Home

Primo Render Build Manual - The Stone Bake Oven Company

1. LI m f Li e m L je A Or MOST AM Bou Uy mA eu uM LPS NEL E ou a ou P C e je I y e rl LI ws Dp ONE TE Al ECTS ie RECTA Rep E oe oe E oe A L oy 7 Yj H A f A The Stone Bake Oven Company 2014 All rights reserved be sand and cement 4 parts plastering sand part cement a glug of PVA Until the entire oven is covered Wait for the Apply your render to the mesh this render can With a trowel apply this to the mesh as shown render to be 90 set and then wipe it over with a damp sponge in order to work out the trowel lines Once the render has dried this can be painted with a standard masonry paint to protect it from he elements Stage 17 The Stone Bake Oven Company 2014 All rights reserved Notes The Stone Bake Oven Company 2014 All rights reserved
2. Z K 7 S Or 8 7 907 Bier 3 1 ao E O ATE 9 ee O g EN a 9 DOLLS eer COS ele TESTI s B DE ye S Add a course of bricks shown on the left as the inner course these are added to the sides and front directly inside the outer course Once the inner course has been laid add the outer course of bricks finish by adding bricks to the oven base as below Ensure a 20mm step is achieved from the inner brick course to the oven base as shown below 4 NS N NN N X Alternatively you can create your own custom archway using half bricks and cement to brick around the oven opening Ensue 25mm he tb aomm odate tile khbsge Reduce matar poiifoesesz 25mm Calshd daw 14th mckourse The Stone Bake Oven Company 2014 All rights reserved N 7 j y 7 4 4 7 7 iy 4 7777 j 4 4 f 4 4 4 Stage 14 Once the arch is set in place lay your chosen tiles around the oven as shown in the diagram on the left use suitable outdoor tile adhesive it does not need to be heat resistant Next using a tile and concrete drill piece drill holes to a
3. Primo Render Build Manual The Stone Bake Oven Company www thestonebakeovencompany co uk 0845 834 0252 infoGstoneovenco co uk The Stone Bake Oven Company 2014 All rights reserved Primo 60 Render Build Manual The Stone Bake Oven Company 2014 All rights reserved Waterproof membrane Shuttering boards Shuttering pegs 1320 min Waterproof membrane Half bricks Poured concrete mix Hob brick Stage 1 Excavate ground in chosen po sition following the dimensions given in the drawing Place shuttering board into po sition as shown using shuttering pegs to stregthan the shuttering board Once secured place a waterproof membraine into the shuttering Shuttering pegs Shuttering boards Stage 2 Place 4 half bricks into the shut terd foundations to suport the rebar mesh Cut the rebar mesh to size so it fits tightly into the foundations rest ing on the half bricks as shown Once the rebar mesh is in place add your concrete mix make sure the finished surface of the concrete foundation is levelled Leave concrete at least 24hrs to set Waterproof membrane The Stone Bake Oven Company 2014 All rights reserved Stage 3 Once the concrete has fully set lay your first cousre of dense con crete blocks following the footprint of the drawing on the right Once your first block course is in place using the drawing above as reference check that the blo
4. Y A 7 Pull the chicken wire around the flue as shown in the diagram S e CAN ES AX CSCCON COSS esed PA ON M AAANA K W 4 H NN The Stone Bake Oven Company 2014 All rights reserved NN XY ANA X PN MA x XY 0 OOO gt d M 9 X DI X 4 Sos OO A XY Q Ay NA ANA we KAR x a OY 00 150mm appox Stage 16 Once your chicken wire is safley in place and your desired shaoe is achieved attach the bottom of a piece of plasters lathe to the hooks earlier inserted then as shown on the leftm with an angle grindermake incisions in the lathe stopping around 150mm from the bottom of the lathe this will aloow you to fold the lathe in on itself and mould to your shape SNR RESSSS NY V SS SSS SSS SRR Fold all the lathe in onto your chicken wire and apply with cable ties to hold in place Do this untill all the lathe is supported Apply the lathe to the top of the arch so the render can be applied to the front face of the arch as shown You are now ready to render your oven yd fL Uy HA 7 Hell NS
5. andard practice and the steps in this manual simply illustrate an alterantive aesthetic finish If you require additional lengths and angles for the Primo oven you can purchase them on our online shop or from various online flue specialists You will need 130mm diameter flue pieces to change the flue configuration of your Primo oven The Stone Bake Oven Company 2014 All rights reserved Stage 12 Innerrbrkourse Outer tickourse No matarequied 200mm Outer tckourse Fillet sea joiningega atear Stage 13 Once the inner and outer bricks have be laid you can place a prefabricated archway included in the Primo 60 Kit oven into position You will notice that there is surface space in front of the oven for the arch to sit on Ensuring the internal contour of the arch is perfectly aligned with the internal oven entrance in some circumstances it may be nessesary to bond the archway to the oven face If so we recommend using a high head silicone mastic to do so Use mortar under the feet of the arch if it needs raising slightly Place some fire cement behind the arch once it is set in place Osehiewn abo Veias TS A e Infilicks A Y 4d A 4 7 We N YY 7 A h 4 N yy yy iy S 4 YY A Z
6. ccommodate rawl plugs every 150mm then screw in eye screws or hooks to attach the mesh to in the next step Painting Your Prefabricated Archway Most silicate paints that are suitable for exteriors can be used to paint the pre fabricated archway included in your Primo 60 Kit Oven We recommend the manufacturer data sheets are checked for compatibility prior to using Doll hoBwesy 150mm 200mm appinetely 50 60mm dvenwall The Stone Bake Oven Company 2014 All rights reserved Stage 15 Once you have laid your tiles of choice loosely place your insulation material around the oven you are using the in sulation not only for insulation purposes but to generate a aesthetic shape If 9 you have been provided with a box Ss of insulation wool from The Stone Bake ASL Oven Co you may need to still add ad SKE ditional glass fibre insualtion to gener ate your chosen shape Standard glass fibre loft insulation can be used IHH HL Y f 7 Once you have loosely laid the insula tion around the oven attach chicken wire to the hooks that you earlier drilled into pull the chicken wire around and form your shape you can pack insual tion in if your shape is not even once a satisfactory finish is achieved tie your chicken wore with cable ties to hold in place 7 j 4 4 Y
7. cks are in the correct position Continue to add a further three courses of blocks to the first course as shown in the diagram on the left The blocks will be 4 courses high a ue A 110 min 110 min Stage 4 Now start to lay the outer brick course following the footprint in the diagram on the right Hi brick l l Again before proceeding check that the first brick course is correctly posi tioned Add a further 9 courses of bricks untill 10 course brick height has been achieved Now add the Catnic lintel as shown on in the diagram on the left this may need to be cut down by an angle grinder The Stone Bake Oven Company 2014 All rights reserved Stage 5 Lay a further 4 courses of bricks over the catnic lin tel and around the brick perimeter as shown in the diagram on the left You may need to use a temporary timber support under the catnic lintel to stop the chances of it flex ing before the mortar be tween the bricks has set Stage 6 Once the previous 4 brick courses have fully set measure and cut a piece of 12mm concrete shutter ing board so it tightly fits into the outer brick perimeter This board will be supported by the dense concrete blocks If there are any gaps you can use some left over off cuts of water proof membrane to prevent an
8. ion diagrams on the opposite page It is improtant to follow this step accurately ensur ing the following brick courses have room to be laid The Stone Bake Oven Company 2014 All rights reserved La I als ga Are ape Oe a d qt l PROMUS Chen rear bue JM tg zm e r7 E T zm ERI The Stone Bake Oven Company 2014 All rights reserved Stage 10 Using an angle grinderremove the corners of the oven base as shown in the diagram try to leave 25mm between the cut and the reccessed oven channel Place the dome onto the base of the oven no mortar is needed to bed this although can be used if you require Using a saw trim off the ex cess calcium silicate board as shown in the diagram above Stage 11 500mm appox nsert a 45 bend directly into the top of the oven the flue is quite tight fitting it may take some work to fully insert it Once the 45 bend is fitted insert the 330mm length of flue into bend This will slot into the female element of the bend with no need for adhesive Once the length is fitted insert the second 45 bend into the female element of the 330mm length PLEASE NOTE The 45 degree bends and additional lengths are not included in your Primo 60 Kit Oven It is optional to have the bends in the flue system A straight 500mm length flue is st
9. y concrete seepage The Stone Bake Oven Company 2014 All rights reserved Stage 7 Like the concrete foundations using 4 half bricks position towards the corners within the brick parimeter As shown in the dia gram on the left Cut the rebar mesh so it tightly fits within the brick parimeter then place onto the 4 half bricks Add concrete to the shuttered enclosure Make sure that the concrete hearth is fully levelled Stage 8 Allow 24hrs for the concrete hearth to fully set Place the 2 calcium silicate insulation boards onto the concrete hearth place an equal distance from each side and 200mm from the front of the brick base as shown below The Stone Bake Oven Company 2014 All rights reserved E Bag yey j co E LI um LTL Stage 9 Place the front oven base segment down onto the calcium silicate insulation board make sure the oven base is completely centralised and exactly 220mm from the front of the brick base Once the front base segment is set in postion place the rear base segment into the front segment connecting them ensure that once you have connected the rear segment to the front that is hasnt been knocked out of postition Once both segments are in place measure again making sure they are fully centralised and 220mm from the front of the brick base and 100mm from the back of the brick base Please refer to the post

Primo Render Build Manual - The Stone Bake Oven Company

Contents

Download Pdf Manuals

Related Search

Related Contents