Home

Tuncmatik Hi-Tech Pro 15 kVA

1. UNINTERRUPTIBLE POWER SUPPLY USER MANUAL info tuncmatik com www tuncmatik com GENERAL INDEX 1 INTRODUCTION 1 1 GRATEFULNESS LETTER 1 2 USING THiS MANUAL 1 2 1 Used Symbols 1 2 2 For More Information amp Help 2 QUALITY AND STANDARD GUARANTEE 2 1 STANDARD 2 2 ENVIRONMENT 3 PRESENTATION 3 1 VIEWS 3 1 1 Views of the equipment 3 1 2 Corresponding legends to the equipment views 3 2 DEFINITION AND STRUCTURE 3 2 1 Structural Scheme 3 3 OPERATING PRINCIPLE 3 3 1 Normal operation 3 3 2 Operation with mains failure 3 3 3 Operation with inverter not active 3 3 4 Operation in manual bypass gt 4 INSTALLATION 4 1 IMPORTANT SAFETY INSTALLATION 4 1 1 Batteries safety instructions 4 1 2 To get into account 4 2 EQUIPMENT RECEPTION 4 2 1 Unpacking and content checking 4 2 2 Storage 4 2 3 Transport to location 4 2 4 Location 4 3 CONNECTION 4 3 1 To the mains connection terminals 4 3 2 Independent static bypass line connection terminals X14 to X17 Only in versions UPS B 4 3 3 Connection of the output terminals X6 to X9 4 3 4 Connection main protective earthing terminal Dand protective earth bonding terminal P 4 3 5 COM port relays Connector X32 4 3 6 Port COM RS 232 amp RS 485 Connector X32 4 3 7 EPO terminals X50 5 OPERATION 5 1 START UP 5 1 1 Control before start up 5 1 2 Start up procedure 5 2 CoMPLETE UPS SHUTDOWN 5 3
2. I i e LCS 3 H X 2 2 0 XREREXEX Only optional version UPS B Static Bypass line independent Fig 11 Cabinet front view for UPS up to 20kVA Fig 12 Cabinet front view for UPS from 30 to with front door opened and configuration of single 80kVA with front door opened and configuration phase input three phase output of single phase input three phase output Optional only modified by manufacturer Optional only modified by manufacturer 3 1 2 Corresponding legends to the equipment views Protection and handling elemen 01 Input circuit breaker or switch according to power of the equipment Q2 Output switch Q3 Battery fuse holder switch with 3 fuses models up to 40 kVA or switch for higher models Q4 Static bypass Only in optional version B Q5 Maintenance bypass switch Q8 Battery fuse holder switch 3 fuses located in the battery cabinet Connecting elements X1 Phase input terminal R X2 Phase input terminal S X3 Phase input terminal T X4 Neutral input terminal N X5 Main protection earthing terminal C X6 Phase output terminal U X7 Phase output terminal V X8 Phase output terminal W X9 Neutral output terminal N X10 Earth bonding terminal for load or loads and or battery cabinet X11 Batteries terminal Only for external battery model X12 Batteries terminal for external batt
3. Type Voltage Frequency Activation criterion Transfer time Admissible overload Transfer to bypass 400 for 10 sec Immediate for overloads above 150 MANUAL BYPASS maintenance Type Without interruption Voltage Single phase 220 V 230 V or 240 V Three phase 3x380 V 3x400 V or 3x415 V 4 wires 3 phases N Frequency 50 60 Hz Overall efficiency 91 0 96 91 5 96 92 0 96 93 0 96 93 5 94 0 95 0 96 Dimensions amp weight cabinet ups Depth x Width x Height mm 700 x 450 x 1100 YES 805 x 590 x 1320 YES equipped with castors Weight no batteries kg Built in 2x31 batteries 12 V Ah Weight built in batteries kg Batteries terminals torque Depending on batteries manufacture Table 7 Technical specifications
4. screen 1 4 Fig 25 Procedure start up shutdown Before continuing be sure that the LED indication c Inverter is working is lit green and b Unit on Bypass is turned OFF see Fig 26 Otherwise please contact with the S T S Service and Technical Support Once the rectifier is completely working it starts a process of equalization DC bus voltage starts to equalize with battery voltage After a few seconds depending on the battery level an alarm message like this BATT SWITCH OPEN SWITCH IT ON screen 4 it displays that the equalizing process has been finished and IN THIS MOMENT ONLY is when the battery fuse holder switch or switch of UPS Q3 can be turned on DO NOT TRY to close any battery fuse holder switch at any other moment because this operation could damage the equipment and or cause possible accidents They can only be turned on by following the quoted previous steps Fig 26 LED indications control panel PC If the system has outgoing distribution protections switch them On Start up the loads to be supplied in a progressive way The system is started up completely and the loads are protected through the UPS 5 2 Complete UPS shutdown Shutdown the loads If the system has outgoing distribution protections switch them Off Shutdown the inverter Through the keypad of the control panel 3 from Fig 26 go down to CONTROL amp STATUS OF THE UNIT submenu screen 1 0
5. EMERGENCY POWER OFF EPO OPERATION 5 4 BYPASS MANUAL SWiTCH MAINTENANCE 5 4 1 Principle of operation 5 4 2 Transfer to maintenance bypass 5 4 3 Transfer to normal operation 6 CONTROL PANEL AND DISPLAY DESCRIPTION 6 1 CONTROL PANEL PARTS 6 2 BASIC FUNCTIONS OF KEYBOARD FROM SYNOPTIC 6 2 1 Messages menus and classification in submenus 6 3 SCREEN DESCRIPTION 6 3 1 Main level screen menu 0 0 See Fig 30 6 3 2 CONTROL amp STATUS OF THE UNIT Level screen menu 1 0 See Fig 31 6 3 3 PARAMETERS level screen menu 3 0 See Fig 33 6 3 4 ALARMS level Screen menu 4 0 See Fig 34 6 3 5 DATA LOGGER level screen menu 5 0 See Fig 35 6 3 6 CONFIGURATION level screen menu 6 0 See Fig 36 6 3 7 Rated values screens screen menu 7 0 See Fig 37 7 ANNEXES 7 1 GENERAL TECHNICAL SPECIFICATIONS 1 INTRODUCTION 1 1 GRATEFULNESS LETTER We would like to thank you in advance for the trust you have placed in us by purchasing this product Read this instruction manual carefully before starting up the equipment and keep it for any possible future consult that can arise We remain at you entire disposal for any further information or any query you should wish to make Yours sincerely The equipment here described can cause important physical damages due to wrong handling This is why the installation maintenance and or fixing of the here described equipment must be done by our staff or spe
6. When an external shutdown signal is enabled the inverter will shut down appearing this message Screen 4 28 When the inverter is running and the maintenance bypass switch is turned ON the inverter shuts down immediately Screen 4 29 This alarm appears when in a parallel system one UPS goes to battery mode The inverter will shut down Screen 4 30 This message indicates that one UPS is running over 160 of load in a parallel System Screen 4 31 When an overtemperature is detected by the PFC or inverter temperature sensors after 1 minute time the inverter will be turned off automatically If overtemperature condition remains after another 1 minute with the rectifier working rectifier is also blocked alarm 4 60 Screen 4 32 When the rectifier is overloaded depending on the level of this overload the inverter will be shut down after some time according to the rectifier overload curve and this alarm will appear If this overload is still present with the inverter switched off the rectifier will be blocked after 30 and a blocking alarm 4 61 will appear Screen 4 33 This alarm appears when there is a DSP Internal Error in the inverter module shutting down the inverter immediately There will be 4 more retries before the inverter blocking Screen 4 34 This alarm appears when an output short circuit is detected limiting the output RMS current up to the set value 150 of nominal current by default The short circuit is detected when th
7. 30 appearing this alarm message Screen 4 62 When any IGBT the inverter side desaturates the number of times programmed by display 200 by default the inverter blocks After two more retries this alarm appears indicating UPS blocked Screen 4 63 After 3 times shutting down the UPS because of DSP Internal Error in the UPS module this alarm will appear indicating UPS blocked Screen 4 64 If there is a blocking condition for the inverter and also a blocking condition for the PFC this alarm appears blocking also the UPS DSP Internal Error can happen for the following reasons Wacth Dog failure Wrong ADC mesures Communication errors between DSP and uprocessor 6 3 5 DATA LOGGER level screen menu 5 0 See Fig 35 Screen 5 1 Indicates the inverter runtime from the first unit startup This counter accumulates the total inverter running time from the beginning and it s not possible to reset it Screen 5 2 This screen indicates that the data logger is empty This happen only if authorized personnel resets this file If the buffer is not empty the following screen will inform about the data logger registers Using the 4 keys you can move through the different registers of this historic file The data logger file can save up to 100 historic registers Using the you can see the three different screens per register with the information described below Screen 5 3 In this s
8. K Automatic backfeed protection system input external to the UPS EN IEC 62040 1 Single phase input three phase output configuration Connection to the mains three phase Connect the power supply cables N R S T to the input terminals X4 X1 X2 and X3 respecting the order of neutral and phases indicated on the label of the device and in this manual If the order of the phases is not respected the device will not operate When there are discrepancies between the labeling and the instructions of this manual the label will always prevail Connection to the mains single phase Connect the power supply cables R N to the input terminals X1 and X4 respecting the order of phase and neutral indicated on the label of the device and in this manual If the order of the phases is not respected the device will not operate When there are discrepancies between the labeling and the instructions of this manual the label will always prevail 4 3 2 Independent static bypass line connection terminals X14 to X17 Only in versions UPS B A As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor connect earth connect the conductor to the terminal X5 before connecting the power supply to the UPS input Connection to the static bypass line three phase Connect the power supply cables N R S T to the static bypass line termina
9. Of Keyboard From Synoptic Through keys advance and return 99 there is access to all the menus of the LCD panel being able to move from one to another Through keys right 39 or left there is access to the screens of all the submenus of the LCD panel being able to move from one to another with themselves Key has different purposes depending on the menu we are Setting values Press key ENT to activate the function setting the figures in the screen blink With keys the character to set is selected and with keys 6 the value is selected To confirm press ENT Next field will blink to continue doing settings proceed in the same way or press ESC to return to no setting situation Validation of orders or commands When pressing key ESC from any screen of any submenu we go back to main screen Screen 0 0 unless we are in any screen of Parameters menu and setting any of them If so the first pulsation of key ESC will stop blinking the value and second one to go back to main screen Notes related with the screen map see figure 29 Some screens have a certain number of characters Each one of it means one character so the maximum length of the field will be determined by the number of them Each screen is labeled with a number located in its right bottom corner It is only included as a mere reference for its next description and explanation Note 1 means the hidden programming sc
10. TS Slot cover SL t1 Screws fixing for terminals cover TB t2 Screws fixing for mechanical block BL for switch Q5 t3 Screws fixing for slot cover TS 3 2 Definition and structure 3 2 1 Structural Scheme In single line diagrams of figures 17 and 18 show as an example the basic structure of a standard equipment and another one with separate bypass line for a three phase input and output configuration For any other configuration the quantity of cables and terminals at the input output and bypass will only vary internal structure of the equipment will never do it 05 AC output nuvw Normal operation Mains failure Inverter operation not active provided that the EPO is inactive Operation on bypass manual OE SEU Fig 17 UPS block diagram with operating flows 05 gt Maintenance line manual bypass a r an 1 a gt V a2 5 e gt 3 2 o Normal operation Mains failure Inverter operation not active provided that the EPO is inactive Operation on bypass manual gt gt In equipments with separate bypass line an isolation transformer must be placed at any of both input power supply mains of the UPS rectifier input or static bypass in order to avoid the direct connection of the neutral of both mains through the internal wiring of the equipment Fig 18 UPS B block diagram
11. block identified in the labeling as Battery Disconnect the corresponding protection elements When connecting a battery cabinet to the equipment respect the cable s polarity and color red positive black negative indicated in the manual and in the corresponding labeling Wear rubber gloves and shoes Use tools with insulated handles Removes watches rings or other metal objects Do not place metal tools or objects on the batteries a Never manipulate with your hands or through conducting objects do not short the battery terminal block or the battery enclosure Never short the battery terminals as it involves a high risk It involves the detriment of the equipment and batteries Avoid mechanical efforts and impacts Do not open or mutilate the battery Released electrolyte is harmful to the skin and eyes Do not dispose of batteries in a fire The batteries may explode In case of contact of the acid with parts of the body wash immediately with plenty water and call urgently the nearest medical service Batteries involve a serious risk for the health and for the environment Their disposal should be done according to the existing laws 4 1 2 To get into account All the UPS units and the battery packs have terminals as power connection parts and DB9 connector for the communication channel located in the inside of the equipment Follow the steps described next to have access to them Unlock the lock CL with the
12. end of its useful life contact your distributor 3 PRESENTATION 3 1 Views 3 1 1 Views of the equipment fig 4 CL CL PF PF PB em EXT FE Fig 2 Cabinet front view for UPS up to 20kVA Fig 3 Cabinet front view for UPS from 30 to with front door closed 80kVA with front door closed a d Fig 4 Control panel view X32 4 X50 Lr RV X31 Jui RV n 4 COLLI 1 05 02 05 03 02 03 X11 X23 X11 X12 X23 X12 PR 10 10 Only in optional version UPS B Static Bypass line independent Fig 5 Cabinet front view for UPS up to 20kVA Fig 6 Cabinet front view for UPS up to 30 to with front door opened and configuration of three 8 with front door opened and configuration of phase input three phase output three phase input three phase output gt eS RV RV 05 02 03 X11 X23 X12 X10 oF RV 05 02 03 X11 X23 X12 PR X10 Only in optional version UPS B Static Bypass line independent Fig 7 Cabinet front view for UPS up to 20kVA with front door opened and configuration of three phase input single phase output Optional only mo
13. loads cables U N to the output terminals X6 and X9 respecting the order of phase and neutral indicated on the label of the device and in this manual If the order of the phases is not respected the device will not operate 4 3 4 Connection main protective earthing terminal Dand protective earth bonding termina 4 As this is device with class I protection against electric shocks it is essential to install protective earth conductor connect earth connect the conductor to the terminal X5 before connecting the power supply to the UPS input Make sure that all the loads connected to the UPS are only connected to the protective earth bonding terminal 4 3 5 COM port relays Connector X32 A The communications line COM constitutes a very low safety voltage circuit To preserve the quality it must be installed aside from other lines that have dangerous voltages power distribution line The communication port to relays provides digital signals in the form of potential free contacts with a maximum applicable voltage and current of 6 A 30 V DC or 6 A 100 V AC Both channels are in use for connecting the UPS with any machine or devices that has this standard bus connector DB9 X32 In standard units it consists of 5 output signaling relays one of which is configurable whose common point is connected to pin 5 5 1 1 5 00000 00000 31 9 6 X32 6 9 Fig 23 Connect
14. with operating flows 3 3 Operating principle This online UPS is a double conversion system AC DC DC AC with a sine wave output that gives safe protection in extreme conditions of power supply variations in voltage frequency electrical noises blackout and micro cuts etc Whatever the kind of load that has to be protected these devices are prepared to assure quality and continuity in the electrical supply The operation is basically as follows Rectifier an IGBT three phase rectifier converts the AC voltage into DC by absorbing a pure sine wave current THD lt 2 and charging batteries at constant current voltage The batteries supply the power needed by the inverter in the event of mains failure The Inverter deals with transforming the voltage of the DC bus into AC by providing a sine wave alternating output stabilized in voltage and frequency suitable for supplying the loads connected on the output O The basic double conversion structure is complemented by two new functional blocks the static bypass commuter switch and the manual bypass commuter switch The static bypass commuter switch connects the output load directly to the bypass network in special circumstances such as overloading or overheating and reconnects it to the Inverter when normal conditions are restored The UPS B version has separate lines for the Inverter and bypass blocks thus increasing the safety of the installation as it allows the use of a second
15. BATTERY 4 15 LIFE ALARM BATT TEMPERATURE TOO HIGH 17 BATTERY TEST NOT SUCCEEDED BAT DISCONNECTION SHUTDOWN amp RESTART T MAINS PHASE ROT UPS START INH BYPASS PHASE ROT UPS START INH Ted INP VOLTA WRONG RECTIFIER STOP RECTIFIER DESATS RECTIFIER STOP DSP INTERN ERROR RECTIFIER STOP isi INPUT PHASE ROT RECTIFIER STOP TM INVERTER DESATS INVERTER STOP in INVERTER OVERLOAD INVERTER STOP Mi SHUTDOWN COMMAND INVERTER STOP iis MAINTENANCE BYP INVERTER STOP INVERTER STOPS PARAL SYS DISC INVERTER STOP 429 HIGH OVERLOAD INVERTER STOP 7 OVERTEMPERATURE INVERTER STOP in RECTIFIER OVERLO INVERTER STOP Po in display EM ack DSP INTERN ERROR INVERTER STOP is OUT SHORT CIRCUIT cS 45 INVERTER STOP BYPASS PHASE ROT INVERTER STOP Un DSP INTERN ERROR UPS STOP 5 LOW BATTERY UPS STOP EMERGE POWER OFF NO OUTPUT VOLTAGE es OUT SHORT CIRCUIT BYP STOPS NO OUTPUT VOLTAGE DSP INTERN ERROR UPS BLOCK ALL DC BUS VOLT WRONG RECTIFIER BLOCK ds RECTIFIER BLOCKED BLK UPS gt BLK REC Miis RECTIFIER DESATS RECTIFIER BLOCK iis VOLTAGE RAMP ERR RECTIFIER BLOCKS 4 44 INTERN EXE ERROR RECTIFIER BLOCK Pe DSP INTERN ERR
16. By default the UPS has a battery fuse holder switch Q3 with 3 fuses for models up to 40 kVA or battery switch Q3 for models with higher power rate Regarding battery cabinet it has a fuse holder switch Q8 with 3 fuses for both models with higher power rate of 40 kVA and for extended back up times In any case fuses are supplied together with the documentation Open fuse holder switch Q3 or Q8 install the 3 fuses and WAIT TO CLOSE IT until it is indicated A IMPORTANT FOR YOUR SAFETY Do not turn the battery fuse holder switch or switch Q3 located in the equipment or its analogous Q8 of battery cabinet to On Close till the equipment is switched on completely because it can cause irreversible damages to the equipment or accidents 4 2 Equipment Reception 4 2 1 Unpacking and content checking On receiving the device make sure that it has not suffered any damage in transport Otherwise make all pertinent claims to your supplier or to our company Also check the data in the nameplate which is sticked inside the front door PF corresponds to those specified in the purchase order to do it it will be necessary to unpack it If this is not so the disconformity must be sent at the earliest quoting the device manufacturing number and the references of the delivery remittance When the device has been accepted it is best to pack the UPS once more until it is put into service in order to protect it from any possible
17. OR RECTIFIER BLOCK id CONTACTOR T FAIL RECTIFIER BLOCK VOLTAGE ERR INVERTER BLOCK s OUTPUT DC VOLTAGE INVERTER BLOCK INVERTER BLOCKED INVERTER BLOCKS 4 50 INVERTER DESATS INVERTER BLOCK x INTERN EXE ERROR INVERTER BLOCK iden LCD Messages Alarm Ref DSP INTERN ERROR A open E CUR INVERTER BLOCKS 4 53 UPS BLOCKED BLK REC gt BLK UPS UPS Blocked INTERN INI ERROR 4 55 UPS BLOCK DSP INTERN EXE ERROR UPS BLOCK DSP dee UPS BLOCKED BLK INV BLK UPS id INTERN COM ERROR UPS BLOCK DSP TS PARAL SYS DISC UPS BLOCK TS UPS OVERTEMPERAT UPS BLOCK en RECTIFIER OVERLO UPS BLOCK INVERTER DESATS UPS BLOCK ius DSP INTERN ERROR UPS BLOCK amp UPS BLOCK id Table 6 Alarm list displayed in the LCD panel Screen 4 16 The temperature of battery cabinet in case of separate battery cabinet or battery place in case of battery are located inside the UPS is higher than 409C Screen 4 17 If battery test automatic or manual is finished unsuccessfully this alarm will appear Screen 4 18 Two possible reasons o During the unit start up a message appears indicating that the battery switch can be switched ON After some period of time without switching ON this alarm appears o When the unit is running under normal conditions and the battery sw
18. ance of the equipment or interventions of the technical service in case of breakdown see figures 19 and 20 TheUPS includes 2 leveling elements PB located near the front castors which serve to immobilize the unit once it is in place Open the frontal door PF of the cabinet and proceed as follows By hand loosen the leveling elements PB by turning them anticlockwise until they touch the floor and then using a spanner continue loosening until the castors are raised off the floor by a maximum 0 5 cm ensuring that it is level Close the door once more PF 4 3 Connection 4 3 1 To the mains connection terminals e A As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor connect earth connect the conductor to the terminal X5 before connecting the power supply to the UPS input In accordance with safety standard EN IEC 62040 1 installation has to be provided with a Backfeed protection system as for example a contactor which will prevent the appearance of voltage or dangerous energy in the input mains during a mains fault see figure 21 and respect the wiring diagram of Backfeed protection depending if the equipment is with single or three phase input Warning labels should be placed on all primary power switches installed in places away from the device to alert the electrical maintenance personnel of the presence of a UPS in the ci
19. and then right only once You will get to screen 1 3 asking you to shutdown the unit by pressing ESC Do so and then confirm operation by pressing ENT see Fig 25 Turn the output switch Q2 to Off position In standard units set the input switch Q1a to Off position In B units set the input switch Q1a and static bypass switch 04 to Off position Turn fuse holder switch from battery cabinet Q8 and or battery fuse holder switch or switch from UPS Q3 to Off Cut the power supply of the UPS and the bypass with the cut off or general switch of the header board The system will be completely deactivated e A Electrical discharge hazard If after shutdown of the equipment it is required to disconnect the separate battery pack s wait several minutes 5 min approx till the electrolytic capacitors have been discharged 5 3 Emergency power off EPO operation Emergency Power Off EPO is equivalent to a complete unit system halt All UPS converters are turned off rectifier and inverter off No output voltage is supplied to the loads That function can be commanded through 2 way connector X50 See table below for operation E P O function Activation Return to normal mode perform System Halt The equipment has to be shutdown and Terminals X50 Remote button or switch has to deenergized completely turn off all Normally closed be opened permanently in switches wait till DC bus is discharge
20. are the following O DISABLED The automatic battery test is disabled WEEKLY The automatic battery test runs once per week MONTHL The automatic battery test runs once per month O YEARLY The automatic battery test runs once per year Screen 3 16 This screen appears independently on the last screen but it only has sense to be programmed if the automatic battery test runs once per week The options to be programmed are the following MON Monday TUE Tuesday WED Wednesday THU Thursday FRI Friday Saturday SUN Sunday Screen 3 17 This screen appears independently on the last screen but it only have sense to be programmed if the automatic battery test is enabled In this screen you can program the time hh mm hours minutes in 24h format Screen 3 18 This screen appears independently on the last screen but it only have sense to be programmed if the automatic battery test runs monthly or yearly In this screen you can program the day from 1 to 31 and the month selecting one of the following options o JAN January February MAR March APR April MAY may JUN June JUL July VAUG august October Q da 0 0 Q NOV November DEC December 6 3 4 ALARMS level screen menu 4 0 See Fig 34 By means of key 29 active alarms are displayed being able to move from one to a
21. ason It must be restarted by display keypad Screen 4 12 This is an alarm for parallel systems It appears when some UPS of the parallel system block because the maintenance bypass switch of any unit is switched ON Screen 4 13 This alarm indicates that the CAN BUS 1 fails This communication channel is used for remote control Screen 4 14 This alarm indicates that the CAN BUS 2 fails This channel is used for data communication between UPS in a parallel system Screen 4 15 This alarm appears at the estimated end of live of the battery bank The revision and replacement of some batteries will be necessary to be done by calling the S T S Service and Technical Support department Representation in display Alarms Ref LCD RECTIFIER RECTIFIER 4 1 OVERLOAD INVERTER 4 2 OVERLOAD MAINS FAILURE i5 LOW BATTERY LEVEL INVERTER VOLTAGE INVERTER 4 4 OUT OF MARGINS DC VOLT DETECTED AT THE OUTPUT MAINTENANCE 46 INVERTER NOT AVAIL MAINS FAILURE m BATTERY DISCHARGING HIGH TEMPERATURE REDUCE OUTPUT LOAD SWITCH OPEN m SWITCH IT ON UPS BYPASS FAILURE 430 NOT SYNCHRONIZED INV UPS ON BYPASS en INITIALIZE THE UPS SOME UNIT BLOCKED rer DUE TO MAINT BYPASS Representation in display Alarms Ref LCD CAN BUS 1 4 13 COMMUNICATION FAIL n CAN BUS 2 4 14 COMMUNICATION FAIL END
22. cifically authorized a According to our policy of constant evolution we reserve the right to modify the specifications in part or in whole without forewarning 1 2 Using This Manual The target of this manual is to give explanations and procedures for the installation and operating of the equipment This manual has to be read carefully before installing and operating it Keep this manual for future consults This equipment has to be installed by qualified staff and the simple help of this manual it can usable by personnel without specific training 1 2 1 Used Symbols A Warning symbol Carefully read the indicated paragraph and take the stated prevention measures A Danger of electrical discharge symbol Pay special attention to it both in the indication on the equipment and in the paragraph referred to this user s manual Main protective earthing terminal symbol Connect the earth cable coming from the installation to this terminal Earth bonding terminal Connect the earth cable coming from the installation to this terminal Notes of information symbol Additional topics that complement the basic procedures wmm Preservation of the environment The presence of this symbol the product or in their associated documentation states that when its useful life is expired it will not be disposed together with the domestic residuals 1 2 2 For More Information amp Help For more informatio
23. creen appears the same information described above in the alarm screens except the three first characters where there is a register counter from 00 to 99 Screen 5 4 This screen is divided in two rows In the first row there is information about time and date of alarm activation hh hour of alarm activation mm minutes of alarm activation Ss seconds of alarm activation dd day of alarm activation mm month of alarm activation Q 00 0 0 yy year of alarm activation In the second row there is information about time and date of deleted alarm hh hour of deleted alarm mm minutes of deleted alarm ss seconds of deleted alarm dd day of deleted alarm mm month of deleted alarm Qa da 0 yy year of deleted alarm Screen 5 5 This is a screen for technical service to know the state of the different parts of the UPS at the moment the registered alarm was activated gt HOURSINVERTERON 00 INVERTER 09 27 35 05 10 09 Screen 5 0 screen 5 1 screen 5 3 screen 5 4 R RUN I RUN P INIT U UPS RUN FLGS 04 screen 5 5 uem gt 01 UPS ON BYPASS INITIALISE THE UPS When pressing key ESC from any screen of any submenu we go back to main screen Screen 0 0 Fig 35 Screen 5 0 Data logger and its submenus 6 3 6 CONFIGURATION level screen menu 6 0 See Fig 36 CONFIGURATION Password 1 screen 6 0 Fig 36 Sc
24. d all circuit by means of terminal strip X50 LEDs and LCD have to be turned off the provided cable The equipment has to be started up bridge it allows an according to section 5 1 2 Start up external switch EPO procedure Table 4 Emergency Power Off EPO operation 5 4 Bypass manual switch MAINTENANCE 5 4 1 Principle of operation The integrated manual bypass of the UPS is a very useful element but undue use can have irreversible consequences both for the UPS and for the loads connected to its output It is therefore important to handle it as described in the following paragraphs 5 4 2 Transfer to maintenance bypass Procedure for passing from normal operation to maintenance bypass Shutdown the inverter Through the keypad of the control panel 3 from Fig 26 go down to CONTROL amp STATUS OF THE UNIT submenu screen 1 0 and then right only once You will get to screen 1 3 asking you to shutdown the unit by pressing ESC Do so and then confirm operation by pressing ENT see Fig 25 Remove the screws to that fixes the mechanical block BL Remove the mechanical block BL of the manual bypass switch Q5 and set it to On position Set the output switch Q2 to Off position Set the Battery Fuse Holder or battery switch Q3 to Off Besides in models with independent battery pack s also turn Battery Fuse Holder Q8 of each pack to Off In standard units set the input s
25. d of back up time etc In that cases the rectifier continues charging the batteries to maintain their optimal charge state The inverter is also inactive if the unit has not been started up with the keyboard In that case the rectifier will be inactive In all these cases the output voltage of the UPS is supplied by the emergency bypass line through the static bypass commuter switch figures 17 and 18 provided that the EPO is inactive 3 3 4 Operation in manual bypass gt When we wish to perform some maintenance check on the device it may be disconnected from the mains without any need to cut the power supply to the system and affect the critical load The UPS may be intervened only by technical or maintenance personnel by means of the maintenance bypass following specific instructions for that purpose 4 INSTALLATION A As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor connect earth Connect the conductor to the terminal X5 before connecting the power supply to the UPS input All connections in the device including those for control interface remote control will be performed with the switches at rest and without any mains present UPS power line cut off Off It must never be forgotten that the UPS is a generator of electrical power So users must take all necessary precautions against direct or indirect contact Warning labels
26. dified by manufacturer Fig 8 Cabinet front view for UPS from 30 to 80kVA with front door opened and configuration of three phase input single phase output Optional only modified by manufacturer 32 SM X50 7 X31 d Ed X32 E 50 DEINEN 3 Sm 05 ettet xan 1 i peer i TS iria 81 Hs RV t 100 SECEEREEEEEE 01 BL 05 t m 02 ii a5 04 03 02 01 L1 L 03 t x11 23 denen x11 12 t X23 kig TB l X12 X10 10 2 9 eSics BEXG EERE Only optional version UPS B Static Bypass line independent Fig 9 Cabinet front view for UPS up to 20kVA Fig 10 Cabinet front view for UPS from 30 to with front door opened and configuration of single 80kVA with front door opened and configuration of phase input single phase output single phase input single phase output Optional only modified by manufacturer Optional only modified by manufacturer 32 X50 r7 31 EN Fi 22 RV BL Ro dh 01a 05 02 05 03 02 03 11 23 X11 X12 X23 X12
27. e output voltage phase to neutral is lower than 896 of nominal voltage The system will retry twice to restart Screen 4 35 With the inverter is running if there s a bypass phase rotation error the inverter will shut down Screen 4 36 This alarm appears when there is a DSP Internal Error in the UPS module shutting down the UPS immediately There will be 2 more retries before the UPS blocking Screen 4 37 This alarm describes that on battery mode the battery bank reaches the 10 5V bat This is the end of backup time shutting down the UPS Screen 4 38 The EPO Emengency Power Off switch is ON The UPS and the static bypass are switched off and no AC voltage present at the output anymore Screen 4 39 This alarm appears after 3 times detecting output short circuit Then the UPS and the static bypass are switched off and no AC voltage present at the output anymore Screen 4 40 This alarm appears when there is a DSP Internal Error in the UPS module for three times shutting down the UPS The UPS blocks including the bypass so no AC voltage present at the output anymore Screen 4 41 This alarm appears when there is one of the following conditions Positive DC bus voltage over 450V Positive DC bus voltage less than 325V Negative DC bus voltage over 450V absolute value Screen 4 42 This alarm appears when the UPS is blocked for any reason This condition blocks also the rectifier Screen 4 43 After 3 times shutting d
28. ery model X14 Phase static bypass terminal R Only in optional version B X15 Phase static bypass terminal S Only in optional version B X16 Phase static bypass terminal T Only in optional version X17 Neutral static bypass terminal N Only in optional version B X23 Batteries terminal N middle tap Only for external battery model X31 DB9 connector COM RS 232 RS 485 ports X32 DB9 connector relay interface X47 Batteries terminal of external batteries cabinet X48 Batteries terminal of external batteries cabinet X49 Batteries terminal N middle tap of external batteries cabinet X50 Terminals for external EPO Keyboard and optical indications control panel PC LCD Display LCD ENT Key ENTER ESC Key ESC 2 Key move up Key move down gt Key move to right 6 Key move to left Rectifier Input Voltage OK led green b Output voltage unit from the Bypass led orange c Inverter is working led green d Unit working from batteries mains failure led red e General alarm In case of any alarm of the unit led red Oti jations BL Mechanical block for manual bypass switch 05 CL Lock for cabinet front door PB Levelers and immobilizing elements PC Control panel PF Cabinet front door PR Cable stuffers or wire cones RD Scroll wheel SL Slot for optional intelligent card TB Terminal cover
29. f chapter 4 Installation and wiring of the unit Check that the UPS switches and the batteries cabinet or cabinets are turned off position Off Be sure that all the loads are turned Off 5 1 2 Start procedure It is very important to operate in the established order considering the following instructions e If the UPS connects to external battery cabinet set the fuse holder switch of the battery cabinet Q8 to On e Ifthe power supply you use to supply the UPS has a general switch Set the general switch of the header board to On e Turn the input switch Q1a to On position The Display of the Control Panel PC will be turned on automatically If the following alarm message appears on the Control Panel Display MAINS PHASE ROT UPS START INH screen 4 and also an audible alarm comes on the UPS cannot be started because of incorrect input phase sequence Disconnect the input switch Q1a and the general cut off of the header board swap the phases of the input terminals of the UPS according to the labeling and repeat the start up process described up to now e Inunits with separate Bypass UPS B also turn the Bypass switch Q4 to On position e Ifthe following alarm message appears on the Control Panel Display MAINS PHASE ROT UPS START INH screen 4 and also an audible alarm comes on the UPS cannot be started because of incorrect input phase sequence Disconnect the Bypass
30. he UPS supplies output voltage entirely protected against voltage variations electric noise etc Wait for alarm message to appear SWITCH IT ON screen Battery fuse holder switch or switch from UPS Q3 can only be turned On when the previous alarm message has been cancelled DO NOT TRY to close any battery fuse holder switch at any other moment because this operation could damage the equipment and or cause possible accidents They can only be turned on by following the quoted previous steps The UPS supplies output voltage entirely protected against cuts micro cuts voltage variations electric noise etc 6 CONTROL PANEL AND DISPLAY DESCRIPTION 6 1 Control Panel Parts LED s LED indications a Rectifier Input Voltage OK green b Unit on Bypass orange c Inverter is working green d Unit working from batteries mains failure red e In case of any alarm of the unit red 2 Character Display 3 Keyboard ENT Enter key Confirmation of orders program values or other specified functions Left key for submenu navigation or cursor displacement Right key for submenu navigation or cursor displacement Up key for menu navigation or digit modification ux b Down key menu navigation or digit modification ESC Escape key Return to main screen cancel finish programming or other specified functions Fig 27 Control panel parts 6 2 Basic Functions
31. itch is switched OFF Screen 4 19 When the mains is connected during the start up a phase rotation error is detected and the start up procedure is inhibited Screen 4 20 When the bypass is connected during the start up a bypass phase rotation error is detected and the start up procedure is inhibited Screen 4 21 This alarm appears when in any phase the rectifier input voltage phase to neutral is out of the set margins 15 20 by default or the rectifier input frequency is out of the set margins 0 5Hz by default Then the rectifier is shut down Screen 4 22 This alarm appears when any IGBT in the rectifier side desaturates the number of times programmed by display 50 by default Screen 4 23 This alarm appears when there is a DSP Internal Error in the rectifier module shutting down the rectifier immediately There will be 3 more retries before the rectifier blocking Screen 4 24 When a mains phase rotation error is detected and under these conditions the rectifier is tried to be turned ON an input phase rotation alarm appears shutting down the rectifier Screen 4 25 This alarm appears when any IGBT in the inverter side desaturates the number of times programmed by display 200 by default Screen 4 26 When the inverter output is overloaded depending on the level of this overload the inverter will be shut down after some time according to the UPS overload curve and this alarm will appear Screen 4 27
32. ls X17 X14 X15 and X16 respecting the order of neutral and phases indicated on the label of the device and in this manual If the order of the phases is not respected the device will not operate Connection to the static bypass line single phase Connect the power supply cables R N to the static bypass line terminals X1 and X4 respecting the order of phase and neutral indicated on the label of the device and in this manual If the order of the phases is not respected the device will not operate e A In equipments with separate bypass line an isolation transformer must be placed at any of both input power supply mains of the UPS rectifier input or static bypass in order to avoid the direct connection of the neutral of both mains through the internal wiring of the equipment 4 3 3 Connection of the output terminals X6 to X9 A As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor connect earth connect the conductor to the terminal X5 before connecting the power supply to the UPS input Connection to the output three phase Connect the loads cables N U V W to the output terminals X9 X6 X7 and X8 respecting the order of neutral and phases indicated on the label of the device and in this manual If the order of the phases is not respected the device will not operate Connection to the output single phase Connect the
33. mains generator unit other company etc The manual bypass commuter switch isolates the UPS from the mains and from the loads connected on the output so that maintenance operations may be performed in the UPS without any need to interrupt the supply to the loads 3 3 1 Normal operation gt With the mains present the rectifier transforms the AC input voltage into DC raising the DC voltage to a suitable level for supplying the inverter and to charge the batteries The inverter deals with transforming the voltage of the DC bus into AC providing a sine wave alternating output stabilized in voltage and frequency to supply the loads connected to the output figures 17 and 18 3 3 2 Operation with mains failure gt In the event of mains failure or should a micro cut occur the group of batteries supplies the power needed to supply the inverter The inverter continues working normally without appreciating the lack of mains and the back up time of the device depends only on the capacity of the group of batteries figures 17 and 18 When the battery voltage reaches end of back up time the control blocks the output as protection against a deep battery discharge When the mains returns and following the first seconds of analysis the UPS operates once more as in section Normal operation 3 3 3 Operation with inverter not active The inverter is inactive due to the existence of alarm conditions such as overloads overheating en
34. mechanical knocks dust dirt etc Fig 19 Front view UPS location Fig 20 view UPS location 4 2 2 Storage The storage of the equipment will be made in a dry ventilated place and protected against rain water jets or chemical agents It is advisable to maintain the equipment and the battery pack s if it is the case into their original package which has been designed to assure the maximum protection during the transport and storage In general and other than in special cases the UPS has hermetically sealed lead calcium batteries and should not be stored for more than 12 months see the date the batteries were last charged noted on the label adhered to the device packaging or on the battery cabinet Do not store the unit where the ambient temperature exceeds 40 C or falls below 20 C as this may degrade the electrical characteristics of the batteries 4 2 3 Transport to location All UPS have castors to facilitate their transport to their final location It is important to observe the rough weights indicated in table 7 and 8 both with respect to the site itself and the means to be used to put it there floor hoist lift stairs etc 4 2 4 Location In the Instructions of Security is indicated that it is necessary to leave a minimum of 25 cm in the contour of the equipment for your ventilation Nevertheless one recommends to leave other 75 cm additional to facilitate the operations of mainten
35. munication links this uses only 2 wires pins 4 and 9 of the female DB9 connector to perform the dialogue between the systems connected to the network The communication will be established by sending and receiving signals in differential mode which gives the system great immunity to noise and a long reach approx 800 m O Pin out Pin 4 Output signal A of the RS 485 Pin 9 Output signal B of the RS 485 O Communication protocol of the RS 485 The communication protocol of the RS 485 channel is developed to enable the UPS to dialogue with other computer systems that have this kind of channel The communication parameters RS 232 and RS 485 are the following Communication speed 1200 2400 4800 9600 or 19200 Bauds No information bits 8 Bits stop bits 1 or 2 stop bits Parity Even Odd or None auae 4 3 7 EPO terminals X50 The equipment has two terminals ready for external remote Emergency Power Off EPO In case were needed to install a switch or button EPO the cable bridge that closes the circuit has to be removed from terminal strip X50 X50 EPO Emergency power Output Fig 24 Terminals for connection of external push button EPO property of the user 5 OPERATION 5 1 Start up 5 1 1 Control before start up Carefully make sure that all the connections have been made correctly and are sufficiently tight respecting the labeling of the device and the instructions o
36. n and or help of the version of your specific unit request it to our Service and Technical Support 2 QUALITY AND STANDARD GUARANTEE 2 1 Standard The UPS series product is designed manufactured and commercialized in accordance with the standard EN ISO 9001 of Quality Management Systems The marking shows the conformity to the EEC Directive quoted between brackets by means of the application of the following standards e 2006 95 EC Low voltage directive e 2004 108 EC Electromagnetic Compatibility directive EN IEC 62040 1 Uninterruptible power supply UPS Part 1 1 General and safety requirements for UPS s used in accessible areas by end users EN IEC 60950 1 IT equipments Safety Part 1 General requirements EN IEC 62040 2 Uninterruptible power supply UPS Part 2 Prescriptions for Electromagnetic compatibility EMC EN IEC 62040 3 Uninterruptible power supply UPS Part 3 Methods of operation specification and test requirements The manufacturers responsibility is excluded in the event of any modification or intervention in the product by the customer s side 2 2 Environment This product has been designed to respect the environment and has been manufactured in accordance with the standard ISO 14001 Equipment recycling at the end of its useful life Our company commits to use the services of authorized societies and according to the regulations in order to treat the recovered product at the
37. ngle Single connection Parallel Single Parallel connection Unit is on single state Parallel Master Parallel connection Unit is on master state Parallel Slave Parallel connection Unit is on slave state P UPS Invert UPS 5 Bypass CFG 5 Master Screen 0 2 Internal firmware versions of both Digital Signal Processor DSP Ver and microcontroller uC Ver In the sample screen ver 3 2 a and ver 2 4 b respectively Screen 0 3 UPS Serial Number expressed with 10 characters Possible characters ranges are 0 9 A Z and also blank space See sample screen Model Name je Ver 3 2a UPS Number 11 19 35 08 10 2009 t je Ver ver 2 4 321899 screen 0 0 screen 0 1 screen 0 2 5 0 3 When pressing key ESC from any screen of submenu we go back to main screen Screen 0 0 Fig 30 Screen 0 0 Initial and its submenus 6 3 2 CONTROL amp STATUS OF THE UNIT Level screen menu 1 0 See Fig 31 Screens 1 1 1 3 and confirmation screen 1 2 1 4 to start and stop the unit through the control panel For procedure for starting and stopping see chapters 5 1 2 and 5 2 Screen 1 5 and confirmation screen 1 2 1 4 to order a battery test On the second row information about the battery test is given Possible messages NOT AVAILABLE The battery test is no
38. nother inside of the alarm list with the keys or If there is not any alarm it will not be possible to go forward with key gt Figure 34 is showing just only one alarm as an example but there could be some of them the active ones In table 6 there are all the possible alarms displayed in the display LCD Also alarm message screens may appear blinking and replacing any other screen even in different menu or submenu currently displayed By pressing ENT blinking alarm message is acknowledged and previous screen is displayed again ALARMS 9 INVERTER OVERLOAD screen 4 1 screen 4 1 See table 1 for alarms list Fig 34 Screen 4 0 Alarms and its submenus Screen 4 1 This alarm indicates that the rectifier is overloaded The rectifier overload appears when the input current of any phase is greater than the following ratio Iin ovl 0 326 x Pout Iin ovl is Overload Input Current Pout is Rated Output Apparent Power VA Vout_p n is Rated Output Voltage phase to neutral V Screen 4 2 This alarm indicates that the inverter is overloaded The inverter overload appears either when the output current of any phase is greater than the rated output current Iout ovl Pout Vout_p n 3 Iout is rated Output Current A Pout is Rated Output Apparent Power VA Vout_p n is Rated Output Voltage phase to neutral V or when the total output active power is greate
39. or DB9 X31 and X32 Pin out No Description N C N O Position aO aO 1 Shutdown signal Shutdown signal Configurable Not connect Discharge Mains failure N C Common Equipment in Bypass N O Low battery z z ojo General alarm Ol OINIAIL UTR TWIN Discharge Mains failure N O N C Normally closed contact On the alarm having activated the contact is opened N O Normally open contact On the alarm having activated the contact is closed Table3 Alarms interface to relays connector DB9 X32 4 3 6 Port RS 232 amp RS 485 Connector X32 A The communications line COM constitutes a very low safety voltage circuit To preserve the a quality it must be installed aside from other lines that have dangerous voltages power distribution line In the same connector DB9 there are given both ports of communication of the equipment the RS 232 and the RS 485 Anyway it is not possible to use them simultaneously for being mutually exclusive Physical structure of the RS 232 Pin out Pin 2 RXD Serial data reception Pin 3 TXD Serial data transmission Pin 5 GND Signal mass Communication protocol of the RS 232 The communication protocol used is of MASTER SLAVE type The computer or computer system MASTER asks about a certain data and the UPS SLAVE answers immediately with the required data Physical structure of the RS 485 Unlike other serial com
40. own the rectifier for desaturation and retry this alarm will appear indicating rectifier blocked Screen 4 44 If an error in the initial rectifier ramp is detected during the PFC start up this alarm will appear blocking also the rectifier Screen 4 45 There is a command from the microprocessor to the DSP with no response from the rectifier module of the DSP The rectifier will block Screen 4 46 After 4 times shutting down the rectifier because of DSP Internal Error in the rectifier module this alarm will appear indicating rectifier blocked Screen 4 47 During the start up there is an input contactor test If this test ends unsuccessfully the rectifier will be blocked Screen 4 48 If the output voltage ramp doesn t work properly during the inverter start up the inverter will be blocked Screen 4 49 This alarm appears when there is an offset voltage higher than 8V in any phase of the inverter output voltage phase to neutral Then the inverter will be blocked Screen 4 50 This alarm appears when the UPS is blocked for any reason This condition blocks also the inverter Screen 4 51 After 3 times shutting down the inverter for desaturation and retry this alarm will appear indicating inverter blocked Screen 4 52 There is a command from the microprocessor to the DSP with no response from the inverter module of the DSP The inverter will block Screen 4 53 After 5 times shutting down the inverter because of DSP Internal Error in the in
41. p bypass margins DC voltage output current charging battery current and battery probe Fig 29 Display messages menus and classification in submenus 6 3 Screen Description 6 3 1 Main level screen menu 0 0 See Fig 30 Screen 0 0 Main presentation screen with time and date indication Screen 0 1 UPS Status UPS 1 row and configuration CFG 274 row In the first row there are two fields first to show general state of the converters and second to show origin of the voltage on the output These two fields are separated by a O Possible state of the converters Shutdown Rectifier and Inverter stopped or blocked Start UPS converters rectifier and inverter are starting but still not ready Normal UPS is running in normal mode mains present rectifier running output on inverter Loads are protected Dischar Mains failure UPS running on back up mode rectifier stopped inverter running Origin of the output OFF No voltage supplied at the output either EPO pressed or severe problem on the unit Invert Inverter voltage is supplied at the output Loads are protected Bypass Bypass voltage is supplied at the output Either the unit is manually stopped or overloaded or other possible problems on the inverter In the second row we have information about the configuration single or parallel of the unit Configuration and status of the unit Si
42. r than the following formula Pact out ovl Pout x 0 8 Pact_out ovl is the Overload Output Active Power W Pout is Rated Output Apparent Power VA Screen 4 3 This alarm appears when the input the unit is under main failure condition and the level of battery is lower than 11 5V bat Screen 4 4 This alarm appears when the inverter output voltage phase to neutral in any phase is out of margins over 6 Screen 4 5 This alarm appears when there is an offset voltage higher than 5V any phase of the inverter output voltage phase to neutral Screen 4 6 When the maintenance bypass switch is ON the UPS inverter will not be available Screen 4 7 The mains failure occurs when in any phase the input voltage phase to neutral is out of the set margins 15 20 by default or the input frequency is out of the set margins 0 5Hz by default Screen 4 8 When the inverter or PFC temperature sensors measure temperatures over the programmed values 709C by default Screen 4 9 This message appears when the battery switch is OFF and the DC bus is charged to the battery voltage level to inform the user to switch ON the battery switch Screen 4 10 This screen indicates that the bypass input voltage or the bypass input frequency are out of margins These margins are programmable but by default the bypass voltage range is 12 17 and the bypass frequency range is 0 5Hz Screen 4 11 The UPS is on bypass for any re
43. rcuit Automatic hackfeed protection systems bypass input external to the UPS Bypass EN IEC 62040 1 R gt n J i N L amp 4 4 U SAI w o 1 gt TH gt 5 m dL T 7 T T Lu a LA Automatic backfeed protection system input external to the UPS EN IEC 62040 1 Three phase input three phase output configuration Automatic backfeed protection system bypass input external to the UPS IFN IFC R2040 11 Bypass Output SAI Automatic backfeed protection system input external to the UPS EN IEC 62040 1 Single phase input single phase output configuration Fig 21 Block diagram for the Backfeed protection application for the different configurations Before working on this circuit Isolate Uninterruptible Power System UPS Then check for Hazardous Voltage between all terminals including the protective earth Risk of Voltage Backfeed Automatic backfeed protection system bypass input external to the UPS B EN IEC 62040 1 SAI Three phase input single phase output configuration Automatic backfeed protection system bypass input external to the UPS EN IEC 62040 1 z mo lt 2 v a sis Output Input Lr 4 SAI 2 5 lt lt 9 i
44. reen 6 0 Configuration At this level an authorized password will be required to modify some advanced parameters 6 3 7 Rated values screens screen menu 7 0 See Fig 37 RATED t3 lt 230 gt LV Min Marg 22 Min Marg 17 B Voltage 230V t I V Max Marg 15 Marg 12 Screen 7 1 screen 7 1 4 screen 7 2 1 screen 7 3 DC Bus Volt 425V Inv Luc dad Curr Out Curre 86 9A Out 4 screen 7 4 screen 7 5 screen 7 6 Fig 37 Screen 7 0 Rated values and its submenus To modify the rated values on the screens of this submenu it is necessary to introduce the Password on the previous screen 6 0 otherwise they only will be able to be visualized Screen 7 1 This screen shows the Rated Input Rectifier Voltage and Rated Input Bypass Voltage Screen 7 2 This screen shows the Input Rectifier Voltage Upper Margin and Input Rectifier Voltage Lower Margin Screen 7 3 This screen shows the Input Bypass Voltage Upper Margin and Input Bypass Voltage Lower Margin Screen 7 4 This screen shows the Rated DC Bus Voltage and the Rated Output Current Screen 7 5 This screen shows the Rated Inverter Voltage and Rated Output Voltage Screen 7 6 This screen shows the Rated Battery Charging Current 7 5 7 1 General Technical Specifications Nominal voltage Input voltage margin Frequency Input curren
45. reens through the password in screen 1 This safety level avoids that non authorized staff can alter or modify any setting ENT TO CONFIRM ESC TO CANCEL 1 screen 1 2 Safety E Screen Level numbering Fig 28 Notes related with the screens 6 2 1 Messages menus and classification in submenus Use i and keys to choose between different menus 0 0 1 0 7 0 Use and keys to move inside submenu screens MODEL NAME gt 11 19 35 08 10 2009 3 screen CONTROL amp STATUS gt OFTHE UNIT 3 3 screen 1 0 gt 2 screen 2 0 5 tel a screen 3 0 gt tel a screen 4 0 DATA LOGGER i 3 screen 5 0 CONFIGURATION Password tel 3 screen 6 0 RATED VALUES Bi el 1 2 screen 7 0 Firmware versions serial number configurations Unit Start up battery test command Measurements voltages currents power temperatures Basic parameters programming date time language communications Active alarms Last 100 alarms amp events occurred can be displayed in this submenu and also the status of the unit at that Contiguration of the unit measures calibration internal parameters adjustment For Technical Service only At user level inspection of some rated values like input amp bypass voltage input am
46. should be placed on all primary power switches installed in places away from the device to alert the electrical maintenance personnel of the presence of a UPS in the circuit The label will bear the following or an equivalent text 4 1 Important Safety Installation A As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor connect earth Connect the conductor to the terminal X5 before connecting the power supply to the UPS input All connections in the device including those for control interface remote control will be performed with the switches at rest and without any mains present UPS power line cut off Off It must never be forgotten that the UPS is a generator of electrical power So users must take all necessary precautions against direct or indirect contact Warning labels should be placed on all primary power switches installed in places away from the device to alert the electrical maintenance personnel of the presence of a UPS in the circuit The label will bear the following or an equivalent text 4 1 1 Batteries safety instructions a The manipulation and connection of the batteries shall be done and supervised by personnel with battery knowledge The battery supply can involve the risk of electric shock and can produce high short circuit current Observe the following preventive measures before manipulating any terminal
47. special given key Rotate it 45 to clockwise and open the frontal door PF completely DB9 connectors from communication ports and terminals for remote EPO button will be uncovered a Remove the screws t1 which are fixing the terminal cover TB inside of the cabinet and move it away the power terminals will be uncovered Model Equipment Maximum input and bypass current and nominal output current A power 220 V 230 V 240 V kVA Input Output Bypass Input Output Bypass Input Output Bypass UPS 15 15 66 69 64 65 x 60 63 UPS 20 20 90 90 gt 85 87 84 84 UPS 30 30 132 132 128 130 120 123 UPS 40 40 177 177 170 174 159 165 5 UPS 50 50 222 222 213 217 201 204 UPS 60 60 287 287 255 261 240 246 UPS 80 80 357 357 340 348 323 331 UPS 15 B 15 66 69 69 64 65 65 60 63 63 UPS 20 B 20 90 90 90 85 87 87 84 84 84 UPS 30 B 30 132 135 135 128 130 130 120 123 123 UPS 40 B 40 177 183 183 170 174 174 159 165 165 UPS 50 B 50 222 228 228 213 217 217 201 204 204 UPS 60 B 60 267 273 273 255 261 261 240 246 246 UPS 80 B 80 357 365 365 340 348 348 323 331 331 Table 1 Input output and bypass currents for standard single phase voltage UPS Maximum input and bypass current nominal output current Model Power 3x380 V 3x400 V 3x415 V Input Output Bypass Inpu
48. switch 04 and the general cut off of the header board swap the phases of the input bypass terminals of the UPS according to the labeling and repeat the start up process described up to now At this point with no alarm active green LED indications of Input Voltage OK and orange LED indication of Unit on Bypass should light a b from Fig 26 Turn the output switch Q2 to On the output terminals of the UPS will supply voltage through the bypass line Start up the inverter The start up operation will be done through the keypad of the control panel 3 from Fig 26 Go down to CONTROL amp STATUS OF THE UNIT submenu screen 1 0 and then right only once You will get to screen 1 1 asking you to start the unit up by pressing ENT Do so and then confirm operation by pressing ENT again See following screen diagram Fig 25 After a few seconds the UPS will be running rectifier working inverter working and the output will be supplied from the inverter CONTROL amp STATUS UPS ON STAND BY BATTERY OF THE UNIT ENT TO START TEST screen 1 0 screen 1 1 screen 1 5 ENT lt ENT gt TO CONFIRM lt ESC gt TO CANCEL IESC UPS Start UP screen mm Screen 1 2 0 1 1 is now replaced by UPS RUNNING 7 lt 5 gt 5 UPS Shutdown Bypass screen 1 3 screen 1 3 is now replaced by ESC screen 1 1 lt ENT gt TO CONFIRM USC gt TO CANCEL
49. t Output Bypass Input Output Bypass UPS 15 15 22 23 21 22 20 21 UPS 20 20 30 30 28 29 28 28 UPS 30 30 44 45 43 43 40 41 UPS 40 40 59 61 57 58 53 55 UPS 50 50 74 76 71 72 67 68 UPS 60 60 89 91 85 87 80 82 UPS 80 80 118 122 113 116 107 110 UPS 15 B 15 22 23 23 21 22 22 20 21 21 UPS 20 B 20 30 30 30 28 29 29 28 28 28 UPS 30 B 30 44 45 45 43 43 43 40 41 41 UPS 40 B 40 59 61 61 57 58 58 53 55 55 UPS 50 B 50 74 76 76 7 72 72 67 68 68 UPS 60 B 60 89 91 91 85 87 87 80 82 82 UPS 80 B 80 118 122 122 113 116 116 107 110 110 Table 2 Input output and bypass currents for standard three phase voltage UPS Once the connection of the UPS is concluded place back the cover and close the door PF through the lock CL The cable cross section of the bypass input and output lines shall be determined from the maximum currents for the two first and from nominal ones for the output by respecting the local and or country Low Voltage Electro technical standards The protections in the distribution board they will be of the following characteristics For the lines input and bypass type B earth leakage breakers and circuit breakers curve C For the output alimentation loads circuit breaker curve C e 1 0 e In standard equipments up to 40 kVA batteries are supplied inside the UPS enclosure and for higher power rates they are supplied in separate cabinet
50. t available PRESS lt ENTER gt Press ENTER to run the battery test EXECUTING The battery test is running SUCCESSFUL The battery test has been successful NOT SUCCESSFUL The battery test has not been successful 6 3 3 PARAMETERS level screen menu 3 0 See Fig 33 Screen 3 1 In the first row you can program the time hh mm ss hours minutes seconds and in the second row you can program the date dd mm yy day month year Screen 3 2 In the first row you can select the display language between the following options Espa ol English Francais In the second row you can program the Modbus Address The range of addresses goes from 1 to 247 Screen 3 3 n this screen you can program the BAUD RATE of communication port 0 The options are the following 1200 o 72400 4800 C 9600 19200 Screen 3 4 In this screen you can program the PARITY type of communication port 0 The options are the following C NONE o ODD o VEVEN Screen 3 5 In this screen you can program the number of STOP BITS of communication port 0 The options are the following o o 12 Screen 3 6 this screen you can program the protocol type of communication port 0 options are the following O SEC MODBUS Screen 3 15 This is the screen for programming the frequency of the automatic battery test The options to be programmed
51. t total harmonic distortion Power factor Nominal voltage Frequency Max synchronization speed Output voltage total harmonic distortion Phase displacement Dynamic recovery time Admissible overload Admissible crest factor Admissible power factor Imbalance output voltage with load 100 9 o unbalanced Single phase 220 V 230 V or 240 V Three phase 3x380 V 3x400 V or 3x415 V 4 wires 3 phases 15 20 50 60 Hz 5 100 load THD i lt 1 5 100 load THD i lt 1 0 50 load THD i lt 2 5 50 load THD i lt 2 0 10 load THD i lt 6 0 10 load THD i lt 5 0 High overload PFC Limit discharging batteries 1 0 at any load condition Single phase 220 V 230 V or 240 V Three phase 3x380 V 3x400 V or 3x415 V 4 wires 3 phases N Stationary 1 Transitory 2 load variations 100 0 100 50 60 Hz synchronized 4 With mains absent 0 05 Linear load THD v 0 5 96 Ref non linear load EN 62040 3 THD v 1 5 96 120 1 balanced load 120 2 imbalances 50 of the load 10 ms at 98 of the static value 100 125 for 10 min 100 130 100 125 for 10 min 125 135 for 5 min 10 min 125 135 for 5 min 135 150 for 1 min 35 150 for 1 min 3 4 to 1 3 2 to 1 2 8 to 1 0 1 inductive to 0 1 capacitive High overload short circuit RMS voltage Limit High Crest Factor current Peak Voltage Limit STATIC BYPASS
52. verter module this alarm will appear indicating inverter blocked Screen 4 54 This alarm appears when the rectifier is blocked for some reasons that can also blocks the UPS Screen 4 55 The alarm appears when the DSP doesn t response to the microprocessor during the initial procedure before the start up Screen 4 56 There is a command from the microprocessor to the DSP with no response from the UPS module of DSP The UPS will block Screen 4 57 This alarm appears when the inverter is blocked for some reasons that can also blocks the UPS Screen 4 58 There is an internal error in the communication channel between microprocessor and DSP This condition blocks the UPS Screen 4 59 This alarm appears when in a parallel system one UPS goes to battery mode After some period of time the UPS will shut down Screen 4 60 When an overtemperature is detected by the PFC or inverter temperature sensors first the inverter will be turned off automatically after 1 minute time alarm 4 31 If one minute later the overtemperature is still detected the UPS will be completely blocked rectifier also shut down and the alarm appears Screen 4 61 When the rectifier is overloaded depending on the level of this overload the inverter will be shut down after some time according to the rectifier overload curve alarm 4 32 If this overload is still present with the inverter switched off the UPS will be completely blocked rectifier also shut down after
53. witch Q1a to Off position e InBunits set the input switch Q1a and static bypass switch Q4 to Off position The UPS is supplying output voltage directly from the mains through the manual bypass in units or from the mains of the static line bypass in the version B units through the manual bypass UPS is completely shutdown and inactive 5 4 3 Transfer to normal operation Procedure for switching from maintenance bypass to normal operation In model with external battery cabinet set fuse holder switch from battery cabinet Q8 to position In standard units set the input switch Q1a to On position In B units set the input switch Q1a and static bypass switch 04 to On position Set the output switch Q2 to On position Set the manual bypass switch Q5 to Off position and refit the mechanical block BL and the screws t2 It is an essential requirement for safety to refit the mechanical block BL as this avoids dangerous handling for the life of the UPS and the loads connected to it Start up the inverter The start up operation will be done through the keypad of the control panel 3 from Fig 26 Go down to CONTROL amp STATUS OF THE UNIT submenu screen 1 0 and then right only once You will get to screen 1 1 asking you to start the unit up by pressing ENT Do so and then confirm operation by pressing ENT again See following screen diagram Fig 25 T

Tuncmatik Hi-Tech Pro 15 kVA

Contents

Download Pdf Manuals

Related Search

Related Contents