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P95-2 - Regency Fireplace Products

1. 32 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace MAINTENANCE FAN MAINTENANCE Unit must be grounded at all times Do not cut the ground terminal off under any circumstances To Install the Fan 1 Shut the power off 2 Open the bottom louver Loosen the 2 screws holding the Burner ON OFF switch and bracket to the bottom louver and lift the assembly out 3 Remove the bottom louver by loosening the 2 hinge screws IMPORTANT There are 2 fans in this fire place Fan A the right side fan and Fan B the left side fan are linked by a wire harness Please do not remove the wire harness when installing the fans 4 Move both fans and the wire harness together to the front of the fireplace 5 Insert Fan A in from the left sideways see diagram below The easiest way to insert Fan A is to put Fan B in front of the louver opening This ensures that there is suffi cient length of wire between the 2 fans Slide Fan A in sideways from the left 6 Take Fan A to the back above the mounting studs Then flip the fan and position it onto the mounting studs 7 Connect the ground wire from Fan A to the Grounding Lug located on the left hand side See diagram 1 8 Insert Fan B in from the front and position it on top of the mounting studs on the left side Position Fan B on mounting studs Ensure that the fan blades do not rub against the valve tubi
2. 30 Shutdown Procedure 30 Li l i Cra TT 30 Aeration Adjustment 30 Normal Operating Sounds of Gas Appliances 31 Lighting Plate Instructions 31 Maintenance Maintenance Instructions 32 General VentMaintenance 32 Gold Plated or Brass Door or Facade 32 Log Replacement 32 Thermopile Thermocouple 32 El EE A e o o A 32 Door Glass 32 Fan Maintenance 33 REMOVING Valve eene 34 HEG VANE uuu uu u uuu alii 34 Parts List Replacement Spare Parts List 35 Warranty Warranty 43 SAFETY LABEL This is a copy of the label that accompanies each P95 2 Zero Clearance Direct Vent Gas yun jo Jea 9 sepis woyoq do uuO1J S9 qnsnquuoo 0 329UB J8319 0 S9 913SNQUIOSH xneudjep eq WNWIUIN JUauaBbebaq s qijsnquioo o so ueJeo 2 WNUWIUIN LSV 816 suononiu sul p li e dqd JO ENUE N uononajs
3. 5 Installation Checklist 5 Locating Your Gas Stove 6 Manufactured Home Additional Requirements 6 Optional HeatWave Duct System 6 Optional Heat Release Kit 6 Clearances Le 6 Combustible Mantel Clearances 7 P95 2 Flat Surround and Tile Kit 7 Unit Base Stand Offs 7 Framing andFinishing 7 Facing Requirements 8 Hearth Requirements 8 Optional Cover Plate Template 9 Unit Assembly Prior to Installation Top Standoff Assembly 9 Side Nailing Strips 9 Venting Introduction 9 Venting Direct Vent System Flex 10 Exterior Vent Termination Locations 11 Venting Simpson Dura Vent Direct Vent GS 12 Venting Simpson Dura Vent Components List 13 Venting Arrangements Horizontal Terminations 14 Horizontal Venting
4. s Star VE Ground S EI h Lockwasher Q 9 9 VN l ag 8 Ground Lug O X Qs E A Neutral for mobile home Sr EC e 0 og Live Green F SF 120VAC Ground TTI RZ ON OFF I YY U Pilot T L Black Red O Red Assembly ML H J E a EG Rotary Speed Fan Thermodisc Di Control normally open To Thermocouple IN VE OR E Lee SE Sa Remote Receiver or Thermostat Millivolt Optional Remote Transmitter Optional a EE S L T Valve ae Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges CAUTION Label all wires prior to disconnection when servicing controls Wiring er rors can cause improper and dangerous operation Openings for electrical connections 120 Volt Power IN Millivolt Wires Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 29 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS 1 Read and understand these instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make sure the glass in the door frame is properly positioned Never operate the ap pliance with the glass removed 5 Verify that the venting and
5. 15 Vertical VENI 16 Vertical Terminations 17 Horizontal Installations 19 Vertical Terminations eese 21 Venting Installation Procedures for Direct Vent System Flex 21 JO 22 High Elevation 22 Gas Line Installation 22 Pilot Adjustment 22 Gas Pipe Pressure Test 22 SIT Valve Description 22 Conversionto Propane 23 Optional Brick Panels 24 Log Set Installation enne 24 Glass Door Installation 26 EO AN ges 85 0 gt u uuu l u ma uama 26 Optional Screen Door 26 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace TABLE OF CONTENTS Accent Kit Installation 27 Remote Control optional 28 Remote Wall Switch optional 28 Wall Thermostat optional 28 Wiring DIAGRAMA rra E oe EE 29 Operating Instructions Operating Instructions 30 Lighting Procedure
6. CALIBUR www excalibur fire com i Owners amp P95 2 Zero Clearance Direct Vent Gas Fireplace Installation Manual 7 x LEM Exin a Ra api A li oU n i z i i i kr K t Li AT i 1 amm ds t y ki j E I E T s W YENY j MODELS P95 NG2 Natural Gas P95 LP2 Propane MH FOR YOUR SAFETY lf the information in these instructions are not followed exactly what to do if you smell gas a fire or explosion may result causing property damage Do not try to light any appliance personal injury or loss of life Do not touch any electrical switch FOR YOUR SAFETY do not use any phone in your Do not store or use gasoline or other flammable vapours and tel II i liquids in the vicinity of this or any other appliance MIMOSA SS ee an from a neighbour s phone Follow Installation and service must be performed by a qualified the gas supplier s instructions installer service agency or the gas supplier If you cannot reach your gas supplier call the fire department Tested by WERTE Installer Please complete the details on the back cover V and leave this manual with the homeowner lz m ue Homeowner Please keep these instructions for future reference Jr 918 456 FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 09 28 05 To the New Owner Congratulations You are the owner of a state of the art Excalibur Gas Firep
7. 7 Ensure vent is vertical and secure the base of the flashing to the roof with roofing rails slide storm collar over the pipe section and seal with a mastic 8 Install the vertical termination cap by twist locking it Note Any closets or storage spaces which the vent passes through must be enclosed Offset Chart GS 8 203mm Nominal Diameter ID Offset inches Pipe Length L inches mm Height inches mm mm I 4 y m lt 4 I oO I I I v I Offset INSTALLATION PROCEDURES for FPI Direct Vent System Flex 1 Locate the unit in the framing rough in the gas preferably on the right side of the unit and the electrical Junction block is on the left side on the left Locate the centerline of the termination and mark wall according ly Cuta 11 279mm hole in the wall inside dimension Note A 3 1 2 76mm clearance around the liner must be maintained ex cept that only a 1 25mm clear ance is needed at the termination end We recommend framing a 11 279mm x 11 279mm inside dimensions hole to give struc tural rigidity for mounting the ter mination Note To make the 57 telde installation more AZ yey aesthetically pleas ing mend framing out a square to mount the terminal to Note 2 3 we recom If installing termination on a siding covered wall furring strips must be use
8. Flex System Termination Kit Part 946 615 includes all the parts needed to install the P95 2 with a maxi mum run of 4 feet 1 2 3 4 5 6 7 8 9 8 dia flexible liner 4 ft length 5 dia flexible liner 4 ft length spring spacers 4 thimble 2 AstroCap XL termination cap 1 screws 12 tube of Mill Pac 1 plated screws 8 screws 8 x 1 1 2 Steel 4 Drill Point Stainless 10 vinyl siding standoff If longer runs are needed the FPI Direct Vent system Flex kit is Part 946 616 which includes all the parts needed to install the P95 2 with a maximum 10 run 8 dia flexible liner 10 ft length 5 dia flexible liner 10 ft length spring spacers 7 thimble 2 AstroCap XL termination cap 1 screws 12 tube of Mill Pac 1 plated screws 8 screws 8 x 1 1 2 Drill Point Stainless Steel 4 10 vinyl siding standoff Vinyl Siding Standoff Wall Thimble IQ required in i AstroCap XL 8 dia Flue pipe e Termination Cap Part 946 623 Notes 1 Liner sections should be continuous without any joints or seams 2 Only Flex pipe purchased from FPI may be used for Flex installations 3 Horizontal vent must be supported every 3 feet 10 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS sa9ueJes 9 juaJagjip eJinbeJ Aew suolnejnbal 10 sapos e907 310N apo9
9. INSTALLATION ACCENT KIT INSTALLATION 1 Remove the rivets from the surround by pulling outthe hoseclamp 5 Remove the 2 studs on the sides of the Hood Insert the new with a screwdriver or plyer Re install the rivets by putting them studs through the holes and secure them by first putting on the through the holes on the sides of the surround washer and then tighten with a nut DOUBLE amp SINGLE DOOR OPTION 2 Take the hoseclamps and put them over the back of each rivet 4 Remove the handles by removing the nut and screw Install the Squeeze the hoseclamp to secure onto rivets ensuring that the new handles by placing them in position over the holes on the hoseclamp is touching the back side of the surround The door s Put the studs through the holes and secure them by hoseclamp can now be released tightening them with a nut 3 Remove the handles by removing the nut and screw Install the new handles by placing them in position over the holes on the surround louver Put the screws through the holes and secure them by tightening them with a nut 4 Place the emblem over the emblem design on the surround Insert the studs through the holes To secure them first put on the split lock washer and then the nut and tighten Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace
10. and mark the loca Diagram 1 tion where the vent will penetrate the ceil ing Drill a small hole at his point Next drop a plumb bob from the roof to the hole previously drilled inthe ceiling and mark the spot where the vent will penetrate the roof Determine if ceiling joists roof rafters or other framing will obstruct the venting system You may wish to relocate the appliance or to offset as plumber s shown in Dia tape gram 2 to avoid connected TT cutting load to wall strap bearing mem i bers MS p strap Elbows c Female J Firestop Ee n seo Diagram 2 Male Locking Lugs Note Apply sealant Mill Pac to inner pipe and high temperature sili cone sealant to outer pipe on eve ry twist lock joint 3 A Firestop spacer must be installed in the floor or ceiling of every level To install the Firestop spacer in a flat ceiling or wall cut a 11 inch square hole Frame the hole as shown in Diagram 3 and install the firestop firestop spacer Diagram 3 4 Assemble the desired lengths of pipe and elbows Ensure that all pipes and elbow connections are in the fully twist locked position and sealed 5 Cuta hole in the roof centered on the small drilled hole placed in the roof in Step 2 The hole should be of sufficient size to meet the minimum requirements for clearance to com bustibles of 1 1 2
11. may result causing property damage personal injury or loss of life Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or gas supplier A This appliance has a pilotwhich must C Use only your hand to push in or turn the be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbours phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water E This appliance
12. noleum etc when determining the height of the fire place stand Fireplace Stand Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION OPTIONAL COVER PLATE TEMPLATE 1 Ensure top clip screws are at top of oblong holes before installation Oblong Screw Holes 2 Position bottom of cover plate over pins located at the bottom of the firebox 3 Bring cover plate towards the unit and hook top clip over and behind the glass frame The top clip may need to be adjusted Loosen the 2 screws that secure the top clip to let the cover plate settle over and behind the glass frame Once settled tight en screws Back View of Cover Plate Pin Holes TO REMOVE 1 Remove 2 screws that secure top clip Ensure to hold cover plate as it will fall forward 2 Pullouttopclipthatisstillhookedonto glass 3 Attach the standoff securely to the top with 2 screws per standoff on opposite cor ners UNIT ASSEMBLY PRIOR TO INSTALLATION The 2 Top Standoffs must be correctly posi tioned and attached to the top before unit is slipped into position Side Nailing Strips The side nailing strips come attached to the unit There are 2 plates one on the top and bottom that can be folded out as required Top Standoff Assembly The top standoffs are shipped in a flat position and must be folded into shape and attached 1 Remove the standoffs from the fireplace top 2 Tak
13. 27 INSTALLATION Option 1 REMOTE CONTROL Use the Excalibur Remote Control Kit approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Choose aconvenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very im portant Run wires from the fireplace to that location Use the Thermostat Wire Ta ble 2 Connect the two wires to the gas valve See diagram below To thermopile Option 2 WALL SWITCH 1 Run the wire through the right or left side inlet opening Be careful not to damage wire Note We recommend a maximum of 15 of wire but if you wish to go with a longer run use the Thermostat Wire Table 2 Connect the wire to the wall switch and install into the receptacle box CAUTION Do not connect millivolt wall switch wire to a 120V wire q z To wall switch da gt remote control j 281 or thermostat g So 4 CAUTION Do not connect millivolt remote control wires to a 120V wire 3 Install 3 AAA alkaline batteries in transmitter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to remote mode The remote control is now ready for operation 28 O
14. 8 Place the top of Log 307 across the notch 11 Fit Log 310 on the pin and then swing the 12 Place the embers on the front of the burner on Log 311 front end of the log to hit the first grate tab tray Place embers on the burner tray DO NOT BLOCK BURNER HOLES Notch Pin 13 Test fire to ensure proper light off make sure flame flows smoothly from one end of burner to the other If there is any flame hesitation check that area for any blockage of the burner ports 9 Place the back of Log 309 against the bracket on the top right side of the burner The picture below is a view from the back of the burner 14 Reverse steps 1 3 under Optional Brick Panels on page 22 Rest log against 307 bracket 306 309 Rear Log Middle Left Log Middle Right Log 10 Place the top of Log 309 on Log 308 supported by the knot Knot 310 311 912 308 Front Left Log Center Left Log Front Bottom Log Center Right Log Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 25 INSTALLATION G LASS DOOR 3 Mount the 2 screws back onto the mounting OPTIONAL plate on the rear of the facade through the INSTALLATION tab on the glass frame and then tighten SCREEN DOOR screw to secure 1 Attach door bracket to side using 2 screws 1 Fit top door bracket over the flange at the to the left and right side of the unit top of the firebox 2 Secure with 3 screws on the bottom Door Bracket attaches
15. Clearance Direct Vent Gas Fireplace INSTALLATION Horizontal Venting with Two 2 90 Elbows One 90 elbow Two 45 elbows x V With these options maxi 0 Min 2 Max mum total pipe length is 30 1 Min 3 Max feet with minimum of 6 feet 2 Min 4 Max total vertical and maximum 8 feet total horizontal 3 Min 5 Max 4 Min 6 Max Please note minimum 1 5 Min 7 Max foot between 90 elbows 6 Min 8 Max is required Horizontal Venting with Three 3 90 Elbows One 90 elbow Two 45 elbows V V1 With these options 1 Min max total pipe length is 30 feet with min of 12 feet total vertical and max 9 feet total horizontal Please note min 1 foot between 90 elbows is required Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 15 INSTALLATION Vertical Venting with Two 2 90 Elbows One 90 elbow Two 45 elbows V V1 With these options max total i pipe length is 30 feet with min of 6 feettotal vertical and max 8 feet total horizontal Please note min 1 foot V1 between 90 elbows is re quired For additional vertical venting with 2 x 90 elbows refer to next page Vertical Venting with Three 3 90 Elbows e One 90 elbow Two 45 elbows V1 With these options max DS total pipe length is 30 feet a with min
16. Speed Controller Box Plastic Switch Receptacle Cover Plate Flexible Air Duct Insulation 6 dia x 60 Heat Release Duct Kit Opt Fan 120 V Flexible Air Release Duct Manual Conversion Kit NG to LP Not available as a replacement part 35 PARTS LIST 36 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace PARTS LIST Part 52 910 190 54 948 043 770 574 P 770 576 P 56 770 071 57 910 378 910 380 66 910 038 910 039 904 660 904 431 936 170 67 780 057 68 W840470 770 070 770 525 82 770 003 770 930 P95 2 BURNER ASSEMBLY amp LOG SET Description Piezo Ignitor amp Nut Bottom Relief Spring Valve Assy Natural Gas Valve Assy Propane Gasket Valve Tray Valve S I T Natural Gas Valve S I T Propane Valve Bracket Pilot Assy 3 way flame S I T NG Pilot Assy 3 way flame S I T LP Orifice 30 Natural Gas Orifice 49 Propane Orifice Gasket Pilot Holder Pilot Assembly Gasket Gasket Relief Door Bottom Burner Assy NG LP Burner Grate Assy Rear Log Support Bracket Log Set Not available as a replacement part Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 37 PARTS LIST Part 771 518 132 135 940 328 P 136 936 155 904 691 770 920 710 922 770 914 710 916 770 918 7170 931 710 932 770 933 710 941 110 942 770 943 DOUBLE DOORS 9 163 y E
17. VENTING ARRANGEMENTS HORIZONTAL TERMINATIONS SIMPSON DURA VENT DIRECT VENT GS SYSTEM and FPI DIRECT VENT SYSTEM FLEX Propane amp Natural Gas The diagram shows all allowable combinations of vertical runs with horizontal terminations using one 90 elbow two 45 elbows equal one 90 elbow Simpson Dura Vent Regency Flex Vent 5 inner diameter 5 inner diameter 8 outer diameter 8 outer diameter Note Must use optional flue adapter Part 770 994 Note FPI Direct Vent System Flex is only approved when using Simpson Dura Vent pipe for horizontal terminations Horizontal Feet 0 2 4 6 8 10 12 14 16 18 20 M pp I I I I I I I I I I I 16 I Se La Y I I I IA d I T lt E I I I I SL I I 14 csc I I I ES I I ERES I l Te I I I I e I I I I I I I I I Vertical Height Feet s A vent guard should be used whenever the inimum termination islowerthanthe specifiedminimum de Height or as per local codes Requirement 0 _ V _ Please note that all vertical measurements are taken from the base of the unit excluding Maintain clearances to combustibles as listed on pages 6 to 8 risers or bottom stand offs Horizontal vent must be supported every 3 feet Firestops are required at each floor level and whenever passing through a wall 14 Excalibur P95 2 Zero
18. and used in conjunction with the operation of this appliance without prior authorization from Excalibur may nullify your warranty on this product Simpson Dura Vent venting components are covered by Simpson Dura Vent Inc warranty Subsidy according to job scale as predetermined by FPI Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 43 Excalibur fireplace products are designed with relia bility and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door FPI Fireplace Products International Ltd is pleased to extend this Limited Lifetime Warranty to the orig inal purchaser of a Excalibur Product See the inside back cover for details Register your Excalibur online at http www excalibur fire com Installer Please complete the following information Dealer Name amp Address Installer Phone Date Installed Serial No di i Ex seller is a trademark of FPI glace Products International Ltd p cop Pal ht B FPI Fireplace Products International Ltd All rights reserved
19. needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air CAUTION Hot while in operation Do not touch Severe Burns may result Due to high surface temperatures keep children clothing and furniture gasoline and other liquids having flammable vapors away Keep burner and control compartmentclean See installation and operating instructions accompanying appliance LIGHTING INSTRUCTIONS STOP Read the safety information above 4 Push in control knob all the way and on this label 1 Push in gas control knob slightly and turn clockwise to OFF Knob cannot be turned from PILOT to OFF unless knobis pushed in slightly Do not force 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP Fol low step B in the Safety Information above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counterclock wise to PILOT PILOT BURNER hold in Continually push and release the black button on spark igniter until pilot lights Continue to hold the control knob in for about 1 2 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 1 to 4 If knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the
20. of 10 feet total O i vertical and max 8 feet total horizontal Please note min 1 foot between 90 elbows is required H1 16 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION VENTING ARRANGEMENTS VERTICAL TERMINATIONS SIMPSON DURA VENT DIRECT VENT GS SYSTEM Propane amp Natural Gas The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations using two 90 elbow with Simpson Dura Vent Direct Vent GS vent systems for Propane and Natural Gas Horizontal Feet EEE EEE EEE EE ee Vertical Height Feet Maximum 27 Max 10 centerline to centerline Minimum 8 6 Vent must be supported at offsets Firestops are required at each floor level and whenever passing through a wall e Maintain clearances to combustibles Note Must use optional flue adapter when using Simpson Dura Vent pipe Part 770 994 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 17 INSTALLATION The P95 2 is approved for a maximum 40 ft straight vertical with Simpson Horizontal Feet Dura Vent Direct Vent GS vent systems for Propane and Natural Gas as 0 2 4 6 8 per the diagram d l e e E The shaded area in the diagram shows all allowable combinat
21. trim At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit FPI has no obligation to enhance or modify any unit once manufactured ie as products evolve field modifications or upgrades will not be performed FPI will not be liable for travel costs for service work Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy Refractory liners gaskets door handles paint are not covered under the terms of this warranty policy Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy The warranty will not extend to any part which has been tampered with or altered in any way or in our judgment has been subject to misuse improper installation negligence or accident spillage or downdrafts caused by environmental or geographical conditions inadequate ventilation excessive offsets negative air pressure caused by mechanical systems such as furnaces fans clothes dryer etc Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer FPI will not be liable for acts of God or acts of terrorism which cause malfunction of the appliance Performance problems due to operator error will not be covered by this warranty policy Products made or provided by other manufacturers
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23. 1 1 8 533mm Gas connection on this side Note 53 3 4 is the minimum height for both flex termination or Simpson Dura Vent venting The HeatWave Duct Kit has different Heat Wave clearance and framing requirements check the HeatWave manual for details FACING REQUIREMENT Framing This fireplace requires a non combustible ma terial extending from the framing header and WENN sides Non Combustible Material The flanges on the front face of the fireplace p A are for a facing thickness of 1 25mm brick is 2 thick the unit must be raised 1 The brick tucks in below the firebox base Floor Mounted Fireplaces Hearth must be under this flange Tile Marble Brick or other non combustible material Cement 55 0 1397mm ec Non Combustible e Material E lt Please note that all verti 5 me 26 1 8 660mm cal measurements are 66 SE taken from the base of the so ES unit excluding risers or lt N bottom stand offs 3 ae oso 8 Min 3 4 19mm Max 15 16 24mm Raised Fireplaces No hearth is required when the unit is raised 3 76mm off of the floor surface You must take into account the depth of the floor cover ing carpet tile li
24. 5 8 Adj Pipe 17 24 Adj Pipe inches Required inches 3 1 4 6 3 4 11 14 5 8 Adj Pipe 7 3 4 16 1 4 17 24 Adj Pipe 7 1 4 8 3 4 6 12 9 9 If a Vinyl Siding Standoff is required it must be used with vinyl siding measure to outside surface of wall without siding and add 2 inches 4 1 4 5 3 4 6 9 Horizontal and Vertical Terminations for 5 x 8 Venting Vertical Terminal 1291 D Alternate Horizontal Termination Cap Alternate Snorkel Termination Cap Part 41282 14 Part 41281 36 The FPI AstroCap XL is certified for installations using FPI venting systems as well as Simpson Dura Vent and Direct Vent GS Storm Collar GD 1253 Vinyl Siding Flashing en ly 1243 or 412435 Horizontal Ceiling Fresi lt gt Termination Cap 1263 1285 Wall Thimble 1247 PEKERE i Ne Adj Pipe Length 11 14 5 8 90 Elbow 1290 24 Pipe Length Flue Adapter 770 994 Simpson Dura Vent Direct Vent GS 12 The FPI AstroCap XL is a proprietary trademark of FPI Fireplace Products International Ltd Dura Vent and Direct Vent GS are registered and or proprietary trademarks of Simpson Dura Vent Co Inc Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION SIMPSON DURA VENT VENTING COMPONENTS LIST All Simpson Dura Vent components are available directly from FPI 5 x 8 Descripti
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26. E For Snorkel terminations in ABOVE grade installations follow nation al or local code requirements 6 The arrow on the vent cap should be pointing up Insure that the 1 1 2 clear ances to combustible materials are main tained Diagram 4 Install the termination cap Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 19 INSTALLATION Siding uns sealant Jo all four sides bolt Horizontal Kaen Top to Vinyl Standoff bal h lt 4 screws Vinyl siding standoff Wall Thimble Diagram 5 sure The four wood screws provided should be replaced with appropriate fasteners for stucco brick concrete or other types of sidings Note If installing termination on a siding 7 8 fold strap 9 Install wall thim sheet metal covered wall a vinyl siding stand off or furring strips must be used to ensure that the termination is not recessed into the siding Before connecting the horizontal run of vent pipe to the vent termination slide the Wall Thimble Part 1247 over the vent pipe Slide the appliance and vent assembly to wards the wall carefully inserting the vent pipe into the vent cap assembly It is impor tant tha
27. HE APPLIANCE SHOULD BELO a wall or siding the pilot Must be as per diagram Page 22 CATED OUT OF TRAFFIC AND 7 Any safety glass removed for servicing 5 Install brick panels optional page 24 AWAY FROM FURNITURE AND must be replaced prior to operating the DRAPERIES appliance 6 Install log set where indicated on 24 25 8 To prevent injury do not allow anyone who ids WARNING FAILURE TO INSTALL is unfamiliar with the operation to use the 7 Install Front Facade page 26 THIS APPLIANCE CORRECTLY fireplace WILL VOID YOURWARRANTY AND 8 Install Optional Screen Door page 26 9 Wear gloves and safety glasses for pro MAY CAUSE A SERIOUS HOUSE FIRE CHILDREN AND ADULTS SHOULD BEALERTEDTOTHEHAZARDSOF HIGH SURFACE TEMPERATURES ESPECIALLY THE FIREPLACE GLASS ANDSHOULDSTAY AWAY TO AVOID BURNS OR CLOTHING IGNITION tection while doing required maintenance 10 Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination 11 Under no circumstances should this appli ance be modified Parts that have to be removed for servicing should be replaced prior to operating this appliance 9 Install optional Wall Switch Remote Con trol or Wall Thermostat page 28 10 Final check Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly and operation fully explained to customer Excalibur P95 2 Zero Clearance Direct Ve
28. Left Brick Panel Right 10 x 5 8 Butt Spacer Brick Panel Clip Burner ON OFF Switch Assy P95 2 MAIN ASSEMBLY 38 42 43 46 47 48 A gt No NS Part 910 241 910 899 Description Burner ON OFF Switch Wire Harness Valve to Burner 430 517 P Fan Assembly 120 Volts 910 331 P Fan Motor 120 Volts 770 523 910 813 910 330 904 586 910 199 910 142 910 878 770 994 W260260 942 117 Fan Switch Assembly Power Cord 120 Volts Fan Speed Control Switch Knob Speed Control Wire Holder Clip Thermodisc Fan Auto On Off Wire Harness Twin Fan Cable Dura Vent Adaptor Optional Top Relief Frame Gasket Top Relief Plate Frame W260280 Top Relief Plate Gasket 770 066 946 556 946 004 946 000 946 002 946 001 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace Top Relief Plate Hex Cap Screw 1 4 20NC 3 5 Hex Cap Screw 1 4 20NC 2 0 Hex Cap Screw 1 4 20NC 1 75 Heat Wave Duct Kit Optional Junction Box Round Duct Adaptor Round to Oval Adaptor Oval Duct Adaptor Part 93 946 007 946 006 910 417 910 366 910 412 100 910 367 94 95 96 97 98 99 101 690 022 102 946 010 946 045 946 570 108 910 165 109 946 000 918 456 710 969 PARTS LIST Description Angle Bracket 946 517 P Fan Assy HeatWave Option Grill Plate White 946 005 01 Wall Adaptor Plate White Knob White Switch Cover Plate White Fan
29. N P95 2 FLUSH FRONT ACCESSORIES Description Door Assembly Complete Flush Door Frame Glass Flush Glass Gasket Tadpole U Clip eurround Black Complete Surround Gold Complete Surround Antique Gold Complete Surround Antique Nickel Complete Surround Soft Copper Complete Surround Faceplate Excalibur Surround Louver Surround Hood Handle Rivet 67 5 16 x 1 2 Carriage Bolt Logo Plate Double Screen Door Complete Black Double Screen Door Complete Nickel Double Screen Door Complete Gold Double Screen Door Complete Antique Gold Double Screen Door Complete Antique Nickel Double Screen Door Complete Soft Copper Double Screen Door Frame Right Double Screen Door Frame Left Mesh Screen Double Door Retaining Plate Double Door Door Mounting Bracket Right Door Mounting Bracket Left ice S S Y s 167 161 7 Part 146 790 105 790 082 10 790 082 02 155 904 735 157 904 722 904 722 02 904 722 10 Description Handle Black Handle Nickel Handle Gold Push Fit Ball Plunger Carriage Bolt Black Carriage Bolt Gold Carriage Bolt Nickel Not available as a replacement part FLUSH DOOR 38 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace NOTES Excalibur P95 2 Zero Clearance Direct Ve
30. Slip the flashing under the shingles shingles should overlap half the flashing as per Diagram 4 Diagram 4 The upper half of the flashing is installed under the roofing material and not nailed down until the chimney is installed This allows for small adjustments 6 Continue to assemble pipe lengths Note If an offset is necessary in the attic to avoid obstructions it is impor tant to support the vent pipe every 3 feet to avoid excessive stress on the elbows and possible sep aration Wall straps are available for this purpose Diagram 2 Galvanized pipe is desirable above the roof line due to its higher corrosion resistance Continue to add pipe sections through the flashing until the height of the vent cap meets the minimum height requirements specified in Diagram 5 or local codes Note that for steep em Vent 4 eight Diagram 5 Roof Pitch inimum Vent Height flat to 7 12 over 7 12 to 8 12 over 8 12 to 9 12 over 9 12 to 10 12 over 10 12 to 11 12 over 11 12 to 12 12 over 12 12 to 14 12 over 14 12 to 16 12 over 16 12 to 18 12 over 18 12 to 20 12 over 20 12 to 21 12 20 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION roof pitches the vertical height must be in creased A poor draft or down drafting can result from high wind conditions near big trees or adjoining roof lines in these cases increasing the vent height may solve the problem
31. ably on the right side of the unit and the electrical junction block is on the left side on the left 2 Direct Vent pipe and fittings are designed with special twist lock connections to con nect the venting system to the appliance flue outlet A twist lock appliance adaptor is an available option that must be used in conjunction with the Simpson Dura Vent Direct Vent GS system 3 Put a bead of silicone inside the outer section of the adapter and a bead of Mill Pac on the inner collar Slip the adapter over the existing inner and outer flue collar and fasten to the outer collar only with the 3 supplied screws driling pilot holes will make this easier Level the fireplace and fasten itto the framing using nails or screws through the nailing strips 4 Assemble the desired combination of pipe and elbows to the appliance adaptor and twist lock for a solid connection Note a Twist lock procedure Four indenta tions located on the female ends of pipes and fittings are designed to slide straight onto the male ends of adjacent pipes and fittings by orienting the four pipe indentations so they match and slide in to the four entry slots onthe male ends Diagram 1 Push the pipe sec tions completely together then twist lock one section clockwise approxi mately one quarter turn until the two sections are fully locked The female locking lugs will not be visible from the outside on the Black Pipe or fittings They may be loc
32. amen 53 3 8 1346mm 80 1 4 2032mm 12 3 8 304mm 21 1 8 533mm including standoffs 3 For exterior walls insulate the enclosure to the same degree as the rest of the house apply vapour barrier and drywall as per local installation codes Do not insulate the fireplace itself Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION 4 Note The unit does Facing Over 1 25mm Thick lf the facing material is over 1 25mm thick example brick or river rock install the facing around the perimeter of the face You may wish to make a face template as shown on the diagram FPI offers a cover plate template See next page NOTE If using a brick hearth the fireplace will need to be raised to ac commodate the brick thickness Example Ifthe o not have to be com 3 Header 2 0 pletely enclosed in a 23 11 dia hole chase The clearance through wall on top of the unit is 0 o for Flex to the standoffs so or for DuraVent combustible building 25 I materials can be laid 83 I pa DA directly on top of the 5 Z standoffs You must m maintain clearance i s from the vent to com I bustible materials for 2 gt CNR both rigid and flex see 4 Aye Vent Clearances 4 Ba v v page 6 CACA 4 2 4 4 a 2
33. ap to the outer wall with the 4 supplied screws Pull the centre 5 127mm liner and outer 8 203mm liner out enough to slip over the flue collars of the fireplace You may wish to cut the liner shorter to make it more workable Do not bend liner more than 90 Apply Mill Pac over the fireplace inner collar and slip the 5 127mm liner down over it and attach with 3 supplied screws Do the same with the 8 203mm liner Apply a bead of silicone between the thim ble and termination and around the outer edge of the terminal at the wall in order to keep the water out IMPORTANT Do not locate termination hood where excessive snow or ice build up may occur Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system When using snow blowers make sure snow is not directed towards vent termination area pp 2x4 or 2 x 6 Termination Cap wi ED P dia e Screws M air intake 4 per connection E Y A Wall Thimble Screws 2 pieces 3 per connection 10 Outer Diameter Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 21 INSTALLATION P95 NG2 System Data For 0 to 4500 feet altitude Burner Inlet Orifice Sizes 30 Max Input Rating 45 000 Btu h Min Input Rating 23 200 Btu h Supply Pressure min 5 0 w c Manifold Pressure High 3 8 0 2 w c P95 LP2 System Da
34. ated by examining the inside of the female ends I Female Z Locking Mill Pac lt Silicone LA Male gt Locking Lugs Diagram 1 mb ee Note Apply sealant Mill Pac to inner pipe and high temperature sili cone sealant to outer pipe on eve ry twist lock joint b Horizontal runs of vent must be sup ported every three feet Wall straps are available for this purpose 5 Mark the wall for a 11 x 11 square hole The center of the square hole should line up with the centerline of the horizontal pipe Cut and frame the 10 inch square hole in the exterior wall where the vent will be termi nated If the wall being penetrated is con structed of non combustible material i e masonry block or concrete a 8 dia hole is acceptable Note With Dura Vent the minimum height is achieved by installing a 90 elbow di rectly to the flue adaptor center of hole 5 gt OU 90 5 MILO DE 0 era N v Diagram 2 Note a Thehorizontalrun of vent mustbe level or have a 1 4 inch rise for every 1 foot of run towards the termination Never allow the vent to run downward This could cause high temperatures and may present
35. ay be installed at a lower height if the framing is made of metal studs covered with a non combustible board These drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facing is heat resistant or the paint may discol our MANTELS Mantel Clearances 5 12 10 8 6 4 2 0 es ae 0 ES O DA 24 si 7 antel 22 7 _ 2 20 Sa 25 t 18 gs 16 No Mantel in this 22 area N HOPUEIS Z gt O 00 N p y 31 7 8 Side View to floor Top of Front Opening P95 2 Flat Wall Surround and Tile Kit The P95 2 Flat Wall Surround Hearth Pad and Tile Kit cannot be modified in any way It must be installed as manufactured 6 9 16 152mm PEN 82 2082mm a OT 84 5 16 2133mm 75 1905mm P95 2 Flat Wall Surround and Tile Kit Specifications UNIT BASE STAND OFFS To accommodate varying thicknesses and fin ishes of hearth materials we have increased the overall height of the appliance by a further 1 1 8 This increase is added with the inclusion of two stand offs at the bottom of the unit below the outer box taking the overall height of the framing dimensions from 49 up to 50 1 8 In the event that you should choose to use thinner materials to finish th
36. cap are unob structed 6 Ensure that the brick panels are installed 7 Verify log placement If the pilot cannot be seen when lighting the unit the logs have been incorrectly positioned 8 The unit should never be turned off and on again without a minimum of a 60 second wait Inlet Tap Outlet Tap Shut Off Hi Lo Pilot Adjustment LIGHTING PROCEDURE IMPORTANT To ignite or reignite the pilot remove one glass panel door Only when the pilot holds without pressure being applied to the control knob resecure the glass panel to the unit The unit must not be operated with the glass removed IMPORTANT Gas cock knob cannot be turned from PILOT to OFF unless it is partially depressed 1 Turn burner OFF using ON OFF switch 2 Turn gas control knob so indicator points to OFF position and allow 5 minutes for any gas in the combustion chamber to escape 3 Turn gas control knob counter clockwise so indicator points to the PILOT position Depress the gas control knob fully De press the igniter button several times until the pilot lights After approximately one minute release the gas control knob The pilot flame should continue to burn If the pilot does not remain lit repeat operation allowing a longer period before releasing gas control knob 4 When the pilot stays lit turn the gas knob further counter clockwise to the ON position 5 Use the wall switch thermostat or re
37. copper lines and flex connectors are usually considered to meet this requirement Important Always check for gas leaks with a soap and water solution or gas leak detector Do not use open flame for leak testing PILOT ADJUSTMENT Periodically check the pilot flames Cor rect flame pattern has three strong blue flames 1 flowing around the thermopile 1 around the thermocouple and 1 flowing across the burner it does not have to be touching the burner Note If you have an incorrect flame pat tern contact your Excalibur dealer for further instructions Incorrect flame pattern will have small probably yellow flames not coming into proper contact with the rear burner or thermopile or thermocouple Pilot Ignitor Thermocouple Thermopile OOOOOOO OOOOOOO O O O O OOO OO Burner Pilot Ignitor Thermocoup Thermopile 0000000000000 00 OO OO OOO OO Burner GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnect piping from valve at pres sures over 1 2 psig The manifold pressure is controlled by a reg ulator built into the gas control and should be checked at the pressure test point Note To properly check gas pressure both inlet and manifold pressures should be checked using the valv
38. d to ensure that the termi nation is not recessed into the siding Level the fireplace and fasten it to the framing using nails or screws through the nailing strips Assemble the vent assembly by applying Mill Pac to the 5 127mm inner collar of the termination and slipping the 5 127mm liner over it at least 1 3 8 35mm Fasten with the 3 screws drilling pilot holes will make this easier Apply Mill Pac or high temper ature silicone to the 8 203mm flex pipe and slip it over the 8 203mm outer collar of the vent terminal at least 1 3 8 35mm and fasten with the 3 screws NOTE Horizontal sections must be sup ported at intervals not exceeding 3 feet 0 9 meter Flame picture and performance will be affected by sags in the liner V o dia flue pipe with spring spacer 4 5 6 7 8 9 Separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom Fasten the other thimble half to the inside wall The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls The liners must slip over the collars a minimum of 1 3 8 Slip the assembled liner and termination assembly through the thimble making sure the termination cap faces up there are markings on the cap that show which way is up This will position the termination cap with proper down slope for draining water Fasten the c
39. defects or other reproductive harm 2 The appliance when installed must be INSTALLATION electrically grounded in accordance with so ani local codes or in the absence of local CHEC KLIST 7 codes with the current National Electrical FIED SERVICE PERSON THE AP Code ANSI NFPA 70 or CSA C22 1 Cana 1 Locate appliance PLIANCE SHOULD BE INSPECTED dian Electrical Code a Room location page 6 Er ED ETE 3 See general construction and assembly 9 n EL NUALLY BY A PROFESSIONAL instructions The appliance and vent should C ME ross age 7 pag SERVICE PERSON MORE FRE be enclosed d Framing amp Finishing Requirements QUENT CLEANING MAY BE RE page 7 QUIRED DUE TO EXCESSIVE LINT 4 This di deri be connected to el e Facing and Hearth Requirements specified vent and termination cap to the 8 FROM CARPETING BEDDING MA outside of the building envelope Never f Fr Requirements pages 9 17 TERIAL ETC IT IS IMPERATIVE vent to another room or inside a building THAT CONTROL COMPART Make sure that the vent is fitted as per 92 Assemble Top Standoffs page 9 NOTE MENTS BURNERS ANDCIRCULAT Venting instructions must be done before installing unit into fireplace ING AIR PASSAGEWAYS OF THE 5 Inspect the venting system annually for s APPLIANCE BE KEPTCLEAN blockage and any signs of deterioration 3 Install vent pages 17 21 DUE TO HIGH TEMPERATURES 6 Venting terminals shallnot berecessedinto 4 Make gas and electrical connections Test T
40. e ANSI NFPA 70 in the U S A and the current CAN CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22 1 in Canada This Excalibur Mobile Manufactured Home Listed appli ance comes factory equipped with a means to secure the unit This Excalibur Mobile Manufactured Home listed appliance comes equipped with a dedicated 8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached This appliance may only be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only use with the type of gas indicated on the rating plate This appliance is not convertible for Bye use with other gases unless a certified kit is used 8 Mobile Home Ground NATIONAL We recommend that our products be FIREPLACE INSTITUTE installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI or in Canada by Wood 0 Energy Technical Wood Energy CERTIFIED Training WETT dades 2 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace Safety Label Safety Label 4 Installation Important Message 5 Peer US 5 General Safety Information
41. e annually Make it a practice to have all of your gas appliances checked annually The P95 NG2 or P95 LP2 Direct Vent Fireplace must be installed in accordance with these in structions Carefully read all the instructions in this CLOTHING OR OTHER FLAMMA BLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLI 13 Do not slam shut or strike the glass door 14 Under no circumstances should any solid manual first Consult the authority having juris diction to determine the need for a permit prior to starting the installation Itis the responsibility of the installer to ensure this fireplace is installed in compliance with manufacturer s instructions and all applicable codes BEFORE YOU START Safe installation and operation of this appliance requires common sense however we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following ANCE GENERAL SAFETY 1 INFORMATION The appliance installation must conform with local codes or in the absence of local codes with the current Canadian or Na tional Gas Codes CAN1 B149 or ANSI Z223 1 Installation Codes fuels wood paper cardboard coal etc be used in this appliance 15 The appliance area must be kept clear and free of combustible materials gases and other flammable vapours and liquids Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer birth
42. e each standoff and bend into the cor rect shape Bend up at the bend lines until the screw holes in the standoff and the pre punched screw holes on the fireplace top line up Side eee Nailing Strip Plates can be folded out d 1 Top Standoff p Top Standoff after bending x flat shipping position VENTING INTRODUCTION The P95 2 uses the balanced flue technology Coaxial system The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney Note These flue pipes must not be connected to any other appliance The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas burning appliance Each direct vent gas appliance must use it s own separate vent system Common vent systems are prohibited Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 9 INSTALLATION VENTING FPI Direct Vent System Flex Horizontal Terminations Only These venting systems in combination with the P95 2 Direct Vent Gas Fireplace have been tested and listed as a direct vent heater system by Warnock Hersey The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 11 FPI Direct Vent
43. e hearth you can omit the stand offs provided for raising the unit However we recommend that you leave the framing dimensions as they are in the manual and alter only the facing requirement by reduc ing it by the same distance that you have lowered the unit Insert the 2 unit base stand offs underneath the unit as shown in the diagram below Space the stand offs centrally approximately 2 or 2 1 2 feet apart Ensure that the unit is not unsta ble FRAMING AND FINISHING 1 Determine the total thickness of facing ma terial e g drywall plus ceramic tiles to allow the finished surface to be flush with the front of the unit Total facing thickness can vary from 1 2 13mm to 1 32mm thick Non combustible i material 7 178mm extends a m Standoff minimum of 18 1 4 464mm Top of unit above the 4 front D Install Top Standoffs amp Side Nailing Strips before unitis slipped into position See page 9 for assembly details 2 Frame in the enclosure for the unit with framing material The framed opening is 50 1 8 high x 53 3 8 wide x 21 1 4 deep 1276mm high x 1346mm wide x 533mm deep Steel Header 4 ASA A Framing Dimensions A B C 53 3 8 50 1 8 21 1 4 1346mm 1276mm 533mm 5 127mm Dia Inner 8 203mm Dia Outer 38 1 8 65mm n n I
44. e pressure ports on the valve 1 Make sure the valve is in the OFF posi tion 2 Loosen the IN and or OUT pressure tap s turning counter clockwise with a 1 8 wide flat screwdriver 3 Attach manometer to IN and or OUT pressure tap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 5 The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label 6 When finished reading manometer turn off the gas valve disconnect the hose and tighten the screw clockwise with a 1 8 flat screwdriver Note Screw should be snug but do not over tighten S I T VALVE DESCRIPTION 1 Gas cock knob 2 Manual high low adjustment 3 Pilot Adjustment 4 Thermocouple Connection option 5 Outlet Pressure Tap 6 Inlet Pressure Tap 7 PilotOutlet 8 Main Gas Outlet 9 Alternative TC Connection E 6 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION CONVERSION KIT FROM NATURAL GAS TO PROPANE MODEL 770 969 FOR P95 2 USING SIT 820 NOVA GAS VALVE THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF INDOUBT DO NOT DO THIS CONVERSION Conversion Kit Contains 6 Pull off the pilot cap to expose the pilot orifice Qty Part Description 1 910 018 SIT Conversion Kit 50 Turndown LP 1 910 037 LP Injector Pilot Orifice 1 904 431 Burner Orifice 49 1 908 255 Deca
45. gas control knob to OFF and call your service technician or gas supplier 5 Turn gas control knob counterclock wise to ON ELEMENT THERMO ELECTRIQUE 4 6 Use rocker switch to operate main burner You may shut off the pilot during prolonged non use periods to conserve fuel 1 Push in the gas control knob slightly and turn clockwise to OFF Do not force NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance Listed below are some examples All are normal operating sounds and should not be considered as defects in your appliance Blower Excalibur gas appliances use high tech blow ers to push heated air farther into the room It is not unusual for the fan to make a whirring sound when ON This sound will increase or decrease in volume depending on the speed setting of your fan speed control Burner Tray The burner tray is positioned directly under the burner tube s and logs and is made of a different gauge material from the rest of the firebox and body Therefore the varying thick nesses of steel will expand and contract at slightly different rates which can cause tick ing and cracking sounds You should also be aware that as there are temperature changes within the unit these sounds
46. icult to remove Use a non abrasive cleaner and NEVER clean the glass while it is hot AERATION ADJUSTMENT The air shutter can be adjusted by moving the adjusting wire up or down The wire is ac cessed through the bottom louver opening Open the air shutter for a blue flame or close for a more yellow flame The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude This adjustment is performed by the gas fitter Minimum Air Shutter Opening 5 16 Natural Gas 3 8 Propane CAUTION Carbon will be produced if air shutter is closed too much Note Any damage due to carboning re sulting from improperly setting the aeration controls is NOT cov ered under warranty Adjustment Wire Push to close or pull to open aeration cap Closed Tall yellow Open Short Blue Note Aeration Adjustment should only be performed by an authorized Excalibur Installer at the time of installation or service 30 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace OPERATING INSTRUCTIONS Copy of the Lighting Plate Instructions FOR YOUR SAFETY READ BEFORE LIGHTING Is appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Codes CSA B149 1 Australia AG601 New Zealand NZS 5261 WARNING If you do not follow these instructions exactly a fire or explosion
47. ions of straight vertical and offset to vertical terminations with Simpson Dura Vent Direct I Vent GS vent systems for Propane and Natural Gas Maximum two 45 elbows I l 38 i allowed I I I Vent must be supported at offsets Firestops are required at each floor level and whenever passing 36 I through a wall o I e Maintain clearances to combustibles as listed on pages 6 to 8 34 l I TJ I Please note that all vertical measurements are taken from i i the base of the unit excluding ci I risers or bottom stand offs I 30 I I Pa i 28 l I l wd i 1 26 I I cl ssi ME CATE MENTO TO 24 I I I I 22 I o a i LL I PD NE E o I L I gue gt 16 I I I 14 I I I 12 had Ram edm Li 10 t I I I I I 8 I U E e I co I I 6 i E I e I p 4 E c 2 0 Y Y 18 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION HORIZONTAL INSTALLATIONS Install the vent system according to the manufacturer s instructions included with the components 1 Set the unit in its desired location Check to determine if wall studs or roof rafters are in the way when the venting system is attached If this is the case you may want to adjust the location of the unit Rough in the gas prefer
48. is open NOTE Excalibur units are constantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one V S N pue vavNvo 4nod 391113199 103 perez AJLWIH 3OV 143414 SVD CILNIA P9ISIT 9pnuiv indu WnuwiXe N indu WUNwWIUI 9ZIS SILO MO eJnssaJd pjojiue A UBIU eunsseJd pjojiue A uZl eJnssejd Ajddns uunuuluriy epniniv jndui WNUWIXE N indu WNUWIUIN ZIS MO lnss 1d pjopueN UBIU eunsseJd p OJIUEN ug enssald ddns WNWIUIN Cd l S6d IPPON ANVdOUd Model Modele P95 LP2 epeuey ne anbuge4 epeue ul apela O Model Modele P95 NG2 CON S6d I9PO N S VI IWENLVN Z S6d 404 Ie5 q Ajayes Jo doS gasfitter licensed in the Commonwealth of For the State of Massachusetts installation and repair must be done by a plumber or Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appli ances individual manual shut off must be a t handle type valve Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION IMPORTANT SAVE THESE INSTRUCTIONS YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE INTHE SAME ROOM AS THE APPLIANCE 12 Installation and any repairs to this appliance should be done by a qualified service per son A professional service person should be called to inspect this applianc
49. l Converted to Propane 1 908 529 5 32 Allen Key 1 918 117 Instruction Sheet 7 Unscrew the pilot orifice with the allen key and replace with the LP pilot orifice in the kit and replace pilot cap 1 Turn the gas off 2 Remove the glass frame 3 Remove the logs embers and brick panels if used 4 Remove the burner grate assembly first by removing the two screws one on each side of the grate then pull out the grate Allen Key 8 Remove burner orifice with a 1 2 wrench and discard Use another wrench to hold on to the elbow behind the orifice Tur amari Remove screw Pull out the grate 13 Attach clear label This unit has been con verted to Propane near or on the serial decal Attach white label This valve has been converted from NG to LPG using SIT conversion Kit Code 0 907 204 onto the valve 5 Remove the 2 screws one on each side of the burner Slide the burner to the left and then lift out Burner Orifice 9 Reinstall new burner orifice LP stamped 48 and tighten 10 Remove and discard the 3 pressure regu lator mounting screws A pressure regu Remove screw 14 Replace yellow Natural Gas label with red lator tower B and diagram C 11 Insure that the rubber gasket D is properly positioned and install the new HI LO pres sure regulator assembly to the valve using the new screws E supplied with the kit Tighten screws securely Slide the bur
50. lace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD The P95 2 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch The model P95 2 has been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Excalibur Fireplace INFORMATION FOR MOBILE MANUFACTURED HOMES AFTER FIRST SALE This Excalibur product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards VENTED GAS FIREPLACE HEATERS ANSI Z21 88b 2003 CSA 2 33b 2003 and GAS FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN CGA 2 17 M91 This Direct Vent System Appliance must be installed in accordance with the manufacturer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada This appliance installation must comply with the manufacturer s installation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the current National Electrical Cod
51. lack 6309 4 Make a periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating If there is a problem call a qualified Service person 5 Theappliance and venting system must be inspected before use and at least annual ly by a qualified field service person to ensure that the flow of combustion and ventilation air is not obstructed Note Never operate the appliance with out the glass properly secured in place 6 Do not use this appliance if any part has been under water Immediately call a qual ified service technician to inspect the ap pliance and to replace any part of the control system and any gas control which has been under water 7 Inthe event this appliance has been serv iced check that the vent air system has been properly resealed amp reinstalled in accordance with the manufacturer s in structions 8 Verify operation after servicing General Vent Maintenance Conduct an inspection of the venting system semi annually Recommended areas to inspect as follows 1 Check the Venting System for corrosion in areas that are exposed to the elements These will appear as rust spots or streaks and in extreme cases holes These com ponents should be replaced immediately 2 Remove the Cap and shine a flashlight down the Vent Remove any bird nests or other foreign material 3 Check f
52. louvers 2 Loosenthe thermocouple orthermopile with a 7 16 wrench 3 Disconnect thermocouple by loosening nut from the valve with a 9mm wrench Discon nect thermopile by loosening 2 screws marked TP on the valve 4 Drop the thermocouple or thermopile down from the bracket and pull it out of the unit 5 Reinstall the new ones in reverse order GLASS GASKET If the glass gasket requires replacement use a tadpole glass gasket Part 936 155 DOOR GLASS Your Excalibur fireplace is supplied with high temperature 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce If your glass requires cleaning we recommend using an approved glass cleaner available at all authorized deal ers Do not use abrasive materials Do not clean the glass when hot Inthe event that you break your glass by impact purchase your replacement from an author ized Excalibur dealer only and follow our step by step instructions for replacement WARNING Do not operate the appliance with the glass panels removed cracked or broken Replacement of the glass panels should be done by a licensed or qualified service person Caution Wear gloves when removing damaged or broken glass Glass Replacement Remove the glass door front Remove the 4 glass clips from each corner Slide in the new replacement glass Push the 4 glass clips back onto the frame The glass must have gas keting around it
53. mote control to turn on the unit 6 Rotate the flame height regulator to adjust the flame height higher or lower SHUTDOWN PROCEDURE 1 Use the wall switch thermostat or remote control to turn off the main burner 2 Turn the main gas control clockwise to the OFF position to turn off the pilot 3 Turn off all electric power to appliance if service is to be performed FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time before you use it with the fan on When first operated the unit will release an odour caused by the curing of the paint the burning off of any oils remaining from manu facturing Smoke detectors in the house may go off at this time Open a few windows to ventilate the room for a couple of hours The glass panel may require cleaning after the unit has cooled down DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT Note When the glass is cold and the appliance is lit it may cause con densation and fog the glass This condensation is normal and will disappear in a few minutes as the glass heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE During the first few fires a white film may develop on the glass front as part of the curing process The glass should be cleaned or the film will bake on and become very diff
54. ner to the left and lift out 12 Reverse steps 6 to 1 O PE Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace Propane label 15 Check for gas leaks 16 Check inlet and outlet pressures 17 Check operation of flame control 18 Check for proper flame appearance and glow on logs 23 INSTALLATION OPTIONAL BRICK PANELS 1 Open the bottom louver door Loosen the 2 screws holding the Burner ON OFF switch and bracket to the bottom louver and lift the assembly out 2 Remove facade 3 Remove glass door Remove logs Note The logs must not be in the unit 4 Insert the back brick panel first by carefully slipping it between the back wall of the firebox and the rear log bracket Back Panel 5 Put the side panels in next Slide them in from the front and push them flat up against the wall Be very careful not to scratch them on the firebox hardware Left Right Side Side Panel Panel 5 Install the 2 brick retaining clips one on each side Firebox Back I Note If the bottom brick panel must be removed Remove the Rear Log Stand then remove the Burner Tray See the instructions on page 34 4 Place Log 312 on the front right side of the burner fitting the log on the 2 pins LOG SET INSTALLATION Read the instructions below carefully and refer to the diagrams If logs are broken do not use the unit until they are re
55. ng See diagram 1 Electrical Gael co OF al FanA FanB FanA 5 o gt 7 G JD Grounding Lug Plug fan power cord into rear receptacle Diagram 1 9 Connect the fan ground wire of Fan B and the power cord ground wire to the ground ing lug Refer to the wiring diagram 10 Slide the thermodisc cover assembly into the bracket clip on the underside of the firebox Check that no wire will touch the hot surfaces Diagram 2 Thermodisc Bracket Diagram 2 11 Attach the two control boxes to the bottom unit base and tighten the 2 screws on the left side and 1 screw on the right side Secure left side with 2 screws and right side with one screw 12 Secure the fan wires and power cord by attaching one of the adhesive backed wire holder clips Part 910 199 onto the fire place base Use the second clip to bundle up the wires approximately 4 from the control box Ensure that there is no interfer ence with the wires when the louver is closed and that no wire will touch the hot metal surfaces fan blades or sharp edges 13 Plug the fan power cord into the rear end of the receptacle box to provide the maximum clearance from the louvers To Remove the Fan 1 Shut the power off 2 Reve
56. nt Gas Fireplace 39 NOTES 40 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace NOTES Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 41 NOTES 42 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace WARRANTY CALIBUR Excalibur Fireplace Products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility FPI Fireplace Products International Ltd is pleased to extend this limited lifetime warranty to the original purchaser of a Excalibur Product The Warranty Limited Lifetime The combustion chamber heat exchanger burner tubes pans logs embers and all gold plating against defective manufacture only are covered under the Limited Lifetime Warranty for five 5 years for parts and subsidized labour and parts only thereafter Glass is covered for lifetime against thermal breakage only parts and subsidized labour for three 3 years and parts only thereafter from date of purchase Electrical and mechanical components such as blowers switches wiring thermodiscs FPI remote controls spill switches thermopiles thermocouples pilot assembly components and gas valves are covered for one year parts and subsidized labour from the date of purchase Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance ie twelve 12 months f
57. nt Gas Fireplace INSTALLATION This includes 1 Clocking the appliance to ensure the cor rect firing rate rate noted on label 45 000 Btu h after burning appliance for 15 min utes 2 If required adjusting the primary air to ensure that the flame does not carbon First allow the unit to burn for 15 20 min to stabilize CAUTION Any alteration to the product that causes sooting or carboning that results in damage is not the responsibil ity of the manufacturer LOCATING YOUR GAS STOVE 1 When selecting a location for your stove ensure that the clearances outlined on this page are met 2 Provide adequate clearances for servic ing 3 The appliance must be installed on a flat solid continuous surface e g wood met al concrete This may be the floor or raised up on a platform to enhance its visual impact If the appliance is going to be in stalled on carpeting combustible linoleum tile or other combustible material other than wood flooring the appliance must be in stalled on a metal or wood panel extending the full width and depth of the appliance 4 TheP95 2 Direct Vent Gas Fireplace can be installed in a recessed position or framed out into the room as in A B C D See Diagram 1 Flat on Wall Flat on Wall Corner Recessed into Wall Alcove Corner Diagram 1 5 This appliance is Listed for bedroom instal lations when used with a Listed Millivolt Thermos
58. om brick panel then screw the 2 screws amp sleeves through the brick panel to the firebox base reversing step 8 leaving them about 1 4 6mm above the brick panel Reinstall the rear log stand 12 Install Burner grate assembly 13 Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector Do not use open flame for leak testing 14 Fire up the unit temporarily 15 Check the manifold pressure 16 Reinstall the logs and brick panels as need ed 17 Reinstall the glass door and the facade 18 Fire up the unit again and check for proper flame appearance and glow on logs Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace Part 430 129 910 428 910 429 910 430 904 687 710 033 780 011 770 074 710 128 902 305 902 304 770 928 710 901 710 902 710 903 710 904 904 716 511 031 432 967 Description Receptacle Box Mount Thermodisc Bracket Duplex Receptacle Box Receptacle Cover Receptacle Clamp Connector Baffle Guide Standoff Top Standoff Sealing Plate Outer Flue Collar Inner Flue Collar Assy Flue Mounting Bracket Gasket for Flue Collar Brick Panel Base Rear Brick Panel Base Front Brick Panel Set Standard Brick Panel Set Standard Brown Brick Panel Set Standard Red Brick Panel Set Herringbone Brown Brick Panel Set Herringbone Red Brick Panel Back Brick Panel
59. on 1208 6 Pipe Length 1208B 6 Pipe Length Black 1207 9 Pipe Length 1207B 9 Pipe Length Black 1206 12 Pipe Length 1206B 12 Pipe Length Black 1204 24 Pipe Length 1204B 24 Pipe Length Black 1203 36 Pipe Length 1203B 36 Pipe Length Black 1202 48 Pipe Length 1202B 48 Pipe Length Black 1211 11 to 14 5 8 Pipe Adjustable 1211B 11 to 14 5 8 Pipe Adjustable Black 1217 17 to 24 Pipe Adjustable 1217B 17 to 24 Pipe Adjustable Black 1245 45 Elbow 1245B 45 Elbow Black 1245G 45 Elbow Swivel 1245BG 45 Elbow Black Swivel 1290 90 Elbow 1290B 90 Elbow Black 1290G 90 Elbow Swivel 1290BG 90 Elbow Black Swivel 5 X 8 1240 1241 1247 1243 12435 1242 1253 1263 1288 1281 1282 1284 1285 1291 N A 1250 Description Round Geiling Support Wall Thimble Cover Cathedral Ceiling Support Box Brass Trim for Wall Thimble Ceiling Support Wall Thimble only required in Canada Flashing 0 12 to 6 12 Roof Pitch Flashing 7 12 to12 12 Roof Pitch Wall Firestop Storm Collar Ceiling Firestop Wall Strap Snorkel Termination 36 Snorkel Termination 14 Horizontal Square Termination Horizontal Square Termination High Wind Vertical Termination High Wind Extended Vertical Termination Vinyl Siding Standoff Parts not supplied by Dura Vent 770 994 Dura Vent Flue Adaptor Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 13 INSTALLATION
60. or evidences of excessive conden sation such as water droplets forming in the inner liner and subsequently dripping outthe joints Continuous condensation can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system being exposed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and conse quently loosened Also check mechanical supports such as Wall Straps or plumbers tape for rigidity GOLD PLATED DOOR OR FACADE The 24 carat gold plated finish on the facade and door requires little maintenance and need only be cleaned with a damp cloth DO NOT use abrasive materials or chemical cleaners as they may harm the finish and void the warranty Clean any fingerprints off before turning the unit on LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door and carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the diagrams under Log Instal lation Note Improper positioning of logs may create carbon build up and will severely alter the unit s perform ance which is not covered under warranty THERMOPILE THERMOCOUPLE 1 Open the bottom
61. placed Broken logs can interfere with the pilot operation Log Kit 770 930 contains the following pieces a 306 Rear Log 902 306 b 307 Middle Left Log 902 307 o f c 308 Center Right Log 902 308 5 Position Log 311 across the notch in Log d 309 Middle RightLog 902 309 306 and rest the bottom of the log into the e 310 Front Left Log 902 310 end grate tab f 311 Center Left Log 902 311 g 312 Front Bottom Log 902 312 h Embers 902 154 i Vermiculite 902 179 Notch 2nd Grate Tab 6 Position Log 308 across the log landing in Log 311 Rest the bottom of the log against the 5th grate tab The 3 digit numbers ie 312 are molded into the rear of each log NOTE If you will be installing the optional Brick Panels install the Brick Pan els prior to installing the logs 1 Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position 5th Grate Tab 2 Sprinkle the vermiculite all over the top of the l 7 Fitthe bottom of Log 307 into the bracket on base brick panel the left side of the burner 3 Place Log 306 on the rear log support pins with the flat side to the back s a LE Ks af AO n i 4 1 s eS a a y 7 a de Wa A Behe 2 a perm rS uu sif a y A num Ru B al ts Bracket Pins on the rear log support 24 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION
62. ption 3 WALL THERMOSTAT A wall thermostat may be installed if desired connect the wires as per the wiring diagram Use the table below to determine the maximum wire length Note Preferable if the thermostat is in stalled on an interior wall Excalibur offers an optional programmable ther mostat but any 250 750 millivolt rated non anticipator type thermostat that is CSA ULC or UL approved may be used CAUTION Do not connect millivolt wall thermostat wires to a 120V wire Thermostat Wire Table Recommended Maximum Lead Length Two Wire When Using Wall Thermostat CP 2 System 14 GA Max Length 16 GA 18 GA 20 Ft 20 GA 12 Ft 22 GA 9 Ft Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION This heater does not require a 120V A C supply for operation In case of a power failure the burner switch and the optional remote control thermostat will continue to operate WIRING DIAGRAM However a 120V A C power supply is needed for the fan blower operation Do not cut the ground terminal off under any circumstances NOTE Even if the fan is not purchased with the unit it is still a good idea to bring power to the receptacle box provided with the unit in case the fan is installed at a later date Power cord Fan ground wire UE ground wire Piezo Ignitor To TH To THTP o r Q
63. rom original purchase date of appliance with a minimum of three 3 months coverage from date of replacement FPI venting components are covered parts and subsidized labour for three 3 years from date of installation and parts only thereafter Conditions Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPl s option through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid if requested It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your Excalibur product FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to FPI by authorized selling dealers It is essential that all submitted claims provide all of the necessary information including customer name purchase date serial type of unit problem and part or parts requested without this information the warranty will be invalid Exclusions This limited Lifetime Warranty does not extend to or include paint door or glass gasketing or
64. rse the installation instructions Note The bearings are lubricated for life Do not lubricate them Make sure you vacuum the fan area on a regular basis IMPORTANT These fans collect a lot of dust from within your home Ensure you maintain these fan motors on a regular basis by vacuuming out the fan blades and hous ing using a soft brush nozzle Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 33 MAINTENANCE REMOVING VALVE 1 Shut the power off 2 Open the bottom louver door Loosen the 2 screws holding the Burner ON OFF switch and bracket to the bottom louver and lift the assembly out 3 Remove the facade if installed 4 Remove the glass door 5 Remove the logs 6 Remove the burner grate assembly first by removing the 2 screws 1 on each side of the grill then lift out the grill Remove screw 7 Remove the 2 screws 1 on each side of the burner Slide the burner to the left and then lift out Remove screw Slide the burner to the left and lift out 8 Remove the rear log stand by removing the 2 screws Rear Log Stand 9 Remove the front bottom brick panel by sliding it out Then remove the back bottom brick panel by tilting it slightly up and then out The brick panel is very fragile handle with care 10 Disconnect the inlet gas line See dia 2 11 Disconnect the 2 TP wires and the 2 TH wires from the valve 12 Remove the 12 screws securing
65. rwise stated A major cause of chimney related fires is failure to maintain required clearances air space to combustible materials It is of the greatest importance that this fire place and vent system be installed only in accordance with these instructions Clearance to Combustibles from Back 0 Omm Side 0 Omm Floor 0 Omm NOTE The minimum floor clearance must be maintained from the top surface of the carpeting tile etc Min 18 457mm Min 48 1219mm to Ceiling Min 6 1 2 gt 165mm 31 7 8 809mm Top of Flange Side Wall Clearance 6 1 2 165mm Horizontal Vent Clearances Top 3 Side 2 Bottom 2 Vertical Vent Clearances 1 1 4 32mm see mantle clearance instructions page 7 WARNING Fire hazard is an extreme risk if these clearances are not adhered to Clearances for HeatWave and Heat Release Kit Heat Release Kit The HeatWave Duct Kit and the Heat Release Kit have different clearance and framing requirements check the HeatWave and Heat Release manual for details es il Heat Wave Se a Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION COMBUSTIBLE Because of the extreme heat this fire place emits the mantel clearances are critical Combustible mantel clearances from top of unit are shown in Diagram below Note A non combustible mantel m
66. se Jo e jnba 1a aui e eAoqe pajje sur aq 0110N H W90 7L uma Auoo eq 10 Y9ap uoSiod epuelan apelb anoge eoueJe9J V payuuad jou SI eui 9J9UM BAI ja mo Ajddns sly eultu1a JUSN IN d i vz AQ FC V v A IN 5 uoneululJe eonuaA uoneulue l op JOUIOO eonuaA SpISu 11 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace INSTALLATION SIMPSON DURA VENT VENTING The Simpson Dura Vent Direct Vent System offers a complete line of component parts for installation of both horizontal and vertical installations Many items are offered in decorative black as well as galvanized finish We recommend using the galvanized finish for installation with the P95 2 Flat Wall Installation The minimum components required for a basic horizontal termination are Horizontal Termination Cap 90 Elbow Flue Adaptor Wall Thimble Length of pipe to suit wall thickness see chart _b di nd Wall thickness is measured from the back standoffs to the inside mounting surface of termination cap For siding other than vinyl furring strips may be used instead of the vinyl siding standoff to create a level surface to mount the vent terminal The Terminal must not be recessed into siding Measure the wall thickness including furring strips inches Required inches 6 9 12 11 14
67. t the vent pipe extends into the vent cap sufficient distance so as to result in a minimum pipe overlap of 1 1 4 inches Se cure the connection between the vent pipe and the vent cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe Use the two sheet metal screws provided to connect the strips to the pipe section See Diagram 6 1 1 4 32mm here Screw Diagram 6 wall thimble cover strap wood screws ble in the center Al of the 11 square and attach with i wood screws nU fi Diagram 7 Diagram 7 HALS 1 Maintain the 1 1 2 clearances 2 Set the gas appliance in its VERTICAL TERMINATION air spaces to combustibles when passing through ceilings walls roofs enclosures attic FH rafter or other nearby combus m gt tible surfaces Do not pack air spaces with insulation Check pages 14 16 for the maximum vertical rise of the venting sys tem andthe maximum horizontal offset limitations A A desiredlocation Drop a plumb bob down from the ceiling to the position of the appliance flue exit
68. ta For 0 to 4500 feet altitude Burner Inlet Orifice Sizes 49 Max Input Rating 40 000 Btu h Min Input Rating 22 400 Btu h Supply Pressure min 12 0 w c Manifold Pressure High 11 0 2 w c Electrical 120 V A C System Circulation Fan variable soeed 200 CFM Log Set Ceramic fibre 7 per set Vent System Simpson Dura Vent Direct Vent System or FPI Flex System HIGH ELEVATION This unit is approved in Canada for altitude 0 to 4500ft CAN1 2 17 M91 amp U S A ANSI ZZ1 88a GAS LINE INSTALLATION The gas line is brought in through the left side of the appliance The gas valve is situated on the right hand side of the unit and the gas inlet is on the right hand side of the valve Note When the gas line is being in stalled from the left side be sure to leave room to accommodate servicing of the fan The gas line connection may be made of rigid pipe copper pipe or an approved flex connec tor If you are using rigid pipe ensure that the valve can be removed for servicing Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code 22 For USA installations follow local codes and or the current National Fuel Gas Code ANSI 2223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for
69. tat Some areas may have further requirements check local codes before installation 6 The P95 2 Direct Vent Gas Fireplace is approved for alcove installations which meet the clearances listed on this page 7 We recommend that you plan your installa tion on paper using exact measurements for clearances and floor protection before actually installing this appliance Have a qualified inspector dealer or installer re view your plans before installation Note For vent terminations see page 10 MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENTS 1 Ensure that structural members are not cut or weakened during installation 2 Ensure proper grounding using the 8 ground lug provided See page 29 OPTIONAL ill Heat Wave i mm DUCT SYSTEM KIT 946 556 The HeatWave Air Duct Kit increases the effectiveness of your fireplace by dispersing warm air from the fireplace to remote locations in the same room or other rooms in your home Up to two kits may be installed on the fireplace Please Note Only 1 HeatWave kit may be operated at one time This includes the internal blower option as well OPTIONAL HEAT RELEASE KIT 946 570 The Heat Release Kit expels warm air from the fireplace to the outside of the building allowing the fireplace to be operated with less heat entering the room The kit may be used on either the left or right side CLEARANCES The clearances listed below are Minimum dis tances unless othe
70. the possibility of a fire b The location of the horizontal vent termi nation on an exterior wall must meet all local and national building codes and must not be blocked or obstructed For External Vent Terminal Locations see diagram on page 11 c Snorkel Terminations For installations requiring a vertical rise on the exterior of the building 14 inch and 36 inch tall Snorkel Terminations are available Follow the same installa tion procedures as used for standard Horizontal Termination NEVER install the snorkel upside down T il lt i em Dura Vent Snorkel Min 12 305mm Diagram 3 Diagam 3 amp 4 As specified in CGA B149 Installation Code Local codes or regula tions may require different clearances Below Grade Installation If the Snorkel Termination must be installed below grade i e basement application proper drainage must be provided to prevent water from entering the Snorkel Termination Refer to Diagram 4 Do not attempt to enclose the Snor kel within the wall or any other type of enclo I l Dura Vent Snorkel LAC Ses Rc vm E a LI 3 Min 12 305mm Og he SE xS Q A A n Mo ee EY NU j E Y WSS SS cS m E Diagram 4 NOT
71. the valve tray assembly in place and then liftthe entire assembly out 13 Undo the pilot tube from the valve with a 7 16 wrench 14 Undo the quick drop out thermocouple nut on the valve with a 9mm metric wrench 15 Remove the Piezo igniter wire and push button assembly 16 Undo the gas out flare nut with a 13 16 wrench 17 Undo the gas out flare fitting with an 11 16 wrench 18 Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve Hint If you are using black pipe en sure that there is a union by the valve otherwise removal will be almost impossible INSTALLING VALVE 1 Attach the valve to the valve bracket with the 4 m5x8 metric screws provided 2 Reconnect the gas out flare fitting with an 11 16 wrench 3 Reconnect the gas out flare nut with a 13 16 wrench 4 Install piezo ignitor push button assembly and reconnect wire 5 Reconnect the quick drop out thermocou ple nut with a 9mm wrench 6 Reconnect the pilot tube nut with a 7 16 wrench 7 Scrape off the old gasket from the floor of the firebox and from the valve tray assem bly 8 Install a new gasket and reinstall the valve tray assembly Note Failure to install a new gasket may severely affect the appliance perform ance 9 Reinstall the 10 hold down screws 10 Hook up the 2 TP and 2 TH wires to the appropriate connections on the valve 11 Reinstall the bott
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73. will likely re occur Again this is normal for steel fireboxes Blower Thermodisc When this thermally activated switch turns ON it will create a small clicking sound This is the switch contacts closing and is normal Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audible this is normal operation of a gas regulator or valve Unit Body Firebox Different types and thicknesses of steel will expand and contract at different rates resulting in some cracking and ticking sounds will be heard throughout the cycling process Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 31 MAINTENANCE MAINTENANCE INSTRUCTIONS 1 Always turn off the gas valve before cleaning For relighting refer to lighting instructions Keep the burner and control compartment clean by brushing and vacu uming at least once a year When cleaning the logs use a soft clean paint brush as the logs are fragile and easily damaged 2 Clean appliance and door with a damp cloth never when unit is hot Never use an abrasive cleaner The glass should be cleaned with a gas fireplace glass cleaner The glass should be cleaned when it starts looking cloudy 3 The heater is finished in a heat resistant paint and should only be refinished with heat resistant paint Excalibur uses Stove Bright Paint Metallic B
74. with 2 screws Tighten both screws to secure Front Facade to Glass Door View from underneath of the FRONT F AC ADE screw and the bracket 4 Slide Bottom Louver into position On each 1 Remove the 2 screws from the mounting side secure the bottom screw first into the plate that are on the back of the facade side bracket Do not overtighten leave slight ly loose to allow the louver to move freely dg aD a e eo oP ee sq Du PF amm A Pa A amo Sara i Ey ges A 3 C ra Adjusting the Plunger Loosen the screw that holds that plunger bracket so that you can remove the plunger Remove screws from the mounting tabs Secure Screw Loosen the screw holding i the bracket 2 Place the Front Facade into position by sliding the 2 holes in the bottom brackets over the pins on the base one on each side 5 Attach the two control boxes to the bottom unit base and tighten the 2 screws on the left side and 1 screw on the right side Once the plunger has been removed take a pin and put it in the hole that is in the round part of the plunger and adjust it accordingly by turning it to the left or right Bracket Pin Adjust plunger by turning it to the left or right with a pin Fit the bottom brackets over the pins on the base Secure left side with 2 screws and right side with one screw 26 Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace

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