SONY VaioPCG C1VN - Notebook Manuals
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1. gt tQ 5 3 2 PCG C1VN UC 11 Fan With Heatsink Thermal Sheet T Harness Fan With Heatsink The fan with heatsink must be installed with the thermal sheet T in soft state to protect the CPU from the stress For this purpose with the thermal sheet T pasted warm the fan with heatsink to about 70 C and when the thermal sheet T has become soft install the fan with heatsink on the main board 12 PC Card Connector Ejector PC Card Connector Ejector Confidential 1 7 PCG C1VN UC 13 LCD Housing Assy LCD Housing Assy 2 5 14 CNX 108 Board Harness With DC Connector M2X6 CNX 108 Board 3 Modular Harness Escutcheon R Confidential PCG C1VN UC 15 Bezel Assy Undo ten claws and remove the bezel assy 2 5 Blind Rubber Left Undo three claws and remove the hinge cover assy M2X6 Blind Rubber Lower Blind Rubber Right 2 Blind Rubber Lower D Undo three claws and remove the hinge cover assy M2X6 16 LCD 1210 Assy 2 LCD Harness LCD 1210 Assy Confidential 1 9 PCG C1VN UC 17 CCD SD22 Assy Inverter Unit LCD Harn ss M2 6 w 6 Microphone Holder Spring Bolt M2 6 Microphone Cover Assy M2X3 7 Blind2. ET 3 4 643 063 0 BUTTON POWER The mechanical parts with no reference number in the The components identified by mark or 4 4 648 519 0 LED KEY BOARD exploded views are not supplied dotted line with mark are critical for safety 5 4 648 584 02 RETAINER SPEAKER Items marked are not stocked since they are seldom Replace only with part number specified required for routine service Some delay should be Les composants identifi s par une marque 6 529 886 1 SPEAKER 30X15 WITH HARNESS anticipated when ordering these items A sont critiques pour la s curit 7 4 648 697 0 SHEET SPEAKER ADHESIVE When the same reference numbers are written down in the E Es remplacer que parune pisos portant 8 191 607 12 FFC MBX SW2 list please use the one listed in the first place as the main numero specie 9 4 648 580 0 LED POWER part 0 A 8066 206 A SWX 63 MOUNT 2 X 4622 964 REST SUB ASSY PALM 3 112 335 2 SENSOR MODULE CURSOR 4 191 606 FFC MBX TP1 5 1 Main Section a 5 418 674 23 KEY BOARD UNIT 163 589 FAN WITH HEATSINK 8 193 637 CONNECTOR PC CARD EJECTOR 19 4 648 856 0 SHEET INSULATING 22 191 650 SUBSTANCE PRINT PWB SIMPLE 23 4 643 048 12 BRACKET 1 HDD 24 194 958 FFC MBX45 CNX108 25 A 8066 145 A ASSY HDD 12 0GB S 26 4 643 049 12 BRACKET 8 HDD 27 959 997 2 HARNESS MODULAR 28 191 608 CONNECTOR HARNESS WITH DC 29 4 648 550 0 ESCUTCHEON R 31 A 8066 200 A CNX 108 COMPLE 3
3. uu T c5 c A 99 O lt 2 amp ES 5 Q SERVICE MANUAL P S400 Notebook Computer SON Y 9 872 126 11 Information in this document is subject to change without notice Sony and VAIO are trademarks of Sony Microsoft MS DOS Windows the Windows 95 Windows 98 Windows 2000 and Windows ME logo are trademarks of Microsoft Corporation All other trademarks are trademarks or registered trademarks of their respective owners Other trademarks and trade names may be used in this document to refer to the entitles claiming the marks and names or their produces Sony Corporation disclaims any proprietary interest in trademarks and trade names other than its own Caution Markings for Lithium Ion Battery The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions CAUTION The battery pack used in this device may present a fire or chemical burn hazard if mistreated Do not disassemble heat above 100 C 212 F or incinerate Dispose of used battery promptly Keep away from children CAUTION Changing the back up battery Overcharging short circuiting reverse charging multilation or in
4. Speaker 30X15 With Harness 1 4 128 Boat aie roter tec site terreur e 1 5 8 Nickel Hydrogen Battery see 1 5 Assy HDD 12 0 GB asana renier 1 6 10 MBX 45 BOAT esas scisco ere rece rere 1 6 11 Fan With Heatsink 4 5 5 1 7 12 PC Card Connector Ejector sss 1 7 13 LCD Housing ASSy nein t p o etr e re eee eite 1 8 CNX 108 22 1 8 IS Bezel C e ag 1 9 16 1 13 1210 88 sas asa 1 9 17 CCD 51022 Assy Inverter Unit eese 1 10 to 1 10 CHAPTER 2 SELF DIAGNOSTICS PINE 2 1 2 2 Necessary Equipment 2 1 2 3 Starting the DIAgnOSti s sise 2 1 2 4 Diagnosis with Diagnostic Program 2 1 253 2 2 2 6 Windows TeSt asas aas anga sag ag saine rt b os 2 5 2 7 Other Test not Supported ss 2 5 to 2 5 CHAPTER 3 BLOCK DIAGRAM 3 1 to 3 2 CHAPTER 4 FRAME HARNESS DIAGRAM 4 1 to 4 2 CHAPTER 5 EXPLODED VIEWS AND PARTS LIST 351 Main SEGO ss asana aaa Gaga BES ner err ede EE GU 5 1 322 LCD Section 22222120 tree int idend tod 5 3 2353 ACCESSOTI S Hire b eese
5. set kag ee exei eee 5 5 to 5 5 e Abbreviations UC US model Canadian model Confidential PCG C1VN UC CHAPTER 1 REMOVAL 1 1 Flowchart POWER KEY BOARD _ PARMREST ASSY HDD MBX 45 FAN WITH OFF UNIT SUB ASSY 12 0 GB BOARD HEATSINK P 1 2 P 1 3 P 1 6 P 1 6 P 1 7 CURSOR PC CARD SENSOR SWX 62 CONNECTOR MODULE BOARD EJECTOR 1 2 1 3 1 7 SWX 63 CNX 108 BOARD BOARD P 1 4 1 8 SPEAKER 30X15 WITH HARNESS P 1 4 IFX 128 BOARD 1 5 NICKEL HYDROGEN CCD 8022 BATTERY 1 5 1 10 ENING BEZEL LCD 1210 INVERTER ASSY ASSY ASSY UNIT 1 8 1 9 1 9 P 1 10 P XX means pages that appears in this manual Remember that hard disk drives are easily damaged by vibration Always handle with care 1 2 Main Electrical Parts Location Diagram LCD 1210 Assy CCD SD22 Assy Cursor Sensor Module IFX 128 Board MBX 45 Board PC Card Connector Ejector Inverter Unit Speaker 80X15 With Harness SWX 62 Board Assy HDD 12 0 GB SWX 63 Board Nickel Hydrogen CNX 108 Board Battery Speaker 80X15 With Harness Confidential 1 1 PCG C1VN UC 1 3 Removal 1 Key Board Unit 8 Open in the direction of arrow Key Board Unit Claw 2 Cursor Sensor Module FF
6. test will start Random data transmission and receiving are repeated 10 times This test is repeated 10 times IrDA test This test is not executed for this set Camera test The built in camera is tested Whether an image captured in the camera is displayed correctly and the camera rotation switch functions normally can be checked Perform operation sequentially following the instructions given on the screen Shutter Button test The Shutter button on the camera is tested The time out has been set and if the button is not operated for the specified time an error occurs Jog dial test The jog dial turning and clicking are tested The mark will be displayed then turn the jog dial downward to meet with mark and click the jog dial Next turn the jog dial upward to meet with mark displayed upward and click the jog dial e Short aging test Long aging test The aging test is executed The short test quits when the test of all items is executed once In the long test respective items are tested repeatedly over a total of about 10 hours Aging test including the HDD test Execute this test when destructive test is applied to the HDD The HDD read write test is executed after the aging test Though two test menus short and long are available the contents of aging test are same as Short aging test Long aging test The test will start immediately if the menu is selected Note Executin
7. 2 4 643 040 0 COVER L MAIN 34 4 643 041 0 COVER R MAIN 35 4 636 934 0 SPACER SPRING 36 4 635 956 0 SPRING B COMPRESSION COIL 38 X 4623 005 2 CABINET SUB ASSY BOTTOM 39 4 635 946 1 FOOT 40 4 643 028 1 LID MEMORY 41 A 8047 772 A 45 J UC ASSY 5 42 A 8066 571 A IFX 128 COMPLE 43 4 643 811 03 SHEET INSULATING 44 156 038 2 BATTERY NICKEL HYDROGEN 45 4 643 046 0 BLIND HOLE 46 4 648 575 02 SHEET 1 THERMAL 4 4 648 586 0 SHEET M BLIND 48 4623 006 ESCUTCHEON 1 SUB ASSY 50 4 643 050 02 SPRING TORSION 52 4 648 548 2 LABEL ID 54 4 646 035 0 HEATSINK CARD SLOT 58 4 645 941 0 GASKET RING 62 4 648 546 0 WINDOW M 63 4 651 288 0 SHEET BOARD BLIND 64 4 651 484 0 SHEET EMI 65 4 651 281 0 SPACER CARD 66 4 640 515 2 GASKET B1 4 639 112 0 SCREW M2X4 B2 4 644 002 2 SCREW M2 SB 2X6 B4 4 644 002 0 SCREW M2 SB 2X4 B5 4 635 301 0 SCREW M3X4 B6 4 644 631 1 GRIP M2 EG 2X8 B7 1 628 253 35 SCREW PS 2X8 B10 4 645 214 0 GRIP M2 2X3 B11 4 644 002 3 SCREW M2 SB 2X5 To paste the thermal sheet T 46 to the fan with heatsink warm the thermal sheet adequately until it becomes soft For further information refer to the removal page 1 7 Confidential 5 1 5 2 PCG C1VN UC 5 2 LCD Section Confidential PCG C1VN UC 5 3 5 4 Ref No
8. C MBX TP1 Cap Sensor Y M lt SF Es 2 M2X3 Grip Cursor Sensor Module Confidential PCG C1VN UC 1 2 3 Parm Rest Sub Assy Heatsink Card Slot m M2X6 8 M2X6 E FFC FEC MBX45 SWX62 MBX SWX63 2 XS 24 Parm Rest Sub Assy Claw SW Undo three claws and ed ES remove the main cover L 3 Undo three claws and remove the main cover R 4 SWX 62 Board SWX 62 Board FFC MBX45 SWX62 D M2X4 Confidential 1 3 PCG C1VN UC 5 SWX 63 Board 8 FFC MBX SWX2 Harness D 2 4 2 Harness 6 Speaker 30X15 With Harness Speaker 30X15 With Harness 3 Speaker Retainer Speaker 30X15 With Harness Harness D M2X4 Claw gt Harness 3 Speaker Retainer Confidential PCG C1VN UC 1 4 7 IFX 128 Board Harness IFX 128 Board 8 Nickel Hydrogen Battery Nickel Hydrogen Battery Harness Confidential PCG C1VN UC 1 5 MBX 45 CNX108 0 FFC 9 Assy HDD 12 0 GB Connector DC Harness With a e a Q Q E gt lt Harness N NN xD D LCD Harness 5 Hole Blind M2X5 J SN 23 NG Print PWB Simple Substance D a 15 Q L LO gt QG o a
9. GNT2 PCLK5 AD23 PIRQB CardBus Richo REQ3 GNT3 PCLK6 AD16 PIRQA Video ATI CAM REQ4 GNT4 PCLK4AD21 Modem 8022 1 4 REQ5 GNT5 2 22 PIRQB M Chip Kawatetsu 4 6 760H INT PG_CONV PCLKF AD18 PIIX4E Intel LCD PCLKO 3 TM5400 TRANSEMETA 1024 48 Wide XGA Ed basses CN MODEM CARD gt CN CPU iLINK i T5600 V Memory CPU CORE amp North Bridge 5 CNX 108 1168 81211281 Cache Memory Controller 10 Connector db a voc aav eaves Graphics CardBus i LINK a Exp Memory 25VRUN ATI Kawatetsu Frame Ricoh TI Mobility Mt M CH EM 33 CHip Buffer RSCA57I TSB43L V22 S DRAM VCC 33V 3VSUS 3VRUN 3VRUN un 9 0 su Hz 576MHz 2 a UOI AL 3VSUS 3 VRUN 40251515 25VVID 29 4989MHz H Clock Generator IMIC9716CTB D South Bridge 2 E Ic In CL FW8237MB HCLKO 66MHz YAMAHA HDD PIIX4E 14 31818MHz 33MHz VMETSA R amp IN 5 5VPIDE 14 31818MHz 48MHz 18 2 3VALW 24576 425VSUS H 3VRUN 25VRUN HeadPhone HeadPhone 4 32 768kHz 3 VRUN Out OUT 25VRUN a il LIN IN OUT E Jack PORT80 a bit X Bus 3 3V Ext BIOS H8 Crisis Serial Flash Memory m BIOS EC KBC 2MB F
10. Part No Description 1 4623 091 COVER ASSY HINGE 2 4 648 046 RUBBER LOWER BLIND 3 4 643 076 0 RUBBER RIGHT BLIND 4 4 643 077 0 RUBBER LEFT BLIND 5 X 4622 406 3 BEZEL ASSY 6 4 644 102 0 NSULATOR UPPER MICROPHONE A 8046 178 A LCD 1210 ASSY S 8 4622 314 COVER 55 MICROPHONE 9 4 643 033 02 HOLDER MICROPHONE 0 4 643 080 0 RING F 1 4 643 066 03 HINGE C 2 4 643 067 1 CABINET MICROPHONE 3 4 043 034 0 UT MIC PLATE 4 4 643 079 02 BEARING C 5 4 043 035 LATCH L 6 4 043 051 0 SPRING COMPRESSION 1 4623 099 HOUSING ASSY 8 4 643 081 1 HINGE LCD 9 1 476 365 1 VERTER UNIT 20 4 643 064 02 SULATING SHEET INVERTER 21 1 960 040 12 HARNESS LCD 22 A 8047 774 A CCD SD22 ASSY S 23 4 644 103 0 SULATOR UNDER MICROPHONE 124 4 645 340 0 GUARD CABLE 25 4 643 029 LATCH R 26 4 643 072 02 LEVER SWITCH 27 4 643 038 0 CLAMP 29 4 643 812 1 PLATE MICROPHONE BLIND 30 4 646 976 02 CUSHION LATCH 3l 4 651 914 02 TAPE MICROPHONE B2 4 644 002 2 SCREW M2 SB 2X6 B4 4 644 002 SCREW M2 SB 2X4 B8 4 640 695 1 BOLT M2 6 SPRING B9 3 318 382 2 SCREW 1 7X3 TAPPING B10 4 045 214 GRIP M2 2X3 B11 4 644 002 3 SCREW M2 SB 2X5 Do not dismantle the CCD SD22 assy 122 For example removing the connector When mounting the ring F 110 align markings of camera side of gear and groove of ring F If disintegrated do not turn ring F 110 Focus adjustment is off 5 3 Acc
11. Plate Alig Microphone rin ring Foc Confidential PCG C1VN UC _ Spring Bolt g F When mounting the ring F side of gear and groove of g F If disintegrated do not turn Microphone Assy CCD SD22 Assy M2X4 Flexible Print PWB 2 Inverter Unit Bearing C CCD SD22 Assy Do not dismantle the CCD SD22 Assy For example removing the connector Groove _ amp a 5 225 3 Tapping Screw 1 7X3 n markings of camera Marking F us adjustment is off 1 10 END CHAPTER 2 SELF DIAGNOSTICS 2 1 Note This diagnostics document covers the checking items and the selftest that can be conducted on the set and the FDD amp CD ROM drive 2 2 Necessary Equipment PCG CIVN set Floppy disk drive CD ROM drive Battery AC adapter CD ROM for Diagnostics FD for Diagnostics DOS system should be loaded Other jigs and tools necessary for the test All may not be required but if not missing some items cannot be tested PCG CIVN series IEEE 1394 Interface etc 2 3 Starting the Diagnostics Connect FDD CD ROM drive battery and AC adapter to the PCG C1VN set simply called the set Insert the FD for Diagnostics in the FDD and CD ROM for Diagnostics in the CD ROM drive 2 4 Diagnosis with Diagnostic Program With the FD for Diagnostics inserted in the FDD and the CD ROM for Diagnostic
12. RY PACK a ed z 5 CN1900 0100000 an D POWER CAPTURE BUTTON BUTTON 2 l NICKEL HYDROGEN SWX 62 BOARD BATTERY SIDE A Dn 128 Side 142 BOARD 1700 SIDE A CN3100 LCD HARNESS MODULAR HARNESS MODULAR ee eee E JACK Side L CN3700 HARNESS WITH CONNECTOR DC al ial oo Oe eoni00 27 7 FFC MBX SWX1 1 20 1 40 1 99 CN1401 i LINK 1 On D CN1300 14135 10 4 CN902 PC CARD JOG a DIAL aT E CONNECTOR i 2 5 1 ON3001 2 2 VGA CABLE ASSY MEMORY CN2301 ae a STICK 10 341168 CN901 MBX 45 BOARD i CN3003 C SIDE 1 FDD ASSY 1 25 2 USB 7 7 CD ROM DRIVE CN900 43000 MIC IN 2 J3001 E HEADPHONE OUT KEY BOARD al DC FAN T UNIT AIRE WITH HEATSINK C x MA VIDEO OUT amp LINE OUT FFC MBX SWX2 2 T E CNX 108 BOARD FFC MBX45 CNX SIDE A SWX 63 BOARD CURSOR 140 2 C MBX45 CNX108 SENSOR MODULE HDD 12 0GB EXTENSION MEMORY MODULE PCGA MM164 SPEAKER SPEAKER beh nien Confidential 4 1 4 2 PCG C1VN UC CHAPTER 5 EXPLODED VIEWS AND PARTS LIST telo Description 1 A 8066 204 A SWX 62 MOUNT 2 194 957 1 FFC MBX45 SWX62 NOTE
13. ash ROM 10 Expandert 10 Expander0 H8S 2147A MS i ADR 0111 101x ADR 0111 100x 1000 16x16 T 1 3VRUN AL AL agic uit F731791P BK Gate ini C se Bus 1 1 80290 PS amp Charger Du 3VREF 5 I VOC 5V ALW SUS RUN pz VOC ALW SUS RUN mpm PCGA BP51 system VOC 28V SUS RUN mm e ES 7 VCPUCORE 1 20 1 65V ADR 10011 0x TP amp SP connection BATT eie 11 1V 1800 mAh SM Bus 0 Track Point Track Point 50 3 qa ee eee a a 1 JOG G A f SWX 62 1 2 1 PWR amp Shutter SW 45 Main System Board mE NY PROPRIETARY INFORMATION RER l SONY PRO ORMATIO AR n See Keyboad Confidential 3 1 3 2 PCG C1VN UC CHAPTER 4 FRAME HARNESS DIAGRAM FROM board connector direct connection Harness connector at both end Harness soldered at end LITHIUM ION BATTE
14. cineration of the cells must bi avoided to prevent one or more of the following occurrences release of toxic materials release of hydrogen and or oxygen gas rise in surface temperature If a cell has leaked or vented it should be replaced immediately while avoiding to touch it without any protection 4 7 47 47 de dede dede dede dede dede dede dede dede dede dede dede de dede dede dede de de dede dede dede de de dede Service and Inspection Precautions 1 Obey precautionary markings and instructions Labels and stamps on the cabinet chassis and components identify areas requiring special precautions Be sure to observe these precautions as well as all precautions listed in the operating manual and other associated documents 2 Use designated parts only The set s components possess important safety characteristics such as noncombustibility and the ability to tolerate large voltages Be sure that replacement parts possess the same safety characteristics as the originals Also remember that the mark which appears in circuit diagrams and parts lists denotes components that have particularly important safety functions be extra sure to use only the designated components 3 Always follow the original design when mounting parts and routing wires The original layout includes various safety features such as inclusion of insulating materials tubes and tape and the mounting of parts above the printer board In addition inte
15. e this test starts up the test fails in starting up Video test The video is tested Each time the key is pressed several patterns are displayed The inspector checks visually whether the patterns are normal or not If normal press the Y key Note Conduct this test after making sure which patterns are normal PPK test This test cannot be executed for this set Confidential 2 3 PCG C1VN UC e GUID IEEE1394 test Normally this is not used GUID i LINK ID value is displayed Whether this value is correct is not checked 1394 Interface test The communication test of 1394 is executed Another PC is required as a communication counterpart The models released after year 2000 will operate normally For the models released earlier than year 2000 the model having same 1394 chip as that of PC to be tested will operate normally Accordingly it is recommended to use the models released after year 2000 as a communication counterpart Connect the i LINK cable and start the communication counterpart PC using the TOOL FD created from the CD in advance To create the TOOL FD copy the contents of TOOL folder in the CD to the FD that stores the DOS system From the MENU in the communication counterpart PC select the 1394 test to place the PC in the receive state After confirming that the communication counterpart PC is in the receive state select the 1394 test on the machine to be tested and the
16. essories 202 Display Adaptor 1 203 204 206 Power Cord 1 207 Spare Cap for Stick 2 o 209 AV Connecting Cable Ref No Part No Description ACCESSORIES REERERERRER 202 1 757 026 1 CABLE VGA A203 1 418 518 2 ADAPTOR 204 1 756 074 2 BATTERY PACK LITHIUM ION A206 1 782 614 3 CORD POWER 207 4 643 958 0 IN BAG SENSOR 209 1 765 080 3 CORD CONNECTION 210 A 8056 432 A EM 33 MOUNTED PWB 4 650 622 1 WELCOME MAT Cl 4 650 626 1 USER GUIDE 4 650 629 1 QUICK START 1 The components identified by mark A or dotted line with mark are critical for safety Replace only with part number specified Les composants identifi s par une marque A sont critiques pour la s curit Ne les remplacer que par une pi ce portant le num ro sp cifi 210 EM 33 Mounted PWB OOOO Confidential 5 5 PCG C1VN UC VAIO PCG C1VN UC 9 872 126 11 This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation English Sony Corporation 2000J0500 1 XXX Printed in XXX 2000 Sony Corporation ON NALO DOd 11 921 218 6 L 00S0f 000c ANOS
17. g this test will destroy the contents of user s HDD thus requiring extreme care Exit from Diagnostics MENU The diagnostic test quits and the DOS prompt is displayed If you exited from diagnostic test by mistake restart the diagnostic program Confidential PCG C1VN UC 2 4 2 6 Windows Test There are two kinds of menus in the Windows test as follows Audio Modem Before the test create the FD from the CD for service diagnostics of the model concerned The files used for each test are saved in the following directories in the CD Copy all files in the folder Audio windiag wave Modem windiag modem Audio This test requires the microphone and headphone Double click the t_auw01 icon MS DOS icon in the FD created in advance The DOS prompt screen will open and the test will start After that execute the test following the instructions on the screen Modem This test requires the modem and circuit simulator Double click the Modem icon MS DOS icon in the FD created in advance The DOS prompt screen will open and the test will start 2 7 Other Test not Supported PCMCIA test The 16 bit PC CARD test is substituted by using the CD ROM The CardBUS and ZV cannot be tested because special tools are necessary Confidential 2 5 PCG C1VN UC CHAPTER 3 BLOCK DIAGRAM BusMaster IDSEL REQO GNTO PCLKO AD19 PIRQD i LINK Sony REQ1 GNT1 PCLK1 AD20 PIRQC Audio YAMAHA MIC REQ2
18. n the test press the Fn keys In checking the other keys press each key LED test The LED is tested Each LED is lit sequentially An inspector checks visually whether LED is normal or not First check LEDs on the front side left right and then check LEDs in the center left right Note The memory stick access test cannot be executed on the MS DOS Execute it on the Windows Main Memory test The memory is tested The test consists of three test menus and therefore select the desired menu Respective tests quit automatically when they successfully completed Fast 1 time 1 minute 30 seconds to 2 minutes Medium 10 times Heavy 20 times To abort the test press the Esc key Main System test Fundamental functions of the CPU are tested The test quits automatically when the test of all items successfully completed FAN test The fan is tested The fan rotation and stop are checked Check the fan operating condition from the sound or airflow Execute the test following the message First press the Y key if the fan stops Then press the Y key when the fan rotates Touch pad test The touch pad is tested The cursor movement and the left right clicking are checked As the dialog box is displayed three times move the cursor into the dialog box Conduct the test in the following order 1 Left click button 2 Right click button 3 Touch pad If you operate with the touch pad befor
19. rnal wiring has been routed and clamped so as to keep it away from hot or high voltage parts When mounting parts or routing wires therefore be sure to duplicate the original layout 4 Inspect after completing service Confidential PCG C1VN UC After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily damaged by heat 6 When handling flexible print boards The temperature of the soldering iron tip should be about 270C Do not apply the tip more than three times to the same pattern Handle patterns with care never apply force Caution Remember that hard disk drives are easily damaged by vibration Always handle with care TABLE OF CONTENTS Section Title Page CHAPTER 1 REMOVAL Flowchart tn ra eer erm aas 1 1 1 2 Main Electrical Parts Location Diagram 1 1 1 3 ie ni Ear 1 2 1 Key Board Uit siennes D oraret eee nes 1 2 2 Cursor Sensor Module eee 1 2 3 Parm Rest SUD ASS 1 3 Aes SWX 02 Board dise npe bg Res 1 3 82 SW2X63 Board trant esee 1 4 6
20. s in the CD ROM drive turning on the power switch on the set allows the diagnostic program to start from the CD then the following screen to appear Diagnostics Menu Menu 1 Check ROM Information 0010 IEEE1394 test 2 Battery test d IEEE1394 Interface test 3 HDD test e IrDA test 4 Keyboard test f Jog dial test 5 LED test g Camera test 6 Main memory test h Shutter Button test 7 Main system test i Short aging test 8 Fan test j Long aging test 9 Touch pad test k Aging test including the HDD test a Video test l Exit from Diagnostics MENU D PPK teste Confidential 2 1 PCG C1VN UC Select one menu item and that item will be tested automatically As some items will prompt you to press a key or hear a sound perform operation following the instructions For the contents of menu items refer to 2 5 Test Items Contents may change a little If the test successfully completed 55 KKK KKK or if the test failed FAIL A HR KKK is displayed To abort the test press the Esc key 2 5 Test Items Check ROM Information Model information serial number BIOS etc written to the BIOS ROM are displayed Whether the information is correct is not tested Battery test The battery test is conducted Battery mounting demounting AC power supply sh
21. ut off and battery charging discharging are checked As the test procedure is displayed conduct the test following the displayed procedure Battery mount demount Check Mount demount the battery AC power connect disconnect Check Supply shut off the AC power Battery mount dismount Check Charge discharge the battery HDD test Communication is made to the HDD to check if a response is returned In this test the data in HDD are temporarily transferred to the memory and therefore no data are destroyed HDD format ting is not executed The HDD data may be destroyed if the power is interrupted during the test In this test the following items are executed automatically HDD interface test whether HDD is recognized is checked HDD seek test HDD read test HDD write test amp D HDD random read random write test It takes about 2 hours to test 18 GB HDD The time will vary depending on the model 6 Return to Main Menu Confidential PCG C1VN UC 2 2 Keyboard test The keyboard is tested Choose Auto select and the test will be executed by judging the type of keyboard following the specifications at the shipment from the model information written to the ROM Choosing JP US or UK allows each type of keyboard to be tested When the keyboard was replaced with US or UK type even if the type of the set is JP select US or UK type used at present Note To check the Fn key i
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