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EVO 35, 50, 70 & 100 PRODUCT MANUAL

1. ON SO UI N S N S N S PART No EVO 30 44 0000 112 TBA NA 14 3350 000 TBA NA 06 0 105113 44 0000 273 8526016 8530343 58 0431 015 44 0000 001 06 0 131111 58 1174 007 06 0 195206 06 0 195303 06 0 198100 06 0 190206 PART No EVO 50 44 0000 112 TBA NA 14 3350 000 TBA NA 06 0 105113 44 0000 222 TBA NA 58 0431 015 44 0000 001 06 0 131111 58 1174 007 06 0 195206 06 0 195303 06 0 198200 06 0 190206 PART No EVO 70 44 0000 112 TBA TBA 14 3350 000 TBA TBA 06 0 105113 44 0000 206 103N001 NA 58 0431 015 44 0000 001 060 131111 58 1174 007 06 0 195405 06 0 195303 06 0 198301 06 0 190206 PART No EVO 100 44 0000 112 TBA TBA 14 3350 000 TBA TBA 06 0 105113 44 0000 279 103N002 NA 58 0431 015 44 0000 001 06 0 131111 58 1174 007 06 0 195405 06 0 195303 06 0 198400 06 0 190206 DESCRI PTI ON PUMP ASSEMBLY Med Flow PUMP ASSEMBLY Lo Flow PUMP ASSEMBLY Hi Flow PROPELLOR Med Flow PUMP PROPELLOR Lo Flow PUMP PROPELLOR Hi Flow PUMP HANDLE COMPRESSOR SET COMPRESSOR PTC START DEVICE COMPRESSOR THERMAL OVERLOAD FAN BLADE FAN MOTOR FAN MOTOR MOUNTING BRACKET ICE BANK THERMOSTAT SERVICE HATCH HINGE SERVICE HATCH EVO LOGO MAINS LEAD 8 EVO RANGE EXPLODED VIEW ps 9 FAULT FINDING Problem Possible Fault Beer frozen in coil Ice bank too large Beer warm Reduced ice weight or long time to form ice No water recirculation Beer too warm
2. clean cool water to remove all traces of the cleaning solution 5 Refill the system with beer The outside of the cooler can be cleaned using a mild non foaming aerosol cleaner sprayed onto a cloth and wiped over the surface of the EVO cooler Electrically unplug the EVO cooler whilst cleaning Check that the airflow to the EVO cooler is un impeded and clean the condenser fins To clean the fins electrically isolate the EVO cooler use a soft bristle brush or vacuum cleaner to clean the condenser fins of dirt dust etc Take care not to damage the fins during Cleaning 4 INSTALLATION Installation to be carried out by a suitably trained person only Compliance with local Bylaws and Codes of Practice must be ensured To ensure trouble free operation it is essential that the EVO cooler is installed correctly and sanitised prior to use 1 10 The EVO cooler should be sited on a firm level surface in a well ventilated position and at a maximum distance of 2 metres from an electrical supply To ensure efficient and reliable operation of the refrigeration system allow 75mm clearance around the unit and that there is un impeded flow of air to and from the condenser grilles Allow for future access to the lid and service panels If not already fitted fit the appropriate electrical plug to the service cord consulting local Electrical legislation for correct method of Installation WARNING THIS APPLI ANCE MUST BE EA
3. 4 Langenfeld Germany Tel 49 2173 7930 Fax 49 2173 77 438 IMI CORNELIUS FRANCE 35 37 Avenue du Gros Chene F 95220 Herblay France Tel 33 1 3440 1580 Fax 33 1 3440 1581 IMI CORNELIUS OSTERREI CH Ges m b H am Langen Felde 32 A 1222 Vienna Austria Tel 43 1 203 35200 Fax 43 1 204 4474 IMI CORNELIUS HELLAS S A 55 Theomitoros Allmos 174 55 Athens Greece Tel 30 1 985 3800 Fax 30 1 985 3801 IMI CORNELIUS ITALIA SRL Via Belvedere 26 20043 Arcore Italy Tel 39 039 627 081 Fax 39 039 601 3884 IMI CORNELIUS BRAZIL LTDA Rua Itaocara 97 CEP 21381 230 Rio de Janiero RJ Brazil Tel 55 21 596 9595 Fax 55 21 593 1759 12 Gra
4. EVO 35 50 70 amp 100 PRODUCT MANUAL Issue 2 12 01 2006 CONTENTS PAGE 1 INTRODUCTION 1 Introduction nun 2 The EVO is a range of upright beer coolers designed to be sited either remote or under the counter A 2 Specification i 2 recirculation pump provides both constant agitation of the water bath and a flow of chilled water around 3 User Instructions nn 3 the python The recirculated water keeps the beer in the python cold 3 1 Operation vo 3 The EVO range has been designed with simplicity l l and reliability in mind 3 2 Cleaning Routine ccesceseeseeeeeeeeeeeaes 3 A Product Data Sheet is available detailing the 4 Installation nn 4 technical specification and the range of EVO models 5 Maintenance cssseseenn menn 4 2 SPECIFICATION 2 COMPON ene RE AEE nee ya For a full and detailed specification refer to the 6 1 Fan MOOR LLL 5 Product Data Sheet DIMENSIONS EVO 35 50 70 100 6 2 Recirculation Pump eene 6 Width 350mm 350mm 425mm 425mm 6 3 Ice Bank Thermostat eese 7 Depth 350mm 350mm 425mm 425mm 7 EVO Spares List esee 8 Height 630mm 630mm 660mm 740mm Weight 23Kg 27Kg 31Kg 36Kg Be EVO Range PAPICO Q VIEW rosso Packed Weight 25Kg 29Kg 33 5Kg 38 5Kg 9 Paull FIRANG nn 10 Ice Bank weight 6 6Kg 8 9Kg 13 0Kg 20 0Kg 10 Wiring Diagram 11 Max Ambient Temp 32 C 32 C 32 C 32 C 3 USER INSTRUCTIONS 3 1 OPERATION OF THE COOLER To maintain the safe o
5. RTHED Do not connect the cooler at this point Remove the lid inspection panel and fill the water bath with cool clean water until the water flows from the overflow Do not use de ionised water or add any substance to the water Do not leave hose pipes unattended whilst filling the water bath the overflow will not remove water quickly enough to prevent water from spilling onto electrical components Once filled with water do not move the EVO cooler Block the outlet on the water recirculation pump Ensure that all covers and access panels are screwed in place Ensure that the EVO cooler is electrically safe The EVO cooler may now be electrically switched on to allow it to cool down whilst the rest of the Installation is completed The EVO cooler will displace water through the overflow as it forms its ice Electrically isolate the EVO cooler Connect the beer inlet and outlet lines and python recirculating lines check each joint before completing the insulation The python insulation should be carefully finished to ensure that all cold surfaces are fully insulated and to prevent air from entering beneath the insulated surface Note The dispense performance is dependant on well constructed and well insulated pythons Sanitise the EVO cooler see User Instructions Electrically switch the EVO cooler on The system is now ready for operation but will not give best results until the ice bank is fully formed and the pytho
6. UT A EARTH GT CONDENSER FAN 11 IMI CORNELIUS INC One Cornelius Place Highway 10 West Anoka Minnesota 55303 6234 U S A Tel 612 421 6120 Fax 612 422 3255 IMI CORNELIUS INC 3170 Orlando Drive Unit 3 Mississauga Ontario L4V 1R5 Canada Tel 905 673 6653 Fax 905 673 2830 IMI CORNELIUS AUSTRALIA PTY LTD 144 Milperra Road Revesby NSW 2212 Australia Tel 61 2 9774 4533 Fax 61 2 9774 5825 IMI CORNELIUS NEW ZEALAND LTD 20 Lansford Crescent P O Box 19 044 Avondale Auckland 7 New Zealand Tel 64 9 820 0357 Fax 64 9 820 0361 IMI CORNELIUS SINGAPORE PTE LTD 16 Tuas Street Singapore 638453 Singapore Tel 65 862 5542 Fax 65 862 5604 IMI CORNELIUS PACI FI C LTD 15th Floor Hale Weal Industrial Bldg 22 28 Tai Chung Road Tsuen Wan N T Hong Kong Tel 852 2789 9882 Fax 852 2391 6222 IMI CORNELIUS ESPANA S A Poligono Industrial Riera del Fonollar Sant Boi de Llobregat E 08830 Barcelona Spain Tel 34 93 640 2839 Fax 34 93 654 3379 IMI CORNELIUS UKRAI NE B Khmelnitsky Str 12A Office 40 Kharkov 61050 Ukraine Tel 380 57 2 587773 IMI CORNELIUS UK LTD Tything Road Alcester Warwickshire B49 6EU Tel 44 1789 763 101 Fax 44 1789 763 644 IMI CORNELIUS BENELUX N V Boskapellei 122 B 2930 Brasschaat Belgium Tel 32 3 660 1020 Fax 32 3 660 1045 IMI CORNELIUS DEUTSCHLAND GmbH Carl Leverkus Strasse 15 D 4076
7. e refitted If replacing a condenser fan motor always fit a new fan blade where practical If removing the recirculation pump do not invert the assembly as water will run into the motor Do not knock or jar the assembly as this may damage the bearings 10 The drier must be replaced each time the 11 refrigeration system is opened Always replace the seals screws cover etc after servicing the EVO cooler 6 COMPONENT REPLACEMENT 6 1 FAN MOTOR Isolate the EVO from the mains supply Remove two screws to release the service Secure service hatch under the handle hatch Remove the fan motor wires from the compressor Remove the fan bracket screw Remove the fan assembly 5 7272 gt 6 2 RECIRCULATION PUMP Isolate the EVO from the mains supply Isolate python flow and return lines Remove the bulgin plug from the Release the screws do not remove on the pump mounting plate socket ll gg pa mE SET neue Slide pump across and lift up and out 6 3 ICE BANK THERMOSTAT Isolate the unit from the mains supply Remove the two screws to release the Secure the service hatch under the handle service hatch Remove the two screws which hold the thermostat Pull phial up through the spacer and downwards through the groove in the tank note the phial position and ensure the replacement fits the same 7 EVO SPARES LIST ITEM PWNNNF E mM o
8. into Cooler Poor agitation of water onto coils Poor system installation Possible Cause Faulty ice bank control Poorly positioned ice sensor Faulty ice bank control Fuse blown No electrical supply Refrigeration system failure Poor condenser cooling Pump not connected Pump failed Pump or python blocked Insufficient water in tank Keg badly positioned Condenser airflow warming keg Motor failure Pump impeller failed Excessive algae growth in bath Poor python insulation Poor python routing heat pick up Poor airflow to condenser Action Replace Reposition Replace Check and replace Check Replace base unit Check clearance around cooler and Fan motor operation Check Condenser and clean if necessary Connect pump Replace pump Check for kinks in pipes Clear out Debris from lines Top up water level Reposition keg Reposition keg Replace motor pump Replace Clean bath and coil outer surface Re insulate Re route Re site cooler Note Refrigeration system failure could be Start device for compressor failed over temperature device in compressor tripped open circuit on compressor motor windings refrigerant gas leak capillary tube blockage etc These faults are best diagnosed and repaired off site in a workshop environment 10 10 WIRING DIAGRAM LL FEG RECIEL PUMP PUMP CONNEC TOR BFTTHH ICEBANK STAT HALT AL S4 u A A E COMPRESSOR MAINS INP
9. n temperatures are stabilised 5 MAINTENANCE Maintenance is to be carried out by a suitably trained person only Compliance with local Bylaws and Codes of Practice must be ensured The EVO cooler requires occasional checking and cleaning as follows 1 Check that the water level in the tank is up to the overflow Remove the inspection cover and observe the water level Check that the airflow to the EVO cooler is un impeded and clean the condenser fins To clean the fins electrically isolate the EVO cooler use a soft bristle brush or vacuum cleaner to clean the condenser fins of dirt dust etc Take care not to damage the fins during cleaning Check the condition of the python insulation and that the pump is circulating water At regular intervals to be determined by the user and or owner of the EVO cooler check for electrical safety If any maintenance servicing is required refer to the fault finding chart wiring diagram and exploded drawings contained in this manual and always ensure that the following are observed When replacing components always use IMI Cornelius approved spare parts Failure to do so will invalidate the EVO cooler approvals see section 6 for method of component replacement Always electrically isolate the EVO cooler before removing covers or carrying out any work After working on the EVO cooler ensure that the unit is left electrically safe and that all covers and cover fixings ar
10. peration and reliability of the EVO cooler during normal use please observe the following points The cooler is designed to run continuously During normal use it should only be switched off when cooling is not required for a period of more than 24 hours The EVO cooler should be re started at least 8 hours dependant on model before it is to be used Do not spill or let liquids drip onto the EVO cooler if liquids do spill onto the unit electrically isolate before wiping the spillages up Do not place items close to the EVO cooler as this can reduce the air flow and reliability Do not place items on top of the EVO cooler as this may cause damage to the recirculating pump Do not move the EVO cooler once full of water Do not block the water tank overflow any condensation generated by the EVO cooler must be allowed to run away Note n the event of malfunction switch off and electrically unplug the EVO cooler Always use a qualified Service Engineer to repair the unit there are no user serviceable components 3 2 CLEANING ROUTINE Beer coils can be internally cleaned as part of the regular draught beer system cleaning as follows 1 Purge the beer lines with clean cool water 2 Add chlorinated alkaline solution diluted with correct amount of water to the system 3 Allow to stand in the pipes for the time specified by the cleaning solution manufacturer usually 30 minutes 4 Flush the system with

EVO 35, 50, 70 & 100 PRODUCT MANUAL

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EVO 35, 50, 70 &amp; 100 PRODUCT MANUAL

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EVO 35, 50, 70 & 100 PRODUCT MANUAL