated a very flexible system of controls in these amplifiers in order to help you integrate the amp into your system regardless of the nature of your input source RIOT MOSFET Amplifier User s Manual page 2 What is included When first unpacking your new amplifier please check first that the package contains all of the items below If something is missing contact the store where you purchased the amplifier e RIOT Amplifier e Remote subwoofer level control e High input cable with connector e Four
16. level of distortion 11 Further fine tuning of the various controls may be necessary to obtain best results Don t misuse the level control Do not mistake the input level control for a volume control It is designed ONLY to match the output level of your audio source to the input level of your amplifier Do not adjust this input level to maximum unless your input level requires it Ignoring these instructions will result in an input overload to the amplifier and excessive audio distortion It can also cause the protection circuit to engage RIOT MOSFET Amplifier User s Manual page 5 Low Level Input Wiring Low level RCA input wiring is preferred for best audio performance Always use a high quality RCA cable for best audio performance NOTE Do not connect BOTH the high level and low level inputs from your receiver to your amplifier at the same time 2 Channel Amplifiers Remote Subwoofer Level Control R2002 R3002 R4002 a R6002 R8002 and R12002 J J K C gt c HIGH LEVEL LOW LEVEL E ui E lesama BOOST woo 1 gas i Power 9 nae PROTECTION 5 40 155 D IAr LOW PASS HIGH PASS 35 160 o Side REMOTE FULL RANGE LOWPASS SUBWOOFER MODE FREQ Hz LEV o
17. ltaneously operates in MONO To set up the amplifier to run in this mode put the crossover switches in the FULL position Insert high pass filter capacitors and a low pass filter inductor into the wiring as shown below Be sure to check the table at the bottom of this page to determine the correct Capacitor and inductor values for the crossover frequency you wish to achieve Component values for 6dB Passive Crossover FREQUENCY INDUCTOR CAPACITOR 80 Hz 7 5MH 470uF 100 Hz 6 5mMH 330uF 120 Hz 5 5mH 330uF 150 Hz 4mH 220uF Tri Mode in C D C 2 C gt C 3 C b k D C D J aN SPEAKER CONNECTIONS POWER CONNECTIONS CONNECTIONS 3 L R FUSES BATT REMOTE GROUND Zz 3 Sls C PAAS fo ar Se ao o if D CE koy 4 BRIDGED RIOT 4 KJ TWO CHANNEL MOSFET POWER AMPLIFIER ro f Chassis T ground point Medie di to REMOTE TURN ON LEFT terminal of head unit Speaker rai Ee CI CI SPEAKER High pass filter Battery IMPEDANCE crossover 2 OHMS RIGHT Speaker MINIMUM SPEAKER Low pass filter inductor IMPEDANCE 4 OHMS S subwooter L A RIOT MOSFET Amplifier User s Manual page 11 Power and Speaker Wiring 2 Channel Amplifiers R2002 R3002 R
18. oustic coupling effect This acoustic coupling effect increases the output by about 3dB for each doubling of the number of woofers When operating at 2 Ohms the amplifiers will increase their output power by approximately 50 The current draw will also increase by about the same amount so be sure you have enough current to run the amplifiers into a 2 Ohm load If you lack adequate current your music reproduction will be distorted RIOT MOSFET Amplifier User s Manual page 3 General precautions Before installing and using your new 30S amplifier please be come familiar with all the infor mation contained in this manual Please keep this manual in a safe place for future reference e Do not open or attempt to repair this unit yourself Dangerous high voltages are present which may result in electric shock Refer any repairs to a qualified service technician e To avoid risk of electronic shock or damage to the amplifier do not permit any of this equipment to become damp or wet from water or drinks If this does occur immediately unplug the power wires and send the amplifier to your local dealer or service center as soon as possible e f there is smoke or any peculiar odor present during use or if there is damage to any of the component enclosures immediately unplug the power wire and send the amplifier to your local dealer or service center as soon as possible Installation precautions Before you
19. r and Speaker Wiring Monoblock Amplifiers R1100M R1600M and R2000M Speaker SPEAKER IMPEDANCE MonoBlock 2 8 OHMS Mode 3 E o BOSS LS Chassis ground point to REMOTE TURN ON terminal of head unit Q O O RIOT MOSFET Amplifier User s Manual page 14 Features Your new RIOT amplifier features the following e Class A B operation e Bridgeable outputs except R1100M 1600M and R2000M e Tri Mode capable except R1100M 1600M and R2000M e MOSFET PWM Pulse Width Modulated Power Supply e 2 Ohm stable stereo operation with output power increase e Thermal and speaker short protection e Soft turn on circuit e Remote turn on turn off circuit e Variable input gain control e Variable low pass crossover s e Fixed high pass crossover s e Variable 0 to 18dB Bass Boost e Nickel plated RCA low level and high level inputs e LED power and protection indicators e Black anodized heatsink e Remote subwoofer level control About 2 Ohm operation Your RIOT amplifier has been designed to operate efficiently at loads down to 2 Ohms This means that you can install four 8 Ohm speakers per channel when using parallel wiring Doubling the number of woofers produces an ac
20. r heavier wire 2 Connect the remote terminal to the remote output of the head unit using 16 gauge or heavier wire 3 Connect an empty fuse holder within 18 45 cm of the car battery and run 8 gauge or heavier cable from this fuse to the amplifier location 4 Check that the fuse holder is empty Then connect the fuse holder to the BATT connection on the amplifier 5 If multiple amplifiers are being used in your system either e Run a separate pair of cables from the battery and a chassis ground point to each amplifier Each cable must have its own inline fuse or e Run a 4 cable from the fuse holder at the battery to a distribution block at or near the ampilifier s location Then run separate cables from the amplifier to this distribution block and to independent chassis ground points 6 Connect all line inputs and outputs if used using high quality cables Connect all speakers following the diagrams in this manual Be sure to observe proper polarity to avoid audio phase problems 7 Insert fuse s into the battery fuse holder s 8 Recheck all connections before powering up the amplifier 9 Set all level controls to minimum position and set all crossover controls switches to the desired frequency points 10 Power up the head unit and the amplifier Then set the volume control on the head unit to about 3 4 volume and adjust the amplifier s input level control s to just below the
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