APC InfraStruXure
Contents
1. Sa ee Oe ee eee ee 3 Emergency Power Off EPO lt lt lt ooo 3 EM a OS Spans yet aioe NS a e de 3 Site PIANNIN G da gt DIMENSIONS 2 25 35 42 2 eee oe ieee Stee Petes Aes 5 Space Considerations uc Se este eee eee hee 6 Weight Considerations oia 22 Pe Se EA a 7 Heat Outp t oc eee A eee eee eres a Demet eee ae ee 8 Electrical Requirements and Specifications 9 Emergency Power Off EPO eee ee eee 10 Basic Installation Procedure ooo oooooooooo oo 11 Installation Procedures ccccceuccenccencscunceusesussseess ID Level the PDU and NetShelter Enclosures 13 Connect the Power Source to the PDU 14 Access the PDU Main Input switch ooo 14 Attach conduit to the PDU for the input conductors 14 Install a circuit breaker nnan ce nann nnnnn 16 InfraStruXure System Installation and Start Up iii Route the input conductors to the Main Input circuit breaker or switch 16 Torque specs and tools required o o o oooooo o 16 Connect input conductors o oo oo ooo o 17 Connect an Emergency Power Off Switch 18 Overview ao a cee eee ee eee eee eee ene eee eee 18 Connect an EPO switch to the user connection plate and test the switch 18 Safety warnings 20000 e eee eee eee ee ee 20 Connect User Input Contacts and Relay Outputs t2. Minimum Rear Clearance 208V 36in 914mm 480V 42in 1067 mm Minimum Front Clearance 208V 36in 914mm 480V 42in 1067 mm 6 InfraStruXure System Installation and Start Up Weight Considerations Ensure that the floor and sub floor can support the total weight of the configuration when concentrated on the leveling feet If you are placing equipment on a raised floor consult the flooring manufacturer for loading requirements before installing equipment Component Maximum Weight InfraStruXure PDU With a transformer 12251b 556kg Without a transformer 7751b 352kg NetShelter VX Base Enclosure empty 3511b 160kg InfraStruXure System Installation and Start Up Heat Output Consider the heat dissipation ratings of equipment to determine cooling requirements Additional cooling equipment may be required Heat output of the InfraStruXure PDU is shown below Voltage InfraStruXure PDU with a transformer 208 V input 7169 BTU hr 2 10kW 480V input 7412 BTU hr 2 17kW 600 V input 4894 BTU hr 1 43kW The heat output is higher while batteries are charging Under normal operating conditions battery recharging periods are infrequent Note 8 InfraStruXure System Installation and Start Up Electrical Requirements and Specifications Procedures requiring a licensed electrician A e Connection of utility conductors Procedures requiring a licen
3. location of the user connection plate on the roof of the PDU enclosure You can make connections from inside the enclosure or you can remove the user connection plate and make your connections Remove the plate using a Phillips or standard screw driver to loosen the two captive screws Use the knockout in the plate to route cables to and from the user connections on the plate If you remove the plate make sure that you do not disturb the existing connections 22 InfraStruXure System Installation and Start Up Installation Procedures Connect User Input Contacts and Relay Outputs How to connect contacts to the PDU Monitoring Unit 1 Choose one or more contact numbers on the user connection plate to which you will connect the contacts The user connection plate is connected to the User EPO port on the PDU monitoring unit 2 From the PDU display interface a Press the ESC or ENTER key to go to the top level menu screen b Select Contacts on the top level menu screen and press the ENTER key c Press the ENTER key to select the number of the contact you are connecting The continue arrow T will appear next to the contact number d Press the Up or Down arrow key to select the appropriate contact number and press the ENTER key e Press the Down arrow key to enter a unique Name for the contact and to configure the Normal state of the contact Open or Closed The default Normal state is Open Press the ENTER key
4. rack PDUs installing 25 rack mount devices installing 25 relay outputs connecting to the user connection plate 21 S safety 1 3 symbols used in this manual 1 warnings 2 3 Emergency Power Off EPO 3 EMI 3 for maintenance while the PDU is receiving power 2 installation maintenance 2 receiving moving 2 total power off 3 shielding partitions dimensions 5 installing 23 shielding trough dimensions 5 shielding troughs installing 23 site planning 5 12 basic installation procedure 11 12 dimensions 5 electrical requirements 9 Emergency Power Off EPO 10 heat output 8 space considerations 6 weight considerations 7 start up procedure 33 36 apply power to the system 34 35 configure the InfraStruXure Manager 36 ensure total power off 33 InfraStruXure System Installation and Start Up 43 T tools required 16 torque specifications 16 total power off ensuring 33 39 warnings 3 U updates in this manual 41 to this manual i W warnings 2 3 Emergency Power Off EPO 3 EMI 3 for maintenance while the PDU is receiving power 2 installation maintenance 2 receiving moving 2 total power off 3 weight considerations 7 wiring route and attach overhead 26 28 under the floor 29 30 44 InfraStruXure System Installation and Start Up www apc com APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge
5. Hazard Ensure that all power is off 1 Set the PDU Main Input to OFF 2 Set the upstream input circuit breaker utility or UPS to the OFF or Locked Out position F InfraStruXure System Installation and Start Up 33 Start Up Procedure InfraStruXure System Apply power to the system 1 Set the upstream input circuit breaker utility or UPS to ON lt gt Or 2 Ensure A B C clockwise phase rotation at the top of the Main Input on the PDU using a phase rotation meter 3 Set the Main Input on the PDU to ON 4 Verify A B C clockwise phase rotation at the top of the primary winding of the transformer using a phase rotation meter 5 Verify that the proper voltage is present on the secondary winding of the transformer 208 V metered phase to phase using a true RMS voltmeter 34 InfraStruXure System Installation and Start Up Start Up Procedure InfraStruXure System 6 If applicable set the Main Output circuit breaker on the PDU to ON N When the Main Output circuit breaker is closed the power distribution circuit breaker panels are energized Note 7 Close turn ON the PDU distribution panel circuit breakers N When the distribution panel circuit breakers are closed the PDU power cables and connected equipment are energized Note InfraStruXure System Installation and Start Up 35 Configure the InfraStruXure Manager Once all equipment is in
6. System Installation and Start Up Route and Attach Overhead Wiring Route and attach power cables to equipment racks If you ordered overhead wiring connect the prewired power cables of the PDU as follows 1 Install the Shielding Troughs Shielding Partitions and Cable Ladders so that you can route power cables from the PDU to the NetShelter VX Enclosures E For installation instructions see the manual included with your Shielding lt A Troughs Shielding Partitions and Cable Ladders See also 2 Find the numbers that indicate the enclosure to which each power cable will supply power These numbers appear on the roof of the PDU where the power cables exit and on the ends of each power cable The enclosures are not numbered Consult your APC InfraStruXure Configure To Order CTO report to determine the enclosure associated with each power Note cable 3 Beginning with the power cables for the enclosures farthest from the PDU run each power cable within the Shielding Trough along the row and if necessary across one or more Cable Ladders to the enclosure to which it will provide power N Ensure that the L21 20 twist lock connector at the end of each power cable always lies on top of any longer power cables in the Shielding Trough Note 4 Connect the appropriate power cable to APC power management equipment in the enclosure in one of the four following ways For single feed devices without redundancy attach a po
7. and energy capacity as follows a If an Inherently Limited Power Source voltage and energy are limited to less than 30 VAC less than 30 VDC and 8A b Ifnot an Inherently Limited Power Source voltage and energy are limited to less than 30 VAC less than 60 VDC 250 VA and the current is limited to 1000 V max The fuse is limited to 5A if less than 20 VAC or 20 VDC or 100 V maximum if less than 30 VAC or 60 VDC If you choose to use a 24 VAC 24 VDC or contact closure connection to the EPO use one of the following UL listed wire types e CL2 Class 2 cable for general purpose use e CL2P Plenum cable for use in ducts plenums and other space used for environmental air e CL2R Riser cable for use in a vertical run shaft from floor to floor e CL2X Limited Use cable for use in dwellings and for use in a raceway e For installation in Canada the cable should be CSA Certified type ELC extra low voltage control cable If you do not use a CL2 cable route the EPO wiring in conduit that does not contain any branch circuit wiring InfraStruXure System Installation and Start Up 21 Connect User Input Contacts and Relay Outputs to the User Connection Plate Overview Make contact closure connections M NO or NC at the user connection gt J plate to monitor dry contacts You AMOS can make eight connections four a input contacts and four relay outputs i U The figure at the right shows the
8. to select the item you wish to configure N You will be prompted for your password to configure these items Note 3 Connect contact wires 300 V rated cabling required to the terminal block on the user connection plate You will need a 2 5 mm standard screwdriver 4 Run the wires from the terminal block out the roof or under the floor of the PDU to your contact s location A Ensure that wires are properly retained and away from high voltage lines and breakers Warning Relay output specifications Nominal switching capacity 1A at 30 VDC Maximum switching power 30W Maximum switching voltage 60 VDC Maximum switching current 2ADC Maximum carrying current 2ADC Surge ratings 2kV per Bellcore TA NWT 001089 1 5kV per FCC part 68 InfraStruXure System Installation and Start Up 23 Install Shielding Troughs Shielding Partitions and Cable Ladders Shielding Troughs and Shielding Partitions for overhead wiring along rows If you ordered APC Shielding Troughs Shielding Partitions and Cable Ladders to route overhead wiring for your system assemble the Shielding Troughs and the Shielding Partitions along the rows of enclosures and assemble the Cable Ladders between rows an For detailed installation and grounding instructions see the instruction sheet S included with the Shielding Troughs and Shielding Partitions See also 990 1393B Shielding Troughs There are two types of Shielding Troughs The PDU Wide Shie
9. EPO LEDs and switches APC offers an optional InfraStruXure EPO System EPW9 Contact your APC sales representative or visit the APC Web site www apc com for more information Note 18 InfraStruXure System Installation and Start Up Installation Procedures Connect an Emergency Power Off Switch Connect an EPO switch to the user connection plate and test the switch 1 Connect the switch to the EPO connection point terminals located on the bottom side of the PDU user connection plate Read the label next to the terminal block to determine which terminals to connect to for the signal type you are using Contact Closure Normally Open USER INTERFACE a OOSSOOODLSOSOOODOSSOOOOOS orn no EPIA RRA in o G Contact Closure Normally Closed USER INTERFACE 2001 APC OLSSODODLSSOOOOSSOODOSS ET Boo E Contact Input l ATS ATS ATS z uy un Contact Outputs E 24VAC VDC Normally Open External set ot g l T T Normally Open Dry Contacts u EPO N EPO EEE E ee Contact Outputs lt lt lt E ace Caba E E EPO ACIDC Contact External set of External set of Normally Closed Dry Contacts Normally Open Dry Contacts USER INTERFACE 2001 APC OO ESTARIA RR OLOSSODODLSSOODLSSOOO a pee C E hare Contac
10. O system EPW9 Contact your APC sales representative or visit the APC Web site www apc com for more information See Connect an Emergency Power Off Switch on page 18 for instructions on how to connect an EPO switch to the PDU 10 InfraStruXure System Installation and Start Up Basic Installation Procedure This section provides the basic steps that you need to perform when installing InfraStruXure power and rack components Follow the references provided with each step for detailed instructions A Do not begin installing your InfraStruXure system without an APC Field Service Engineer present Warning 1 Unpack the components according to the unpacking instructions included on the outside of the packaging or in the component s manual N Search all boxes and packaging to make sure that they are empty before discarding Note 2 Determine the correct placement of your system components by studying your InfraStruXure Configure To Order CTO report Move the InfraStruXure PDU and NetShelter VX Enclosures to their final location If installing InfraStruXure on a raised floor make sure that the raised floor structure has a Ib in rating that will support the full weight of the Warning InfraStruXure installation See Weight Considerations on page 7 3 Level the PDU and NetShelter enclosures using the 13 14 mm wrench included with each unit See page 13 for detailed instructions 4 Join adjacent Ne
11. PO interface on the PDU e Install a customer specified hard wired power cable Only a certified electrician or an APC Field Service Engineer can perform maintenance of the PDU When you connect the PDU to its power source you must install a circuit breaker to protect the PDU against over current Determine the type of circuit breaker that you need to install Input Voltage Circuit Breaker Sizing 208 V 225A 480V 90A 600V 75A Maintenance performed while the PDU is receiving input power APC does not recommend that you perform maintenance of the PDU while it is receiving input power However due to the critical nature of data center loads this may occur If you must perform maintenance while the PDU is receiving input power observe the following precautions to reduce the risk of electric shock 1 Never work alone 2 Perform the maintenance only if you are a certified electrician who is trained in the hazards of live electrical installation 3 Know the procedure for disconnecting electricity to the PDU and the data center in case of an emergency 4 Wear appropriate personal protective equipment 5 Use double insulated tools 6 Always follow local and site regulations when working on the PDU 2 InfraStruXure System Installation and Start Up Safety Warnings Total Power Off 1 Set the PDU Main Input to OFF 2 Set the upstream power source feeding the PDU to OFF Emergency Power Off EPO Hazardous voltage fr
12. bottom of each enclosure for wiring under the floor un lt See the installation instructions in the manual included with your Rack ATS See also The Rack ATS is an optional component and not all InfraStruXure systems will include them Install the Rack Power Distribution Units PDU Install Rack PDUs in the rear of the NetShelter VX enclosure in the channel directly behind the rear vertical mounting rails For overhead wiring make sure that the power cord is pointing toward the roof of the enclosure For under the floor wiring make sure that the power cord is pointing toward the floor RA See the installation instructions in the manual included with your Rack PDU See also Install the InfraStruXure Manager and Hub or Switch Install the InfraStruXure Manager in the enclosure closest to the PDU The CAT 5 data cables included with your configuration are of varying lengths based on the distance components will be installed from the PDU See the installation instructions in the manual included with your InfraStruXure Manager See also Install the Environmental Monitoring Unit or Environmental Management System The Environmental Monitoring Unit and the Environmental Management System are optional components and not all InfraStruXure systems will include them See the installation instructions in the manual included with the Environmental Monitoring Unit or Environmental Management System See also 26 InfraStruXure
13. dders for overhead wiring across rows After installing the Shielding Troughs and Shielding Partitions install the Cable Ladders between rows of enclosures You can also run Cable Ladders across Shielding Troughs in the same row using the hardware provided in the ladder kit TH For more information on installing the Cable Ladders see the instruction sheet XA included with the Cable Ladders 990 1576 See also Use wide Cable Ladders 12 in 30 5cm where many power cables or data cables will run between rows use narrow Cable Ladders 6in 15 2cm where few power cables or data cables will run between rows The Cable Ladders are 9feet Sinches long You can adjust the length of the Cable Ladders in the following ways e Cut the ends with a hacksaw to shorten them e Insert the connectors only partially into the side rails to extend them Do not change the spacing between rows or the length and position of the Cable Ladders from the layout you planned with your APC representative when you placed Note Your order For overhead wiring each PDU power cable is provided at a pre determined length Changes to the physical configuration of your system could cause some PDU power cables to be too short or too long InfraStruXure System Installation and Start Up 25 Install InfraStruXure Rack Mount Devices Install the Rack Automatic Transfer Switches ATS Install a Rack ATS in the top of each enclosure for overhead wiring and in the
14. e gland plate 4 Install a lock nut and bushing to the conduit 5 Thread the conduit through the hole InfraStruXure System Installation and Start Up 15 Installation Procedures Connect the Power Source to the PDU Install a circuit breaker A Make sure the cables used for power input are sufficiently protected by a circuit breaker Warning Determine the amperage of circuit breaker that you need to install Input Voltage Circuit Breaker Amperage 208 V 225A 480V 90A 600V 75A Route the input conductors to the Main Input circuit breaker or switch 1 Route the input conductors to the Main Input circuit breaker or switch of the PDU as follows For overhead wiring run the input conductors directly to the Main Input circuit breaker or switch For wiring under a raised floor run the input conductors through the wireway Q within the PDU to the Main Input circuit breaker or switch Torque specs and tools required Before connecting to the terminals verify the torque specs below by checking the specifications on the Main Input circuit breaker or switch Terminal Torque Tools L1 L2 L3 N 150 in lb 6 mm Allen wrench G GEC 4 6 AWG 45 in Ib Slotted screwdriver 8 AWG 40 in lb 16 InfraStruXure System Installation and Start Up Installation Procedures Connect the Power Source to the PDU Connect input conductors A licensed electrician must connect input conductors t
15. ectrical contractor must be installed with a 3 pole circuit breaker Note InfraStruXure System Installation and Start Up 31 Route Data Cables to the InfraStruXure Manager Hub or Switch 1 Connect a Cat 5 network cable provided to the network or 10Base T ports on your APC InfraStruXure devices The following devices need to be connected Automatic Transfer Switch TS Input o oe Output TAD B Preference Configuration Rack PDU t Press to select line Press to mute alarm gt Press for 10 seconds to invert display www apc com Rack Power Distribution Unit LINK ump E 0 06 Ustarus LI L2 L3 2 Run the connected Cat 5 network cables through the data cable troughs to the InfraStruXure Manager Hub or Switch 3 Connect each device s network cable to any available station port in the InfraStruXure Manager Hub or Switch Station ports are those with an x after the number e g 2x 32 InfraStruXure System Installation and Start Up Start Up Procedure Safety warnings This section provides instructions on how to perform a system start up Do not skip any steps in this procedure Only APC Field Service Engineers or qualified APC trained personnel may perform a system start up Electrical Before you proceed ensure that power is off by following the procedure in this section Electrical
16. er Off EPO connect the switch 18 20 overview 10 troubleshooting problems with 19 warnings 3 20 EMI warnings 3 Environmental Management System installing 25 Environmental Monitoring Unit installing 25 EPO See Emergency Power Off EPO InfraStruXure Manager configure the 36 installing 25 route data cables to 31 InfraStruXure PDU connect the power source to 14 17 dimensions 5 electrical requirements 9 heat output 8 level the 13 maximum weight 7 space consideration 6 input conductors connecting 17 installation 13 31 basic procedure 11 12 connect the Emergency Power Off switch 18 20 connect the power source to the PDU 14 17 connect user input contacts and relay outputs to the user connection plate 21 22 install InfraStruXure rack mount devices 25 install shielding troughs shielding partitions and cable ladders 23 24 level the PDU and NetShelter Enclosures 13 route and attach overhead wiring 26 28 route data cables to the InfraStruXure Manager 31 wiring under the floor 29 30 M main input switch 33 34 39 main output circuit breaker 35 39 maintenance warnings while the PDU is recelving power 2 N NetShelter VX Enclosure dimensions 5 level the 13 maximum weight 7 O operation 37 how to apply power to the system 37 38 total power off ensuring 39 P PDU monitoring unit connecting contacts to 22 PDU See InfraStruXure PDU R
17. in any of the following ways e Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support searching APC Knowledge Base and using e support e Contact an APC Customer Support center by telephone or e mail Regional centers Direct InfraStruXure Customer Support Line 1 877 537 0607 toll free APC headquarters U S Canada 1 800 800 4272 toll free Latin America 1 401 789 5735 USA Europe Middle East Africa 353 91 702000 Ireland Japan ORBLE DIPA Australia New Zealand South Pacific area 61 2 9955 9366 Australia Local country specific centers go to www apc com support contact for contact information Contact the APC representative or other distributor from whom you purchased your APC product for information on how to obtain local customer support Entire contents copyright 2004 American Power Conversion All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo NetShelter InfraStruXure and Symmetra are trademarks of American Power Conversion Corporation and may be registered in some jurisdictions All other trademarks product names and corporate names are the property of their respec
18. lding Trough is 610mm in length and is not adjustable The trough sits on top of the PDU and accommodates power cables as they exit the roof of the PDU The PDU Shielding Trough is two pieces The power cables sit in between the two pieces when installed on the roof of the PDU S os The NetShelter Shielding Trough is 610mm in length and is not adjustable The Shielding Troughs haves an opening in each side through which you route data cables to the Shielding Partitions Shielding Trough accessories APC offers the following accessories for Shielding Troughs e Shielding Trough Covers for both 600 mm wide AR8174BLK and 750 mm wide AR8175BLK enclosures Contact APC for more information Shielding Trough End Caps AR8167BLK to place on the side of a Shielding Trough at the end of a row Contact APC for more information 24 InfraStruXure System Installation and Start Up Installation Procedures Install Shielding Troughs Shielding Partitions Shielding Partitions There are two types of Shielding Partitions each of which forms a side wall of a trough for data cables You can customize the width of the trough for each row of your system wider for rows carrying many data cables narrower for rows carrying fewer As the back wall use a Shielding Partition that contains an opening for routing data cables As the front wall use a solid Shielding Partition to hide data cables for a clean appearance Cable La
19. o the PDU Electrical azard At the Main Input circuit breaker or switch connect the input wiring according to the labels on the circuit breaker or switch and the illustrations below See the table Torque specs and tools required on page 16 for specific information about connecting to each terminal A Connect the conductors to the terminals according to the labels on the terminals Use copper conductors only Warning 208 480 600V input with a transformer G L12 3 phase 3 wire ground E H E GEC to building steel H 3 1 y o lol Q m Q o lolol lt Q 208 V input without a transformer G N El LZ E 3 phase 4 wire ground i p E H H ER InfraStruXure System Installation and Start Up 17 Connect an Emergency Power Off Switch Overview Connecting the switch The Emergency Power Off EPO switch connects to the PDU user connection plate The figure on the 29900099S0009980001 PORSRRERN right shows the location of the user connection plate on the roof of the PDU Connect a switch using one of three following connections e Contact closure e 24VAC 24VDC N Contact closure is recommended Note Configuring and testing Configuring and testing of the switch is done through the EPO interface on the PDU monitoring unit The figure to the right shows the PDU monitoring unit and the location of the
20. o the User Connection Plate 21 Overview oa e ee i ee ne ee a 21 How to connect contacts to the PDU Monitoring Unit 22 Install Shielding Troughs Shielding Partitions and Cable Ladders 23 Shielding Troughs and Shielding Partitions for overhead wiring along rows o o oooooo ooo ooo o 23 Cable Ladders for overhead wiring across rows 24 Install InfraStruXure Rack Mount Devices 25 Install the Rack Automatic Transfer Switches ATS 25 Install the Rack Power Distribution Units PDU 25 Install the InfraStruXure Manager and Hub or Switch 25 Install the Environmental Monitoring Unit or Environmental Management System oo oooooo 25 Route and Attach Overhead WiriNg lt lt lt lt lt lt 26 Wiring Under the Floor soe oa Ae es oe A 29 Route Data Cables to the InfraStruXure Manager Hub or Switch 31 StartUp Procedure soii OO Safety warnings 000 eee 33 Ensure that all power is Off o o oooooooo 33 Apply power to the system 2000ee eee eee eee 34 Configure the InfraStruXure Manager lt 36 iv InfraStruXure System Installation and Start Up Appendix A Operation How to Apply Power to the System How to Ensure Total Power Off Appendix B Changes in this Manual Overview Save these inst
21. om the branch circuit must be isolated from the 24 VAC 24VDC and contact closure 24 VAC and 24 VDC are considered Class 2 circuits as defined in Article 725 of the National Electrical Code NFPA 70 and Section 16 of the Canadian Electrical Code C22 1 A Class 2 circuit is a source having limited voltage and energy capacity as follows a If an Inherently Limited Power Source voltage and energy are limited to less than 30 VAC less than 30 VDC and 8A b If not an Inherently Limited Power Source voltage and energy are limited to less than 30 VAC less than 60 VDC 250VA and the current is limited to 1000 V max The fuse is limited to 5A if less than 20VAC or 20 VDC or 100 V maximum if less than 30 VAC or 60VDC If you choose to use a 24 VAC 24 VDC or contact closure connection to the EPO use one of the following UL listed wire types e CL2 Class 2 cable for general purpose use e CL2P Plenum cable for use in ducts plenums and other space used for environmental air e CL2R Riser cable for use in a vertical run shaft from floor to floor e CL2X Limited Use cable for use in dwellings and for use in a raceway e For installation in Canada the cable should be CSA Certified type ELC extra low voltage control cable If you do not use a CL2 cable route the EPO wiring in conduit that does not contain any branch circuit wiring EMI This equipment has been tested and found to comply with the limits for a Class A digital device pu
22. osures Leveling feet are attached under the enclosure at each corner The leveling feet can help provide a stable base if the selected floor space is uneven but they are not intended to compensate for a badly sloped surface To level the enclosure 1 Fit the 14 millimeter end of the open ended wrench provided to the hex head just above the round pad on the bottom of the leveling foot Turn the wrench clockwise to extend the leveling foot until it makes firm contact with the floor 2 Repeat step 1 for each of the remaining leveling feet 3 Use a level to determine which feet need further adjustment to level the enclosure Adjust as necessary InfraStruXure System Installation and Start Up 13 Connect the Power Source to the PDU Access the PDU Main Input switch Open the back doors of the PDU unlock the top smaller door using the provided red key and loosen the two screws holding the larger hinged door in place Attach conduit to the PDU for the input conductors 1 Remove the rectangular gland plate by loosening the captive screws using a Phillips or standard screwdriver In the bottom of the PDU for wiring under a raised floor 14 InfraStruXure System Installation and Start Up Installation Procedures Connect the Power Source to the PDU In the top of the PDU for overhead wiring 2 Cut an appropriately sized hole in the gland plate for the conduit 3 Re attach th
23. ough the notch in the rear side of the Shielding Trough to the connector of the appropriate power cable from the PDU Plug the two connectors together and twist them clockwise to lock The APC InfraStruXure Build Out Tool allows you to attach three 20A single pole breakers to one three phase power cable if you are powering 120V L N loads However if you are powering 208V L L loads you must attach a three phase Note power cable to one three pole 20A breaker InfraStruXure System Installation and Start Up 29 Wiring Under the Floor A licensed electrician must route and connect the power cables for under floor gt wiring Electrical Hazard A Make sure all wire connections and circuit breaker connections are properly torqued Warning If you are routing power cables to the enclosures under a raised floor you must provide the appropriate power cables and equipment for installation and a licensed electrician must route and connect the power cables to the PDU circuit breakers To wire each power cable to an enclosure 1 Push out a knock out filler in the floor of the PDU to create an opening for the cable 2 Install Liquidtite waterproof conduit under the floor from each enclosure to the PDU 3 From the Rack PDU or Rack ATS in each enclosure thread the appropriate power cable for your application from the enclosure through the Liquidtite conduit to the PDU 4 At the PDU route the cable through the opening you c
24. reated in step 1 and then up through the wireway at either side of the PDU This will allow you to connect cable to the upper circuit breaker panel 30 InfraStruXure System Installation and Start Up Installation Procedures Wiring Under the Floor 5 At the circuit breaker panel cut the wires to the proper length and connect the power cable s individual wires a Ifyou have branch current monitoring installed route each phase conductor through a current sensor If it is a three phase cable route the L1 L2 and L3 wires through a separate current sensor b Connect the L1 L2 and L3 wires to the circuit breaker s The illustration below shows a three phase cable connecting to three single pole breakers however you can also connect a three phase cable to a three pole breaker or a single phase cable to a single pole breaker c Connect the neutral wire to the closest open termination point on the Neutral Bar N d Connect the ground wire to the closest open termination point on the Ground Bar G SEED Han S N gt EQ PRECISA LIA SI Per ee pi 5 El AL gt I k l ATA Sa T a Y EEE all a Ei N ME i E Eu im 23000000000000000000000000C V V tata DA Any customer specified hard wired multi circuit power cable that is installed by an el
25. rsuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and 1f not installed and used in accordance with this user manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference The user will bear sole responsibility for correcting such interference This Class A digital apparatus complies with Canadian ICES 003 Cet appareil numerique de la classe A est conform a la norme NMB 003 du Canada InfraStruXure System Installation and Start Up 3 Site Planning Dimensions InfraStruXure PDU Without PDU Shielding Trough 81 5in 2070mm Including PDU Shielding Trough 88 8in 2255mm 23in A 584mm 183 mm lA m4 34 5in 876mm 23 5in 597mm NetShelter VX Enclosure 23 5in 597mm Shielding Partitions lt 23 5in 7 48in 597 mm 122mm 81 5in 2070 mm A 7 2in a S p 183mm m 597mm e 072mm InfraStruXure System Installation and Start Up 5 Space Considerations Study the figure below to determine your space requirements for installing the InfraStruXure PDU Consult your local codes and the NEC for additional requirements Ceiling Clearance gt 12in 304mm
26. ructions This manual contains important instructions that must be followed during installation operation and maintenance of the InfraStruXure System Safety symbols used in this manual Indicates an electrical hazard which if not avoided could result in injury or death gt Electrical Hazard Indicates a hazard which if not avoided could result in personal injury or damage to product or other property gt Warning Indicates a potential hazard which could result in damage to product or other property gt Caution Indicates important information Note gt Indicates a heavy load that should not be lifted without assistance Heavy Indicates a standby state When in standby the unit is not operating but it may still contain hazardous voltage It is not safe to service until the equipment is disconnected from all sources of electrical power Cross reference symbols used in this manual X Indicates that more information is available on the same subject in a different manual Indicates that more information is available on the same subject in a different section of this manual InfraStruXure System Installation and Start Up 1 Warnings Receiving moving Do not tilt the PDU greater than 45 from its vertical axis Never lay the PDU on its side Installation Maintenance Only a certified electrician can e Connect the PDU to its power source e Connect a switch to the E
27. sed electrician include Hazard e Installation of a 225 90 or 75 amp circuit breaker e Connection to the Main Input switch e Wiring under the floor EJ To connect utility conductors see Certified Electrician s Instructions included with XA See also your PDU documentation Electrical requirements 208V Input 480V Input 600V Input Service distribution breaker 225A 90A 75A Conductors to main input switch Transformer 3W G GEC 3W G GEC 3W G GEC No Transformer 4W G Recommended wire sizing L1 L2 L3 N 4 0 AWG 3 AWG 4 AWG G 6 AWG 8 AWG 8 AWG GEC 4 AWG 8 AWG 8 AWG t Provided by customer t The specifications are recommendations Consult the NEC and local codes for requirements specific to your installation InfraStruXure System Installation and Start Up Emergency Power Off EPO Overview To provide a mechanism for emergency power off attach a remote switch to the EPO interface on the PDU monitoring unit through the user connection plate The EPO interface O is connected to the PDU Main Input switch O and to the UPS internal EPO switch pa When the EPO is activated the main input breaker to the PDU transformer is opened the UPS DC Disconnect breaker is opened and the UPS System Enable switch is turned off In this sequence there is no power from the PDU transformer and there is no power from the UPS inverters and batteries APC offers an optional InfraStruXure EP
28. stalled the network cables are connected to the InfraStruXure Manager hub or switch and start up of the system is complete configure the InfraStruXure Manager YI For instructions see the InfraStruXure Manager Installation and Quick Start lt A manual included with your InfraStruXure Manager See also If you use PowerChute Network Shutdown PCNS software with your InfraStruXure UPS your UPS must have a connection to the User LAN public network for PCNS to function correctly Ifthe Network Management Card installed in your UPS is connected to the InfraStruXure Manager s APC LAN you must install a second Network Management Card in your UPS and connect it to the User LAN public network to use PCNS Note 36 InfraStruXure System Installation and Start Up Appendix A Operation How to Apply Power to the System This procedure instructs on how to apply power to a system that has already been installed For initial start up instructions see the Start up section of this manual 1 Close turn ON the main circuit breaker of the power source supplying power to the PDU lt L EN 2 Set the Main Input on the PDU to ON 3 Power the PDU distribution circuit breakers a For PDU with transformer Set the Main Output circuit breaker on the PDU to ON N After the Main Output breaker has been closed both PDU distribution panels will be energized Note InfraStruXure System Installation and S
29. t Outputs z a o z EPO AC IDC Contact Le 24V EPO 24V AC or DC Power Supply 2 Verify that the EPO DIP switches on the PDU monitoring unit are configured properly for the signal type you are using The labels above the switches and the figure below show the correct settings for both the Normally Open NO and Normally Closed NC position thy 3 Normally Closed ryt Normally Open or 24V AC DC rn TRIPPED O ARMED Location of switches on PDU monitoring unit a The default setting on the EPO interface on the PDU monitoring unit is for a Normally Open NO switch Note InfraStruXure System Installation and Start Up 19 Installation Procedures Connect an Emergency Power Off Switch 3 Test the EPO switch to ensure that it is wired and working correctly a Place the Arm Test rocker switch in the Test position The EPO state LEDs will be off and the PDU display interface will show the following alarm in addition to any other active alarms Active Alarm xxofxx EPO Ready To Test b Engage the EPO switch If your switch is momentary engage it with one person watching the EPO state LEDs and another at the EPO switch c Observe the EPO LEDs If the switch is wired and working properly when the switch is engaged both of the EPO state LEDs are red d If the test was successful place the Arm Test rocker swi
30. tShelter enclosures aay For instructions on joining adjacent NetShelter VX Enclosures see the Ne installation manual included with your enclosures See also 5 Ensure total power off See page 33 for detailed instructions 6 Connect the power source to the PDU A licensed electrician must connect the power source InfraStruXure System Installation and Start Up 11 Site Planning Basic Installation Procedure 8 10 11 Install Shielding Troughs Shielding Partitions and Cable Ladders E For instructions see the manuals included with your Shielding Troughs Shielding Partitions and Cable Ladders See also Install the Rack Automatic Transfer Switches ATS Rack Power Distribution Units and other InfraStruXure rack mount devices E For instructions see the manuals included with your Rack ATS Rack PDU or other InfraStruXure rack mount device See also Route and attach power cables to each Rack ATS and or Rack PDU See page 25 for detailed instructions See page 30 for detailed instructions Start the system Only qualified APC trained personnel may perform a system start up See page 31 for detailed instructions Configure the InfraStruXure Manager LO lt For instructions see the manual included with your InfraStruXure Manager See also InfraStruXure System Installation and Start Up Installation Procedures Level the PDU and NetShelter Encl
31. tart Up 37 Appendix A Operation b For PDUs with and without a transformer Close turn On the PDU distribution panel circuit breakers O When the distribution panel circuit breakers are closed the PDU power cables and connected equipment are energized Note 38 InfraStruXure System Installation and Start Up How to Ensure Total Power Off 1 Open turn OFF the main circuit breaker on the power source feeding the PDU 2 Set the Main Input on the PDU to OFF 3 For PDU with transformer Set the Main Output circuit breaker on the front of the PDU to OFF InfraStruXure System Installation and Start Up Pi 39 Appendix B Changes in This Manual Overview The following list references the specific changes made to this manual since its last release 990 1638A General changes An index was added to the end of this manual See pages 43 44 Changes by page number Pages 18 21 Updated section on connecting the EPO switch to the user connection plate Pages 22 23 Replaced Connect User Contacts to the PDU Monitoring Unit with Connect User Input Contacts and Relay Outputs to the User Connection Plate InfraStruXure System Installation and Start Up 41 Index A automatic transfer switch installing 25 C cable ladders installing 24 circuit breaker size determining by input voltage 2 E electrical requirements 9 Emergency Pow
32. tch back to the Arm position The PDU display interface will clear the EPO test mode alarm If the test was not successful see the troubleshooting chart Problem Action Neither state LED was red when e Check the wiring to your EPO switch EPO switch was engaged e Check to make sure the EPO DIP switch configuration is correct for your switch NO or NC See step 2 on the previous page for proper configuration instructions Only one of the state LEDs was Check to make sure the EPO DIP switch red when EPO switch was configuration is correct for your switch engaged NO or NC and test again See step 2 on the previous page for proper configuration instructions If the switch is configured correctly and both LEDs are not red after testing again contact customer support at a number on the back cover of this manual e Repeat this test for each EPO switch installed 4 Ensure that the Arm Test rocker switch is in the Arm position on the monitoring unit 20 InfraStruXure System Installation and Start Up Installation Procedures Connect an Emergency Power Off Switch Safety warnings Hazardous voltage from the branch circuit must be isolated from the 24 VAC 24VDC and contact closure 24 VAC and 24 VDC are considered Class 2 circuits as defined in Article 725 of the National Electrical Code NFPA 70 and Section 16 of the Canadian Electrical Code C22 1 A Class 2 circuit is a source having limited voltage
33. tive owners and are used for informational purposes only A en INA N 06 2004
34. wer cable directly to a Rack PDU installed in a NetShelter VX Enclosure InfraStruXure System Installation and Start Up 27 Installation Procedures Route and Attach Overhead Wiring For dual feed devices within a redundant system attach a power cable from each PDUto two different Rack PDUs in the NetShelter VX Enclosure ooo00000000000000 _joooo00 oooo0000000000000 _jononn For single feed devices within a redundant system with an Automatic Transfer Switch connect a power cable to the Automatic Transfer Switch A and B feeds and connect the Automatic Transfer Switch power cord to a Rack PDU in the NetShelter VX Enclosure oooO oooO jooooo For dual feed devices in a redundant system with an Automatic Transfer Switch connect a power cable from each PDU to the Automatic Transfer Switch s A and B feeds and another power cable from one PDU to a Rack PDU and the Automatic Transfer Switch s power cord to a second Rack PDU in the NetShelter VX Enclosure goooaoacoonnnnococnn ooooo o jooooo0 Lay the cables neatly in the Shielding Trough to minimize cable build up Note 28 InfraStruXure System Installation and Start Up Installation Procedures Route and Attach Overhead Wiring 5 From each NetShelter VX Enclosure run the power cable of the appropriate APC power management device out the roof of the enclosure thr
35. www apc com Installation and Start Up 60kW InfraStruXure System Large Data Centers 208 480 600 V Input About this Manual This manual is intended for APC Field Service Engineers or APC trained installers of a 60kW InfraStruXure system It covers basic installation and start up For information about installing specific components in your InfraStruXure system see the documentation included with each component Before installing or operating any component refer to the safety instructions in the component s manual The illustrations of products in this manual may vary slightly from the products in your InfraStruXure system You can check for updates to this manual by clicking on the User Manuals link on the N Support page ofthe APC Web site www apc com In the list of InfraStruXure Note manuals look for the latest letter revision A B etc of the part number on this manual InfraStruXure System Installation and Start Up Contents SIEN al OVEIVIEW 0 gt ra da aa aay a ie late as es EAT a 1 Save these instructions 0 0 0c coco o nonocnos 1 Safety symbols used in this manual lt o 00 eee 1 Cross reference symbols used in this manual 1 Warnings EII Ei AA 2 Receiving moving o oo ooooo ooo ooo uu 2 Installation Maintenance 2 0 2 2 Maintenance performed while the PDU is receiving input power 0 002 e ee eee eee 2 Total Power Off se sas
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