Char-Broil 12201570 barbecue
Contents
1. WS_1 Rev03 PARTS LIST SMOKER CHAMBER LID ASSEMBLY SMOKE STACK ASSEMBLY LOGO PLATE KIT re fefee OOS SMOKER CHAMBER COOK GRATE Te 1 Grease cuece o Vo 2 FRE GRATE LARGE NOT Pictured 1 HARDWARE PACK 1 ASSEMBLY MANUAL ENGLISH 1 ASSEMBLY MANUAL FRENCH Key ay Description SS FIREBOX BOTTOM Page ASSEMBLY 1 FIRST GET A HELPER This unit is heavy and requires a second person for lifting and moving NEXT pick a suitable location to work Open the carton and slit the corners so that the carton lays flat This will give you a protective surface during assembly Attach leg supports to smoker chamber using two 1 4 20 X 1 3 4 screws and two 1 4 20 flange nuts on each side 1 4 20 Flange Nut oot Sea ne Finger tighten screws and nuts until after gt Se coun next step dl Smoker Chamber Leg Supports 1 4 20 X 1 3 4 Screws 2 Lay unit on smoker chamber Insert legs into leg supports making sure holes align and the legs with caps are at the chamber side opening Attach leg brace on each side using four 1 4 20 X 1 3 4 screws and four 1 4 20 flange nuts per brace Right E Legs PR Holes 1 4 20 Flange ie Nut Left Legs with Caps 1 4 20 X 1 3 4 Screws Finger tighten all screws and nuts in this step until all are in place Once all in place then fully tighten all screws and nuts Go back and fu2. American Gourmet Smoker BBQ and Grill Product Guide Model 12201570 Tools needed for assembly Phillips Screwdriver Flat Head Screwdriver Two adjustable wrenches Hammer IMPORTANT Fill out the product record information below Date Purchased FOR OUTDOOR USE ONLY As CAUTION WARNING Read and follow all safety statements assembly instructions Failure to follow all manufacturer s instructions could and use and care directions before attempting to assemble result in serious personal injury and or property and cook damage INSTALLER ASSEMBLER CAUTION Leave this manual with consumer Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if CONSUMER necessary Keep this manual for future reference AN CAUTION THIS UNIT IS HEAVY DO NOT attempt to A WARNING assemble without a helper CARBON MONOXIDE HAZARD Burning charcoal inside can kill you It gives off carbon monoxide which has no odor NEVER burn charcoal inside homes vehicles or tents If you have questions or need assistance during assembly please call 1 800 241 7548 To insure your satisfaction and for follow up service register your appliance online at www charbroil com register 42804661 11 18 11 TABLE OF CONTENTS Product Record Information cece eee eee 1 A ee ee er a ee ee 2 Preparing to use your Grill ac savad nstventctwaeaoaatieees 3 Smoker Maintenance cece cece
3. PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GARANTIE N EST PAS TRANSFERABLE Required Necesario Exig PLEASE PRINT IMPRIMA POR FAVOR S IL VOUS PLA T IMPRIMER First Name Nombre Pr nom Initial Inicial Initiale Last Name Apellido Nom de Famillie Address number amp street Direcci n n mero y calle Adresse num ro et rue Apt Number N2de apart N2d appt City Cludad Ville State Estado Province Zip Code C digo Zip Code Postal E mail Address Direcci n de correo electr nico Adresse lectronique dd O Phone Number N mero telef nico Num ro de t l phone Broil TYPE OF GAS LP PROPANE at 14 iwc roda pr ais s a a a A A OUTDOOR GAS GRILL ovtdoor use only Ii indoor and Lose thooo 7 Model 463261508 Ths a Cale aiken aia 0 40ps0 Model Number N mero de modelo Num ro de mod le O Ps aj aca tn aa deroan 005039 sce aie larson snd trina gt gas Fabs be suis faced bo 3 090 gar Conversion dal Part Number 4581609 for gas conversion see STICK
4. cece e eens 3 COOKING 10S cuneate enon rren etaean ices ae 4 5 MMC e e e ccceet ens saxaeina sacra A 6 Parts List Parts Diagram cece cece ees 7 BSS CMO A rad dol eda dud poe de at aedd stud us 8 13 A acs 14 Registration Card cece eect 16 This instruction manual contains important information necessary for the proper assembly and safe use of the appliance Follow all warnings and instructions when using the appliance Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate Injury Page 2 FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR LIGHTING CHARCOAL MAY RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE Most surfaces on this unit are hot when in use Use extreme caution Keep others away from unit Always wear protective clothing to prevent injury Keep children and pets away Do not move this unit during operation Never substitute gasoline kerosene or alcohol for charcoal starter In some states the use of charcoal starter is prohibit
5. ER ON PRODUCT O Attach copy of your Serial Number N mero de serie Num ro de s rie i sales receipt here ee eee ee E E A Adjunte aqui la copia Date of Purchase Fecha de compra Date de l achat O Store Name Nombre de la tienda Nom du magasin J 4 P de su recibo de ma O Purchase Price Precio de compra Prix d achat Your Gender Sexo Sexe _ Male Masculino Masculin Veuillez attacher une D Which product are you registering ici Qu producto est registrando Quel produit enregistrez vous Mail to Enviar a Envoyer a 1 Gas Grill Parrilla a gas Gril au gaz 2 Electric Grill Parrilla el ctrica Gril lectrique Char Broil Warranty Registration 3 Smoker Ahumador Fumoir P O Box 1240 4 Charcoal Grill Parrilla a carb n Barbecue au charbon 5 Cooker Fryer Cocina freidora Cuiseur Friteuse Columbus GA 31902 1240 6 JOther Otro Autre We respect your privacy Respetamos su privacidad Nous respectons votre vie priv e SS Ifyou prefer not to receive special offers and promotions from Char Broil please check here O Marque aqui si no desea recibir ofertas y promociones especiales de Char Broil O Si vous pr f rez ne pas recevoir d informations concernant des offres sp ciales et des promotions de Charbroil veuillez cocher ici Thank you for completing this questionnaire Gracias por completer este cuestionario Merci d avoir bien voulu remplir
6. ION OF REMEDIES BW NO NO 0 10D UU Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availability issues the manufacturer reserves the right to substitute like or similar parts that are equally functional Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN B Y THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedie
7. ase records This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces RUST is not considered a manufacturing or materials defect This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage ITEMS MANUFACTURER WILL NOT PAY FOR Shipping cost standard or expedited for warranty and replacement parts Service calls to your home Repairs when your product is used for other than normal single family household or residential use l Damage failures or operating difficulties resulting from acc dent alteration careless handling misuse abuse fire flood acts of God improper installation or maintenance installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer Any food loss due to product failures or operating difficulties Replacement parts or repair labor costs for units operated outside the United States or Canada Pickup and delivery of your product Repairs to parts or systems resulting from unauthorized modifications made to the product The removal and or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITAT
8. ber To prevent flare ups brush meat lightly with oil before grilling Keep a small squirt bottle of water handy for grilling flare ups Page 5 LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE All Parts 90 days from date of purchase PERFORATION MANUFACTURING AND MATERIAL DEFECTS ONLY Note A dated sales reciept WILL be required for warranty service The original consumer purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires proof of your date of purchase Therefore you should retain your sales slip or invoice Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purch
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10. ed by law In this case paraffin based starter cubes can be substituted for charcoal starter Never use charcoal starter fluid with an electric starter CALIFORNIA PROPOSITION 65 1 Combustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product All surfaces can be hot during use Use protection as required to prevent burning Do not use this unit on or near combustible surfaces or structures such as wood decks dry leaves or grass vinyl or wood siding etc SEE OWNERS MANUAL FOR IMPORTANT SAFETY INFORMATION CAUTION For residential use only Do not use for commercial cooking Preparing and Using Your American Gourmet Smoker Before cooking with your American Gourmet Smoker the following steps should be closely followed to both cure the finish and season the interior steel Failure to properly follow these steps may damage the finish and or impart metallic flavors to your first foods 1 Brush all interior surfaces including grills and grates with vegetable cooking oil 2 Build a small fire on the fire grate being sure not to lay coals against the walls 3 Close door Position butterfly damper and smokestack damp
11. er approximately at one quarter open This burn Should be sustained for at least two hours the longer the better Then begin increasing temperature by opening the butterfly damper and smokestack damper half way and adding more charcoal Your American Gourmet Smoker IS now ready for use Rust can appear on the inside of your smoker Maintaining a light coat of vegetable oil on interior surfaces will aid in the protection of your unit Exterior surfaces of smoker may need occasional touch up We recommend the use of a commercially available black high temperature spray paint NEVER PAINT THE INTERIOR OF THE UNIT GRILLING Wood is recommended however charcoal or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on the fire grate Do not build too large of a fire We recommend starting a fire with no more than 2 pounds of charcoal approximately 20 briquettes After allowing the fire to burn down place the cooking grates in the smoker Failure to read and follow instructions for lighting charcoal may result in serious personal injury and or property damage MOKING AND SLOW KIN If using the American Gourmet Smoker as a smoker or slow cooker remove the cooking grill from the firebox and build your fire on top of the fire grate in the firebox Either charcoal or wood may be used but wood Is the recommended fuel for it s rate of burn and the flavor it imparts to the food being cooked Most seaso
12. fully m a OOU ts Page 11 9 Attach shelf support to side of smoker chamber with one 10 24 X 1 2 machine screw where screw Is going through inside of chamber through hole of support and secured with one 10 24 flange nut Lay side shelf on top of other end of shelf support so that it fits inside holding bracket e Secure side shelf to smoker chamber using two 10 24 X 1 2 screws and two 10 24 flanged nuts Fully tighten all screws and nuts Holding Bracket Screw through inside Smoker Chamber Smoker fo ea Chamber Lid Smoker Chamber Smoker Chamber Fire Grates 1 0 Large Place the Small Fire Grate into the bottom of the firebox Place the Large Fire Grates in the bottom of the smoker chamber if desired Small Fire Grate y MH Firebox Smoker Chamber Page 12 1 1 Smoker Chamber Place two Smoker Chamber Cooking Cook Grates Grates into the smoker chamber Place the Firebox Cook Grate into the Firebox Firebox k i i E Coo ee gt ak i i Wana Smoker Chamber Firebox 12 e Hang the grease clip under the smoker chamber on right side An empty soup can is recommended to hang from grease clip The assembly is completed Page 13 O 1 4 20 Flange Nut Qty 18 Page 14 HARDWARE LIST You may have spare hardware after assembly is complete Hardware not shown actua
13. hardwood that bears a fruit or nut is suitable for cooking However different woods have very different tastes Experiment with different woods to determine your personal favorite and always use well seasoned wood Green or fresh cut wood can turn food black and tastes bitter Our Recommendations USDA Recommended Chicken Alder Apple Hickory Mesquite Sassafras Internal Cooking Temperatures Hi i 7 Ground Meat Beef Hickory Mesquite Oak Grapevines on Pork Fruitwoods Hickory Oak Sassafras Turkey Chicken Lamb Fruitwoods Mesquite Mine deca Veal Fruitwoods Grapevines _ letstand 3 minutes before cutting Seafood Alder Mesquite Sassafras Grapevines i Poultry Vegetables 7 Mesquite Chicken amp Turkey whole Poultry Parts Duck amp Goose Medium Rare let stand 3 minutes before cutting Page 3 COOKING TIPS Building Your Fire 1 2 Stack charcoal briquettes or wood into a pyramid shaped pile on top of the charcoal grate or ash pan We recommend using 2 pounds approximately 20 briquettes to start your fire If using lighter fluid saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes If using a chimney starter electric starter or other type of fire Starter light your fire according to the manufacturer s instructions After allowing the lighter fluid to properly soak in light the pile of briquettes in several locations to ensure an even burn Always l
14. ight the fire with the grill lid open Leave lid open until briquettes are fully lit Failure to do this could trap fumes from charcoal lighter fluid in grill and may result in a flash fire when lid is opened Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing injury You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow approximately 12 15 minutes Depending on your cooking method either leave the briquettes in a pile or soread evenly across the charcoal grate using a long handled poker Always use caution when handling hot coals to prevent injury Know When Your Fire is Ready Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray If you have less than that the coals are not ready and if all of them are glowing red hot the fire is probably too hot Here are a few steps you can take to adjust the temperature of your fire Page 4 If it is too hot spread the coals out a bit more which makes the fire less intense Raise or lower the adjustable charcoal grate Partially close the vents in the grill which reduces the amount of oxygen that feeds the fire Use the indirect grilling method with coals to either side of a drip pan and the food over the pan rather than directly over the coals In the event of a severe flare up s
15. l size nati 10 24 Hinge Pin yt Clip Fiber Washer Flange Nut Qty 2 Qty 4 Qty 21 Es a 1 4 20 X 1 3 4 10 24 x 1 2 6 32 X 3 8 Machine Machine Machine Screw Screw Screw Qty 8 Qty 12 Qty 21 Thank you for recent purchase from Char Broil Register your product to receive a special offer www charbroil com register EVERYBODY gt y Werniis 1 394 A CF Broji 1 ef es alle l e al bb ome GEILL e A F 3 frie Aati i Check out these great features on our website as O we ae ee Product information e Grilling accessories e Replacement parts e Reliable customer support e Delicious recipes e Grilling tips from expert chefs e Exciting events and promotions e Share your grilling secrets e Browse the on line store e And much more CABO www charbroil com il For all your grilling needs Please register your product online at Registre su producto en linea en Veuillez enregistrer votre produit a l adresse www charbroil com register If you register online you do not need to send in this registration card Si registra en linea no es necesario enviar esta tarjeta de registro Si vous enregistrez votre produit en ligne il n est pas n cessaire d envoyer la carte PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF
16. lly tighten screws Leg and nuts in step 1 ne as 4 Leg Leg Supports Page 8 3 Slide axle into holes at ends of legs legs without end caps Attach wheels onto axle rod using hitch pins Hitch pins insert through hole in axle as shown in box A Check to be sure that all screws and nuts used so far are fully tightened Hitch Pin Hitch Pin Wheel J A Wheel nes Legs with holes 4 Pre assemble the Firebox Lid and the Firebox Bottom using eight 6 32 X 3 8 Screws as shown in figure A Place the firebox onto the smoker chamber and align the large openings e Insert eight 10 24 X 1 2 screws through the smoker chamber into the firebox Secure with eight 10 24 flange nuts as shown in figure B Fully tighten all screws and nuts Firebox Lid Figure A _ Eight 6 32 X 3 8 Screws Firebox Bottom Figure B Firebox Eight 10 24 A Flange Nut Eight 10 24 X 1 2 Screws Smoker Chambe Page 9 Place unit in upright position Hinge Pin Attach small hinge half to smoker chamber using two 10 24 X 1 2 screws and two 10 24 flange nuts for each hinge half Install screws from inside the smoker chamber Attach large hinge half to smoker chamber lid using two 10 24 X 1 2 screws and two 10 24 flange nuts for each hinge half Install screws from inside the smoker chamber lid Inserttop hinge in between bottom hinge and secure using one hi
17. ned hardwoods are good for smoking such as hickory mesquite pecan oak and many other fruit woods The firebox will accommodate most split fireplace size logs 16 Bark should be avoided or burned off first as it contains a high acid content and imparts an acrid flavor After allowing the fire to burn down close the doors and control the temperature and smoke with the dampers located on the firebox and atop the smokestack Smoke Is contained within the chambers which will reduce burn while imparting more smoke flavor Do not operate the Smoker with temperatures exceeding 450 degrees in the smoker chamber Place the food in the smoker chamber and monitor the temperature Cooking and smoking are taking place using indirect heat There is no need to worry about a grease fire flare up ruining the food Do not place food within 6 of the opening from the firebox into the smoker chamber A general rule of thumb for cooking is about 1 hour per pound for smoking large cuts of meat Refer to a cook book for specific cuts of meats Limit the number of times you open the smoker chamber door as this will allow heat to escape and extend the cooking time Grilling with Wood Chips Wood Chunks For a more robust smoke flavor while using charcoal briquettes or lump charcoal try adding wood chips or several wood chunks to the fire Wood chunks are available in a variety of natural flavors and can be used alone or in addition to charcoal As a general rule any
18. nge pin and one hitch pin for each hinge set Finger tighten all screws and nuts in this step until all are in place Once all are in place close the lid and fully tighten all screws and nuts Hitch Pin Smoker Chamber Large Hinge Half __ Small Hinge Half Nuts j ite Chamber Insert smoke stack through smoker NOTE The temperature gauge may be chamber lid aligning holes packed inside of the smokestack to Attach using two 10 24 X 1 2 screws and prevent damage during shipping If so two 10 24 flange nuts remove gauge before assembling Fully tighten all screws and nuts smokestack to chamber NOTE Lid side wall shown transparent for clarity Screw D cilia Stack Nut on inside of Lid Page 10 Place fiber washers on handle rods Place the handle assembly into the holes on the front of the smoker chamber door and secure with two 1 4 20 flange nuts e Repeat on firebox door Insert spring handle through holes on the side of firebox and secure with two 1 4 20 flange nuts Fully tighten all screws and nuts Handle y Lo Jean Rod O a a Fiber f Pa Washer j j H I I Handle Fiber Spring Handle Firebox gt Remove wing nut from temperature gauge Insert temperature gauge though smoker chamber lid hole Temperature above handle securing it from the underside with the wing Gauge nut removed aligning the gauge settings before
19. pray the flames with water from a squirt bottle Be careful soraying with water tends to blow ashes around and make a mess Add briquettes 2 or 3 at a time to increase the burn time Allow 10 minutes for coals to ash over before adding more THE HEAT OF THE COALS seconds you can hold the palm of your hand 4 inches above the coals temperature range F visual cues HOT COALS 400 to 450 barely covered with gray ash deep red glow MODERATELY HOT 375 to 450 thin coating of gray TO HOT COALS ash deep red glow MODERATELY HOTCOALS 4 325 to 375 significant coating of o gray ash red glow MODERATELY COOL COALS 5 300 to 325 thick coating of gray ash dull red glow GRILL MAINTENANCE Frequency of cleanup is determined by how much your smoker is used Make sure coals are completely extinguished before cleaning inside of smoker Inside surfaces may be cleaned with a strong solution of detergent and water applied with a scrub brush Thoroughly rinse with water and allow to air dry before using again Ifa bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling Itis not recommended to clean cooking surfaces while grill is hot HELPFUL HINTS f food seems to be getting too smoky or brown before the cooking time is finished cover it loosely with heavy duty aluminum foil Remove the ash after each use Covered side dishes can be warmed in smoker cham
20. s in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set foth herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight postage pre paid Consumer returns that do not meet these standards will be refused Page 6
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