9046-0002 WaterWorker WWDPC IO.indd
Contents
1. TO MOTOR LINE IN START UP A WARNING BEFORE CONTINUING CHECK FOR OPEN DRAIN VALVES OR OTHER SOURCES OF FLOODING BEFORE STARTING UNIT 1 Prime pumpif necessary and adjust tank precharge to manufacturer s recommendation for intended pressure range The factory WWDPC setting is 40 psi cut in and 60 psi cut out 2 Turn on power and ensure WWDPC display illuminates 88 will appear then code revision number then 00 Display will blank momentarily and the pump will start If not check installation 3 The display will now read the current line pressure 4 Allow the pump to reach the factory cut off setting of 60 psi IF THE PUMP CANNOT REACH THIS SETTING DISCONNECT POWER AND SEE THE TROUBLESHOOTING SECTION ON PAGE 5 5 Check for leaks and repair as necessary before proceeding 6 Proceed to the ADJUSTMENT section NOTE During the first 30 seconds after start up the pump can be made to operate manually by depressing the arrow for 6 seconds This is useful for priming jet pumps DEVICE ADJUSTMENT Entering Programming Mode NOTE Differential pressure cannot exceed 55 psi or be less than 10 psi If display will not change alter cut in or cut out to within 55 psi 1 Press and hold J When LO appears release This will determine the pressure at which the pump activates 2 When number appears tap or to change cut in setting 3 Press J again When HI appears tap or to change cut out setting2. This will determine the pressure at which the pump shuts off NOTE Depressing J a third time will display the last Error Code in memory see Error Code table in Troubleshooting section If no errors have occurred the display will show 4 After approx 10 seconds Pr will appear indicating the settings are programmed Display will then revert to line pressure NOTE The settings will now be stored until changed manually even in the event of power failure NOTE If pump cannot reach cut out setting within 5 minutes with no water running lower the pressure settings to fall within the pump s pressure capabilities NOTE Pressing together for 3 seconds will rotate the screen 180 degrees This is useful if the control is mounted in an inverted position OPERATION The WWDPC incorporates an accurate pressure sensing system capable of maintaining the set pressure range without the need for regular service or adjustment The WWDPC controls the on off cycling of the pump within the selected pressure range see ADJUSTMENT section The WWDPC also incorporates built in diagnostic functions to protect the system and alert the user or installer to potential problems If a fault is found an error code will be displayed indicating that service may be necessary Error codes are listed in the TROUBLESHOOTING section TROUBLESHOOTING Problem Cause Solution No power Check circuit breaker and wiring Display will not connection ill
3. in this Manual must be followed to minimize the risk of electric shock property damage or personal injury AW ARNING A water test must be taken before installation of any water treatment equipment The water quality can significantly influence the life of your system You should test for corrosive elements acidity total solids and other relevant contaminants including chlorine and treat your water appropriately to insure satisfactory performance and prevent premature failure WARNING Use only lead free solder and flux for all sweat solder connections as required by state and federal codes DANGER EXPLOSION HAZARD When the well tank has been in WARNING service and a change to a higher pre charge pressure is necessary due to a required change in the pressure switch setting failure to follow instructions below can cause a rupture or explosion possibly causing serious or fatal personal injury and or property damage e Do not adjust or add pressure if there has been a loss of air e Do not adjust the pre charge pressure if there is visible exterior corrosion e Do not adjust the pre charge pressure if there has been a reduction of the pump cycle time or the pre charge pressure compared to its initial setting This is because reduction in pump cycle time can result from loss of tank air pressure which in turn can mean there may be internal corrosion and any re pressurization or additional pressure could result in rupture or explo
4. products which shall be subject to all of the terms and limitations of this Warranty except that the applicable warranty periods shall be reduced by the amount of time the warranty claimant owned the product prior to submitting notification of the warranty claim Water Worker 1400 Division Rd W Warwick RI 02893 e Tel 1 877 324 8863 Fax 401 884 5276 Revised 03 11 The Water Worker logo and Water Worker are registered trademarks of Water Worker and its affiliates in the U S and elsewhere All rights reserved
5. INSTALLATION OPERATION amp MAINTENANCE INSTRUCTIONS WATER 6 WORKER DIGITAL PRESSURE CONTROL Model WWDPC Your WWDPC has been carefully assembled and factory tested To enjoy the full service this unit can provide you should read and follow all of the instructions in this manual When all installation steps have been completed make sure you also follow the enclosed post installation and startup checklists before using your WATER WORKER product You should also read carefully the sections describing proper product maintenance and follow the required procedures as you use your WWDPC Keep this manual with the product This manual may become out of date by later amendments Check our web site www waterworkerDIY com or ask your WATER WORKER supplier for any updates relating to your product THIS IS THE SAFETY ALERT SYMBOL IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF POSSIBLE INJURY AS WELL AS PROPERTY DAMAGE INSTALLER LEAVE THIS MANUAL WITH THE OWNER Patent Pending Part 9046 0002 03 11 1 INSTALLATION INSTRUCTIONS Unit is Recommended to be Installed by a Qualified Professional PLUMBING CONNECTION 1 4 NPT FEMALE SYSTEM CONNECTION 1 Select a location for the WWDPC The WWDPC should be mounted near the pressure tank or pump depending upon the installation AW ARNIN G LOCATE THE WWDPC FOLLOWING ALL LOCAL CODES D
6. O NOT LOCATE THE UNIT WHERE IT CAN BE AFFECTED BY FLOODING 2 You may assemble the WWDPC to a Tank Tee or Tank Cross Figure 1 or adapt the unit to an in line pipe fitting Figure 2 Use Teflon sealing tape or pipe sealant Tighten the WWDPC using the wrench flats provided on the bottom connection DO NOT EXCEED 15LB FT of torque Note Do not allow pipe sealant or other contaminants to enter the small port in the WWDPC connection Note A mechanical pressure gauge is not required Use the appropriate plug to block any unused ports 1 4 NPT Female i i System Connection Le Pips Nipple 4 4 NPT Female System Connection L Pipe Nipple 1 Adapt as necessary P Relief Valve Drain Valve INSTALLATION ON TYPICAL TANK TEE GENERAL IN LINE INSTALLATION Relief Valve ELECTRICAL CONNECTION ELECTROCUTION HAZARD FIRST DISCONNECT ALL A DANGER ELECTRICAL POWER BEFORE SERVICING ELECTROCUTION HAZARD THE WWDPC MUST BE A DANGER ELECTRICALLY GROUNDED NOTE The WWDPC will operate on 115 VAC amp 230 VAC systems lts ambient air temperature rating is 122 F 50 C 1 Disconnect power and verify with a volt meter 2 Determine the pump electrical requirements If unknown contact the pump manufacturer 3 Select the appropriate wire gauge per local codes and the pump manufacturer s recommendation 4 Loosen the screw on the cover of the controller and remove the plastic cover exposing the w
7. atal personal injury leaking or flooding and or property damage To minimize risk a licensed professional must install and periodically inspect and service the product and system A drip pan connected to an adequate drain must be installed if leaking or flooding could cause property damage Do not locate system in an area where leaking could cause property damage A WARNING EXPLOSION OR RUPTURE HAZARD A relief valve must be installed to prevent system pressure in excess of local code requirement or maximum working pressure designated in the Product Manual whichever is less Do not expose system to freezing temperatures or temperatures in excess of 120 degrees Failure to properly size the system or follow instructions in the Manual may result in excessive strain on the system and may lead to product failure leakage flooding and or property damage AWARNING This control is capable of running pumps to pressures that may exceed the limitations of system components Never set the operating pressure higher than that of the safe system capacity This control can be adjusted to a narrow pressure differential This A WARNING can cause the pump to cycle rapidly with an improperly sized tank leading to pump damage This may require a larger pressure tank than is normally used DANGER ELECTROCUTION HAZARD Must be installed by qualified professional First disconnect all electrical power before attempting service For your safety the information
8. her legal theory Such damages include but are not limited to inconvenience loss or damage to property mold loss of profits loss of savings or revenue loss of use of the Products or any associated equipment facilities buildings or services downtime and the claims of third parties including customers What To Do If You Have a Problem Covered By This Warranty Any covered Warranty service must be authorized by Water Worker Contact the person from whom you purchased the Product who must receive authorization from a Water Worker distributor or Water Worker If you do not receive a prompt response call Water Worker directly at 1 877 324 8863 or visit our website at www waterworkerDIY com Notice of a Warranty claim should be submitted by the authorized distributor to Water Worker at the following address Water Worker Warranty Claim Dept 1400 Division Rd West Warwick RI 02893 Before Water Worker determines to provide any replacement part or Product it may as a pre condition to making such a determination require that the warranty claimant ship the Product postage prepaid to an authorized Water Worker distributor or to Water Worker and provide proof of purchase evidenced by the original sales receipt or Product registration Replacement Product Warranty In case of replacement of a Product or any component part Water Worker reserves the right to make changes in the design construction or material of the substitute components or
9. iring pigtails When reassembling cover do not over tighten screw 5 The wire conduit hub is to be connected to the conduit before the hub is connected to the enclosure The maximum hub diameter cannot exceed 1 15 Larger hub will interfere with cover closure 6 The opening of the enclosure shall be closed with hubs rated 3 3S 3SX 3X 4 4X 6 or 6P NOTE Steps 5 and 6 are required for outdoor installations only 7 Following all electrical codes wire the WWDPC using the wiring diagram below Figure 3 NOTE The WWDPC has openings to accept standard conduit terminations Outdoor installations must use watertight connections UNIT MUST NOT BE SUPPORTED SOLELY BY THE ELECTRICAL AWARNING CONDUIT ACAUTION WATERTIGHT CONDUIT CONNECTIONS MUST BE USED WHEN EXPOSED TO DIRECT WEATHER MOISTURE OR HIGH HUMIDITY A CAUTION ELECTRICAL BONDING BETWEEN CONDUIT CONNECTIONS IS NOT AUTOMATIC AND MUST BE PROVIDED AS PART OF THE INSTALLATION BONDING KIT PART 146 2350 CAN BE ORDERED SEPERATELY Fig 3 Water Worker Digital Pressure Control LINE Black LOAD Blue LINE White White LOAD w Black BASIC WIRING TYPICAL 3 PHASE CONTROL BOX 3 WIRE SINGLE PHASE CONTROL BOX I 2 8 rm Y B R OOO TO MOTOR FUSES Water Worker Digital Pressure Control Water Worker Digital Pressure Control o 4 Black Black Blue White White w Black CONTACTS
10. nty is non transferable What is covered by this Warranty Water Worker warrants to the purchaser or first user of the new Product that at the time of manufacture the Product is free from defects in material and workmanship Any warranty claim must be made within one 1 year unless another time period is set forth in the Manual measured from the time the Product was purchased What Water Worker Will Do If You Have a Covered Warranty Claim In the event of a breach of the foregoing warranty Water Worker will at its option either make repairs to correct any defect in material or workmanship or supply and ship either new or used replacement parts or products Water Worker will not accept any claims for labor or other costs What This Warranty Does Not Cover Exclusions and Limitations This Warranty does not cover any failure or problem unless it was caused by a defect in material or workmanship In addition this Warranty shall not apply e if the Product is not correctly installed operated repaired or maintained as described in the Manual provided with the Product e to any failure or malfunction resulting from abuse including freezing improper or negligent handling shipping by anyone other than Water Worker storage use operation accident or alteration lightning flood or any other environmental condition e to any failure or problem resulting from the use of the Product for any purpose other than those specified in the acc
11. ompanying Manual or alteration of any part of the product e this Warranty does not cover labor costs shipping charges service charges delivery expenses administrative fees or any costs incurred in removing or reinstalling the Product e this Warranty does not cover any claims submitted to Water Worker or a Water Worker authorized distributor or retailer more than 30 days after expiration of the applicable warranty time period described in this Warranty e this Warranty also does not cover repair or replacement costs not authorized in advance by Water Worker Additional Warranty Limitations ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE SPECIFICALLY DISCLAIMED Limitations of Remedies THE REMEDIES CONTAINED IN THIS WARRANTY ARE THE PURCHASER S OR FIRST USER S EXCLUSIVE REMEDIES IN NO CIRCUMSTANCES WILL WATER WORKER BE LIABLE FOR MORE THAN AND PURCHASER FIRST USER S REMEDIES SHALL NOT EXCEED THE PRICE PAID FOR THE PRODUCT IN NO CASE SHALL WATER WORKER BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER RESULTING FROM NON DELIVERY OR FROM THE USE MISUSE OR INABILITY TO USE THE PRODUCT OR FROM DEFECTS IN THE PRODUCT OR FROM WATER WORKER S OWN NEGLIGENCE OR OTHER TORT This exclusion applies regardless of whether such damages are sought for breach of warranty breach of contract negligence strict liability in tort or under any ot
12. onds upside down and screen will rotate 180 degrees MODEL WWDPC ERROR CODES Error Code Reason Action Solution Rapid cycle See Pump Rapid Cycle Switch continues to above Excessive amp draw operate Have pump checked for proper operation Low suction shutoff Shutoff Auto restart after A Determine cause of running pressure below 10 PSI 60 min low suction _ B Check Wiring To reset switch at any time Press Jf buttons simultaneously for 5 seconds Unit will monitor voltage until voltage condition returns to normal Pump will restart automatically UNIT CONTAINS NO SERVICEABLE PARTS REMOVAL OF MAIN CIRCUIT BOARD COVER WILL VOID WARRANTY GENERAL SAFETY INFORMATION WARNING REVIEW ALL GENERAL SAFETY INFORMATION PRIOR TO INSTALLATION AWARNING READ CAREFULLY THE PRODUCT INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS FAILURE TO FOLLOW THE INSTRUCTIONS AND WARNINGS IN THE MANUAL MAY RESULT IN SERIOUS OR FATAL INJURY AND OR PROPERTY DAMAGE AND WILL VOID THE PRODUCT WARRANTY THIS PRODUCT MUST BE INSTALLED BY A QUALIFIED PROFESSIONAL FOLLOW ALL APPLICABLE LOCAL AND STATE CODES AND REGULATIONS IN THE ABSENCE OF SUCH CODES FOLLOW THE CURRENT EDITIONS OF THE NATIONAL PLUMBING CODE AND NATIONAL ELECTRIC CODE AS APPLICABLE AWARNING This product is used in conjunction with a system containing a tank under pressure which may over time corrode weaken and burst or explode causing serious or f
13. sion e Do not install with components that are incompatible with the WWDPC NOTE Inspect for shipping damage and notify freight carrier or store where purchased immediately if damage is present To avoid risk of personal injury and property damage if the product appears to be malfunctioning or shows signs of corrosion call a qualified professional Please read the entire owner s manual and installation instructions before installing our new Water Worker product Save all documents and manuals for future reference Current copies of the Product manual can be viewed at www waterworkerDIY com Use proper safety equipment when installing You must comply with all plumbing and electrical codes WATER WORKER 1 YEAR LIMITED PRODUCT WARRANTY Products covered all Products manufactured by Water Worker Water Worker This warranty cannot be transferred it is extended only to the original Purchaser or First User of the Product By accepting and keeping this Product you agree to all of the warranty terms and limitations of liability described below IMPORTANT WARNING READ CAREFULLY THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL MANUAL to avoid serious personal injury and or property damage and to ensure safe use and proper care of this product Proof of Purchase Will Be Required for All Warranty Claims Who Receives Water Worker s Product Warranty All purchasers or first users of the new Product The Warra
14. uminate Improper wiring Check polarity and wiring Improper voltage Ensure voltage is 115V or 230V Differential attempted is below Differential cannot be less than 10 psi 10 psi or above 55 psi or greater than 55 psi HI or LO setting will Minimum cut in reached LO cannot be set below 10 psi not change Maximum cutout reached HI cannot be set above 80 psi HI setting greater than pump Reduce HI setting to within pump rating capability Pump will not reach Insufficient prime above ground Prime pump as directed by cut off HI pumps manufacturer use manual operation mode No water to pump Check shutoff valves Pump or line blockage Remove obstructions Fixture open or leak in plumbing Determine cause of flow and remedy Pressure tank too small Size tank per manufacturer s literature Differential too narrow Spread range via HI or LO setting Pump rapid cycles Waterlogged pressure tank Replace tank Improper tank air charge Charge as instructed by manufacturer Improper wiring Check proper wiring to line in L1 amp L2 No power Check circuit breaker and wiring connections WWDPC error encountered See error chart below Pump will not activate Faulty pump Contact pump manufacturer Improper wiring WWDPC or Check wiring per manufacturer s pump instructions Water flow stops Tank precharge too high Adjust precharge per manufacturer s before cut in instruction Display reads Mounting position may vary Press together for 3 sec
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