Datalogic CBX800
Contents
1. J J me mmm ome o Type crano mem LL Serial Protocol Communication Settings enabled Main Serial Port Data Tx Communication Settings aligned to MUX32 network Main Serial Port Line baud rate Parameters Baud Rate Communication Settings Data enabled Source Serial Port Data Destination Main Communication Settings Data Aligned to the Data Source Source Serial Port device configuration Termination String Communication Settings Data Aligned to the Data Source Source Serial Port Line device configuration Parameters all parameters Communication Settings enabled on the MUX32 network Main Serial Port Line Parameters MUX32 Protocol Address 31 CBX800 INSTALLATION MANUAL TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 10 to 30 Vdc Limited Current Consumption 2 5 A CBX reading device consumption see related manual COMMUNICATION INTERFACES Host Interface RS232 RS485 up to 115 2 Kbit s Auxiliary RS232 up to 115 2 Kbit s Data Source RS232 RS485 up to 115 2 Kbit s RS485 Half Duplex up to 1 Mbaud Datalogic Application Driver DAD Driver LED Indicators Power On Polarity Error blue red Trigger yellow IN2 green OUT yellow OUT2 green Ready green Host yellow Source green ID NET yellow OUTS3 green Genius based Host Mode Programming 7 6 x 7 1x 2 8 in Weg Vibration Resistance 14 mm 2 to 102. DATALOGIC CBX800 INSTALLATION MANUAL Figure A 1 Indicator LEDs 4 Compression Connectors 5 2 Cover Screws 4 5 25 pin Device Connector 3 Host Interface Module Panel For a complete Gateway configuration using the Genius configuration program refer to the CBX6800 Help On Line available on the CD This manual is also downloadable from the Web at www automation datalogic com cbx800 NOTE CBX800 INSTALLATION MANUAL Figure B 1 Power switch ON OFF 2 Source Chassis Grounding Selector 3 Source Shield Selector 4 Power Source Selector 5 Mounting Holes 2 6 Data Source Port Connector 7 Indicator LEDs Auxiliary Port Connector 9 IP65 Host Interface Module Connector Standard Host Interface Module Connector a opring Clamp Terminal Blocks A RS485 Termination Resistance Switch 43 ID NET Host Shield Selector ID NET Termination Resistance Switch CBX800 INSTALLATION MANUAL UPDATES AND LANGUAGE AVAILABILITY UK US The latest drivers and documentation updates for this product are available on Internet Log on to www automation datalogic com I Su Internet sono disponibili le versioni aggiornate di driver e documentazione di questo prodotto Questo manuale disponibile anche nella versione italiana Collegarsi a www automation datalogic com F Les versions mises jour de drivers et documentation de ce produit sont disponibles sur Internet Ce manuel est aussi disp
3. Ethernet TCP IP Gateway Ethernet TCP IP Gateway CBX800 interface board BM2x0 Parameters Net Type Rotary Switch mo O Topology Role Other J 9 Lu aa Type Ero NN NN RN Gateway Data Tx Communication Settings Aligned to the LAN Gateway Line Parameters configuration all parameters Communication Settings checked Gateway TCP IP Services User Socket x Status Communication Settings checked Gateway TCP IP Services User Socket x Data Tx Communication Settings Data checked Source Serial Port Data Destination Gateway Communication Settings Data Aligned to the Data Source Source Serial Port device configuration Termination String Communication Settings Data Aligned to the Data Source Source Serial Port Line device configuration Parameters all parameters 29 CBX800 INSTALLATION MANUAL ID NET Slave Nodes CBX800 CBX100 CBX100 Power Matrix 400 SC4000 ID NET Host MENU Ls Master D pees CT org D CBX800 Source Interface Ethernet TCP IP WebSentinel 2 CBX800 Full Speed ID NET Interface 5 Host Aux for CBX800 Configuration 3 Reader ID NET Interface 6 Source Aux for Source Reader Configuration 4 External Trigger for On Line Mode Reader Auxiliary Interface for Reader Configuration ID NET Gateway ID Net Ga
4. The following pins are used for RS232 interface connections TX RX RTS CTS SGND Transmit Data Receive Data Request To Send Clear To Send Signal Ground USER INTERFACE SGND RXD CTS TXD RTS SGND TX RTS Shield RX CTS SOURCE R TX R TX SOURCE RX RX SGND TX RTS RX CTS CBX800 Figure 22 RS232 Data Source Interface Connections Data Source RS485 Full Duplex Interface The following pins are used for RS485 Full duplex interface connections Function RS485 Transmit Data RS485 Receive Data RS485 Transmit Data RS485 Receive Data Signal Ground USER INTERFACE SGND RX485 RX485 TX485 TX485 SGND TX RTS 5 Shield RX CTS SOURCE R TX R TX SOURCE RX RX SGND TX TX RX RX CBX800 Figure 23 RS485 Full duplex Connections 19 CBX800 INSTALLATION MANUAL For applications that do not use RX485 signals do not leave these lines floating but connect them to SGND as shown below NOTE USER INTERFACE SGND RX485 RX485 Shield RX SOURCE RX RX SGND TX TX CBX800 Figure 24 RS485 Full duplex Connections using Only TX Signals DATA SOURCE AUXILIARY INTERFACE The Data Source Auxiliary Interface available on the 9 pin connector below is used for configuring the external reading device parameters through Genius the multilanguage software tool Figure 25 9 pin D Sub Female Connector With reference to the 9 pin connector of Figure 25 the following pins are u
5. Power Source External Trigger External Trigger A polarity insensitive External Trigger B polarity insensitive Power Reference External Trigger Power Source Inputs Input 2A polarity insensitive Input 2B polarity insensitive Power Reference Inputs Power Source Outputs Power Reference Outputs Output 1 Output 1 Output 2 Output 2 Output 3A polarity insensitive Output 3B polarity insensitive Power Source Other I O Input 3A polarity insensitive Input 4A polarity insensitive Power Reference Other I O Input 3B and 4B common polarity insensitive Input 3B and 4B common polarity insensitive Auxiliary Interface TX Auxiliary Interface RX Auxiliary Interface Reference Network Reference ID NET network ID NET network Network Cable Shield Data Source Aux TX Data Source Aux RX Data Source Aux Reference RS485FD TX TX RX RX SGND RS485FD TX TX RX RX SGND RS485HD RTX RTX SGND RS485HD RTX RTX SGND The Auxiliary Interface group is connected to the 9 pin Auxiliary connector and is used for configuring the CBX800 parameters through Genius the multilanguage software tool The Data Source Auxiliary group is connected to the 9 pin Data Source connector and is used for configuring Genius compatible reading devices through Genius the multilanguage software tool CBX800 INSTALLATION MANUAL The
6. and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U ID NET and Genius are trademarks of Datalogic Automation S r l All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material CBX800 INSTALLATION MANUAL DESCRIPTION The CBX800 is a Gateway connection box which can be used as an accessory to facilitate system connections for installation and device replacement of several Datalogic family reading devices It allows connection of devices equipped with a standard RS232 RS485 communication interface to the most common Fieldbus systems by means of a complete range of optional modules and to ID NET high speed communication network System cabling is made through spring clamp terminal blocks inside the CBX800 while the reading device is connected to the CBX800 through a 25 pin connector on the housing Two 9 pin connectors placed inside the CBX800 facilitate connection to an external PC for data monitoring or for configuring the CBX800 and the reading device Four embedded rotary switches allow easy manual Network Type and Addressing Baud Rate selection CBX800 can also house several accessor
7. eee Aae s e a HPTTIPTCEUPTTCL C T P dis SET X10 TEC 3H i52 X 100 X 10 X1 NET TYPE Figure 12 Network Parameter Selectors NETWORK TYPE SELECTION The network type depends on the application layout and installed accessories Net Type Switch 0 None no network present or serial multplexer 1 Ethernet IP 2 Profibus 3 DeviceNet 4 CC Link 5 Profinet 7 Software Configuration Controlled Host Interface Network 8 Not Available 9 ID NET Slave Multidata 6 CANopen 12 CBX800 INSTALLATION MANUAL The Net Type selector switch allows setting the Gateway type Serial None Fieldbus ID NET network e all non network applications Typology Role Other must be set to None 0 e ID NET Slaves must be set to Slave Multidata 9 same ID NET network Topology Role as the ID NET Master Through the CBX800 several types of accessory Host Interface Modules are available to connect the CBX800 Gateway to a Host network as a Slave node of that network Note ID NET Multidata Slaves 9 exclude Host network configuration The Net Type switch settings 1 6 assign the Host network type through the hardware switch the Node Address is assigned by the Network Address Selection switches These settings override the software configuration and therefore when used must match the actual Host Interface Module The Net Type switch setting Software Configuration Controlled Host Interfa
8. D TX RX TX RX Figure 17 RS485 Full duplex Connections For applications that do not use RX485 signals do not leave these lines floating but connect them to SGND as shown below NOTE USER INTERFACE RX485 ae eee fe oe cececee REF ID ID seno rx RTS RX cts ID NET HOST R TX R TX RX RX CBX800 SGND TX TX Figure 18 RS485 Full duplex Connections using Only TX Signals 16 CBX800 INSTALLATION MANUAL Host RS485 Half Duplex Interface The RS485 half duplex 3 wires shield interface is used for polled communication protocols It can be used for Multidrop connections with a Datalogic MX4000 Multiplexer exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data Piou Function X 9 O RTX RS485 Receive Transmit Data RTX RS485 Receive Transmit Data SGND Signal Ground USER INTERFACE RTX485 Vdc GND amp REF ID ID scND Tx RTS RX CTS POWER ID NET HOST R TX R TX RX RX CBX800 SGND RTX RTX Figure 19 RS485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the Genius utility or by the Host Programming Mode ID NET INTERFACE The following pins are used to connect the ID NET interf
9. EP CS Cl CC 03 0 3 E 3 03 03 03 V V 01 01 OUTPUTS O2 02 12B INPUT2 Figure 34 Open Collector Output Using CBX800 Power OUTPUT CONNECTIONS USING EXTERNAL POWER Output Device Pulled up to External Output Deyice Power Output Signal MP CD 0 3 03 0 3 P 3 0 3 0 3 03 V Oi 01 OUTPUTS 02 02 V I2A 12B INPUT2 V Figure 35 Output Open Emitter Using External Power Output Device Output Signal Pulled down to External Output Device Reference m a 3 CCC 3 03 03 V V O1 01 02 OZ 12B OUTPUTS INPUT2 Figure 36 Output Open Collector Using External Power 24 CBX800 INSTALLATION MANUAL OTHER I O Two further input signals and one output signal are available on the CBX800 for readers that support them These further input output options are e two optocoupled polarity insensitive inputs Input 3 and input 4 e one optocoupled polarity insensitive output Output 3 The connections are indicated in the following diagram Output 3A polarity insensitive Output 3B polarity insensitive Power Source Other I O Input 3A polarity insensitive Input 4A polarity insensitive Power Reference Other I O Input 3B and 4B common polarity insensitive Input 3B and 4B common polarity insensitive 25 CBX800 INSTALLATION MANUAL INDICATOR LEDS blue red 2 green yellow yello
10. Hz 1 5 mm 13 to 55 Hz EN 60068 2 6 2 g 70 to 200 Hz 2 hours on each axis Bump Resistance 30g 6ms EN 60068 2 29 5000 shocks on each axis Protection Class IP65 EN 60529 The features given are typical at a 25 C ambient temperature if not otherwise indicated for further details about minimum maximum supply voltage refer to the manual of the connected reading device since the minimum supply voltage required may be gt 10 when compression connectors and reading device are correctly connected If Host Interface Fieldbus Modules are used only correctly installed IP65 models guarantee IP protection Protection is not guaranteed when Standard Fieldbus Modules are mounted oo N CBX800 INSTALLATION MANUAL COMPLIANCE POWER SUPPLY This product is intended to be installed by Qualified Personnel only This device is intended to be supplied by a UL Listed NEC Class 2 power source devices powered through the CBX800 reading device P S I O Refer to the manual of the connected devices for details about minimum maximum supply voltage and power Total power consumption is given by adding the CBX800 power consumption to that of all the consumption CAUTION Each CBX800 supports only 1 single reading device on the 25 pin connector system accessories CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may b
11. Power INPUT 2 CONNECTIONS USING EXTERNAL POWER Input Device Input Signal Pulled down to External Input Device Reference 311 E3003 03 03103 MP ED 03 03 V 01 01 02 O2 V 102A IB OUTPUTS INPUT2 Figure 31 PNP Input 2 Using External Power Input Device Pulled up to External Input Device Power O1 01 02 02 I2A 12B OUTPUTS INPUT2 Figure 32 NPN Input 2 Using External Power OUTPUTS The two optocoupled general purpose outputs available on the CBX800 spring clamp terminal blocks are managed by the reader connected to the 25 pin connector The meaning of the two outputs Output 1 and Output 2 can be defined by the user They are typically used either to signal the data collection result or for 2D readers to control an external lighting system Pinout Function Power Source Outputs Output 1 Output 1 Output 2 Output 2 Power Reference Outputs 23 CBX800 INSTALLATION MANUAL OUTPUT CONNECTIONS USING CBX800 POWER AN Power is available directly to the Output Device independently from the Power Supply Switch inside the CBX800 CAUTION Output Device Power to Output Output device Signal Output device Reference Ca CS CT CC a n a n 3 03 03 V V 01 01 02 02 I2A 12B OUTPUTS INPUT2 Figure 33 Open Emitter Output Using CBX800 Power Output Device Power to Output device Output device Reference Output Signal C
12. a conformit des produits aux normes suivantes Diese Erkl rung basiert darauf da das Produkt den folgenden Normen entspricht Esta declaraci n se basa en el cumplimiento de los productos con las siguientes normas EN 55022 Class A ITE September 1998 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 September 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS Lippo di Calderara April 21st 2009 Lorenzo Girotti Product amp Process Quality Manager a ye d Lae 821001550
13. ace Function Shield Network Cable Shield ID ID NET network ID ID NET network REF Network Reference 17 CBX800 INSTALLATION MANUAL AUXILIARY INTERFACE All CBX800s have an RS232 auxiliary interface available on the 9 pin connector below which can be linked to another host computer or an external system This interface is mainly used for CBX800 configuration through Genius the multilanguage software tool Diagnostics and program downloading can be performed from this interface Connections can be made to a PC or Laptop using a straight through cable or a USB RS232 converter Figure 20 9 pin D Sub Female Connector With reference to the 9 pin connector of Figure 20 the following pins are used to connect the RS232 auxiliary interface Auxiliary Interface Receive Data Auxiliary Interface Transmit Data Signal Ground 1 4 6 7 8 9 N C USER INTERFACE RX TX 303 03 0303 03 03 03 E3103 lle tl O1 01 02 02 I2A 12B OUTPUTS INPUT2 POWER TRIGGER Vde GND MA MB Reference Figure 21 RS232 Auxiliary Interface Connections Do not connect the Aux Interface to the CBX spring clamp connectors and the 9 pin connector simultaneously NOTE 18 CBX800 INSTALLATION MANUAL DATA SOURCE INTERFACE The Data Source port can be used for configuration and data monitoring purposes It allows full RS232 RS485 connectivity and is software selectable Data Source RS232 Interface
14. aders to work in a 57 6 Kbps Low Speed ID NET network through a passive CBX100 connection box as Slaves This requires the entire ID NET network to be configured with this baudrate NOTE For Full Speed ID NET operation use CBX800 A Hand Held reader can also be connected to the 25 pin connector and have its data passed through to the Host or ID NET network OPENING THE CBX800 To install the CBX800 or during normal maintenance it is necessary to open it by unscrewing the four cover SCrews AN The CBX800 must be disconnected from the power supply during this operation CAUTION CBX800 INSTALLATION MANUAL ACCESS TO INTERNAL PARTS To make installation and replacement easier the CBX800 is made up of three parts 1 the body of the device containing all electronic components and optional boards 2 the transparent removable cover for inspection and for easy access to spring clamps and internal modules 3 the removable front connector panel providing easy access to the serial and optional interface modules HOST INTERFACE BOARD 4 T i m 3 at g t N Mes ote 7 34 E Ll e gt D 4 ai FRONT CONNECTOR PANEL Figure 2 CBX800 Front Connector Panel CBX800 INSTALLATION MANUAL MECHANICAL INSTALLATION CBX800 can be mounted to various wooden or plastic surfaces using two self threading screws 3 9 x 45 mm and washers Mounting to other surfaces such as concrete wa
15. ce Network 7 allows the Host network type and Node Address to be set through the software configuration program the hardware switches are ignored This position is valid for all the Host network types including Module types that have no hardware switch position i e Modbus TCP or Ethernet TCP IP NETWORK ADDRESS SELECTION Hardware network address selection is provided for rapid installation of ID NET networks and for some of the Host Interface Modules These switch settings are read at each power up or reset and override software configuration settings except where specified otherwise Valid address selection depends on the network type Ethernet IP and Profinet The Ethernet IP or Profinet address refers to the last three digits of the IP address i e 172 16 11 xxx The valid selection range is from 000 to 255 Address selections outside of this range are not accepted by the network IP Addressing There are a few special switch settings that allow the software to determine the IP address for Ethernet IP and Profinet interfaces These settings correspond to the P Addressing parameter in Genius 777 Remote Assignment through the IPConfig application available on the reader CD ROM 888 Static Assignment set manually through Genius 999 set through a DHCP server Profibus The valid selection range for the Profibus address is from 000 to 126 Address selections outside of this range are not accepted Address 126 is a spec
16. e CBX800 through the Vdc and GND pins provided on the spring clamp terminal connector as shown in Figure 13 Power Supply SGND TX RTS RX CTS KO HOST R TX R TX RX RX Figure 13 Power Supply Connections The power must be between 10 and 30 Vdc only HOST INTERFACE AN Do not connect to the Host Interface spring clamp terminals if using Host Interface Modules Fieldbus and non Fieldbus with the CBX800 CAUTION Figure 14 Host Interface Module The signals relative to the following Serial interface types are available on the CBX800 spring clamp terminal blocks The Host serial interface type and its parameters baud rate data bits etc can be defined by the user via Genius software The RS485 half duplex is automatically set whenever MUX32 communication protocol is enabled For more details refer to the Communication Settings section in the Genius Help On Line Details regarding the connections and use of the interfaces are given in the next paragraphs 14 CBX800 INSTALLATION MANUAL Host RS232 Interface The RS232 interface can be used for connections to the host computer allowing transmission of code data The following pins are used for RS232 interface connection Transmit Data Receive Data Request To Send Clear To Send Signal Ground It is always advisable to use shielded cables The overall maximum cable length must be less than 15 m 49 2 ft USER INTERFACE SGND RXD TXD
17. e Modelle y todos sus modelos sono conformi alle Direttive del Consiglio Europeo sottoelencate are in conformity with the requirements of the European Council Directives listed below sont conformes aux sp cifications des Directives de l Union Europ enne ci dessous der nachstehend angef hrten Direktiven des Europaischen Rats cumple con los requisitos de las Directivas del Consejo Europeo seg n la lista siguiente 89 336 EEC EMC Directive e 92 31 EEC 93 68 EEC emendamenti successivi and further amendments et ses successifs amendements und spateren Abanderungen y succesivas enmiendas Basate sulle legislazioni degli Stati membri in relazione alla compatibilita elettromagnetica ed alla sicurezza dei prodotti On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety Bas e sur la l gislation des Etats membres relative a la compatibilit lectromagn tique et la s curit des produits ber die Ann herung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Vertraglichkeit und Produktsicherheit entsprechen Basado en la aproximaci n de las leyes de los Pa ses Miembros respecto a la compatibilidad electromagn tica y las Medidas de seguridad relativas al producto Questa dichiarazione basata sulla conformit dei prodotti alle norme seguenti This declaration is based upon compliance of the products to the following standards Cette d claration repose sur l
18. e required to take adequate measures FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 33 DATALOGIC DECLARATION OF CONFORMITY C 55 Datalogic Automation S r l Via S Vitalino 13 40012 Lippo di Calderara Bologna Italy dichiara che declares that the d clare que le bescheinigt da das Ger t declare que el CBX800 Gateway e tutti i suoi modelli and all its models et tous ses mod les und sein
19. en ee ee ee a ae FC nC AC a REF ID ID KAF TX RTS RX CTS POWER ID NET KA HOST R TX R TX RX CBX800 SGND TX RX RTS CTS Figure 15 RS232 Host Interface Connections Using Hardware Handshaking The RTS and CTS signals control data transmission and synchronize the connected devices START END OF OF e TRANSMISSION TRANSMISSION RTS V ed EP DATA DATA TRANSMISSION TRANSMISSION V A TRANSMISSION STOPPED l ENABLED V V ENABLED IDLE DISABLED IDLE Figure 16 RS232 Control Signals If the RTS CTS handshaking protocol is enabled the reading device activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 15 CBX800 INSTALLATION MANUAL Host RS485 Full Duplex Interface The RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft than those acceptable for RS232 communications or in electrically noisy environments The CBX800 pinout follows Pinout Function O RS485 Transmit Data RS485 Receive Data RS485 Transmit Data RS485 Receive Data Signal Ground USER INTERFACE RX485 TX485 mme ee ee oe Vdc GND lt J REF D ID S SGND TX RTS RX CTS POWER ID NET HOST R TX R TX RX RX CBX800 SGN
20. er for On Line Mode 5 Host Aux for CBX800 Configuration 6 Source Aux for Source Reader Configuration Reader Auxiliary Interface for Reader Configuration Fieldbus Gateway Fieldbus Gateway ex Profibus CBX800 interface board BM3x0 Parameters Net Type Rotary Switch B o o i oo Address Rotary Switches Address Range 00 126 X1 Topology Role Other e m Type Gateway Status n ae ee Gateway Data Tx Communication Settings Aligned to the Fieldbus Master Gateway Bus configuration Communication Node Address Communication Settings checked Data Source Serial Port Data Destination Gateway Communication Settings Aligned to the Data Source Data Source Serial Port device configuration Termination String Communication Settings Aligned to the Data Source Data Source Serial Port Line device configuration Parameters all parameters 28 CBX800 INSTALLATION MANUAL Ethernet TCP IP Nodes CBX800 CBX800 CBX500 x o 7 zje Power Hand Held L Te m 4 Reader D CBX800 Source Interface 2 CBX800 Host Interface BM2x0 Ethernet TCP IP Module 3 CBX500 Main Interface BM2x0 Ethernet TCP IP Module 4 External Trigger for On Line Mode 5 Host Aux for CBX800 Configuration 6 Source Aux for Source Reader Configuration Reader Auxiliary Interface for Reader Configuration
21. er Circuit default Figure 9 ID NET Host Shield Jumper Settings NETWORK BUS TERMINATION ID NET Figure 10 ID NET Termination Resistance Switch The ID NET termination resistance switch enables or disables the insertion of the bus termination resistor for ID NET network applications and last devices of the chain On all the other devices this resistor MUST NOT be enabled h In ID NET network applications the termination resistor must be enabled ONLY on the first OFF CAUTION 11 CBX800 INSTALLATION MANUAL RS485 HD OFF ON Figure 11 RS485 HD Termination Resistance Switch The RS485 HD termination resistance switch enables or disables the insertion of the bus termination resistor for RS485 Half Duplex Multidrop applications In Multiplexer applications the termination resistor must be enabled ONLY on the last device of the chain the farthest away from the Multiplexer assuming the Multiplexer is the first device of the chain On all the other devices this resistor MUST be OFF disabled CAUTION This switch must also be OFF disabled when Fieldbus Modules are used NETWORK PARAMETER SELECTORS Four embedded rotary switches allow easy manual selection of network parameters As shown in Figure 12 the Net Type rotary switch allows Network Type selection while three dedicated rotary switches X1 X10 X100 can be used for manually selecting Addressing and Baud Rate Ll
22. ial address which allows the Profibus Master through software to set the node address in the range from 000 to 125 DeviceNet The valid selection range for the DeviceNet address is from 00 to 64 Address selections outside of this range are not accepted The x100 switch is ignored Address 64 is a special address which allows the DeviceNet Master through software to set the node address in the range from 00 to 63 CC Link The valid selection range for the CC Link address is from 01 to 64 Address selections outside of this range are not accepted The x100 switch is ignored See the Help On Line Node Address parameter for address restrictions CANopen The valid selection range for the CANopen address is from 001 to 128 Address selections outside of this range are not accepted Address 128 is a special address which allows the CANopen Master through software to set address and baud rate ID NET The valid selection range for the ID NET Slave addresses is from 01 to 31 Address selections outside of this range are not accepted by the ID NET network The x100 switch in this case refers to the ID NET baudrate 13 CBX800 INSTALLATION MANUAL ELECTRICAL CONNECTIONS POWER SUPPLY CBXOO can accept power from the connected reading device through the 25 pin connector or through the dedicated spring clamp connector see section Power Source Jumper Settings The default jumper setting requires power to be supplied to th
23. ies which make the system highly flexible These include e One of several Host Interface Modules to interface the reader with the most popular Fieldbus network types Ethernet Profibus DeviceNet etc including IP65 protection versions Mounting Adapters to provide easy mounting to DIN rails and Bosch profiles PACKAGE CONTENTS Verify that the CBX800 and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes e CBX800 Gateway This Installation Manual Mounting screws and washers 2 e CBX800 Configuration CD ROM Figure 1 Package Contents CBX800 INSTALLATION MANUAL ACCESSORIES The following accessories are available on request for the CBX800 Name Description Ss Part Number BM200 210 Ethernet TCP IP Module STD IP65 93ACC1851 93ACC1852 BM300 310 Profibus Module STD IP65 93ACC1810 93ACC1811 BA200 BAo00 ADP FF SUPPORTED READING DEVICES The CBX800 can be directly connected to all of the following readers through the 25 pin connector illustrated in Figure A DS6300 DS6400 DX6400 MATRIX 2000 7 CBX800 is backward compatible with DS2100N DS2400N black body DS4600A and DS1100 DS2200 10 30 Vdc model reading devices using the ADP MM1 25 pin gender changer See the Gender Changer documentation for the relative CBX pinout NOTE For 6K and 8KA Series devices the software update Package 6 62 allows the 6K 8KA re
24. igure 4 3 Unscrew the compression connectors and pass all the system cables through them into the CBX800 housing 4 To connect the power and input output signals e Prepare the individual wires of the system cables by stripping the insulation back approximately 1 cm e Using a device such as a screwdriver push down on the lever directly next to the clamp see Figure 5 e Insert the wire into the clamp and release the lever The wire will now be held in the spring clamp 5 Tighten the compression connector nuts so that the internal glands seal around the cables Figure 5 System Cable Connections Flexible stranded wire should be used and must meet the following specifications All positions 24 16 AWG 0 2 1 5 mm The CBX800 spring clamp connector pinouts are indicated in the Pinout table Refer to the reading device Installation Manual for signal details PINOUT CBX800 INSTALLATION MANUAL Group Name Vdc Input Power GND Earth V External 11A Trigger Input bv V V I2A Generic Input I2B V Outputs O3A O3B ISA Other I O 4A V 134B 134B Auxiliary di 2 Interface SGND REF ID NET ID ID Network Shield Data Source TX Auxiliary RX Interface SGND Data Source Interface Host Interface Do not leave floating see Reading Device Reference Manual for connection details Pinouts Power Supply Input Voltage Power Supply Input Voltage Protection Earth Ground
25. input power signals Vdc GND and Earth as well as the network signals REF ID ID and Shield and RTX RTX and SGND are repeated to facilitate system cabling In this way the power and network busses can enter and exit the CBX800 from different spring clamps but be physically connected together To avoid electromagnetic interference Connect CBX800 Protection Earth Earth to a good earth ground Connect the reading device chassis to earth ground through the jumper default setting seeFigure 7 Connect the Network Cable Shield Shield to Filtered Earth through the jumper default NOTE setting see Figure 6 Do not connect to the Host Interface spring clamp terminals if using Host Interface Modules Fieldbus and non Fieldbus CAUTION JUMPER SETTINGS POWER SOURCE JUMPER SETTINGS For most applications input power is provided through the dedicated spring clamp connectors inside the CBX800 However CBX800 may accept power from the connected reading device through the 25 pin connector This is useful for example to pass power to connected accessories such as Encoder and Presence Sensor from DX8200A VAC models or 6K 8K scanners powered directly through the network See the relative reading device Reference Manual for details To power CBX800 from the reading device the power source jumper must be placed in the power from device position as indicated in Figure 6 Power o i from device clamps default Figure 6 P
26. lls or metallic panels requires appropriate user supplied parts screws screw anchors nuts etc CBX800 can also be mounted to a DIN rail or a Bosch Frame using the following mounting accessories BA100 93ACC1821 BA200 93ACC1822 The diagram below gives the overall dimensions of the CBX800 and shows the two mounting through holes 180 Mounting 80 9 Holes 3 18 j Figure 3 Overall Dimensions POWER SUPPLY The power switch see Figure 4 switches the power supply ON or OFF for both the CBX800 and the connected reading device The power switch does not control power to the Vdc GND V V spring clamps therefore any devices connected to these signals i e external trigger encoder etc are live and are not protected from polarity inversion Disconnect the power supply when working inside the CBX800 CAUTION Figure 4 Power Switch ON OFF Positions CBX800 INSTALLATION MANUAL Vdc is electrically connected to V just as GND is electrically connected to V This is useful for supplying external trigger inputs and outputs from the CBX800 power source however V and V signals should not be used as power supply inputs to the CBX800 NOTE The power supply must be between 10 and 30 Vdc only SYSTEM WIRING The connection and wiring procedure for CBX800 is described as follows 1 Open the CBX800 by unscrewing the four cover screws 2 Verify that the CBX800 power switch is off see F
27. onible en version francaise Cliquez sur www automation datalogic com D Im Internet finden Sie die aktuellsten Versionen der Treiber und Dokumentation von diesem Produkt Die deutschsprachige Version dieses Handbuches ist auch verf gbar Adresse www automation datalogic com E En Internet est n disponibles las versiones actualizadas de los drivers y documentaci n de este producto Tambi n est disponible la versi n en espanol de este manual Direcci n Internet www automation datalogic com SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information including e PRODUCTS Search through the links to arrive at your product page where you can download specific Manuals and Software amp Utilities Genius a utility program which allows device configuration using a PC It provides RS232 and Ethernet interface configuration e SERVICES amp SUPPORT Datalogic Services Warranty Extensions and Maintenance Agreements Authorised Repair Centres e CONTACT US E mail form and listing of Datalogic Subsidiaries LEGAL NOTICES 2009 Datalogic Automation S r l ALL RIGHTS RESERVED Protected to the fullest extent under U S and international laws Copying or altering of this document is prohibited without express written consent from Datalogic Automation S r l Datalogic
28. ower Source Jumper Settings SOURCE SHIELD JUMPER SETTINGS The reading device shield Shield can be connected to Earth Ground Earth either directly or through a filter circuit If the jumper is left open the network cable shield Shield is floating Shield B o F Equivalent o 47nF 21 1y Filter Circuit Earth Floating Filtered Earth default Figure 7 Source Shield Jumper Settings 10 CBX800 INSTALLATION MANUAL SOURCE CHASSIS GROUNDING JUMPER SETTINGS The reading device chassis grounding method can be selected by positioning a jumper see Figure 8 In this way the reading device chassis can be connected to earth ground only if pin Earth is connected to a good earth ground For all reading devices except 6K 8K the chassis can alternatively be connected to the power supply ground signal GND or it can be left floating but in this case the jumper must be removed For 6K or 8K scanners the chassis is internally connected to GND All Reading Devices except 6K 8K to GND Floating to Earth default The scanner chassis is internally connected to GND E 6K 8K Family Scanners to Earth default Figure 8 Chassis Grounding ID NET HOST SHIELD JUMPER SETTINGS The Network shield Shield can be connected to Earth Ground Earth either directly or through a filter circuit If the jumper is left open the network cable shield Shield is floating Shield Earth floating Filtered Earth nE 1 lM Filt
29. rnal system Host is connected to the CBX800 Host interface The reading device connects to the 25 pin connector Source The reading device auxiliary interface signals are also available on the internal spring clamp connectors The ID NET interface allows any serial device to be connected to a Full Speed ID NET compatibile network The dotted lines in the figure refer to optional hardware configurations A portable PC can be quickly connected to the CBX800 Auxiliary port through the internal 9 pin MUX GWY connector for CBX800 configuration Likewise the portable PC can be quickly connected to the Source Auxiliary port through the internal 9 pin Source connector for reader configuration After making system cabling and switch settings switch ON the CBX800 power switch see Figure 4 The Power LED turns on blue when the power connection has the correct polarity The Power LED turns on red in case of wrong polarity After CBX800 configuration and system functioning has been verified close the CBX800 using the four cover Screws 27 CBX800 INSTALLATION MANUAL Fieldbus Slave Nodes CBX800 CBX800 CBX500 Power DS8100A I Hand Held Reader ojojoj cl T CBX800 Source Interface RS232 a 2 CBX800 Host Interface BMxxx Fieldbus Module lololol pool le 3 CBX500 Main Interface BMxxx Fieldbus Module Fieldbus Master Host 4 External Trigg
30. sed to connect the Data Source Auxiliary Interface 2 Data Source Aux Interface Receive Data 3 Data Source Aux Interface Transmit Data 5 Signal Ground 1 4 6 7 8 9 N C USER INTERFACE RX TX Reference dE dE eee RX SGND SOURCE AUX Figure 26 Data Source Auxiliary Interface Connections 20 CBX800 INSTALLATION MANUAL INPUTS The two optocoupled polarity insensitive inputs Input 1 External Trigger Input and Input 2 a generic input available on the CBX800 spring clamp terminal blocks are managed by the reader connected to the 25 pin connector These inputs are optocoupled and can be driven by both NPN and PNP type commands Polarity insensitive inputs assure full functionality even if pins A and B are exchanged NOTE External Trigger Input Input 1 The connections are indicated in the following diagram Power Source External Trigger External Trigger A polarity insensitive External Trigger B polarity insensitive Power Reference External Trigger EXTERNAL TRIGGER INPUT CONNECTIONS USING CBX800 POWER AN Power is available directly to the Input Device independently from the Power Supply Switch inside the CBX800 CAUTION PH 1 Photocell PNP brown m n 030303 ac lt Vdc GND Figure 27 PH 1 External Trigger Using CBX800 Power MA MB TRIGGER V ID REF ID N POWER ID NET NPN Photocell Power to Inp
31. teway CBX800 Parameters Net Type Rotary Switch a Address Rotary Switches X100 0 9 ID Net Baud rate X10 0 3 X10 xt Adress Rango X1 Address Range X1 0 9 1 31 Topology Role ID NET Slave Multidata D System Layout Network Aligned to the ID Net Master Baud Rate bps baud rate System Layout Main Port Type Communication Settings enabled Data Source Serial Port Data Destination ID NET Communication Settings Aligned to the Data Source Data Source Serial Port device configuration Termination String Communication Settings Aligned to the Data Source Data Source Serial Port Line device configuration Parameters all parameters 9 DS6K and DS8KA Series devices having software version 6 62 can be connected to an ID NET network at slow speed 56 Kbps through a CBX100 connection box on the Main communication interface NOTE 30 CBX800 INSTALLATION MANUAL MUX32 Slave Nodes CBX800 CBX100 CBX100 Power 2 3 Matrix 400 O Skea 5 o 10 7 Hand Held Reader MUX32 Serial Host D CBX800 Source Interface 4 External Trigger for On Line Mode 2 CBX800 Host MUX32 Interface 5 Host Aux for CBX800 Configuration Reader MUX32 Interface 6 Reader Auxiliary Interface for Reader Configuration MUX32 Gateway MUX32 Gateway CBX800 Parameters Net Type Rotary Switch ee Topology Role Othr
32. ut Photocell Signal Photocell Vdc GND POWER 1A MB TRIGGER V lt Figure 28 NPN External Trigger Using CBX800 Power REF ID ID NET 21 CBX800 INSTALLATION MANUAL EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER PNP Photocell Input Signal Pulled down to External Inout Device Reference 3 P3 03 03 03 03 0303 IP ol C3 11A MB V TRIGGER Figure 29 PNP External Trigger Using External Power NPN Photocell Pulled up to External Input Devige Power Vdc GND REF ID 11A MB V POWER ID NET TRIGGER Figure 30 NPN External Trigger Using External Power Generic Input Input 2 Power Source Inputs Input 2 A polarity insensitive Input 2 B polarity insensitive Power Reference Inputs INPUT 2 CONNECTIONS USING CBX800 POWER AN Power is available directly to the Input Device independently from the Power Supply Switch inside the CBX800 CAUTION Input Device Power to Input Device Input Signal Input Device 904 0 031 8 CPI a C3 C93 O1 01 OUTPUTS O2 02 12A 12B INPUT2 V V PNP Input 2 Using CBX800 Power 22 CBX800 INSTALLATION MANUAL Input Device Power to Input Input Device Signal Input Device Reference m o o o a p cnc 0 3 V 01 01 OUTPUTS O2 02 V 2A 12B INPUT2 NPN Input 2 Using CBX800
33. w green green yellow yellow green green CBXSOO Figure 37 Indicator LEDs There are ten Indicator LEDs which signal power communication and I O activity and are visible from the CBX800 outside cover The Power LED is blue when power is correctly applied to the CBX800 and the power switch is turned on This LED is red if power polarity is incorrect In this case the connected reading device is protected If external I O devices are powered through CBX800 connected to V V they are not protected from polarity inversion CAUTION The Ready LED is on after the power up or reset sequence is complete The Host Source and ID NET LEDs are active when communicating on the respective interface fast blinking The remaining I O LEDs are active when the respective I O is active depending on the software configuration setting 26 CBX800 INSTALLATION MANUAL TYPICAL LAYOUTS The following figure shows the general system layout doeet Gateway to ID NET Source T Auxiliary i i Interface j EL ieldbus PWR I pr77 e CBX800 or ee Reading Device gt BM200 TCP IP o r Serial RS232 RS485 Figure 38 General System Layout The general system layout allows the CBX800 Gateway to connect any serial device Hand Held Reader 6K 8KA Scanner Matrix 2000 etc collect its information and send it to a Host over a serial or TCP IP or Fieldbus interface Generally the exte
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