TECHNICAL MANUAL & USER HANDBOOK
Contents
1. Wall Vent is over 1 metre away from the appliance Gas pressure is within the specified limits 1mBar e Room appliance is installed in has a window which can be opened Failure to comply with the minimum requirements of the specification will render the appliance dangerous IMPORTANT NOTE LPG Propane Users With Outside Tank The tank must be fitted with a regulator and suitable pipe work used to ensure the gas pressure as stated on the data plate is maintained at all times at the appliance see commissioning With Bottles The minimum requirement is 2 x 47Kg bottles with a changeover valve Any other connections using bottles will result in shutdown problems and damage to the fire The bottles must be fitted with a regulator and suitable pipe work used to ensure the gas pressure as stated on the data plate is maintained at all times at the appliance see commissioning The pressure must be tested at the appliance NOT the bottles or tank see commissioning Page 32 of 34 WARRANTY INFORMATION If the appliance develops a fault please refer to the fault diagnosis section earlier in this booklet for possible causes This appliance is supplied with a 12 month warranty from the date of delivery The Warranty covers defective parts and does not cover typical wear and tear that occurs with a gas fire appliance In order to make a warranty claim you will be required to supply the serial number of the2. the installer is to advise the user against placing combustible material directly in front of the appliance Floor coverings such as carpets are considered to be acceptable Flueless Fire Line Dimensions Standard and Wide i nn 685 630 2 450 370 Model shown above is the Standard version The Wide version has a fascia which is 1080mm x 705mm Page 21 of 34 Servicing Instructions It is advised to have this appliance serviced every 12 months by a registered GAS SAFE engineer Before commencing and servicing ensure that the gas is turned off to the appliance and that the appliance is cool To gain access to the burner for servicing undo the screws that locks the fascia to the enclosure It is important the appliance is cool before commencing any work FASCIA REMOVAL REFIT To lock the fascia to the encloure use the screws provided making sure the screws locate into the enclosure Location holes to lock the Fascia Enclosure back Enclosure Front Hanging Bracket Once the two cross headed screws have been removed it will be possible to lift the fascia up 30mm and gently pull the facia back from the locating squares It is recommended this operation be done with two persons Take care to stand the fascia with its back against a level wall DO NOT LAY THE FASCIA DOWN Page 22 of 34 ocation for hooks To remove facia lift up and gently
3. which is supplied fitted to the appliance A Gas Inlet Elbow is required to check inlet pressure This is supplied with the fire and must be position as close to the isolation valve as possible It is recommended that if the gas pipe work is in excess of 1 5m the size of the pipe work should be increased in diameter after this point to ensure a stable gas supply IMPORTANT NOTE LPG Propane With Outside Tank The tank must be fitted with a regulator and suitable pipe work used to ensure the gas pressure as stated on the data plate is maintained at all times The pressure must be tested at the appliance see commissioning With Bottles The minimum requirement is 2 x 47Kg bottles with a changeover valve Any other connections using bottles will result in shutdown problems and damage to the fire The bottles must be fitted with a regulator and suitable pipe work used to ensure the gas pressure as stated on the data plate is maintained at all times The pressure must be tested at the appliance see commissioning Page 14 of 34 Fitting Instructions item A are the lower box securing points See instructions 1 Refer to the section unpacking the appliance on page 7 2 Positioning Wall Bracket a The wall must be flat and level otherwise the burner flame will be affected b The Wall on which the fire is to be installed must be secure and able to withstand the weight of the Fire and Fascia c Decide pre
4. Depletion Sensor which will sense any significant oxygen depletion in the room and shut the fire down safely The Fire Line Flueless CE PIN 0063B05341 These instructions are intended for use in GB and IE Fire is approved for other European destinations and gas categories as shown below Check Packing box label and Data Plate for appliance gas type and categories before starting to install this fire Check the required room ventilation and minimum room size before installing the fire This appliance is for use with the following gas categories gases and supply pressures e Natural Gas o Ian G20 at 20mbar o Ia G25 at 25mbar o I G20 at 20mbar o Ine4 G20 at 20mbar amp G25 at 25mbar e LPG Propane o Isp G31 at 37mbar o Isg p G30 G31 at 30mbar o I34 G30 G31 at 28 30 37mbar Important It is recommended even if you have fitted these appliances before that you take the time to read through these instructions and follow them step by step Page 4 of 34 Data Ica Techn liance A CORRESPOND TO THE DATA ON THE BADGE See Data Plate for Input Refer to the appliance data plate affixed behind the fascia within the Rating burner carriage ENSURE THAT THE LOCAL CONDITIONS OF USE UoI daUU04 Ja ore alse a O ONELA TRE E TN anewoarey aoua wp Mogg X7 AB IYO ONIN Idd Lay 90 Yd 189 1 Y4 38 8438 130 M130 49 89 YO uoneunsag Jo saujung aeea a a a equ aunssaug fuas dooce oc
5. For use with Natural Gas or LPG Please quote the appliance serial number when calling our customer service team regarding warranty issues or to order spare parts The Warranty is valid for 1 Year from date of delivery The Warranty card supplied is to be completed by the installer and returned to the address below This manual must be handed to the owner of the property once the fire is commissioned and retained for future reference Page 26 of 34 Page 29 Page 30 Page 32 Page 32 Page 32 Page 32 Page 32 Page 33 Page 33 Page 34 Page 36 Contents General Information Appliance Start Up Shut Down Instructions Oxygen Depletion system Spark Failure Decorating Cleaning Instructions New Fire Smell Burn in Period Noisy Pilot Fire Shut Down Important Note LPG Propane Users Warranty Information Contact Details Page 27 of 34 General Information This fire must be installed by a qualified GAS SAFE Engineer and inline with current regulations This fire is intended for decorative purposes Any purpose provided ventilation should be checked regularly to ensure that it is free from obstruction It is advised to have this appliance serviced every 12 months by a registered GAS SAFE engineer Do not throw rubbish on to the surface of the fire Debris or soot formed should be removed from time to time see Cleaning instructions Pilot Assembly The pilots ODS Oxygen depletion sensor must not be put out
6. all windows and doors open during this period Depending on your use the burn in period may take a few hours or a few days Also if you have a sensitive sense of smell you may notice slight odours during operating after the burn in period is over Keep your house well ventilated during the burn in period The odour and haze emitted during the burn in period can be quite noticeable Page 31 of 34 Noisy Pilot Fire Shut Down This appliance is fitted with a safety device This will operate if the requirements of the installation are not met If the fire is run for a period of time and starts to become noisy or suddenly shuts down this indicates a possible problem The most common fault is incorrect ventilation The ventilation is quoted as free air it is not the size of the actual vent Each vent has a specified free area Contact the manufacturer of the vent and ask for this figure and check it complies with the minimum specified for the appliance This is a secondary heat source appliance and is supposed to be used for short periods of time however it can also incorrect installation If it shuts down or is noisy Do not use the appliance Ask your installer to return and confirm the following conditions are met before using the appliance e Minimum Room Size Is the pilot shield fitted see page 21 Free Air Wall Vent of specified size is installed in room Free Air Wall Vent is not blocked Free Air
7. g United Kingdom In addition the installer is to advise the user against placing combustible material directly in front of the appliance Clearance to Combustible Materials and Shelves A non combustible shelf may be fitted to within 1500mm of the top edge of the outlet of the fire Note that shelves will get hot and delicate ornaments e g wax candles etc should be kept away from hot surfaces As with all flueless fires the possibility of convection staining on surfaces in the vicinity above the fire outlet shall be considered and the user advised Particular attention should be taken to ensure soft furnishings such as scatter cushions rugs and curtains are kept at least 1 5 metres from the appliance Material of any description should not be thrown on to the fuel bed Preparing the Appliance for Installation Unpack the unit Ensure the appliance is correctly marked for the gas it is to be used with Take the fascia panel and stand this against a flat surface Do not lay the fascia flat DO NOT ATTEMPT TO USE THE APPLIANCE IF ANY PART OF THE APPLIANCE IS FOUND TO BE DAMAGED Decide upon a route for the gas supply and if this is to be a concealed supply it needs to be located to the bottom right of the fire Lay in the supply as required Where pipes pass through a wall cavity or un vented void there should be no joins in this area and the pipes should be fully sleeved Before pushing gas pipes through walls seal the pipe ends t
8. ie e me me me eg aanssangAcdng Hee ioc io so oo woj oo oc Oe Oe aks Vth aee ath TY 3h 43h a SCL Kaa Aloiaje se 9d ON UOISIa aueidy enuey auray jabuy Page 5 of 34 Warning Minimum Requirements Before installing this appliance the installer must check that the property in which the fire is to be installed complies with the requirements of CE approval e The appliance must not be installed in a room smaller than that specified e The room in which the appliance is to be installed must have a free air wall vent of the specified size This vent must be a minimum of 1 metre away from the appliance e The room in which the appliance is to be installed must have a window which can be opened e The Inlet Gas pressure must be maintained at the specified level and must be within 1mbar of specification with all gas appliances in the house switched on and also with just the Fire Line operating If outside of this tolerance the fault is most likely to be in the installation pipe work or service governor at the meter If the problem is the meter governor this is the property of the gas service provider such as Transco or Bord Gais and they should be called to rectify this e For gas categories 2H 2E and 2E only the reduced heat output version is available at high low input of 2 7 2 0kW at burner pressures of 12 2 6 9mbar Noisy Pilot Fire Shut Down This appliance is fitted with a safety d
9. pipe work Is there another gas appliance in the house which is causing a pressure drop Check for strong draughts Check the pilot gas slot is clear Pilot lights but does not light main burner Check the pilot flame is heating the thermocouple Check the thermocouple nut is properly tightened to the valve Is there another gas appliance in the house which is causing a drop in gas pressure Check Room Size and Free Air Vent Comply to CE approval as shown in Technical Data Burner lights but turns off Check thermocouple nut is properly secured to the valve Check that drafts are causing the pilot flame to blow off the thermocouple after a few minutes Is the gas pressure correct Is there another gas appliance in the house which is causing the gas pressure to drop Check Free Air Wall Vent is not blocked Noisy Pilot Check Free Air Wall Vent Size complies with Approval Appliance Shut Down Check Room Size complies with CE Approval Check Gas Pressure complies with CE Approval Page 18 of 34 Anti Draught Shield and pilot On certain CVO gas fires there is an Anti Draught Shield fitted These shields are only available from CVO To fit the shield make sure your fire is cold then simply slide the shield over the pilot making sure you do not interfere with the pilot sparker too much as itis essential the sparker is in the nght place A
10. pull facia away from the inglenook The opposite applies for attatching To refit the fascia is the reversal of removal NOTE The fascia must be locked in place by replacing the locking screws for safety reasons REFER TO DIAGRAM BELOW TO IDEINTIFY ALL BURNER PARTS injectors amp Aeration Holes item A are the lower box securing points See instructions Page 23 of 34 INJECTORS Remove the injector brackets and clean the injectors Do not tamper with the holes as this will change the power of the fire and possibly make it dangerous Once cleaned refit the injectors ensuring they are sealed to the mixer tube PILOT ASSEMBLY Clean the pilot assembly ensuring that the pilot light aeration hole and flame head are clean Ensure the igniter gap is set to 4mm It is recommended to replace the pilot on appliances older than two years old Should the pilot assembly need to be replaced the original manufacturers parts must be used only Ensure the pilot draft shield is fitted MANUAL VALVE Check for smooth operation of the gas valve With the gas turned off check the tightness of the thermocouple connection into the valve The gas control valve is factory set and cannot be adjusted on site If the valve needs replacement this must be done at the factory AERATION HOLES These are factory set to ensure the fire remains safe If they become clogged with dust the flame quality will deteriorate The holes must be clear at all times T
11. CVOFIRED Rev 18 PIN NUMBER 0558B05341 TECHNICAL MANUAL amp USER HANDBOOK FIRE LINE FLUELESS This Manual covers both Classico with Polished Interior amp Moderno with Black Interior Models with either a Standard 970mm or Wide Screen 1080mm Fascia for use with Natural Gas or LPG Important It is recommended even if you have fitted these appliances before that you take the time to read through these instructions and follow them step by step Appliance Serial Number cccsssseesseeesseseeseeeeeeas Please quote this serial number when calling our customer service team regarding warranty issues or to order spare parts The Warranty is valid for 1 Year from date of delivery The Warranty card supplied is to be completed by the installer and returned to the address below This manual must be handed to the owner of the property once the fire is commissioned and retained for future reference Spirit Fires Ltd 4 Beaumont Square Aycliffe Industrial Park Newton Aycliffe County Durham DL5 6XN Tel 01325 327221 Fax 01325 327292 Email info cvo co uk Web www cvo co uk WARNING This appliance is designed to be Wall Mounted The gas fire is approved to be recessed into the wall ONLY when used with the CVO manufactured recess system Under no circumstances should this appliance be installed recessed into the wall using another style of recess system Failure to observe this warning could render
12. On no account must inlet or outlet grilles be obstructed Working services include the air outlet grille e NOTE In some installations if the fire shuts down additional ventilation may be required This can be due to how air circulates within the room If this is the case it is advised to add a second vent positioned away from the first vent at a higher level Page 9 of 34 ROOM SIZE REQUIREMENTS e 3 5Kw Version The Fire Line must not be fitted in an internal space of less than 40m3 in volume e 2 7Kw Version The Fire Line must not be fitted in an internal space of less than 27m3 in volume e Adjoining spaces not separated by a door may be included e To convert cubic feet ft to cubic metre m3 divide the room volume in cubic feet by 35 3 OTHER REQUIREMENTS The fire must not be fitted in basements which are not open on at least one side an open able window bathrooms or in corridors stairways landings or hallways of multi occupancy dwellings garages or rooms containing petroleum products Although the installation of our Flueless fires in bedrooms is permitted CVO Fire does not recommend it if in doubt please refer to BS5871 2007 for details or contact CVO Fire for further advice Soft furnishings decorations and wall coverings etc must not be placed within 1 5 metres of the appliance and its outlets See Image 1000 D a Note Clearances are in millimeters and from the fire ope
13. appliance as shown on the front of this book and full details of the GAS SAFE engineer who installed the appliance we may request a copy of the installation receipt To register your appliance please complete and return the warranty card supplied with the fire Failure to supply details of the Registered Engineer who installed the appliance will invalidate the warranty To raise a warranty claim call Customer Service on 01325 327221 Page 33 of 34 For further technical information please call our CVO Technical Department on 01325 327221 Only Use Genuine Replacement Parts CVOFIRED Spirit Fires Ltd 4 Beaumont Square Aycliffe Industrial Park Newton Aycliffe County Durham DL5 6XN Tel 01325 327221 Fax 01325 327292 Email info cvo co uk Web www cvo co uk The following information supplied in this manual is correct at the time of publish Updated on 17 Nov 2011 There may be changes made in the future as we improve our products If there are any queries please write or call out Technical Department Page 34 of 34
14. ating the control knob accordingly See Image above Page 29 of 34 To turn OFF the main burner turn the control to MIN press the knob in gently and turn it clockwise to the PILOT position To turn off the pilot press knob in and turn to ofr See image above To Light Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Fire Lighting Sequence Summary From OFF press the control knob in and turn slowly anti clockwise When the ignition click occurs check that the pilot is lit If not repeat steps 1 and 2 Hold the knob in for 10 12 seconds Release knob and check pilot remains alight Turn knob until the high flame logo is at the top the fire should then ignite Adjust flames to high or low level by turning the knob either way without pressing in the knob To extinguish Step 1 Step 2 Step 3 Turning the Fire Off Turn control knob clockwise to MIN position Press in the knob gently until you are able to continue turning clockwise to PILOT To extinguish the pilot press knob in and turn to OFF although the pilot can be left permanently lit if required Page 30 of 34 Oxygen Depletion Pilot System There is a highly sensitive oxygen depletion sensor designed into the pilot light If any part is damaged the entire unit must be replaced Do not attempt to bend or alter the flame head thermocouple or aeration hole Use only genuine spare parts as sim
15. ed around the control knob If the main burner or pilot lights are extinguished for any reason do not attempt to relight the pilot within 3 minutes The OFF position is self explanatory preventing any gas from passing through the control valve to either the pilot burner or to the main burner By pressing the control knob in it is possible to turn it anti clockwise The first function is to turn on the gas to the pilot this occurs just before reaching the PILOT position If the fire has not been lit for some time it may be necessary to hold the knob in this position for some seconds to clear the air from the pipe and allow gas to reach the pilot burner Once gas is available at the pilot continued rotation anti clockwise will cause the piezo igniter to spark This is accompanied by a click at the valve and should result in the pilot burner igniting This can be verified by looking at the front central area of the burner unit Once the pilot is lit the control knob should be pressed in and held for 10 12 seconds In this time the pilot flame will have heated the flame supervision thermocouple sufficiently to operate a hold on magnet within the valve The knob should then be turned so that the pointer is approximately horizontal This allows gas at a low rate to enter the burner and be ignited by the pilot flame Once ignition has taken place the fire may be set to any level between MAX and MIN by rot
16. evice This will operate if the requirements of the installation are not met If the fire is run for a period of time and starts to become noisy or suddenly shuts down this indicates a possible problem The most common fault is incorrect ventilation The ventilation is quoted as free air it is not the size of the actual vent Each vent has a specified free area Contact the manufacturer of the vent and ask for this figure and check it complies with the minimum specified for the appliance This is a secondary heat source appliance and is supposed to be used for short periods of time however it can also incorrect installation If it shuts down or is noisy Do not use the appliance Ask your installer to return and confirm the following conditions are met before using the appliance e Minimum Room Size Is the pilot shield fitted see page 21 Free Air Wall Vent of specified size is installed in room Free Air Wall Vent is not blocked Free Air Wall Vent is over 1 metre away from the appliance Gas pressure is within the specified limits 1mBar e Room appliance is installed in has a window which can be opened Failure to comply with the minimum requirements of the specification will render the appliance dangerous Page 6 of 34 Unpacking the Appliance Read these instructions fully before proceeding Carefully examine the carton for damage before unpacking If it is obviously damaged consult the supplier over w
17. ferred height of fire NOTE There must be at least 300mm clearance between the floor to the fire opening and 1000mm from the top of the gather to the ceiling d To get the desired height measure from the floor to the top of the gather Place the top of the wall bracket central and 40mm lower than the gathers height and mark out the holes e Drill and plug holes and attach the fixing bracket to the wall using 3 screws 3 Place the gas burner unit enclosure onto the wall bracket Mark out the position of the lower securing points which are located within the burner workings see A above Remove the burner and drill and plug holes then refit the burner onto the wall bracket and secure using the two screws provided WARNING This must be done as it ensures the fire cannot be lifted from the wall and the burner cannot warp while operating 4 A qualified GAS SAFE registered gas fitter must connect the gas to the fire using the pressure test point provided See Before Connecting the Fire Section Page 14 5 Once the fire is connected to the gas fit the fascia in place by locating the lugs on the back of the fascia into the slots on the burner housing As the fascia is heavy it is advisable that another person helps 6 Once fitted the fascia must be locked in place this is done by locating two cross headed screws through both the fascias hanging bracket and the enclosure situated on each side of the unit See Page 28 7 A quali
18. fied GAS SAFE registered gas fitter must commission the fire See Commissioning the Fire Section Page 16 Page 15 of 34 Commissioning the Fire PRESSURE TEST POINT Refer to Lighting the Fire Section for information on the start and shutdown procedure UNDER NO CIRCUMSTANCES ADJUST THE FLOW RATES FOR THIS APPLIANCE The inlet flow rates for the fire are factory set and are sealed and do not need further adjustment This ensures that the appliance complies fully with CE approval Test the Gas Pressure Ensure the fire has been installed using the test point provided and in line with the image on PAGE 11 1 Attach a manometer to an inlet test point next to the isolation valve 2 Light the Fire and set on the maximum heat setting 3 Check that the inlet pressure is within the allowed tolerance of or 1mb For example in the UK Natural Gas 20mBar should be within the range of 19 to 21 Propane 37mBar will be 36 to 38 4 Now turn on all the other gas appliances in the house and check that the pressure still remains within the tolerance of imb 5 Now turn off all the other gas appliances and turn the fire down to pilot only and check that the still remains in the tolerance of 1mb If the appliance fails the above test it must not be used until either the gas pipe work to the appliance has been improved or the governor to the house has been adjusted by TRANSCO BORD GAIS or the propane supplier R
19. g devices The device is not adjustable and must not be disabled If evacuation of combustible products is interrupted the device shuts down both the main burner and pilot light In the event of a single shut down do not attempt to re light the pilot within three minutes once three minutes have passed the appliance can be re started in accordance with Appliance Start Up Shut Down Instructions In the event of repeated shut downs do not use the appliance and have the flue and appliance checked by a CORGI Engineer If any part of the pilot assembly needs to be replaced including the pilot burner thermocouple electrode and injector the complete assembly must be replaced with an original manufacturer s pilot assembly by a CORGI Engineer Warning Do not adjust the system Warning Do not disable the flame sensing device Warning Use only OEM parts The installation should only be carried out by a GAS SAFE Engineer and in accordance with national and local regulations for gas The installation must also be in accordance with relevant parts of local and national building regulations For the Republic of Ireland reference should be made to IS813 and ICP3 and any guidance notes from Bord Gais Read the instructions carefully before proceeding Failure to do so could result in an unsafe installation and may invalidate the warranty Failure to have the fire fitted by a qualified person will invalidate the Warranty and CVO Fire w
20. hether to proceed Facia Hanging Bracket Burner unit Check Contents before proceeding e Gas Fire Box 1 o Gas Fire o Wall Bracket o Install Booklet e Gas Fire Surround Box 2 o Fire Fascia Make sure the carton is stood upright and open the top Remove the cardboard and place to one side this can be used as a floor protector when installing the fire Remove the fire and examine its general condition paying particular attention to the fascia and the stainless steel inglenook If satisfied by the general condition place the decorative components to one side and proceed with the installation If in any doubt seek advice from the supplier Read the instructions fully before proceeding Page 7 of 34 General Installation Requirements The installation should only be carried out by a GAS SAFE Registered fitter and in accordance with national and local regulations for both gas amp electricity The appliance is intended for decorative purposes only Foreign objects should not be placed on to the appliance or otherwise disturb the fuel bed Debris from any source or soot formed should be removed from the appliance see Appliance Cleaning Instructions The appliance may emit a slight smell for a period of time after commissioning This is quite normal and any odours will disperse within a few hours of operation The pilot light and flame sensing device installed to the appliance are also atmospheric sensin
21. ilar looking parts from other appliances may well give different or inferior performance and could lead to a hazard Spark Failure The gap between the pilot electrode and the pilot should be 3 5 4 5mm and normally adjustment is not necessary the electrode is very brittle The spark should jump across the gap between the electrode and the gas outlet on the pilot head If the ignitor fails a lighted taper can be inserted into the pilot area to check that gas is reaching the pilot Decorating Never use this appliance when decorating Allow a number of days after decorating for the fumes to disperse before using this appliance Using this appliance during or after decorating can cause fumes to enter the room Cleaning instructions The fascia should be cleaned with warm soapy water a suitable metal polish should only be used for the stainless steel parts Care should be taken when polishing the vanity cover It is very important that no polish should be used on the surface of the burner No residue of polish should be left as this may cause unpleasant odours and could lead to staining within the burner opening when the appliance is used New Fire Smell Burn in Period On initial light up of a new appliance the newness will burn off within the first few hours of operation During this period some smoke may be emitted from the outlet grill this should be no cause for concern Accordingly the room should be well ventilated with
22. ill not accept any claims for incorrect installation Page 8 of 34 Input Rating Minimum Room Minimum Free Power Version Size Requirements Air Wall Vent m3 Requirements cm2 2 7kKW Input Rating 27m3 100 cm2 3 5Kw Input Rating 40m3 125 cm2 See Data Plate within fire for Input Rating VENTILATION REQUIREMENTS e NOTE The FREE AIR quoted above is the area of air which can pass through the air vent It is not the size of the grille on the wall If in doubt please contact the vent manufacturer and get the specification for the vent e 3 5Kw Version The area the fire is to be installed in must have a wall vent of at least 125cm of ventilation FREE AIR and an open able window e 2 7Kw Version The area the fire is to be installed in must have a wall vent of at least 100cm of ventilation FREE AIR and an open able window e The wall vent must be positioned at least 1 metre away from the appliance e Republic of Ireland Two free air wall vents of not less that 60 cm2 each one not less that 1 6m above the other must be installed in the room e When providing ventilation openings consideration must be given to the avoidance of locations where discomfort from draughts may cause the user to block the openings Similarly the possibility of curtains or furniture blocking ventilation openings must be considered e Floor vents window vents or chimneys are not suitable means of ventilation
23. ning Be aware of curtains etc that could be blown towards the appliance Page 10 of 34 SECONDARY HEATING The fire is intended as a secondary heat source and should not be used as a primary heat source Check that a primary heat source such as radiators is present in the room before installing the appliance The fire should not be operated if the room temperature is below 15 deg C If the fire is used in a room without the primary heat source operating to raise the initial room temperature above 15 deg C there may be a build up of condensation and it is likely the stone fascia will crack due to heat shock When the appliance is used properly there is no risk of the fascia stone cracking and this damage is not covered by the warranty Houses with warm air heating systems solid walls or no damp proof course may be unsuitable for flueless appliances This appliance does not contain Asbestos ROOM AIR QUALITY The fire must not be used in rooms where the atmosphere is likely to contain water or chemical vapours that may adversely affect the appliance or its finish e g a kitchen DECORATING Do not use the fire while painting or decorating even if it is in an adjoining room When decorating the residue can linger for some time and this will lead to unpleasant smells from the appliance It may be some weeks before this odour clears and it is advised not to use the appliance during this period Always completely cover the appliance while decora
24. nti Draught Sparker Shi eld as slot lt is essential that you have a good spark across the sparker to the pilot gas slot for a good pilot light so that the thermocouple has time to heat up which then lights the burner Page 19 of 34 Fitting Replacement Components Spare Parts There are no user serviceable parts on this appliance The installation of gas parts should only be carried out by a qualified Gas Safe Registered fitter and in accordance with National and local Regulations Failure to do so will invalidate the Warranty and CVO Fire will not accept any claims for incorrect installation Manual Valve V4 28 AC027 This part can only be changed at the factory Call Customer Service on 01325 327221 Natural Gas 0 4 x 7 ACO76 LPG 0 6 x 1 ACO89 Pilot Natural Gas P4 37D AC043 Pilot LPG Propane P4 45 AC044 Page 20 of 34 WARNING FIRE GUARDS A fireguard is not supplied with this appliance and it is recommended that a fireguard conforming to the requirements of BS6539 or BS6778 be fitted if the fire is used in the presence of young children the elderly or the infirm Fireguards are readily available online or from most large DIY Stores The installer is to advise the user not to stand too close to the appliance for prolonged periods of time and warn that loose clothing is particularly at risk of burning due to the presence of an unguarded flame In addition
25. nufacturer for guidance Page 24 of 34 Replacement Components List Item Description Code Isolation Tap AC026 Pilot Natural Gas Manual P4 37D AC043 Pilot LPG Manual P4 45 AC044 Injector Natural Gas 0 30mm AC076 Injector LPG 0 60mm AC089 Anti Draft Shield Cc041 Note As this is a Flueless appliance in order to ensure that it is calibrated correctly and operates safely it is Spirit Fires Policy not to sell any other parts for this fire other than those listed above All other repairs must be done at the factory When ordering replacement components or requesting technical assistance you should at all times quote the following e Type of fire shown on front of booklet e Gas supply LPG or Natural Gas when using LPG please supply details of supply type bottles or tank e Control System Manual Control Version e Unit serial number as shown on Data Sheet e Component part number or description of fault WARNING Never adjust the flow rates or valve settings on this appliance Failure to comply with this will render the appliance dangerous If you suspect the appliance has been tampered with DO NOT USE Consult a GAS SAFE Registered Engineer before using the appliance Page 25 of 34 USER HANDBOOK FIRE LINE FLUELESS Manual Ignition Version This Manual covers Fire Line Classico Polished Interior Fire Line Moderno Black Interior Both Standard 970mm and Wide Screen 1080mm Width
26. o clean use a vacuum cleaner as this will ensure that debris does not fall into the mixer tube and block the injector Do not Adjust the Aeration BURNER Clean the burner bar to remove any deposits OTHER Use a vacuum cleaner to remove any dust and debris that may have built up within the fire box chamber GAS CIRCUIT Test all joints for leaks if the burner has been dismantled RE LIGHT Light the fire using the method in the instructions and ensure that the pilot lights constantly and the pilot flame envelopes the thermocouple The pilot should hold in for 20 seconds before lighting the main burner COMMISSION Now follow the instructions on Page 17 Commissioning the Fire to ensure the fire still complies with the installation instructions COMBUSTION CHECK Typical levels for this appliance are 69pm and 0 6 Run appliance for 30 minutes ensuring burner flames settle evenly A combustion analysis check to establish the correct operation of the appliance should then be carried out using an analyser to BS7927 a Zero the equipment and sample the entire width of the combustion product outlet grille at the top of the appliance b Take a reading for CO ppm and CO2 c Using the formula CO CO2 10000 The result should be less than 0 0015 d Example 6ppm 0 6 10 10000 0 001 pass Readings can vary depending on the analyser being used therefore if the combustion is suspect disconnect the appliance and contact the ma
27. o prevent debris entering the pipes The instructions for installation and maintenance and the user instructions shall be handed to the user The installer shall instruct the user in the safe use and regular maintenance of the appliance and advise that the ventilation opening shall not be blocked or restricted in any way Page 13 of 34 Before Connecting the Fire Check ROOM SIZE REQUIREMENTS Check VENTILATION REQUIREMENTS Check GAS PRESSURE REQUIREMENTS Fully purge pipes of air and any debris and connect the gas supply to the 8mm supply on the fire Leak test the supply using an approved method Note An isolating valve must be situated near the appliance for servicing In the even of gas leakage from the appliance the gas supply must be turned off at the nearest isolating valve Before lighting if the pipes have not been purged of debris do so now before lighting the fire Failure to do so will result in blockages within the pilot All CVO gas fires are bench run and thoroughly tested CVO is in the unique position of knowing that every fire that leaves the factory in perfect working order with accurate test records kept for every fire This ensures every fire complies with the CE approval Connect the 8mm gas inlet to a gas inlet test elbow This should be positioned as shown in the images The elbow should be connected to the isolation valve as shown in the images Gas Inlet Supply This is via an 8mm gas tap isolation valve
28. of operation The user must not adjust the pilot If any of its parts are damaged and need to be exchanged the original manufacturers parts must be used There are no user replacement parts The pilot light and flame sensing device fitted to this fire is also an atmosphere sensing device which shuts off both the main burner and pilot if evacuation of the combustion products is interrupted If the fire shuts itself off restart the fire following the procedure in section Lighting the fire If the fire continues to shut itself off do not use the fire and have the fire checked by a suitably qualified person Once the fire has been checked and remedial action taken the fire is ignited in the manner depicted in section Lighting the fire Due to the newness of materials the fire may give off a slight smell for a period of time after commissioning This is quite normal and any odours should disperse within a few hours of operation Fire Guards A fireguard is not supplied with this appliance and it is recommended that a fireguard conforming to the requirements of BS6539 or BS6778 be fitted if the fire is used in the presence of young children the elderly or the infirm Fireguards are readily available online or from most large DIY Stores Page 28 of 34 Appliance Start U Shut Down Instructions The manual switch is located on the right side behind the fascia The positions of the control valve are depicted on the control panel fitt
29. the appliance highly dangerous it will no longer comply with the CE approval or the Manufacturers Warranty If in doubt call 01325 327221 before starting to install the appliance Contents Page 3 Parts List Construction Drawing Page 4 Introduction Page 5 Appliance Technical Data Page 7 Unpacking the Appliance Page 8 General Installation Requirements Page 12 Side View of Fire Page 13 Warning For Fire Guards and Hearths Page 13 Clearance to Combustible Materials Page 13 Preparing the Appliance Page 14 Before Connecting the Fire to Gas Line Page 15 Fitting Instructions Page 15 Commissioning the Fire Page 17 Installation Completion Page 18 Fault Diagnosis Page 20 Fitting Replacement Components Page 21 Warning For Fire Guards and Hearths Page 21 Flueless Fireline Dimensions Standard and Wide Page 22 Servicing Instructions Page 25 Replacement Components List Page 27 User Handbook Page 2 of 34 Construction Drawin Parts List 6r zo creID Buisnoy 10palu Jur yoous 6u al reoo Jauing gA ZEZQO SISSEYD j f j ZSZ99 do sewing ero gel LE BEZIO s aeg EM LSZ90 13409 apeg Bui Bue AY 9E7939 ASYIED Note that the Moderno Black Interior Version of this fire does not include Liner CC249 Page 3 of 34 Introduction This appliance is 100 efficient 90 SAP Rating The burner system is very clean burning and does not require glass or catalytic converters The fire is fitted with an Oxygen
30. ting WALL MOUNTED The appliance has been designed to be installed onto a wall It must be placed on a non combustible surface of minimum of 12mm thickness The surface on which the appliance is to be mounted must be flat level and square to the back panel Care should be taken with all wall coverings as it may discolour them in time GAS SUPPLY Before working on any pipe work plug the ends to prevent the entry of debris Decide upon the route for the gas and lay pipe work as required Where pipes pass through the walls they must be sleeved Before connecting any pipes to the appliance fully purge pipes of debris or grease etc Inlet is via an 8mm gas tap isolation valve which is supplied fitted to the appliance Connect gas supply to the supplied pressure test point and then to the 8mm isolation valve as shown below The pressure test point MUST BE as close to the isolation valve as possible to ensure accurate inlet pressure testing when the fire is commissioned Page 11 of 34 SIDE VIEW of the Flueless Fire Line below On no account must inlet or outlet grilles be obstructed Heat outlet Y ascia y lt Wall Inglenook Burner and Air inlet to Remote remote Housing Only the fascia supplied with the appliance must be used Any other type could affect combustion or overheat the gas controls Any other types of Fascia must be passed by CVO If fitting over an existing fireplace the flue and cavi
31. ty must be blocked off completely to prevent suction on the back of the appliance The top of the flue should also be capped off to prevent the entry of moisture etc Consult building control if in any doubt Any under grate draught devices must be sealed off A hearth will be required in accordance with both CORGI and local regulations on a non combustible surface if the fire is to be mounted on the wall less than 300mm from the base of the burner to the floor The client installer can construct supply their own hearth or CVO can supply it as an extra item Unless a dress guard is fitted this appliance shall be installed with a hearth that projects at least 300mm in front of the naked flame incandescent fuel bed and extends at least 150mm at either side and around its periphery is a height of at least 50mm above finished floor level Page 12 of 34 Warning for Fire Guards and Hearths The appliance is not installed with an integral guard In normal use consideration may be given to the use of a fireguard conforming to BS6539 or BS6778 so that the approach to the appliance is limited such that access to the flame is minimised It is recommended that a fireguard conforming to the requirements of BS6539 or BS6778 be installed if the appliance is used in the presence of young children the elderly or the infirm For some countries a non combustible hearth must be installed in front of the appliance in accordance with national regulations e
32. unning this type of appliance with incorrect gas pressure can result in harmful emissions being released into the room and will render the appliance dangerous Disconnect the pressure gauge then replace the pressure test point sealing screw and test for gas soundness Replace the cover and the control knob if removed Page 16 of 34 Installation Completion amp Final Check List Brief the customer on the operation of the appliance and give them the instruction booklet The customer must be told of the need for regular servicing of the appliance every 12 months this will be at least once a year and they must be made aware that no rubbish is to be thrown onto the fire bed The customer must also be aware that purpose provided wall vent free air ventilation should be checked regularly and must never be intentionally blocked The Fire is supplied with a Warranty Card this should be completed by the installing Engineer and handed to the customer for return to the factory e Is the Gas Pressure Correct within 1mb of rating e Is the Air Vent fitted and providing the specified amount of free air if in doubt contact the vent manufacturer for vent free area sizing Does the room comply to the minimum size or greater Does the Room have a window that can be opened Has the customer being shown how to operate the appliance Has the customer been told of the reason for the air vent and wh
33. y it must never be blocked e Has the warranty card been completed and given to the customer If you have any questions or the fire is not operating correctly please use the fault diagnosis section or call the CVO Technical team on 01325 327221 BEFORE you leave the installation As part of our Customer Service procedure you will be asked for the Fire Serial number on the front cover of the booklet and Gas Safe Registration If the appliance is not fitted in strict accordance with these instructions CVO cannot be held responsible for any damage caused and reserve the right to charge for any corrective work Page 17 of 34 All CVO Fires are given a full function test at the factory including Fault Diagnosis being run for a number of minutes to ensure there are no faults It is highly unlikely that if the unit has been installed correctly as set out in the manual that the fire will not function The cause is normally due to an installation fault Symptom Check List Tick Unit sparks but does not light pilot Check for a good spark Check the spark is in the right area Check the ventilation is not too strong Check there is gas running through There is no gas Check isolation tap shut off valves are free from grease Check isolation tap shut off valves are on Check for blockages There is gas but pilot does not light Check inlet gas pressure is correct Check for blockages in
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