Wagner SprayTech Power Painter
Contents
1. EZ TILT POWER PAINTER _ Owner s Manual Read this manual for complete instructions Francais page 19 Espa ol p gina 37 Contents 2 Important Safety Information 3 Before You Begin 10 Practice Spraying 11 Spraying Technique 2 14 Cleanup 15 Reassembly Maintenance 16 Troubleshooting 18 Replacement Parts 56 Parts List 6 Remote Suction Hoses Setup 7 Backpack Kit Setup 8 Spray Controls 9 Priming with the Remote Suction Hoses Questions Call Wagner Technical Service at Register your product online at 1 800 328 8251 www wagnerspraytech com Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost 0312 Form No 0525658E Patent pending Important Safety Information Read all safety information before operating the equipment Save these instructions Indicates a hazardous situation which if not avoided could result in death or serious injury A a To reduce the risks of fire or explosion electrical shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and proper usage of the equipment Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipp2. Wagner s Authorized Service Center will either repair or replace the product at Wagner s option and return it to you postage prepaid Spray Tip Lifetime Warranty The spray tip you have purchased with your Wagner Power Painter is warranted against wear for the life of the Power Painter The spray tip warranty does not cover damage resulting from improper use accidents or user s negligence If the spray tip fails due to wear return it postage prepaid to Wagner Spray Tech Corporation Spray Tip Replacement 1770 Fernbrook Lane Plymouth MN 55447 Please include your name complete address and telephone number with the spray tip Allow 6 to 8 weeks for delivery SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE GARANTIE LIMIT E D UN AN A conserver Ce produit fabriqu par Wagner Spray Tech Corporation Wagner est garantit contre les d fauts de mat riaux et de fabrication pendant un an suivant la date d achat s il est utilis conform ment aux recommandations et directives imprim es par Wagner Cette garantie ne couvre pas les d g ts qui r sulteraient d une mauvaise utilisation les accidents la n gligence de utilisateur ou usure normale Cette garantie ne c
3. Lista de piezas A EEN Espa ol 3G Parts List Liste de pieces Lista de piezas Item Part No English Frangais Espa ol Quantity Article N de pi ce Description Description Descripci n Quantite Articulo Pieza No Cantidad O ero Sprayer assembly Pulv risateur Rociador 1 b 0199903 Piston Piston mbolo 1 c 0016101 Spring Ressort Resorte 1 d 0525261 Pump housing Corps de pompe Caja de la bomba 1 e 0525540 Lock nut Bague de blo age Tuerca del mbolo 1 f 0525118 Atomizer valve Soupape atomiseur V lvula de atomizaci n 2 9 0525145 Spray tip Buse a pulv riser Punta de rociadora 1 h 0525146 Suction tube with filter Power Painter Plus Tube d aspiration avec filtre Power Painter Plus Tubo de succi n con filtro Power Painter Plus 1 0525147 Suction tube with filter Power Painter Max Pro Tube d aspiration avec filtre Power Painter Max Pro Tubo de succi n con filtro Power Painter Max Pro 1 i 0525594 Cleaner nozzle Embout de nettoyage Boquilla de limpieza 1 j 0525677 Fill lid Capuchon de remplissage Tapa de llenado 1 k 0514209 Cleaning brush Brosse de nettoyage Cepillo de limpieza 1 1 0525689 Cleaning brush Brosse de nettoyage Cepillo de limpieza 1 m 0516913 Lubricant Lubrifiants Lubricante 1 0525148 O ring and valve kit includes all items labeled with Ensemble du joint torique et de la soupape Juntas y juego de valvula incluye todos los Power Pai
4. below 3 sie a a D 0 gt o Features aca ac ae Tip nut v v Spray adjustment guard v b 1 quart cup c 1 1 2 quart cup v v d Cup release button v v e Cup grip f Cup handle v v g Trigger v v h Material select lever v i Electronic material selector v j Electronic speed control v v k Low cup level indicator v v l Remote suction hose kit v v i a a for threaded A 7 AE ly E oe v E p Backpack kit v Cup Mode Setup Start A Recommended for small to medium jobs Note The cup will give you approximately 3 5 minutes of continuous spraying time depending upon the cup size IMPORTANT Avoid running the cup dry An empty cup will allow air to become sucked into the sprayer which leads to Sopena angen tng 1 Remove the cup 2 Turn cup to release 3 Attach fill lid to the paint Note Some of the graphics in this manual Press and hold cup release Remove cup container for easier pouring may not exactly match your sprayer All button information and instructions given in this manual applies to all models except where noted IMPORTANT Always make sure the tip nut is tightened securely prior to spraying 4 Fill the cup 5 Replace the cup 6 Turn cup to lock Line up the tabs slots Note Fill right up to but do not Note The cup should click back exceed the MAX FILL line Note The cup grip cup ha
5. setting 7 Speed setting too low Increase the speed setting if equipped 8 Plugged spray tip Clean tip 9 Filter assembly plugged Clean filter assembly 10 Material too thick Thin material 11 Worn piston Clean and oil or replace Problem D Material spitting or globbing air has entered the system Cause Low on paint Solution Refill container Worm atomizer valve Replace atomizer valve Plugged spray tip Clean the spray tip follow Cleanup Cup Mode instructions Material selector needs adjusting Adjust to PAINT setting Speed setting too low Increase the speed setting if equipped Worn piston Clean and oil or replace O rings on filter assembly are dirty Clean and lubricate follow Cleanup Cup Mode instructions NI 0 MM S N Material too thick Thin material 16 Troubleshooting Problem E Excessive fogging Cause Solution 1 Material selector set too high Set material selector to STAIN 2 Holding sprayer too far from work surface Hold sprayer closer to work surface Problem F Runs and sags in paint Solution 1 Arm movement too slow holding spray gun too close or work See section on spraying page 8 surface or applying too much paint at one time Problem G Material drips from spray tip or guard Solution 1 Guard is for safety and cannot be removed Some dr
6. Tech Corporation Spray Tip replacement 1770 Fernbrook Lane Plymouth Minnesota 55447 USA Pri re de joindre le nom Padresse et le num ro de t l phone de l utilisateur Compter un d lai de livraison de 6 a 8 semaines CERTAINS ETATS OU PROVINCES NE PERMETTENT PAS LA LIMITATIONS DE LA DUREE DE LA GARANTIE IMPLICITE OU L EXCLUSION DES DOMMAGES INTERETS INDIRECTS OU ACCESSOIRES LES RESTRICTIONS APPARAISSANT AUX PR SENTES POURRAIT DONC NE PAS S APPLIQUER A UTILISATEUR LA PRESENTE GARANTIE CONFERE DES DROITS PR CIS A UTLISATEUR MAIS CELUI Cl POURRAIT AVOIR D AUTRES DROITS EN VERTU DES L GISLATIONS LOCALES GARANT A LIMITADA POR UN A O Mant ngala archivada Este producto fabricado por Wagner Spray Tech Corporation Wagner est garantizado contra defectos de materiales y de mano de obra por un a o a partir de la fecha de compra si se utiliza de acuerdo con las instrucciones y recomendaciones especificadas por Wagner Esta garant a no cubre da os producidos por uso indebido accidentes negligencia del usuario o desgaste normal del producto Tampoco cubre defectos o da os producidos por reparaciones o mantenimiento no realizados por un Centro de servicio autorizado de Wagner CUALQUIER GARANT A IMPL CITA DE COMERCIALIZACI N O DE BUEN ESTADO PARA PROP SITOS ESPEC FICOS EST LIMITADA POR UN A O A PARTIR DE LA FECHA DE COMPRA ESTE PRODUCTO S LO HA SIDO DISE ADO PARA USO DOM STICO SI SE LE DA USO PROFESIONAL Y
7. are spraying e If your sprayer is properly cleaned and oiled and it takes longer than three minutes to prime your piston and or pump housing may be worn and will need to be replaced before using your remote suction set Using the remote suction hoses will decrease the material flow so it will take longer to apply the same amount of material to the surface being sprayed A75 duty cycle is recommended when using the remote suction set For example trigger the gun for 15 seconds and then allow the gun to remain idle untriggered for 5 seconds IMPORTANT Always make sure the tip nut is tightened securely prior to spraying la O 0 HIGH PAINT wen O MA STAIN LOW LEVEL 00 If equipped 1b If equipped 2 Hold the sprayer even with Turn the material select lever to Press the SELECT switch until the level of the paint This will PAINT the light indicates PAINT speed up the priming IMPORTANT The suction hose must remain completely submerged in the material If it is not completely submerged and air is sucked into the system the piston could seize If the piston seizes the sound the gun makes will change to a low hum and the gun will quickly become hot to the touch Never run the sprayer when the piston is seized Should this happen clean the piston and the pump housing thoroughly using the cleanup procedures found in this ma
8. by your sprayer warranty More abrasive materials such as latex paints and stains cause these parts to wear out faster than less abrasive materials such as oil based paints and stains thin stains and sealers Atomizer valve The atomizer valve is shaped to cause the material to spin as it comes out of the sprayer The spinning breaks the material up into a fine spray As more material goes through the atomizer valve it wears out the valve and the shape of the valve changes When it changes too much to produce a good spray pattern the valve needs to be replaced Front view of a good atomizer valve Front view of a atomizer valve after spraying 7 10 gallons of latex paint Replace 3 Front view of a atomizer valve after spraying 7 10 gallons of latex stain Replace O 2 oes Piston and Spring The average life of a piston and spring will vary depending on the types of material being sprayed Replace the piston if the sprayer takes longer than 20 seconds with the suction tube to prime when well lubricated or if there is an excess amount of material leaking refer to the troubleshooting suggestions listed in this manual Replace the spring if you notice that it is broken when you clean the sprayer To repla ither the atomizer valve or the piston and spring follow instructions on page and replace the old parts with es When replaced follow instructions page 15 18 Parts List e Liste de pieces
9. not overreach or stand on an unstable support Keep effective footing and balance at all times 4 Stay alert and watch what you are doing 5 Do not operate the unit when fatigued or under the influence of drugs or alcohol 1 Keep electrical cord plug and spray gun Y trigger free from paint and other liquids Never hold cord at plug connections to support cord Failure to observe may result in an electrical shock 2 Never immerse electrical parts in water or any other liquid Wipe the exterior of the sprayer with a damp cloth for cleaning Always make sure the sprayer is unplugged before taking it apart for cleaning e WARNING To reduce the risk of electric shock Important Electrical Information IMPORTANT Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw For lengths less than 50 feet use a No 18 AWG extension cord For lengths more than 50 feet use a No 14 or No 16 AWG extension cord An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Wagner Spray Tech accessory extension cords recommended P N 0090241 20 foot extension cord P N 0090242 35 foot extension cord Before you begin This page contains information that is necessa
10. other end of 7 Reattach the smaller housing tube and the inside of the hose into a waste return hose to the dual Clean all parts by hand using the the backpack by hand container hose fitting ing the appropriate cleaning brush and the appropriate ueno i Turn on the water and cleaning solution cleaning solution flush the hose until clean Reassemble Repeat for the other hose 14 Reassembly Maintenance Scrap piece of wood or cardboard Lubricant Note Power Painter Max only Refer to page 58 to see the proper way to repack the sprayer and components ito the carrying case 4 Insert the atomizer valve into the front end of the pump housing Place the adjustable spray tip assembly onto the pump housing and turn the tip nut clockwise until it is tightened securely Slide the spring onto the front end of the piston Insert the piston into the back of the pump housing Turn the sprayer upside down while the cup is removed Squeeze a small amount of lubricant into both the intake a and return b openings on the pump housing 2 Insert the pump housing assembly into the front of the sprayer Plug in the sprayer Aim at piece of scrap wood or cardboard and squeeze the trigger of the sprayer for 2 to 3 seconds while sprayer is still inverted 3 Place the locking nut onto the pump housing Press in while turning the locking nut clockwise Do not cross thread
11. the work piece but always make sure that you have a good spray pattern Always test your pattern on a scrap piece of wood or cardboard and make sure that you have drop cloths protecting anything not being sprayed LOW LEVEL Anything you don t want painted that is in the area of your spraying surface should be covered or removed 4 If equipped 5 If equipped 6 a Bad spray pattern Adjust the material select lever Adjust the material selector b Good spray pattern as needed to achieve a good and speed control as needed spray pattern to achieve the desired spray pattern 10 Spraying Technique Keep stroke Aproximately 10to 14 inches Adjusting the spray tip assembly The adjustable spray tip assembly produces a pattern that can be adjusted horizontally or vertically Rotate the spray adjustment guard b as shown Spraying horizontally side to side 1 Keep your arm moving at constant speed and keep the 2 Keep the sprayer at a consistent distance to the F Move steadily Release stroke trigger trigger stroke Slower speeds if equipped will allow to you get closer to the spray surface sprayer at a constant distance from the surface The surface This means moving your entire arm back sprayer should be triggered at the beginning of the stroke and forth rather than just flexing your wrist Overlap and released at the end of the stroke each stroke by
12. 50 IMPORT ANT If a large amount of material is leaking from behind the adjustable spray tip assenbly turn s off the sprayer immediately or the sprayer could be damaged The sprayer will leak from behind the adjustable spray tip assembly if the tip nut is not tightened firmly If you notice material leaking from this area follow the steps below Spraying vertically up and down Md rado h r E 1 Unplug the sprayer 2 Remove the atomizer valve and 3 Put the atomizer valve back before you adjust the spray tip immediately see if it needsto be cleaned or in place making sure it can Make sure the spray tip nut a is Remove the adjustable spray tip replaced see page 18 seat properly without any sufficiently hand tightened prior to assembly Also check the pump housing obstruction spraying i opening for any dirt or other Thread on the adjustable spray E E Ped nad y reseteo bd obstruction and clean if tip assembly by turning the to y oy 9 Spray necessary tip nut clockwise and tighten p nut a not the spray adjustment firmly by hand guard b 11 Cleanup cup mode e Waste container e Cleaner nozzle and lubricant e Warm soapy water if you sprayed latex materials e Mineral spirits if you sprayed oil based materials Unplug the sprayer Pour the 2 Remove the suction tube and 3 Disassemble the suction tube remaining material back into filter assembly and filter assembl
13. 7 Espa ol Francais English Repacking diagram Power Painter Max only Follow the diagram below in order to properly fit the sprayer and components into the carrying case Carrying case Caisse de portant Caja que lleva Fill lid logo should be right side up Capuchon de remplissage le logo devrait tre a l endroit Tapa de llenado el logotipo debe tener el lado derecho hacia arriba Adaptateur de capuchon de remplissage Adaptador de tapa de llenado Suction extension assembly do not kink or over bend the hose Ensemble de tuyau souple double Ne faites pas de noeuds avec le tuyau et ne le tordez pas trop Conjunto de dos mangueras No retuerza ni doble la manguera en exceso Sch ma de remballage Diagrama para volver a embalar Power Painter Max uniquement Solo dispositivo Power Painter Max Suivre le sch ma ci dessous afin de replacer A Siga el siguiente diagrama para ajustar adecuadamente correctement le pulv risateur et ses pieces dans le bo tier el pulverizador y los componentes en el estuche de transport Plastic bag Sac de plastique La bolsa pl stica containing contenant contiene lo siguiente 1 lubricant 1 lubrifiants 1 lubricante 2 cleaning brushes 2 brosses de nettoyage 2 cepillos de limpieza 3 cleaning nozzle 3 embout de nettoyage 3 boquilla de limpieza 4 spare atomizer valve 4 soupape atomiseur 4 v lvula de at
14. ANT AS IMPL CITAS NI TAMPOCO LA EXCLUSI N DE DA OS ACCIDENTALES O COMO CONSECUENCIA DEL USO DEL PRODUCTO POR LO QUE ES POSIBLE QUE LA LIMITACI N ANTERIOR NO SE APLIQUE A SU CASO PARTICULAR ESTA GARANT A LE OTORGA CIERTOS DERECHOS LEGALES ESPEC FICOS Y TAMBI N PUEDE ACCEDER A OTROS DERECHOS QUE VAR AN DE UN ESTADO A OTRO English Francais Espanol 60
15. DE RENTA ESTA GARANT A TIENE UNA DURACI N DE 30 D AS A PARTIR DE LA FECHA DE COMPRA BAJO NINGUNA CIRCUNSTANCIA WAGNER SE RESPONSABILIZAR POR CUALQUIER DA O ACCIDENTAL O COMO CONSECUENCIA DEL USO DEL PRODUCTO YA SEA POR LA VIOLACI N DE ESTA GARANT A O POR CUALQUIER OTRA RAZ N ESTA GARANT A NO INCLUYE LOS ACCESORIOS Si cualquier producto presentara defectos de materiales y o de mano de obra durante el per odo v lido devu lvalo con el recibo de compra y el flete pagado a cualquier Centro de servicio autorizado de Wagner este producto viene con una lista de los Centros de servicio El Centro de servicio autorizado de Wagner reparar o reemplazar el producto de acuerdo a su criterio y se lo devolver haciendo uso de los gastos de flete ya pagados Garant a vitalicia de la punta rociadora La punta rociadora que usted ha adquirido con su equipo rociador de pintura Wagner est garantizada contra desgaste por el tiempo que dure su rociador La garant a de la punta no cubre da os producidos por uso indebido accidentes o negligencia del usuario Si la punta falla debido a desgaste devu lvala con franqueo pagado a Wagner Spray Tech Corporation Spray Tip Replacement 1770 Fernbrook Lane Plymouth Minnesota 55447 Por favor junto con la punta incluya su nombre su direcci n completa y su n mero de tel fono La punta se le devolver en de 6 a 8 semanas ALGUNOS ESTADOS NO PERMITEN LIMITACIONES DE TIEMPO ALAS GAR
16. ack 2 Snap backpack suction tube 3 Secure clip onto suction tube d lid groove b Overlap the c through hole in bottom of When backpack kit is IMPORTANT Avoid running the backpack ends of the cord seal by backpack lid assembled follow steps 1 5 in dry An empty backpack will allow air to approximately 1 2 inch Cut off Assemble backpack kit as Remote Suction Hose Setup get sucked into the sprayer which leads to remaining seal shown previous page to attach the kit globbing and spitting Lift seal and butt edges to the sprayer together and press excess seal IMPORTANT Always make sure the tip nut into groove is tightened securely prior to spraying 4 Assemble strap hooks to 5 If you want to use a 6 Pour material into 7 Place lid on backpack and 8 Backpack can either be container using same hole backpack liner install as backpack to fill line Do press firmly into place back or shoulder mounted as lid clip Adjust strap to shown not fill above the indicated Secure with the tabs f as shown Adjust straps to fit user fill line e fit user Spray Controls The spray controls vary depending upon the model of sprayer you have Refer to this page in order to learn about the controls of your particular sprayer Power Painter Plus Material Select Lever The spray pattern is controlled by the Material Select Lever on the rear of the sprayer and by the thickness of the material being sprayed If you are spr
17. and solvents Follow the paint and solvent manufacture s safety instructions Fire extinguisher equipment shall be present and working WARNING To reduce the risk of skin injection Do not aim the gun at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Always use the nozzle tip guard Do not spray without the nozzle tip guard in place Only use a nozzle tip specified by the manufacturer Use caution when cleaning and changing nozzle tips High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs seek medical attention immediately 7 This system is capable of producing 2800 PSI 193 Bar Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 2800 PSI This includes spray tips nozzle guards and extensions 8 Verify that all connections are secure before operating the unit d WARNING To reduce the risk of injury 1 Always wear appropriate gloves eye protection clothing and a respirator or mask when painting Hazardous vapors Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning 2 Do not operate or spray near children Keep children away from equipment at all times 3 Do
18. aying thicker materials such as latex paint turn the lever toward the PAINT side of the sprayer If you are spraying thinner materials such as thinner stains turn the lever toward the STAIN side of the sprayer Note If you are unable to acheive a good spray pattern while using the STAIN setting switch the lever over to PAINT Power Painter Max Material Select Lever Refer to the information given in the previous column Electronic Speed Control The electronic speed control is displayed by the two green lights on the right side of the control panel a The Power Painter Max offers two speed levels LO HI The lower the speed level the closer you can get to your work and the less overspray you will have Lower speed levels give you greater control but require more time to cover an area Depending upon the thickness of the material or conditions the settings may need to be adjusted To adjust the speed setting press the SPEED button b below the speed indicator lights until your desired speed is reached Low Cup Level Indicator Applicable only when spraying in cup mode cup filled to MAX FILL The low cup level indicator is displayed by the two red lights on the left of the control panel c When your cup is running out of material the low cup level indicators will begin blinking You should quit spraying and refill the container see Cup Mode Setup inst
19. ed with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with this product WARNING Improper installation of the grounding plug can result in a risk of electric shock Cover for grounded outlet box b i 10 Ti c a WARNING To reduce the risk of fire A 1 or explosion K amp Do not spray flammable or combustible materials near an open flame pilot lights or sources of ignition such as hot objects cigarettes motors electrical equip
20. ipping is Use a small brush on drips that fall on surface being sprayed Use a drop cloth unavoidable with some paints Problem H Material leaking from between spray tip and locking nut Cause Solution 1 Spray tip is loose Tighten securely 2 Atomizer valve not positioned properly Unplug the sprayer remove the spray tip and reposition the atomizer valve 3 Worn atomizer valve Replace 4 Eroded pump housing Replace the pump housing Problem I Motor overheats Cause Solution 1 Seized piston Clean piston 2 Extension cord too long Replace with proper size 3 Operating continuously Release trigger at the end of a pass allow to cool Questions Call Wagner Technical Service at Have you tried the recommendations above and are still having problems In the United States to speak to a customer service representative call our Customer Service 1 800 328 8251 at 1 800 328 8251 Monday through Friday between 8 00 AM and 4 30 PM Central time G Register your product online at A This unit has no servicable electrical parts WWW Wag nerspraytech com Do not attempt to service this unit yourself Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost Replacement Parts of your sprayer wear out with use and require regular replacement They include the atomizer valve piston and spring These parts are not covered
21. ment and electrical appliances Avoid creating sparks from connecting and disconnecting power cords For use with only water based or mineral spirit type materials with a minimum flash point of 21 C 70 F Do not spray or clean with liquids having a flash point of less than 21 C 70 F Flash point is the temperature at which a fluid can produce enough vapor to ignite Verify that all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extension cords electric models only Do not use a 3 to 2 adapter Do not use a paint or solvent containing halogenated hydrocarbons Such as chlorine bleach mildewcide methylene chloride and trichloroethane They are not compatible with aluminum Contact the coating supplier about compatibility of material with aluminum Keep spray area well ventilated Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors Keep pump assembly in well ventilated area Do not spray pump assembly Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paint and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints
22. ndle into place can be oriented on either side of the sprayer depending upon your preference hn Remote Suction Hose Setup optional Recommended for medium to large jobs Note A 75 duty cycle is recommended when spraying with the remote suction hoses For example trigger the gun for 15 seconds and then allow the gun to remain idle untriggered for 5 seconds IMPORTANT Avoid running the container dry An empty container will allow air to get sucked into the sprayer which leads to globbing and spitting IMPORTANT Always make sure the tip nut is tightened securely prior to spraying Note The Low Cup Level Indicator if equipped see page 8 are not applicable when using the remote suction hoses 1 Remove the cup See steps 1 3 previous page 3 Attach the housing to the bottom of the sprayer as shown Rotate the housing until it clicks into place 2 Twist and remove the suction tube and filter assembly 4 Attach lid to paint container Push hoses through the holes in the lid and down to the bottom of the material container Backpack Kit Setup optional Recommended for WOE i ies medium to large jobs SS Note A 75 duty cycle is recommended when spraying with the backpack kit For example trigger the gun for 15 seconds and then allow the gun to remain idle untriggered for 5 seconds Lay cord seal a in backp
23. nter Pro only Power Painter Pro seulement Power Painter Pro solamente Available by calling customer service comprend tous les articles marqu s d un Disponible en communiquant avec le service a la client le elementos marcados con un Disponibles mediante contacto telef nico con nuestro Servicio al Cliente n 0518225 Strap kit Ensemble de courroies Juego de correas 1 o 0525135 Backpack assembly Ensemble de sac dos Ensamblaje de mochila 1 p 0525376 Backpack suction tube Tube d aspiration sac dos Tubo de succi n para mochila 1 Power Painter Max Power Painter Pro only Power Painter Max Power Painter Pro seulement Power Painter Max Power Painter Pro solamente q 0525195 Suction extension assembly Ensemble de tuyau souple double Conjunto de dos mangueras 1 q1 0271734 Valve Soupape V lvula 1 ri 0525285 Material container 1 1 2 qt R servoir de materiel 1 5 1 Contenedor de material 1 5 I 1 s 0525628 Fill lid adapter Adaptateur de capuchon de remplissage Adaptador de tapa de llenado 1 Power Painter only Power Painter seulement Power Painter solamente r2 0525264 Material container 1 qt R servoir de materiel 1 1 Power Painter Max only Power Painter Max seulement Power Painter Max solamente 0525297 Carrying case not pictured Caisse de portant non d crite Contenedor de material 1 I Caja que lleva no representada 5
24. nual Aim the sprayer at a piece of scrap wood or cardboard Squeeze the trigger and hold until all air is out of the system and material is flowing freely out of the sprayer tip This could take up to three minutes Practice Spraying a HOLD TO RF a scrap piece of wood or cardboard Important read before spraying Priming the Sprayer Ce Once you are ready to spray it may take 20 seconds for material to spray after you pull the 1 Turn the material select lever 2 If equipped 3 Point the sprayer ata trigger toward PAINT Die Set the speed control to the ab Dd aan Re i Press the SELECT switch highest setting cardboard and pull the trigger The sprayer may sound choppy While atthe until the light indicates PAINT approximately 10 seconds same time spit or spray large globs briefly prior to the spray coming out in a fine mist This is Note The PAINT setting will PA eee ae evenly normal allow the sprayer to prime faster Keep holding the trigger and material will come from the sprayer in a fine mist Overspray Some sprayed materials create a cloud of paint Some of that cloud will spray past your intended object and also bounce off of it Wind and air currents may cause this cloud to drift onto surfaces not intended to be sprayed You can control the amount of overspray and bounce back by adjusting your material select control and moving the sprayer closer to
25. of 13 Using the cleaning brush and 14 Lubricate the O rings as a garden hose the suction tube and place into mineral spirits clean out the shown with the included a waste container inside of the suction tube lubricant Turn on the water and flush Reassemble the filter the suction tube until clean assembly Cleanup remote suction hoses backpack kit e Waste container Cleaner nozzle e Warm soapy water if you sprayed latex materials e Mineral spirits if you sprayed oil based materials Unplug the sprayer 2 Plug in the sprayer 3 Unplug the sprayer Make sure you clean the sprayer in a Remove the remote suction set from the Squeeze the trigger and Remove the remote suction well ventilated area whenever material container backpack assembly spray into a waste container set housing from the sprayer cleaning with flammable solvents and submerge into a container of the until the cleaning solution Remove smaller tellin hose The sprayer contains electrical parts solvent appropriate to the type of material comes through the sprayer from suction set housing DO NOT submerge the sprayer into you sprayed for a couple of minutes any liquids LATEX MATERIALS ONLY Thread the cleaner 6 Insert nozzle into one of 5 Note If you used the backpack kit be sure nozzle onto a garden the remote suction hoses 4 Disassemble the remote suction set to clean the suction hose Place the
26. omizaci n Sprayer Pulv risateur Rociador A NA i SS Sec Espanol 58 WAGNER ONE YEAR LIMITED WARRANTY Keep on File This product manufactured by Wagner Spray Tech Corporation Wagner is warranted against defects in material and workmanship for one year following date of purchase if operated in accordance with Wagner s printed recommendations and instructions This warranty does not cover damage resulting from improper use accidents user s negligence or normal wear This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO ONE YEAR FOLLOWING DATE OF PURCHASE THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY IF USED FOR COMMERCIAL OR RENTAL PURPOSES THIS WARRANTY APPLIES ONLY FOR 30 DAYS FROM DATE OF PURCHASE WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHETHER FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON THIS WARRANTY DOES NOT APPLY TO ACCESSORIES If any product is defective in material and or workmanship during the applicable warranty period return it with proof of purchase transportation prepaid to any Wagner Authorized Service Center A listing of Service Center locations is enclosed with this product
27. ou can control the amount of overspray and bounce back by adjusting your spray controls and moving the sprayer closer to the work piece but always make sure that you have a good spray pattern Always test your pattern on a scrap piece of wood or cardboard and make sure that you have drop cloths protecting anything not being sprayed Anything you don t want painted that is in the area of your spraying surface should be covered or removed Drop Cloths Be sure to protect your floors and furnishings with drop cloths or other coverings during spraying and cleanup Spray Tip The spray tip included with your Power Painter comes equipped with Optimus dual orifice technology It is ideal for spraying both water based and oil based paints and stains The Optimus spray tip eliminates the need to have different spray tips for different spray materials Capability Sprays a variety of paints oil based and latex primers stains preservatives and other nonabrasive materials Do not use materials with flash points below 70 F 21 C Do not use This pump should not be used with textured materials block filler lacquers industrial enamels or asphalt sealer or materials containing HHC See coating supplier if flash point is not listed on the container Power Painter The spray gun you have purchased will have some or all of the features and accessories shown here Refer to the graphic right and the chart
28. ouvre aucun d gat d des op rations de maintenance effectu es par tout autre qu un r parateur appouv par Wagner TOUTE GARANTIE IMPLICITE DE QUALITE MARCHANDE OU DE CONFORMITE A UN USAGE PARICULIER EST LIMITEE A UN AN A PARTIR DE LA DATE D ACHAT CE PRODUIT N EST CONGU QUE POUR UNE UTILISATION PRIVEE DANS LE CAS DE LOCATION OU AUTRES APPLICATIONS PROFESSIONNELLES CETTE GARANTIE SE LIMITE A 30 JOURS A PARTIR DE LA DATE D ACHAT WAGNER NE POURRA EN AUCUN CAS ETRE TENUE RESPONSABLE DE DOMMAGES INTERETS INDIRECTS OU CONSECUTIFS QUE CE SOIT POUR UNE RUPTURE DE CETTE GARANTIE OU TOUTE AUTRE RAISON CETTE GARANTIE NE S APPLIQUE PAS AUX ACCESSOIRES Si un produit est d fectueux au niveau des mat riaux ou de la fabrication au cours de la dur e applicable de la garantie le renvoyer avec une preuve d achat port pay lun des centres de service autoris par Wagner Une liste des adresses de ces centres accompagne tous les produits Le centre de service autoris r parera ou remplacera le produit au choix de Wagner et le renverra port pay et utilisateur Garantie vie de le buse du pulv risateur Le buse livr avec ce produit Wagner est garanti contre l usure pour toute la dur e utile de l appareil Cette garantie ne couvre pas les d g ts r sultant d une mauvaise utilisation du produit d accidents ou d une n gligence de Putilisateur Si le buse du pulv risateur s use le renvoyer port pay Wagner Spray
29. ructions page 5 Avoid running the cup dry An empty cup will allow air to become sucked into the sprayer which leads to globbing and spitting Note Before you resume spraying press and hold the SPEED button b and the indicators will reset and no longer blink ALWAYS reset the indicators when the cup is full and you are ready to resume spraying Failure to reset the low cup level indicators will result in the indicators not functioning properly The low cup level lights will reset whenever the power cord is unplugged HOLDTO RESET LOW LEVEL Power Painter Pro Electronic Material Selector The spray pattern is controlled by the Electronic Material Selector a and by the thickness of the material If you are spraying thicker materials such as latex paint press the SELECT button b until the indicator light indicates PAINT If you are spraying thinner materials such as thinner stains press the SELECT button b until the indicator light indicates STAIN Electronic Speed Control The speed control is displayed by the three green lights on the upper right side of the control panel c The Power Painter Pro offers three speed levels LOW MED HIGH The lower the speed level the closer you can get to your work and the less overspray you will have Lower speed levels give you greater control but require more time to cover an area Depending upon the thickness of the material or condition
30. ry in order to operate the sprayer properly Material Preparation It is important to mix the material thoroughly before you begin Do not shake the material to mix it Always stir the material gently but thoroughly before use Remove any skin that has formed on the top of the material Do not mix the skin into the material The skin can break up and clog the sprayer Older paint may need to be strained Thinning the Material Always test spraying without thinning the material as thinning is not typically required If you are spraying with a material that needs to be thinned make sure to follow the manufacturer s recommendations Material That Can Be Sprayed e Make sure the type of paint you use can be cleaned with either mineral spirits for oil based paints or a warm water and soap solution for latex paints Determining Job Size The size of your spray job will determine how the spray gun is set up The spray gun can operate in three different modes 1 cup mode for small to medium jobs see page 5 2 remote suction hose mode for medium to large jobs if equipped see page 6 3 backpack mode for large jobs that require increased mobility if equipped see page 7 Overspray Some sprayed materials create a cloud of paint Some of that cloud will spray past your intended object and also bounce off of it Wind and air currents may cause this cloud to drift onto surfaces not intended to be sprayed Y
31. s the settings may need to be adjusted To adjust the speed setting press the SPEED button d until your desired speed is reached If the sprayer is unplugged the current speed and electronic material selector setting will be stored and remembered during restart Low Cup Level Indicator Applicable only when spraying in cup mode cup filled to MAX FILL The low cup level indicator is displayed by the two red lights on the bottom right of the control panel e When your cup is running out of material the low cup level indicators will begin blinking You should quit spraying and refill the container see Cup Mode Setup instructions page 5 Avoid running the cup dry An empty cup will allow air to become sucked into the sprayer which leads to globbing and spitting Note Before you resume spraying press and hold the RESET button f and the indicators will reset and no longer blink ALWAYS reset the indicators when the cup is full and you are ready to resume spraying Failure to reset the low cup level indicators will result in the indicators not functioning properly The low cup level lights will reset whenever the power cord is unplugged Priming with the Remote Suction Hoses Follow these steps if you plan to spray while using the remote suction hoses or the backpack kit Notes The time needed to prime will vary from 30 seconds to 3 minutes depending upon the thickness of the material you
32. the locking nut Make certain it is threaded correctly before tightening Reassemble and reattach the filter and suction tube assembly Lubricate the O ring c as shown with the included lubricant Replace the cup Any attempt to open the motor housing or repair any electrical parts within the unit by anyone other than an authorized repair technician could cause serious injury and will void the warranty Troubleshooting Problem A Motor will not run Solution 1 No power at wall outlet Electrical problem or defective Try new wall outlet Take to Authorized Service Center for repair motor Problem B Motor has a low hum and does not spray Cause Solution 1 Seized piston Disassemble sprayer clean and lubricate follow Cleanup Cup Mode instructions Problem C Motor operates properly but does not spray Cause Solution 1 Failure to prime with remote suction set Oil intake opening see Reassembly Maintenance section Hold trigger for at least 3 minutes Thin paint Hold sprayer at even level with paint can 2 Failure to prime with suction tube a opening see Reassembly Maintenance section Hold trigger for at least 20 seconds Thin 3 Loose or damaged suction tube fighten or replace 4 Plugged or worn atomizer valve Clean or replace as needed 5 Atomizer valve missing Replace atomizer valve 6 Material selector needs adjusting Adjust to PAINT
33. y Make sure you clean the sprayer in a aan A well ventilated area whenever the original container Note The threads on the bottom cleaning with flammable solvents Rinse the inside of the cup housing a are left handed You with the appropriate cleaning will need to turn the bottom housing The sprayer contains electrical parts solution to the right in order to remove it DO NOT submerge the sprayer into any liquids PAS NV gt NLL 4 Turn the tip nut counter 5 Turn the locking nut 6 Slide the pump housing off the 7 Remove the spring and piston clockwise and remove the counterclockwise until it is sprayer from the pump assembly adjustable spray tip assembly removed Pull the atomizer valve out being careful not to lose it 12 9 IMPORTANT Make sure to completely 10 IMPORTANT Make sure to keep the vent remove all material from the inside of the hole a on the pump housing clean and piston chamber by scrubbing with the unblocked or a vacuum can build up in 8 Cl ipares th hly with brush Even a small amount of material the container and cause damage to the e yal q da Si d ue ywi can dry like glue and keep the piston from sprayer A toothpick or straightened paper n appropriated he ie of moving causing damage to the sprayer clip can be used to clean it material you sprayed LATEX MATERIALS ONLY OIL BASED MATERIALS ONLY 11 Thread the cleaner nozzle onto 12 Insert nozzle into the end
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