Untitled - Z Microsystems
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1. Sie ei sis N i i q 1 i 1 810 17 000 17 608 Fr 6 BDO VOO000000000068600 00000000000000000000000000000000000088 0000000000000688000 POCOO OO SOOO00000000068600 O VO00000000000000000 eeeeeeeeeeeeeeeeeDOOOODO O 1 720 OOOOOOOODOOOGOCOO 200000000 0H00T0000 0000000000000088900 O00000000000088800000000 VOO0O00000000008C00 SOO0O000000000G0B000ES00 I essesessseseseessoo _SSSSSSSSSSTSS SSH Be 19 000 g 25 Issued 07 21 10 REV A Doc 27 0042UM APPENDIX SPECIFICATIONS FOR ZX1 System Capacities Up to 3 TranzPak 2 storage modules SATA or SAS drives available Up to 96GB of system memory depending on the motherboard of choice Power Supply Dual Redundant AC Total Output Power 650W AC Input Range 90 132 180 264 VAC Input Frequency 47 63Hz 400Hz Physical Total Size 1 72 H x 17 00 W x 23 85 D inside rack Total Weight Approximately 22 Ibs Storage Option SATA or SAS Environmental Operating Temp 0 to 50 Celsius Extended operating temperatures achievable with Solid State Drive Non Op Temp 40 to 70 Celsius Op Humidity Up to 95 Non condensing 40 C 48 hours Operating Altitude Up to 10 000 ft Non Op Altitude Up to 40 000 ft Vibration MIL STD 167 Up to 25 Hz Above 25 Hhz throughput will degrade with sp2. 3 Remove the existing air filter strip from 4 Install the new filter to the unit and use the unit and discard your fingers to press it firmly into place 5 Reattach the face plate and tighten the screws on both sides 23 Issued 07 21 10 REV A Doc 27 0042UM TROUBLESHOOTING TROUBLESHOOTING If the following problems occur on your ZX1 follow the steps provided below If these procedures do not provide recovery to the system please contact the Z Microsystems Customer Service Department No Power to the System 1 Check that the power cable is properly connected to the power supply 2 Check that power to the system is good 3 Check that power to the power supply is engaged 4 If neither of these is the cause contact Z Microsystems Customer Service Department System Beeps Note the number of beeps and or its sequence The motherboard user manual will have a list of beep codes and what they mean Contact Z Microsystems Customer Service Department for assistance Audible Alarm Power supply is bad replace per procedure on page 16 24 Issued 07 21 10 REVA Doc 27 0042UM APPENDIX MECHANICAL OUTLINE FOR ZX1 24 485 26 295 i
3. FIELD READY Z Microsystems REGULATORY FCC INFORMATION WARNING TO PREVENT FIRE OR SHOCK HAZARDS DO NOT EXPOSE THIS UNIT TO RAIN OR MOISTURE ALSO DO NOT USE THIS UNIT S POLARIZED AS PLUG WITH AN EXTENSION CORD RECEPTACLE OR OTHER OUTLETS UNLESS ALL THREE PRONGS CAN BE FULLY INSERTED This equipment generates uses and can radiate radio frequency energy If not installed and used in accordance with the instruction manual may cause harmful interference to radio communications 1 Use the power and video cables supplied with the product to help prevent interference with radio and television reception The use of other cables and adapters may cause interference with electronic equipment in the vicinity of this unit 3 Operation of this equipment in a residential area is likely to cause interference in which 2 This equipment complies with the limits for Class A digital devices pursuant to case the user will be certain limits imposed required to correct the by Part 15 of the FCC interference at his own rules These limits are expense Changes or designed to provide modifications not reasonable protection expressly approved by against harmful Z Microsystems could interference when void user s authority to equipment is operated in operate the equipment commercial environments CAUTION CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER OR BACK OF UNIT
4. Issued 07 21 10 REVA Doc 27 0042UM OPERATIONS REMOVING THE POWER SUPPLY 1 Using a Philips screwdriver remove 2 Insert a finger into the handle and both screws from the rear top plate of the begin to pull the module from the station Power Supply module 3 Gently but firmly continue to pull 4 When the Power Supply module is the Power Supply module out of the fairly extracted lift and support the ZX1 station module away of the ZX1 station NOTE If one of the Power Supply modules is removed then the system will still operate with the one remaining power supply A failed power supply will be identified by an audible alarm 14 Issued 07 21 10 REVA Doc 27 0042UM OPERATIONS INSERTING A POWER SUPPLY MODULE 1 Carefully position the Power Supply 2 Insert a finger into the handle and module to the docking bay using both begin to firmly push the module into the hands for steady support docking bay 3 As you reach the rear face of the ZX1 4 Use a Philips screwdriver to refasten station use your finger to provide extra the security screws of the Power Supply leverage for inserting the module module to the ZX1 station 15 Issued 07 21 10 REVA Doc 27 0042UM OPERATIONS REMOVING THE LOCKABLE FACE PLATE COVER NOTE The Lockable Face Plate Cover is an option available only to certain models re Fa Adicre FESTEN j x 1 Using the p
5. 07 21 10 REVA Doc 27 0042UM OPERATIONS REMOVING TOP COVER OF ZX1 STATION 1 Loosen both lock screws at the rear of 2 Using one thumb push slightly down the unit on the front edge of the top and the other hand to pull the top from the rear or the unit 11 Issued 07 21 10 REVA Doc 27 0042UM OPERATIONS REMOVING INSTALLING MEMORY DIMM 1 Each of the Memory DIMM slots 2 Use your fingers to push the locking is equipped with locking latches to latches away from the existing Memory secure the Memory DIMM in place DIMM Gently remove the Memory DIMM from its slot 3 Install the new Memory DIMM by 4 Carefully push the Memory DIMM in carefully aligning the Memory DIMM using your thumbs parallel to the slot and then gently but firmly inserting 4 Secure the Memory DIMM into the slot by pulling the locking latches towards the Memory DIMM 12 Issued 07 21 10 REVA Doc 27 0042UM OPERATIONS RE INSTALLING TOP COVER OF ZX1 STATION 1 Place cover loosely onto ZX1 station 2 Using one thumb push slightly down When placed on the station make sure on the front edge of the top and the other your side flanges properly align with the hand to push the top cover from the rear corresponding slots or the unit 3 When the top is firmly seated onto the station casing turn the attachment screws at the rear of the top cover to secure 13
6. NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED PERSONNEL This symbol warns the user that insulated voltage within the unit may have sufficient magnitude to cause electric shock Therefore it is dangerous to make any kind of contact with any part inside this unit This symbol alerts the user that important literature concerning the operation and maintenance of this unit has been included Therefore it should be read carefully in order to avoid any problems Issued 07 21 10 REV A Doc 27 0042UM TABLE OF CONTENTS SECTION PAGE OOM OO nennen teen innen italien O er 4 Eile Man len cerceecsdateccetavmatitantactsiatenanssdiantidecesainimoananubndiaaaideainsannamngeiecdances 4 SONE PCC AUN ON esise ninni iaiia E aaee EAn Eein EEEn 4 Product DESEH PHONE enter ead 5 IH Allan IN SIEHE ee een 6 STIPIENLC ONlEn een esse 6 ee ee 6 Cable CONNEC ORS seem 7 Installing a ZX1 Station in a Rack seen sss 8 Inserting a ZX1 Station into a RacCk sess 10 ODE ONS O ee ae nee ee ee ee 11 Removing Top Cover of ZX1 Station seen sass 11 Removing Installing Memory DIMM sn 12 Re Installing Top Cover of 221 Station u 13 Removing the Power Supply a 14 inserto a POwer Suppl 1 ein 15 Removing the Lockable Face Plate Cover sss 16 Installing the Lockable Face Plate Cover sess 17 Powering Up the ZEXT Stat
7. PRODUCT DESCRIPTION The ZX1 Station is a low profile rack mountable computing and graphics processing powerhouse At only 1 72 1U high by 24 485 inches deep this compact lightweight rugged workstation gives back valuable rackspace and delivers an extremently flexible and high performance solution that is unbeatable in mission ready applications The ZX1 Station integrates the latest computing technology with a system architecture supporting any Extended ATX form factor motherboards with support for up to three rugged hot pluggable TP2 removable drives a slimline DVD RW and an environmental control board to support proper thermal regulation User friendly features include a front accessible power switch two front accessible USB ports for rapid connectivity and a quick release top access cover for ease of service and hardware installation Optimized for rugged conditions the ZX1 hosts innovative PCI card hold down brackets that secure cards in all three axis X Y Z In addition the front panel provides a filtered dust door with a systems status display to quickly monitor the status of the rugged server Dual redundant 650W power supplies insure support for the latest multi core processors and high end PCI Express graphics cards Z Microsystems engineers are experts in the design of systems that reduce the risk cost and failure caused by harsh environmental conditions Designed to exceed MIL STD 167 for vibratio
8. Appendix 3 The TranzPak 2 display may possibly indicate hard drive items that require attention If such is the case please refer to the Troubleshooting in the Appendix 18 Issued 07 21 10 REVA Doc 27 0042UM OPERATIONS REMOVING THE TRANZPAK2 MODULE 1 Slide the locking catch towards the right to allow the locking handle to spring open 3 Push the locking handle to the left Using the locking handle Gently but firmly begin to pull the TranzPak2 module out as it slides off the grounding contacts Issued 07 21 10 REVA 2 The locking handle will swing out 4 When the TranzPak2 module is fairly extracted lift and support the module away from the ZX1 Doc 27 0042UM OPERATIONS INSERTING THE TRANZPAK2 MODULE 1 Raise the TranzPak2 module to the slot 2 Use your finger to gently push on the and insert into the docking bay TranzPak2 finger plate until the module is seated against the rear connector 3 Press the locking handle until it snaps into place 20 Issued 07 21 10 REVA Doc 27 0042UM OPERATIONS STATUS INDICATOR The ZX1 features status lights to effectively monitor the activities of the product Issued 07 21 10 REVA 21 Power On LED Orange 5V standby available system is in standby meaning OFF mode Green system is ON OFF system is not connecte
9. d to an AC power source LAN LED 1 and 2 1 2 Blinking green LAN port is connected and functioning normally OFF LAN port is not connected and or disabled OT Over Temp LED 1 2 OFF System temperature is normal Blinking Red Light This is a warning that the system temperature is getting close to operational limits Solid Red Light System is at its operational limit User intervention is needed Fan LED LED with Fan text and fan symbol 1 Green system fans are running normally Orange one or more system fans is malfunctioning RED all system fans are malfunctioning or system fans are not installed HD LEDs 1 2 OFF No hard drive activity or no hard drive connected Blinking orange Indicates hard drive activity Doc 27 0042UM MAINTENANCE MAINTAINING THE ZX1 WARNING Be sure to turn off the power before you perform any maintenance system CLEANING THE ZX1 Unplug the ZX1 from the power outlet before cleaning e To clean the surface of the ZX1 lightly dampen a soft clean cloth with water or mild detergent and wipe the surface gently 22 Issued 07 21 10 REVA Doc 27 0042UM MAINTENANCE REPLACING THE ZX1 AIR FILTER 1 Remove the unit face plate by releasing 2 Once the unit face plate is removed the screw on the left side of the unit you can see the air filter component Repeat the procedure on the right side
10. e steps in the sequence presented Issued 07 21 10 REV A Doc 27 0042UM INSTALLATION CABLE CONNECTIONS Shown here are typical customer specific examples ADD ON PCI SLOTS Optional MOUSE PORT AC POWER CONNECTORS SERIAL PORT AUDIO PORTS KEYBOARD PORT MONITOR PORT Optional USB 2 0 PORTS NETWORK ETHERNET PORT Different ZX1 Server configurations available Above is a sample configuration with a Super Micro X7DGU motherboard and dual redundant military power supplies with EMI filter AC Power Connectors vary with configuration Issued 07 21 10 REVA Doc 27 0042UM INSTALLATION INSTALLING A ZX1 STATION IN A RACK NOTE Slide extensions will be required for rack depths greater than 26 inches If slide extensions were not part of your order please contact a Z Micro sales representative for additional assistance For 24 to 26 inch depth racks the slides can be directly attached to the rack 2 Attach the stationary rail to the side of the ZX1 unit using a Philips screwdriver and assembly screws no longer than 18 Repeat on other side 4 Fasten the front face bracket over the sliding rail arm Component with screws and washers using a Philips screwdriver Align the elliptical holes to fit your rack Issued 07 21 10 REVA 1 The sides of your ZX1 Station will be pre tapped for installing the slide rail components 3 Fasten the rear side o
11. f the product is transferred to another user the warranty service is available to that user for the remainder of the warranty period Z Microsystems warranties are voided if the covered product is damaged due to an accident or abuse The warranty is voided if the product is shipped in sufficient packaging Under no circumstances is Z Microsystems liable for any of the following 1 Third party claims against you for losses or damages 2 Loss of or damage to your records or data or 3 Economic consequential damages including lost profits or savings or incidental damages even if Z Microsystems is informed of their possibility Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights that vary from jurisdiction to jurisdiction Warranty does not take effect until full payment is received by Z Microsystems CUSTOMER SUPPORT NOTE If possible stay by the computer The Z Microsystems Technical Support Representative may wish to go through the problem over the telephone A NOTE More help late breaking news and details of the latest accessories for these products may be found on the worldwide web at http www zmicro com Issued 07 21 10 REVA 30 APPENDIX If you are unable to correct the problem yourself contact Z Micros
12. f the stationary rail to the ZX1 unit and fasten all other assembly screws in the middle of the component 5 Place the metal slide extension over the sliding rail arm component Align the elliptical holes at the length to fit your rack Fasten with assembly screws and washers Doc 27 0042UM INSTALLATION INSTALLING ZX1 STATION IN A RACK 6 Using a Philips screwdriver tighten the 7 Position the front of the assembled screws to clamp the two pieces together slide rail component onto the rack in for both the front and rear brackets the desired location Attach with screws using a Philips screwdriver 8 At the rear of the rack attach the other 9 Pull both slide arms out and forward side of the slide rail component at a level of the rack position Issued 07 21 10 REVA Doc 27 0042UM INSTALLATION INSERTING ZX1 STATION INTO A RACK 1 Engage the rear of the stationary rail 2 Continue to slide the ZX1 unit into to the front of the slide rail Insert into the the slide rail component slide rail 3 When you reach the lock button s 9 The ZX1 unit should stop just short of flange on the stationary rail use your the slide rail s front flange thumb to push down the flange in order to bypass and continue For Ease of viewing the installation process Slide rails in these pictures not shown attached to rack 10 Issued
13. ide the following information Model number of the defective product Serial number of the defective product Problem with the defective product e Return ship to address The name and address of the company department to which we will send the invoice if product is out of warranty or is different from the ship to address Phone number and e mail address of contact e Purchase order number You will be given an RMA number and will be asked to send the product to Z Microsystems ATTN RMA It is very important to reference the RMA 9820 Summers Ridge Road San Diego CA 92121 28 Issued 07 21 10 REVA Doc 27 0042UM APPENDIX Disclaimer Z Microsystems warrants that every product is free from defects in materials workmanship and conforms to Z Microsystems stringent specifications Z Microsystems calculates the expiration of the warranty period from the date the product is shipped This means that the ship date on your invoice is your product ship date unless Z Microsystems informs you otherwise During the warranty period Z Microsystems will provide warranty service under the type of warranty purchased for the product Replacement parts will assume the remaining warranty of the parts they replace If a product does not function as warranted during the warranty period Z Microsystems will repair or replace the part with a product that is as a minimum functionally equivalent without charge I
14. in esse are 18 Removing the TranzPak2 Module zu aa 19 Inserting the TranzPak2 Module en aan 20 Status INCH LOF ae ee ee ee 21 Maintaining Cleaning he ZX1 esse 22 Replacing the ZA Al Files ann ee 23 TOUDI NOO 11 1 Sao EC o ernannte 24 PROS NOONG sarir Saa e SSG Rea en 24 OB SUG EDE ee nee 25 Mechanical Outline for ZX1 Stato 25 DSC MIC AOR TO AX en een 26 PS AGING PERS en nannte RDS 28 DISC E NENNE ER N E 29 CIS omer 0 0 001 EES hb ESEE 30 Customer DAK ee n aran ca lanham zah Sass 31 3 Issued 07 21 10 REV A Doc 27 0042UM INTRODUCTION ABOUT MANUAL This Manual is also available on the Z Microsystems website www zmicro com We recommend you carefully read this manual and follow the instructions in the Installation chapter for verification of system functions and control settings SAFETY PRECAUTIONS DANGER To avoid shock hazard e Do not connect or disconnect the ZX1 during an electrical storm The power cord plug must be connected to a properly wired and grounded power outlet Any equipment to which the ZX1 will be attached must also be connected to properly wired and grounded power outlets e Do not penetrate the ZX1 with any screw longer than 18 or damage will occur Issued 07 21 10 REVA Doc 27 0042UM INTRODUCTION
15. inning HDDs Extended vibration environments DO 160 Sec 8 Class B are achievable with Solid State Drives Operating Shock 30g s Saw tooth 11ms EMI Fungus Options may require Mil Spec Power Supplies RE101 RE102 shipboard levels RS101 RS103 up to 20 v m CE102 CS101 CS114 CS115 CS116 NOTE EMI results based on the use of properly shielded and grounded cables connected to the unit Non Nutrients contaminants Units are designed and built to meet the following specifications Issued 07 21 10 REVA 26 Doc 27 0042UM Reliability Maintainability lt 20 minutes at line replaceable unit LRU level Regulatory Safety IEC 60950 used as a guideline Quality Workmanship IPC ISO 9001 2008 and applicable section of MIL HDBK 454 MIL SPEC Additional extended range environmental military specifications can be met with optional enhancements Please contact your Z Micro representative for details 27 Issued 07 21 10 REV A Doc 27 0042UM APPENDIX REPLACING PARTS If the Z Microsystems Technical Support Engineer determines that the product needs to be replaced a Customer Service Representative will issue a Return Material Authorization RMA number An RMA number is required to return a product to Z Microsystems regardless of the reason for the return The Z Microsystems Customer Service Department RMA Request Form will ask the customer to prov
16. n and MIL STD 461 for EMI ZX1 Stations are a robust solution for hostile mission ready applications Enhanced military options such as EMI filtered power supplies with Mil Circular connectors and locking security panel are available Highlights Supports latest Intel Multi Core Support for up to 2 PCI add on Xeon amp AMD Multi Core Opteron cards Motherboard Dependent processors Ultra secure PCI card brackets 650W dual redundant power supply Up to 3 rugged removable SATA or 19 rack mountable SAS TranzPak2 HDDs Only 23 85 inches deep Slim DVD RW and 2 front e Rugged lightweight packaging accessible USB ports e Slim 1U 1 72 height e Environmental control board with status display Issued 07 21 10 REV A Doc 27 0042UM INSTALLATION SHIPMENT CONTENTS Ensure all of the following parts are included in the package received from Z Microsystems Verify all parts have not been damaged during shipment If any of the parts are missing or damaged immediately contact Z Microsystems Customer Service at 858 831 7000 e ZX1 Station User Manual e Power Cables Remember to save the unit s original shipping materials It may be necessary to move the unit at a later date Preparations In preparation to install the ZX1 please take the following precautionary steps Turn off the electrical power to your NOTE For the fastest and easiest installation of the ZX1 Station please follow thes
17. rovided key turn to the right to unlock the face plate cover 2 Release the attachment screws on 3 Pull the right side of the face plate cover either side of the face plate cover You away from the right support bracket and may either twist the fastening screw with lift away from the ZX1 unit fingers or use a Flathead screwdriver 16 Issued 07 21 10 REVA Doc 27 0042UM OPERATIONS INSTALLING THE LOCKABLE FACE PLATE COVER 1 The face plate cover has small flanges 2 The corresponding slots on the support on the left side that perfectly fit within bracket are displayed above corresponding slots on the left support bracket 3 Align the flanges on the left side of the 4 When the left flanges are secured in face plate cover with their corresponding the support bracket position the right side slots on the left support bracket of the face flat cover onto its corresponding support bracket 5 When both sides are secured onto their respective support brackets turn the key to lock the face plate cover 17 Issued 07 21 10 REV A Doc 27 0042UM OPERATIONS POWERING UP THE ZX1 STATION 1 To power up the ZX1 press and hold 2 The unit control display may possibly about 1 second the Power Supply Switch indicate items that require attention at the center right side of the unit If such is the case please refer to the Troubleshooting in the
18. ystems at Phone 858 831 7000 Fax 858 831 7001 Website www zmicro com Before calling please have available as much of the following information as possible 1 Model and serial number from the label on the unit 2 Purchase P O 3 Description of problem 4 System configuration hardware fitted etc 5 System BIOS version number 6 Operating System and version number Doc 27 0042UM APPENDIX CUSTOMER FEEDBACK We value feedback on our products their performance problems found and welcome all constructive suggestions Please send such productive information in writing to Customer Service Z Microsystems 9820 Summers Ridge Road San Diego CA 92121 or www zmicro com 31 Issued 07 21 10 REV A Doc 27 0042UM Z Microsystems Inc 9820 Summers Ridge Road San Diego CA 92121 Phone 858 831 7000 Fax 858 831 7001 Website www zmicro com Copyright 2009 Z Microsystems Inc All Rights Reserved
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