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FSG Maintenance Manual

1. TC EXIT dea SENSOR FAN ORIGINAL GUIDE PLATE EN inp 50 FAN iz TACHO pae SENSOR SENSOR 3 SENSOR 4 ATAC SENSOR 1 5 ROLLER TACHO MOTOR _ G _ DOWN POSITION Vi ES DAL Esassssn s E imi SENSOR 2 TOP POSITION Til mo m c J Pleoo 5 itt o Oo J m12 9 o Ma 2 Note Note Airflow into scanner Airflow into scanner Fig 7 2 3C36 42 Secondary Wiring GS67D GT67D GU67D GV67D GW67D 75 FSG TSG 001 100624 7 3 4C54 Primary Wiring GX67D Fig 7 3 4C54 Primary Wiring GX67D 76 FSG TSG 001 1006
2. e kand o in edle ll a o Ni tg Rear View Fig 3 22 Adjustment of Original Sensors 42 FSG TSG 001 100624 3 17 LCA Lamp Cartridge All except GY67D The Lamp Cartridge consists of a lamp and a light sensor Each Lamp Cartridge is factory calibrated which means that the Lamp Cartridge can be replaced without the need for adjustment IMPORTANT Do not try to disassemble the Lamp Cartridge in order to replace the lamp This will ruin the calibration resulting in either reduced scanning quality or reduced lamp life Attempting to replace the lamp tube will violate safety and constitute a risk of electric shock or injury to person 43 FSG TSG 001 100624 4 Camera Adjustment For a detailed description of basic camera adjustment procedures please refer to FSG TSM 001 An alternative camera adjustment can be done using the SCA Simple Camera Adjustment tool see Appendix 1 Camera Adjustment using the SCA Tool 4 1 Setting Initial Position of the Vertical Alignment Arm All except GY67D If the Vertical Alignment Arm has moved almost to one of the outer positions it needs to be returned to its initial position A reason to this could be that the arm is not fixed properly to the Vertical Adjustment Screw or because the vertical position of the fixed camera has changed significantly The vertical position of the cameras should therefore be checked adjusted at the same
3. C Green Blue C Gray Zoom All Light Profile C Uncorected O Corrected Execute Detail View Normal C Light Profile C Scan Width C Vertical Positioning Camera Motor Camera CA Forward 1 c B Reverse 2 ee Reference Image Reference Image Fig 4 10 Focus Signals Red and Green Channel GS67D GT67D GU67D GV67D GW67D Interaction The Focus adjustment has a big influence on the Scan Width adjustment Therefore the Scan Width must be checked and readjusted if necessary when the Focus adjustment has been changed On the other hand the Focus adjustment is relative tolerant to changes in the Scan Width adjustment and as a rule of thumb the Scan Width adjustment can be changed 1 SWU without the need for re focusing When all camera adjustments have been completed run Scanner Maintenance 52 FSG TSG 001 100624 4 3 5 Check and Adjustment of Focus GX67D IMPORTANT The focus adjustment is factory optimized for all three colors Red Green and Blue which may cause that the focus signal for Blue is not as even as it could be Only change the focus adjustment if it is absolutely necessary i e if the Scan Width is not within the limits given in 4 3 7 Refer to FSG TSM 001 for detailed adjustment procedure Focus Pattern 6779D228R01 3 3lp mm IMPORTANT After repl
4. Ron ABS ABS E Ra E RTS ENEE 3 3V 3V3_01 EE Mess Dan vm SER E c8 3 3 0 046 GNO T1 DES C460 GND ase ae 4d a3 50 5 2V Os 5V0 01 RU R E dg ap i au y o ICtt C36 i mi tree 5 3V ct rd C18 R34 top IC10 cos TERETE 8 oth ee Z 27 R26 p28 R23 ZY Fig 3 8 IMH Component Layout 27 FSG TSG 001 100624 3 9 MDA Motor Driver Board All except GY67D All test points referred to below are shown in Fig 3 9 page 28 All voltages are measured relative to test points TP1 GND 3 9 1 DC Voltages Ref on Fig 3 9 DC Voltage C2 left 12 0 V 1 0 V SUx I2V CAM C4 top 5 3 V 0 0 2 V SUx SV CAM TP2 5 0 V 0 15 V Regulator on MDA TP4 3 3 V 0 1 V Regulator on MDA 3 9 2 Functional Test Test 28 Original Sensor Test 3 9 3 Markings MDACdd MDACdd MDACdd MDACdd MDACdd MDACdd where dd board revision number TP2 TP4 TPI 5V 3 3V GND lal orooro on oD Bm mm m Ci Bg m BEE jum B B EB mn Mer CA Top E gen Aaa Hm B pue 5 3V ag HB EE og Bl Jose m
5. ET D m i na of HITE M EN 1 HITE LMF B n Fig 7 5 1C25 Primary Wiring GY67D 78 FSG TSG 001 100624 7 6 1C25 Secondary Wiring GY67D T Fig 7 6 1C25 Secondary Wiring GY67D 79 FSG TSG 001 100624 8 Appendix 1 Camera Adjustment using the SCA Tool The SCA Simple Camera Adjustment Tool can be used to make a camera adjustment which is considered to be OK in most cases But it should be noted that it cannot replace a camera adjustment made using the Optical Adjustment Pattern if the highest possible precision is required The following can be adjusted e VP Vertical Position e Tilt e CCD Centering IMPORTANT The Scan Width horizontal scaling cannot be adjusted This requires the use of the Optical Adjustment Pattern Also if there after replacement of a camera board and subsequent adjustment of the camera using the SCA tool are problems with focus and or horizontal scaling the camera must be adjusted using the Focus Pattern and the Optical Adjustment Pattern T 1 Adjusting VP Tilt and CCD Centering Using the SCA Tool R
6. 88 FSG TSG 001 100624 5 lt 2 E Error Code Description 1 User interaction 100 3013 U Unable to adjust camera F down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3014 U Unable to stitch cameras A and B Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3015 U Unable to stitch cameras B and C Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3016 U Unable to stitch cameras C and D Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3017 U Unable to stitch cameras D and E Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3018 U Unable to stitch cameras E and F Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3019 U Error calibrating Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 Use
7. 53V 3 3V CONTROLLER BOARD x A B C D E LCAB LAMP CARTRIDGE ATAC SENSORS ATAC i MOTOR CBMA Original Guide Plate 24V m 7 125V TACHO FEED MOTOR i T CAMERA MOTOR PAPER i x2 3 SENSORS x2 E 100 240 VAC Fig 2 2 Block Diagram All except GY67D 10 FSG TSG 001 100624 2 4 2 Single Camera Model GY67D Only The Block Diagram for GY67D is shown below USB IEEE IEEE Tae A ee REN Se SE EIE 1884 7 1394 771 ABX GE i CRA i FEED IMHA SMART CARD READER MOTOR INTERFACE BOARD A FAN SKDA i i x2 OPERATOR PANEL i LMFA BOARD i NTE LAMP AND MOTOR DRIVER SENSOR BOARD i EAN Sd CONTROLLER 53 V av so OIBA PAPER i SENSORS LAMP OSCB LAMP SENSOR i l CBIB ES 24 V CAMERA BOARD 12 5V 5 3V 100 240 VAC Fig 2 3 Block Diagram GY67D Only 11 FSG TSG 001 100624 3 Electrical Check and Adjustments Required Test Equipment Multimeter R gt 10 MOhm PC with the following installed e SCANtest e Scanner Maintenance e USB and or IEEE 1394 Iinterface SCANtest is described in Chapter 5 page 66 On the following pages tests of the individual printed circuit boards are described as well as the adjustment of various sensors 12 FSG TSG 001 100624 3 1 Switch Mode Power Supply SMPS 3 1 1 AC Voltages CAUTION The connector TB1 and the components in the hatched area are connected directly to the m
8. Error calibrating camera E blue Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera F red Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera F green Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera F blue Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error programming multiplier FLASH Controller error Dither RAM R W error Controller error Amp RAM R W error Controller error Unexpected external int Controller error Unexpected serial port int Controller error Unexpected software timer int Controller error Unexpected HSO int Controller error Unexpected HSI DATA int Controller error Unexpected ad int Controller error Unexpected timer overflow int Controller error Unexpected shftfull int Controller error Program terminated Controller error In main state machine The scanner s ID switch has been set to an invalid value Please change switch setting Troubleshooting sequence Then Then Then Then Then Then Then Then Then Then 90 FSG TSG 001 100624 Error Code 10
9. Execute r Detail View C Normal Light Profile C Scan Width Vertical Positioning r Camera Motor Camera ok A 3 SWU A 8 Black Lines B 8 Black Lines B 3 SWU A Stitching Wire Fig 4 18 Camera A Screen Dump GX67D Scan Width CCD Centering and Vertical Positioning Software Oscilloscope r Color C Bed Green C Blue C Gray Zoom All r Light Profile Uncorrected C Corrected O Execute r Detail View C Normal C Light Profile C Scan Width Ei r Camera Motor Camera e Forward wj cB we Reverse a Cp Save Print Exit Loa as Reference Image ANS 3 SWU A 8 Black Lines B 8 Black Lines B 3 SWU A Stitching Wire Stitching Wire Fig 4 19 Camera B Screen Dump GX67D Scan Width CCD Centering and Vertical Positioning 60 FSG TSG 001 100624 Camera Adjustment Screen Dumps GX67D continued Software Oscilloscope E 101 xj r Color C Bed Green C Blue C Gray Zoom All Light Profile Uncorrected C Corrected O Execute r Detail View C Normal Light Profile C Scan Width Camera Motor Camera CA Forward aj CB ec Reverse o Cp i Save Print Exit Load Heference Image 3 SWU A 8 Black Lines B 8 Black Lines B 3 SWU A Stitching Wire Stitching Wire Fig 4 20 Camera C Screen Dump GX67D
10. PROCESSOR EXCEPTION 4 overflow 85 FSG TSG 001 100624 Error Code Description Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 5 bound Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 6 invalid opcode Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 7 device not available Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 8 double fault Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 9 coprocessor segment overrun Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 10 invalid TSS Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 11 segment not present Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 12 stack fault Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 13 protection fault Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 14 page fault Troubleshooting sequence 1 Firmware 100 214 U The scanners smart card is either invalid or missing Check that the smart card has been correctly inserted into the card slot and that it is a valid type for the scanner Troubleshooting sequence 1 User interaction 2 Smart Card Reader board CRx 3 Main controller board SUX 4 Related cabling 100 1000 No sense information 100 1001 Please insert media in the scanner Troubleshooting sequence 1 User interaction Please reload the media Troubleshooting sequence 1
11. Uncorrected C Corected O Execute m Detail View C Normal Scan Width C Vertical Positioning m Camera Motor Camera Forward 1 fA Reverse 2 Save Print Exit Load Reference Image Fig 4 7 Uncorrected Light Profile GY67D Software Oscilloscope 5 ni xj r Color Zoom All Light Profile C Uncorected Corrected Execute m Detail View C Normal Light Profile C Scan Width C Vertical Positioning m Camera Motor Camera Fowadi Reverse 2 Save Pm n J toa al ror Reference Image Fig 4 8 Corrected Light Profile GY67D 51 FSG TSG 001 100624 4 3 4 Check and Adjustment of Focus GS67D GT67D GU67D GV67D GW67D IMPORTANT The focus adjustment is factory optimized for all three colors Red Green and Blue which may cause that the focus signal for Blue is not as even as it could be Only change the focus adjustment if it is absolutely necessary i e if the Scan Width is not within the limits given in 4 3 7 Refer to FSG TSM 001 for detailed adjustment procedure Focus Pattern 6779D216R01 3 3lp mm IMPORTANT After replacement of the Camera Board CBx check the Scan Width It is ONLY necessary to adjust the focus if the Scan Width is not within the limits given in 4 3 7 lili Software Oscilloscope y Anl x Color C Red
12. 100 50303 100 50500 100 50501 100 50502 R n S Description 1 Firmware ppw task creation failed Troubleshooting sequence 1 Firmware mbPpw creation failed Troubleshooting sequence 1 Firmware pus task creation failed Troubleshooting sequence 1 Firmware mbPus creation failed Troubleshooting sequence 1 User interaction 2 PC cable PC hardware software etc 3 Firmware 4 Interface board IMx pus event Troubleshooting sequence 1 Firmware psp task delete failed Troubleshooting sequence 1 Firmware pfi task creation failed Troubleshooting sequence 1 Firmware mbPfi creation failed Troubleshooting sequence 1 User interaction 2 PC cable PC hardware software etc 3 Firmware 4 Interface board IMx pfi event Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX Unable to set scanner model Troubleshooting sequence 1 Firmware Unable to set lost pixels Troubleshooting sequence 1 Firmware Invalid FRAM contents Try downloading new firmware Troubleshooting sequence 1 User interaction Scanner has no serial number Troubleshooting sequence 1 User interaction SUx 386 CPU error Troubleshooting sequence 1 Main controller board SUX SUx CPU FIFO error Troubleshooting sequence 1 Main controller board SUX SUx Ethernet PHY chip error Troubleshoot
13. E O Rig B B E c78 IC36 M J22 J6 J7 J9 J10 E 7 n m A HAREL HE coo AAA AAA para e gee Enea Ras HERE m B V T 9d 1 nnnunnunanannmanmarm en on las TT AAA AAA go ef als E T nn C dor a q n q E g eI lh m ETT CP O mm BB Ue 0 cu Ic2 a uma q o El PR Ar ca a go 8 E 1_t S 5 Ll Lu 105 O x 104 um Bu LB T a gt TTTTTTTTTTTTTTTT o ausus zu m lo lo JS E aa UN SIME PEA B ud bar Fade a EB ES EB s z pap v gt mm go o o E punsnsmananasasuamamapa _onnonnnonnnonnnnnnninn E Sl E El o B 5 5 AS 9 2 83 E z o Bras 1050 1052 Z991 c7 w7 B e A ee 8 E alo sE HEB ULL 3 Bea Ss E EINE o maaan YE ENEE TOON B s E B Ea OFA S J gt E 291 me AE Rib4 Rig 178 El Cu i4 a El EM Ri Es PER eg Eg o B E go E TTT TTC ca o A Aomnnpooooooooomoo0000 em El 3 E 3 E B eu E pra E TT gt i a 1047 E 8 i5 E ie E 1C51 a E lud 9991 g 3 E E 3 mai G mm 260 E B B Bl ich 6991 E aa a m a ES E ES d om Cd a El o E nannnnunnnnnnnnnnnnnnn 3 D ey e gt J24 iS APEX PL o UTE OFZ TEE 3g SER pe I mM of B C7S 8991 E pel na B 5 e z do E E c6 Ed sl 3 E E TATOO LL 3 B H 5 REE E E 3 E EESE m a a mN e ken Es EERE d E c35 B E aoonmyoononnnonn C7 pu E 3 E B yo b je o o EP ES go B 3 B B El 3 1064 3 Er E g y BB 8 3 E Sie E mu a T B
14. Scan Width CCD Centering and Vertical Positioning m Software Oscilloscope r Color C Bed Green C Blue C Bray Zoom All r Light Profile Uncorrected C Corrected O Execute r Detail View C Normal Light Profile C Scan Width Vertical Positioning r Camera Motor Camera Forward wm A Save Print Exit Load Heference Image 8 Black Lines Bj Stitching Wire Fig 4 21 Camera D Screen Dump GX67D Scan Width CCD Centering and Vertical Positioning 61 FSG TSG 001 100624 4 3 13 Camera Adjustment Screen Dumps GY67D Software Oscilloscope lol xl r Color C Red Green C Blue Zoom All m Light Profile Uncorrected Corrected O Execute r Detail View C Normal Light Profile Os i cy m Camera Motor Camera Forward G Reverse ol WIN ave rini ES i me Des ip EE ENG LA F 3 SWU A 8 Black Lines B 8 Black Lines B 3 SWU A Fig 4 22 Camera A Screen Dump GY67D Scan Width CCD Centering and Vertical Positioning 62 FSG TSG 001 100624 CAMERA B CAMERA C CAMERA A e 0 Tana TEUER ca Lome quel w no Lf A A Sub pattern A Scan Width Patterns Sub pattern B Vertical Position Patterns Sub pattern C Focus Pattern used for coarse Focus a
15. User interaction 100 1003 The scanner operation was interrupted by a user Troubleshooting sequence 1 User interaction Media is currently being loaded by the scanner Please retry the operation when the media has been loaded Troubleshooting sequence 1 User interaction Media is currently being positioned by the scanner Please retry the operation when the media has been positioned Troubleshooting sequence 1 User interaction 100 144 100 145 100 146 100 147 100 148 100 149 100 150 100 151 100 152 100 153 zZ 100 1002 100 1004 100 1005 86 FSG TSG 001 100624 Error Code Description 100 1006 U The scanner has paper jam Please reload the media Troubleshooting sequence 1 User interaction 100 1007 The scanner cannot reverse the media while the paper guide is in extended position Please reload the media manually Troubleshooting sequence 1 User interaction 100 1008 The scanner is calibrating Please retry the operation when the scanner has finished calibrating Troubleshooting sequence 1 User interaction 100 1009 The scanner s reject bin is either full or closed Please inspect it before retrying the operation Troubleshooting sequence 1 User interaction Read past end of medium Troubleshooting sequence 1 User interaction Read past beginning of medium Troubleshooting sequence 1 User interaction The scanner is powering u
16. c60 E 106 1063 j 165 E gg 1664 mmr 3 FEBHEHBHHREHBHEHHH E in P ii i HHEEHHEHHHHUH E puo E 3 g amp EB 3 El uan E H st zu EEE TITUTTTT 3 3V 0 1V 5 3V 0 0 2v 12V 1 0v 1 8V 0 05v 30 5 1V 0 1 0 2v 15 5V CAM 1 8 0 1v APEX SUP Fig 3 5 SUF Component Layout 12V CAM GND GND2 23 APEX_PLL Un a 1 gs teu Ven FSG TSG 001 100624 3 6 SKD Operators Panel All test points referred to are shown in Fig 3 6 page 25 All voltages are measured relative to PCB Ground Plane 3 6 1 DC Voltages Ref on Fig 3 6 DC Voltage J2 pi 3 3 V 0 1 V 5 1 V 0 1 0 2 V 3 6 2 Functional Test SCANtest Test 1 Scanner ID Switch Test 2 LED test Test 3 Key test 3 6 3 Markings SKDGdd SKDGdd SKDGdd SKDGdd GW67D SKDGdd SKDGdd SKDGdd SKDGdd SKDAdd where dd board revision number 3 6 4 Switch Setting Scanner ID DIP Switch Setting ae SW1 SW2 SW3 SWa4 SW5 SW6 SW7 SW8 HEX GS67D 0x41 GT67D 0x42 GU67D 0x39 GV67D 0x38 GW67D 0x37 GX67D ON 0x43 GY67D OFF ON OFF OFF OFF ON OFF ON 0x45 An undefined switch setting may cause the Invalid Scanner ID Error Code to be displayed on the Operator Panel IMPORTANT The Scanner ID Switch setting is stored in the Flash Memory on the SUx board Every time the scanner is switched ON it reads the switch setting and if it is different from the stored value the new setting
17. 11 1 DC Voltages Ref on Fig 3 11 DC Voltage 5 1 V 10 102 V 3 11 2 DIP Switch Setting SCSI related switch settings SW No 1 2 3 4 and 5 do not apply to GY67D Default DIP Switch Setting SwithNo 1 2 3 4 5 6 7 8 Troubleshooting and Test Switches Mode Switch 1 2 3 4 5 6 Boot start up Forced ra Normal OFF Continuous Self Test Self test ON Normal OFF SW7 If download fails try to set SW7 to ON For normal operation SW7 must be set to OFF SW8 Reserved for factory testing and must be set to OFF Note The switches are read at power on only and the scanner must be switched OFF and back ON for a changed switch setting to become effective 3 11 3 Signal LED on the SCR Board The signal LED on the SCR Board turns ON when the Smart Card is inserted It only signals that a Smart Card has been inserted it does not show whether the card is valid or not 3 11 4 Functional Test SCANtest Test 1 Scanner Model Smart Card 3 11 5 Markings GY67D SCRAdd where dd board revision number 30 FSG TSG 001 100624 arom 5 1V 0 1 0 2V R2 top MITT GND S1 right pins Switch no 1 gt p SCSIID Switch Switch no 8 6 SCSIT SYNC OFF 7 BOOT MODE 8 TEST MODE Fig 3 11 SCR Component Layout 31 FSG TSG 001 100624 3 12 OSB Lamp Sensor Board GY67D Only The OSB Component Layout is shown in Fig 3 12 page 32 3 12 1 Functional Test SCANtest 6 Te
18. Camera Motor Camera CA Fi am c orwari c B Reverse a s Save Print Reference Image Fig 4 4 Corrected Light Profiles GS67D GT67D GU67D GV67D GW67D 49 FSG TSG 001 100624 4 3 2 Check of Light Profiles GX67D The uncorrected and corrected light profiles are shown for reference below Software Oscilloscope E l nix r Color Zoom All m Light Profile Uncorrected C Corected O Execute r Detail View C Normal ei file C Scan Width Vertical Positioning m Camera Motor Camera fo Forward 1 B CE Reverse 2 CD Save Print Reference Image Stitching Wire Fig 4 5 Uncorrected Light Profile GX67D Software Oscilloscope m Color Zoom All m Light Profile C Uncorrected Corrected m Detail View C Normal Light Profile C Scan Width C Vertical Positioning m Camera Motor Camera Es Forward 1 CB pas Reverse 2 co Save Print EC tos ieference Image Stitching Wire Fig 4 6 Corrected Light Profile GX67D 50 FSG TSG 001 100624 4 3 3 Check of Light Profiles GY67D The uncorrected and corrected light profiles are shown for reference below W Software Oscilloscope Ioj xj r Color C Red Green C Blue C Gray Zoom All m Light Profile
19. EZ 2390923 Eas mes i m I a jgp 20 77 888 B BE HEHE s i O e e e n o C2 Left 12V Fig 3 9 MDA Component Layout 28 FSG TSG 001 100624 3 10 CRB Card Reader Board All except GY67D 3 10 1 DIP Switch Setting Default Switch Setting pep spe ON Note that SCSI related switch settings SW No 1 2 3 4 and 5 do not apply to these scanners Troubleshooting and Test Switches Mode Switeh 1 2 3 4 5 6 7 8 i LL Normal OFF isco RN M UN GN UN E Normal OFF SW7 If download fails try to set SW7 to ON For normal operation SW7 must be set to OFF SW8 Reserved for factory testing and must be set to OFF Note The switches are read at power on only and the scanner must be switched OFF and back ON for a changed switch setting to become effective 3 10 2 Markings CRBCdd CRBCdd CRBCdd CRBCdd GW67D CRBCdd CRBCdd where dd board revision number 3 10 3 Signal LED on CRB Board The signal LED LEDI on the CRB Board turns ON when a Smart Card is inserted It only signals that a Smart Card has been inserted it does not show whether the card is valid or not SWI Switch 1 Switch 8 LEDI Fig 3 10 CRB Component Layout 29 FSG TSG 001 100624 3 11 SCR Smart Card Reader GY67D Only All test points referred to below are shown in Fig 3 11 page 31 All DC voltages are measured relative to test point GND DIP Switch right side pins 3
20. GS67D GT67D GU67D GV67D GW67D Scan Width CCD Centering and Vertical Positioning lll Software Oscilloscope lo xl Zoom All r Light Profile Uncorrected C Conected O Execute m Detail View C Light Profile C Scan Width C Vertical Positioning m Camera Motor Camera E Y Ax mi Reference Image A Stitching Wire Stitching Wire 7 3 SWU A 8 Black Lines B 3 SWU A Fig 4 16 Camera A Screen Dump GS67D GT67D GU67D GV67D GW67D Scan Width CCD Centering and Vertical Positioning 58 FSG TSG 001 100624 Camera Adjustment Screen Dumps GS67D GT67D GU67D GV67D GW67D continued MM Software Oscilloscope E inl x Zoom All r Light Profile Uncorrected C Conected O Execute r Detail View Normal C Light Profile C Scan Width C Vertical Positioning CA Forward 1 CB Reverse 2 9 G Save Print b Exit Load Reference Image r Camera Motor Camera Stitching Wire 3 SWU A 8 Black Lines B 3 SWU A Fig 4 17 Camera A Screen Dump GS67D GT67D GU67D GV67D GW67D Scan Width CCD Centering and Vertical Positioning 59 FSG TSG 001 100624 4 3 12 Camera Adjustment Screen Dumps GX67D Software Oscilloscope B ici xj r Color C Red Green C Blue C Bray Zoom All r Light Profile Uncorrected C Conected O
21. Main controller board SUX 100 32144 U Stitching between Camera A and B failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUx 100 32145 U Stitching between Camera B and C failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 32146 U Stitching between Camera C and D failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 32244 U Stitching between Camera A and B failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 32245 U Stitching between Camera B and C failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx AR D 5 Q o 2 C o o o o
22. Note Throughout this TSG the abbreviation Kx67D will be used when referring to all or a larger number of the above listed scanner models The scanner model is identified by the model number on the number plate placed on the back of the scanner Fig 1 1 Location of Model Number 2 General Information 2 1 Screws Secured by Sealing Lacquer Some screws nuts or the like are sealed by sealing lacquer The color of the sealing lacquer signals the following A RED Lacquer Factory adjusted DO NOT ALTER WHITE Lacquer Adjustment which may be altered FSG TSG 001 100624 2 2 Marking Codes for Circuit Boards All circuit boards are identified by a 4 letter code where the fourth letter designates a specific variant of the board The board identification code is followed by a board revision number functional level and for newer boards also an extra letter in parenthesis This extra letter is unimportant in this connection The marking of all printed circuit boards may be exemplified by the marking of the SUF Board SUFA02 B which designates SUF Board variant A revision 02 The B is of no importance and should be neglected The revision number is updated only if the functionality of the board has been changed Updated boards will always be backwards compatible 2 3 Downloading Scanner Firmware The scanner firmware is stored in Flash Memory on the SUx Board Firmware is downloaded to the scanner through t
23. Overlapped commands attempted Troubleshooting sequence 1 Firmware 2 PC cable PC hardware software etc 3 Interface board IMx The scanner operation was interrupted by a user Troubleshooting sequence 1 User interaction The scanner s ID switch has been set to an invalid value Please change switch setting Troubleshooting sequence 1 Smart Card Reader board CRX 2 Main controller board SUX 3 Related cabling The scanner s smart card is not a valid type for this scanner Please replace it with a valid card Troubleshooting sequence 1 User interaction Keyboard check failed Troubleshooting sequence 1 User interaction The scanner s replacable lamp cartridge is detached Check that it is intact and correctly inserted Troubleshooting sequence 1 User interaction 2 Related mechanical parts The scanner lamp cover is open Please close it and retry the operation Troubleshooting sequence 1 User interaction 100 4003 100 4004 100 4005 R 100 4006 100 4007 EU 100 4008 100 4009 R 100 5000 100 5001 R 100 5002 100 8147 c 100 8149 c 100 8208 U 100 8220 100 8223 c M ps 2 D A o 3 Q Q I D 2 O CE O amp m 9 100 20086 S Unable to communicate with MDx board 92 FSG TSG 001 100624 Error Code Description Troubleshooting sequence 1 ATAC controller board MDx 2 Ma
24. Sensor a et ee t tete e ete t gentes 35 3 14 2 Top Position Sensor ii ee leet te eene ene esa dee rue te ee Pee e eue ode ee pee ee qute ee eden 36 3 14 3 Adjustment of Top Position Sensor Type 1 eene entrent en eerte nnns 37 3 14 4 Adjustment of Top Position Sensor Type 2 eee eene nennen entree eerte 38 3 14 5 Check of ATAC Position Sensors esses eee eene ethernet entren eerie enetre treten nete 40 3 15 ADJUSTMENT OF ORIGINAL SENSORS ALL EXCEPT GY67D sese 41 3 16 ADJUSTMENT OF ORIGINAL SENSORS GY67D ONLY eese nennen 41 3 16 1 gt Adjustment of Switch Point sisser ete tete inepte ete e md ae rre 41 3102 Eunice 41 3416 3 AMAS iere TEE ber a E 41 3 17 LCA LAMP CARTRIDGE ALL EXCEPTO YO ID ii ESTE 43 4 Camera Adjustment iii A RA 4 1 SETTING INITIAL POSITION OF THE VERTICAL ALIGNMENT ARM ALL EXCEPT GY67D 44 42 XDIUSUNG THE CAMERA TILT kN 46 4 2 1 Camera Tilt All Models Except GY67D sss ener enne trennen eene nns 46 4 2 2 Camera Tilt GY67D OREA tute Et ee 47 43 COD CAMERA CHECK AND ADJUSTMENT i a ia 48 4 3 1 Check of Light Profiles GS67D GT67D GU67D GV67D GW67D rrnrrnnnnnrvnrnnnrnrrnnvnnerrensvrrnvsersrrveerseneenne 49 43 2 Gheck of Light Profiles GX07D e ee ii 50 4 3 3 Check of Light Profiles GY67D ronrnnnonnnnvnnnnvnnnrnnnennnenreneenserrenseeresveensenssvaenrensrerenneerssneensenesnesnsensesrssveenssneenee 5l 4 3 4 Check and Adj
25. TSG 001 100624 Error Code 100 50068 100 50069 100 50070 100 50071 100 50072 100 50073 100 50074 100 50077 100 50078 100 50079 100 50080 100 50081 100 50088 100 50089 100 50090 100 50091 100 50092 100 50093 100 50094 S Description Troubleshooting sequence 1 Main controller board SUX SUx Position counter count error Troubleshooting sequence 1 Main controller board SUX SUx Data path error Troubleshooting sequence 1 Main controller board SUX SUx Data path length error Troubleshooting sequence 1 Main controller board SUX SUx FPGA 8k status error Troubleshooting sequence 1 Main controller board SUX SUx FPGA 8k done error Troubleshooting sequence 1 Main controller board SUX SUx FPGA 10k status error Troubleshooting sequence 1 Main controller board SUX SUx FPGA 10k done error Troubleshooting sequence 1 Main controller board SUX SUx FPGA 6k status error Troubleshooting sequence 1 Main controller board SUX SUx FPGA 6k done error Troubleshooting sequence 1 Main controller board SUX SUx FPGA 20k status error Troubleshooting sequence 1 Main controller board SUX SUx FPGA 20k done error Troubleshooting sequence 1 Main controller board SUX SUx FPGAO3 function error Troubleshooting sequence 1 Main controller board SUX Hardware identification error Troubleshooting sequence 1 Main contr
26. Test Press the UP Key to move Original Guide to Top Position Move the Original Guide down by pressing the Down Key and observe that the LED s go OFF ON in following sequence as shown in the table below Position Wait Power Ready Comment Fully up OFF ON OFF Moved a little down OFF OFF OFF Top Position Sensor Almost fully down ON OFF OFF Down Position Sensor Fully down ON OFF ON Roller Sensor The Down Position Sensor cannot be adjusted 40 FSG TSG 001 100624 3 15 Adjustment of Original Sensors All except GY67D The Original Sensor comes complete with Mounting Bracket Please replace the whole unit No adjustment is needed 3 16 Adjustment of Original Sensors GY67D Only The Original Sensors are located under the End Cover at the Operator Panel end of the scanner 3 16 1 Adjustment of Switch Point See Fig 3 22 page 42 To adjust the Original Sensors e Remove the Guard Plate over the Optical Interrupter Board e Loosen the screws that hold the bracket with the Optical Interrupter Board Adjust the switch point by shifting the OIB Board up down until the peak of the curved Original Sensor Actuator is 3 9 mm 0 5 mm above the top of the Feed Rollers Note that the Shutter must rest on top of the one leg of the Optical Interrupter All Original Sensor Actuators must be within the above tolerance Check e That the Original Sensor Shutter moves freely in the gap of
27. adjustments Description Test 9 contains a Software Oscilloscope for check and adjustment of the cameras The following functions can be selected from the Test Program Menu e Uncorrected or Corrected Light Profile e Red Green Blue or Gray Color Channel Selections depend on scanner model e Special Detail Views for Light Profile Scan Width and Vertical Positioning e Forward Reverse controls for the Camera Motor e Save screen images e Print screen images e Load saved images e Camera adjustment using the SCA tool lower left detail window see Appendix 1 Camera Adjustment using the SCA Tool The contents of Detail Views is marked on the upper overview window by red vertical lines The continuous lines refer to the left Detail View and the dashed lines to the right Detail View 5 9 Test 11 Stitching and Vertical Alignment All except GY67D Purpose Performs Automatic Vertical Alignment and Horizontal Stitching Description After Test 11 has been started e Insert SM Calibration Sheet e Select Vertical Alignment to align the cameras e Select Horizontal Stitching to stitch the cameras The screen image may be saved or printed Test 11 allows manual setting of the Stitch Values The Stitch Values are stored in the Flash Memory on the SUx board The Vertical Alignment may be adjusted manually by controlling the Camera Motor from the control field ES dddd gt The two buttons marked lt lt respectively gt
28. if the scanner is connecting on all ports available 3 7 3 Markings GW67D where dd board revision number 5 2V lo 5V0_01 el wa 7 TITTT T UED TZ C 0D S LESER E me EBBERB BB 21 5 3V R34 top B 53 Fig 3 7 IMG Component Layout 26 FSG TSG 001 100624 3 8 IMH Interface Board GY67D Only All test points referred to below are shown in Fig 3 8 page 27 All voltages are measured relative to test points GND TI Ref on Fig 3 8 DC Voltage R34 top 5 3 V 0 0 2 V 3 8 1 DC Voltages 5V0 DI 5 2 V 0 0 2 V 3V3 DI 33 V 0 1 V 3 8 2 Functional Test Connect the computer to each separate port in turn and start SCANtest or WIDEsystem to check if the scanner is connecting on all available ports GY67D IMHAdd where dd board revision number 3 8 3 Markings 2 Il G Zi Grid amp gre eg 3 use TSH 7 5 a a z 7 38 TIT use
29. it with a valid card Troubleshooting sequence 1 User interaction 100 2014 U The scanner is on standby Please turn on the scanner and retry the operation when the scanner is ready Troubleshooting sequence 87 FSG TSG 001 100624 Error Code 100 2015 100 2016 100 3000 100 3001 100 3002 100 3003 100 3004 100 3005 100 3006 100 3007 100 3008 100 3009 100 3010 100 3011 100 3012 Corrective Action Description 1 User interaction The scanner did not find any Hollerith data on the aperture card Please check that the card is valid and correctly inserted Troubleshooting sequence 1 User interaction The scanner cover is open Close it before retrying the operation Troubleshooting sequence 1 User interaction The firmware was not downloaded properly Please try to download the firmware again Troubleshooting sequence 1 User interaction 2 Main controller board SUx Unknown firmware error Troubleshooting sequence 1 User interaction Unable to adjust camera A up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera B up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera C up Please clean the white background
30. oe ete een e bleie tenues 27 FSG TSG 001 100624 3 9 MDA MOTOR DRIVER BOARD ALL EXCEPT GY67D cccccccceessscecessseceeeesseceeeessseeeenssaeeees 28 39 1 JDC Voll geS ii eia ie qe dp UE ORE sees EDI Ge rise b ries 28 3 92 Functional Fest isse neu en net bete uie ie ease re e ds 28 3 9 3 MALKIN GS icc uie c ee ttt stl lesa p eere ear ie aeg ended ed deed ed aped e tapete eee a a ot 28 3 10 CRB CARD READER BOARD ALL EXCEPT OY 67D x ssiedsus rer tr rete ai 29 3 10 1 DIP Switch Setting duties uet irte ee eR E ee E 29 3 10 27 MPA GS m mE 29 3 10 3 gt Signal LED on CRB Board cick sesto ete ede diee e e P evi 29 3 11 SCR SMART CARD READER GY 67D ONLY eret etienne nae to aane a rens e grade haa dte 30 IA EY DC VOS MEME 30 3 11 2 SDIPASWwitChSettiWo nue ette sats at ines cu Lactate out lina na ect P eei das ee ett etos 30 3 11 3 Signal LED on the SCR Board eese esee ee eene tet te egei trennen testes teen nne nenne 30 ST A VEuncti nab Festcss sete eee ede pd te 30 IILS Markinos Jf kabareten 30 3 12 OSB LAMP SENSOR BOARD GYO7DONE Vs 32 SAD FUNCIONAL Feste usc e Re ETAT RE e Me NE EN 32 3 12 2 gt MIA A A aid 32 3 13 OIB OPTOINTERRUPTER BOARD GYO7D ONLY espia dds Sawn nee eA 32 3 13 1 Functional Test tc aate e ete e est cR RE e ER Ut e etg 32 IAIZA MUNI a E intenti esit de tias cy 32 3 14 ADJUSTMENT OF ATAC SENSORS ALL EXCEPT GY67D sss 33 314 1 Adjustin nt Of ROU er
31. sequence 1 Firmware hmm un allocated memory block Troubleshooting sequence 1 Firmware pop request failed position unknown Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware pop request failed invalid command Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware pio event Troubleshooting sequence 1 Firmware 2 Related mechanical parts psi event Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 3 Interface board IMx pcd event Troubleshooting sequence 1 Firmware psc event Troubleshooting sequence 1 Firmware psi message event Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 3 Interface board IMx semPsp posted more than once Troubleshooting sequence 1 Firmware psp received unknown mail Troubleshooting sequence 1 Firmware mrsErrorTbl missing entry Troubleshooting sequence 1 Firmware 103 FSG TSG 001 100624 Error Code 100 50133 100 50190 100 50191 100 50192 100 50193 100 50194 100 50195 100 50196 100 50197 100 50198 100 50199 100 50200 100 50201 100 50202 100 50203 100 50204 100 50206 100 50207 R R R Description unknown reboot command Troubleshooting sequence 1 Firmware pbl received invalid mail Troubleshooting sequence 1 Firmware mbPss creation fa
32. 0 2 4 2 Single Camera Model GY67D Only sse ene eene ener entrent neret rre ere nnne 11 3 Electrical Check and Adjustments ooonooccccoonnnconnnnconnnocononoconanocononoconacoconacoconacononaconacaconanass 12 3 1 SWITCH MODE POWER SUPPLY SMBS rete rte ina dhcp tud esee taa een a dg edet e to er Yer eese angues 13 Sub AColtagess uec eee ae 13 SLD DC VOM ES cU od e denne need 13 SAS AUS IMC A eso E ert ette A ttd ep tat e etd c td 13 SPA SEE DUCTA NNUS ee EN 13 3 2 LMF LAMP AND MOTOR DRIVER BOARD eere eene nnn nnn nennen 14 32d DE VOUS uct el den nl no eoe qp aban hte dash i bet eater s n 14 3 2 2 Lamp Driver Adjustment GY67D Only isses eene eene conan eni SEa inneren 14 332 3 Signal LED S onthe LMP Board deboli eee tetro 15 3 2 4 Stepper Motor Driver A ER EE a A eee uu dece ean 15 3 25 Functional Tests e eie ON 15 320 USG san IL UN ntt osea et SE nod tu dates E dudo c Nr na du ud de 15 3 2 7 Mar Iangs 2 msc A pda tg de etude tede ee tod a a 16 32 80 Jumper Settihigs e eR e eet ey e etate er Rete ee Lost Tee o e ells sae Eee ER te 16 LIA UI IEEE 16 3 3 CBM CAMERA BOARD ALL EXCEPT GY67D usina keit teh rhon raa Eod rude o onus BERE ILU 18 3 L I JDCVoltages ioci tete reet etie aec eat Ee et beoe e t e e rti 18 SD Funcional Le teeren te v np EE tette dite en udis e Mutter 18 3 3 3j9 MANOS ine e RAE E re eee cbe i ed epe eese eo vena rei pene E ac 18 IA Hints ie nai p eae e
33. 0 3052 100 3053 100 3054 100 3055 100 3056 100 3057 100 3058 100 3059 100 3060 100 3061 100 3062 100 3063 100 3064 100 3065 100 3066 100 3067 100 3068 100 3069 100 4001 100 4002 Description 1 Smart Card Reader board CRx 2 Main controller board SUX 3 Related cabling SCB board error CCB CCE board error Unable to write to EEPROM FLASH Troubleshooting sequence 1 Main controller board SUX Flash error Vpp low Flash error Unable to erase Flash error Unable to program SCU board error Troubleshooting sequence 1 Main controller board SUX CBx board error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling PPU board error IMx board error Troubleshooting sequence 1 Interface board IMx Fan error Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Lamp and Motor driver board LMx U The scanner s replacable lamp cartridge is detached Check that it is intact and correctly inserted Troubleshooting sequence 1 User interaction 2 Related mechanical parts LMx board error Troubleshooting sequence 1 Lamp and Motor driver board LMx 2 Main controller board SUX 3 Related cabling R Unable to communicate with MDx board Troubleshooting sequence 1 ATAC controller board MDx 2 Main controller board SUX 3 Related cabling R Unable to use
34. 24 7 4 4C54 Secondary Wiring GX67D TC EXIT SENSOR FAN ORIGINAL GUIDE PLATE sE ENST ui TACHO HN SENSOR SENSOR 1 DOWN POSITION i i LON 2 TOP bosmon TROR ACAD ho OR G a ES I 5 MD AL rn oO ENTRY Gy SENSOR Eo 5 J bless Note O as Airflow into scanner Airflow into scanner Fig 7 4 4C54 Secondary Wiring GX67D T FSG TSG 001 100624 7 5 1C25 Primary Wiring GY67D
35. 30 Calibrate ATAC 9 Camera Adjustment 31 LMx Communication test 11 Stitching and Vertical Alignment Set Autoload OFF Exit Fig 5 1 Scanner Test Program Menu SCANtest Test 1 Scanner Information Test 2 LED Test Test 3 Key Test Test 4 Original Sensor Test Test 5 Lamp Test Test 6 Motor Test Test 7 Complete Hardware Test Test 9 Camera Adjustment Test 11 Stitching and Vrtical Alignment Test 12 Adjust Y Axis Scaling Test 13 Switch Scanner to Test Mode Test 20 Noise Test Test 21 Scan Dump Test27 Camera Adjustment Wizard Test 28 Original Guide Sensor Test Test 30 Calibrate ATAC Test 31 LMx Communication Test Does not apply to GY67D If SCANtest 1s started when the scanner is in Error Mode the Error Code Number and a short description of the error will be displayed on the screen 66 FSG TSG 001 100624 5 1 Test 1 Scanner Information Purpose To display scanner data and to enter or change the serial number of the scanner The serial number is stored in Flash memory on the SUx board The following is displayed Scanner Model Firmware Release Firmware Release Date Firmware Build FPGA Revision FPGA Release Date Boot Code Revision Boot Code Release Date Scanner ID Switch SCSI ID Serial Number Lamp Light On Password for reset of counter is xetnoc 5 2 Test 2 LED Test Purpose To test the LED Indicators on the Operator Panel Desc
36. 67D ien oa en AS 60 Fig 4 19 Camera B Screen Dump AID aa 60 Fig 4 20 Camera C Screen Dump AA Dia AA A terne Aas av dies 61 Fig 4 21 Camera D Screen Dump GX6JD a 61 Fig 4 22 Camera A Screen Dump GY 67 D icono Peer se PARE AER REUS 62 Fig 4 23 3C42 Optical Adjustment Pattern ads 63 Fig 4 24 4C54 Optical Adjustment A t Prae te E osse teu Rant 64 FSG TSG 001 100624 Fig 4 25 125 Optical Adjustment Pattern eoe teen tene eani tete ir Rude tree ea eren opis 65 Fig 5 1 Scanner Test Prograti Men oia 66 Ei Ud Noise Test Pl 70 Fe 02 Fasade eto itta tete tu ipid ditas i Lia nak cient 71 Fig 7 1 3C36 42 Primary Wiring GS67D GT67D GU67D GV67D GW67D 74 Fig 7 2 3C36 42 Secondary Wiring GS67D GT67D GU67D GV67D GW67D 75 Fig 7 340354 Primary Wins 6G X67 DY AAA AA NR NR TN EUR MR 76 Fig 7 4 4054 Secondary Wiring GX67D con ds c kar VR Rn 77 Fig 155 1025 Primary Wiring GX 0719 cid RR ta HR SNR ee 78 Fig 7 6 125 Secondary Wiring GY 67D iier rine rete sedere decet ee add 79 Fig 8 1 Placa the SC A T sse 80 Fig 8 2 Position of the SCA Tools in a 3 Camera Scanner sese 81 FSG TSG 001 100624 1 Introduction The purpose of this Technical Service Guide is to supply the information necessary to service the following scanner models Model Type GS67D 3C36 42 GT67D GU67D GV67D GW67D GX67D 4C54 GY67D 1 C25
37. 77 100 40178 100 40179 100 40180 100 40181 100 40182 100 40183 100 40184 100 40185 S lt lt S Description 3 Main controller board SUx 4 Related cabling Camera C Unable to calibrate analog gain Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling Camera D Unable to calibrate analog gain Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling Camera A Unable to calibrate pixel offset Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling Camera B Unable to calibrate pixel offset Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling Camera C Unable to calibrate pixel offset Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling T 2 3 4 T 2 3 4 T 2 3 4 T 2 3 Camera D Unable to calibrate pixel offset roubleshooting sequence 1 Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX Related cabling Camera A Timed out calibrating analog part roubleshooting sequence 1 Switch Mode Power Supp
38. DSP R DSP hardware error SKx SKx board error Troubleshooting sequence 1 Operator Panel board SKx The scanner lamp cover is open Please close it and retry the operation Troubleshooting sequence 1 User interaction No supported scanner could be found Check that the scanner is turned on and connected Troubleshooting sequence 1 User interaction Parameter list length error Troubleshooting sequence 1 PC cable PC hardware software etc R Ke 91 FSG TSG 001 100624 Error Code Description 2 Firmware Invalid command operation code Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware Logical unit not supported Troubleshooting sequence 1 PC cable PC hardware software etc Invalid value in CDB Troubleshooting sequence 1 PC cable PC hardware software etc An invalid field in the parameter list was set to a value Troubleshooting sequence 1 PC cable PC hardware software etc An unsupported field in the parameter list was set to a value Troubleshooting sequence 1 PC cable PC hardware software etc A field in the parameter list was set to an invalid value Troubleshooting sequence 1 PC cable PC hardware software etc Invalid bits in identify message Troubleshooting sequence 1 Firmware Command phase error Troubleshooting sequence 1 Firmware 2 PC cable PC hardware software etc 3 Interface board IMx
39. GY67D Only Fig 3 2 LMF Component Layout 17 FSG TSG 001 100624 3 3 CBM Camera Board All except GY67D All test points referred to are shown in Fig 3 3 page 18 All voltages are measured relative to test point GND 3 3 1 DC Voltages Ref on Fig 3 3 DC Voltage 5 3 V 0 0 2 V From SUF SMPS 5 0 V 0 2 V Derived from 5 3V CCD and Camera Motor C301 bottom 33 V 0 1 V From SUF LMF D308 bottom 1 8 V 0 1 V Derived from 3 3V 45V 11 6V 12V 5V 1 8V D3 top D4 top D4 bottom D2 top D308 bottom e 10603 a er T UR Z TV700 El E 2 a 7 TE R 10804 m I0 TENS ius go 701 3 E 22 2 22dE TV702 3 E 801 ggg MT Es ss SE E E Tes SQ 3249 3 614 TV703 3 2 E S moss E a E SON gg Gd 8 8 22 z g d pu T a N SB go E 204 c207 S an E NEN 2 2 vuv STV705 E C306 C307 C315 C316 3 B S CB ann SE 2 R cor TV706 3 E g e E E S 0202 s S H j a q B eati 8 wm gg athe ett 1v707 g 5 3 da an lt mr wur P 8 B 4 3 805 E Ict04 ICi0B 1C107 0610 3703 3 E E Sle 1804 EH 8 E S B TV713 e E B N Sid 1V708 A i cu
40. Guide at either end of the scan area The surface marked 15 5 must be facing the White Background Plate The cut out must be centred over the light aperture of the glass plate not to damage the White Background Plate when the Original Guide is moved down against the adjustment guide Close the Original Guide and make sure that both Release Handles lock Press the Down Key to move the Original Guide down until it automatically stops against the adjustment guides The Power LED should now have switched OFF If not repeat this adjustment and be careful not to over adjust the Top Position sensor 3 14 4 Adjustment of Top Position Sensor Type 2 Make sure the Original Guide is closed and properly locked Start SCANtest Select Test 28 Original Guide Sensor Test Loosen the fixing screws of the Top Position Sensor bracket Move the sensor to its uppermost position and fasten the fixing screws Fixing Screws for Top Position Sensor Fig 3 20 Adjustment of Top Position Sensor Type 2 Press the UP Key to move Original Guide to Top Position Make sure to stop the motor before the spindle nut reach the left end of the spindle see note 3 above 38 FSG TSG 001 100624 Open the Original Guide Orientate the two adjustment guides see Fig 3 21 page 39 for 16 mm spacing and place the guides under the Original Guide at either end of the scan area The surface marked 16 must be facing the White Background Plate The cut ou
41. Off time Please make a new selection 57 5 R Scanner timer write operation failed 57 6 Scanner timer read operation failed 57 7 Scanner timer write operation failed 57 8 R The scanner does not support software controlled powering up down 57 9 Unable to read the time from the scanner Please remove any loaded media from the scanner 57 10 Unable to write the time to the scanner Please remove any loaded media from the scanner 57 11 ASPI must be installed for s to work on NT 57 12 U The driver for the scanner can not be found Please reinstall the software to correct the issue 57 13 W The language file is not the correct version Please reinstall the software to correct the issue Scanner 100 118 Unable to communcate with the scanner Please check the connection to the scanner Troubleshooting sequence 1 User interaction 2 PC cable PC hardware software etc 3 Interface board IMx 100 119 R Invalid SCSI command Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 100 120 R Invalid value in SCSI CDB Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 100 121 R Invalid SCSI parameter list length Troubleshooting sequence __ 1 PC cable PC hardware software etc 2 Firmware 100 122 R Invalid SCSI parameter field Troubleshooting sequence 1 PC cable PC hardware software et
42. QD oa ie E x 100 32246 U Stitching between Camera C and D failed Please clean the white background and the glass 94 FSG TSG 001 100624 Error Code 100 40035 100 40036 100 40037 100 40038 100 40039 100 40040 100 40041 100 40042 100 40043 100 40044 100 40045 Description Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX CBx Camera A not found Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling S CBx Camera B not found Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera C not found Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling S CBx Camera D not found Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera A AMP RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling S CBx Camera B AMP RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera C AMP RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling S CBx Camera D AMP RAM error Troubleshooting sequence 1 Camer
43. TITLE DOC NO PREPARED BY AUTHORIZED DISTRIBUTION ISSUE REVISION DATE This document is the property of Contex A S The data contained herein in whole or in part may not be duplicated used or disclosed outside the Recipient for any purpose other than to conduct technical evaluation This restriction does not limit the Recipients right to use information contained in the data if it is obtained from another source without restriction FSG Technical Service Guide GS67D GT67D GU67D GV67D GW67D GX67D GY67D FSG TSG 001 LM JR Tegningsarkiv Svendborg 1 DD 1 1 3 100624 aa contex WHEN IMAGING MATTERS FSG TSG 001 Document Revision Record NEM CHANGED PAGES DATE AFFECTED BRIEF DESCRIPTION OF CHANGE 060612 070129 071012 100624 LM LM LM LM Original issue of document GX67D 54 and GY67D 25 added Minor corrections updates New OGP for 36 42 G600 scanners Camera adjustment using SCA Tool added FSG TSG 001 100624 Table of Contents 1 A svada 2 General Information ed 2 1 SCREWS SECURED BY SEALING LACQUER eronenenennnnnnnnnnnnnnnnnnnnnnnnnnnnsnsnnnsnsnennnnnnnnnnnenenenenenenenenene 8 2 2 MARKING CODES FOR CIRCUIT BOARDS as 9 2 3 DOWNLOADING SCANNER FIRMWARE serie aid dsc 9 2 3 1 Erase and Restore Parameter Blocks sse eee narnia 9 24 BLOCK DAGANE ined i Mus 10 2 41 Multi Camera Models All except GY67D sss eene entren eere nnne 1
44. a board CBx 2 Main controller board SUX 3 Related cabling CBx Camera A EVEN LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling S CBx Camera B EVEN LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX S S i S S S e ps D D zi o amp g 5 O S CBx Camera C EVEN LINE RAM error plate Then run your maintenance software 95 FSG TSG 001 100624 Error Code 100 40046 100 40047 100 40048 100 40049 100 40050 100 40075 100 40076 100 40084 100 40134 100 40135 100 40136 Description Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera D EVEN LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling S CBx Camera A ODD LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera B ODD LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling S CBx Camera C ODD LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera D ODD LINE RAM error Troubleshooting sequence 1 Camera
45. aae e IR iie mete 19 3 4 CBI CAMERA BOARD GY 67D ONDY 3 cet espace epa ec tv tias 20 Sh DC VOGGA ee 20 3 42 Functional UA v tege eiecti se 20 BAS Mi ias cis 20 E RE E SS E A A A 21 3 5 SUF SCANNER CONTROLLER BOARD 00 cccccccccececscececececececececececsescececececececseseseeceeseseeeeeeeeeeess 22 30 DEVORA bi A a A nudes 22 3 3 2 vFunctlonalTOslo eiecti A a ae desto da 22 3 3 3 lt Markings A AA e P e Eo dese as sae balls E Fee e e e aie Ds ls 22 3 234 gt Signal LED s On the SUF Board p ED e et seem 22 3 55 Hints tese dle sd eee pd iet teen NN 22 3 6 SKI OPERATORS PANEL sin A e OPA e eei 24 36T DC Voltages xu teet e tme ret d t bre ed e is 24 3062 Functional Tests eee t voti teme vedi det ni a e 24 3 6 3 MORNES a iens eee nn dco Een IN eite tede ires 24 3 6 4 gt Switch Set ng Scanner ID geisrid riri ee eer ertet eri i eee ert ee ees 24 3 7 IMG INTERFACE BOARD ALL EXCEPT GY67D esses nennen enne enne 26 ILL DC UVolt ges i i te t E rea et e eR eere lee M ER eee 26 3 42 Functional Testo ti ete e eset tute e eterni tette tee EO 26 BAL SCMaEHgs uu E oer Ee e ep tuat eee ate n aee eed tes ee ai 26 3 8 IMH INTERFACE BOARD GY67D ONLY ede cceetee esaet ena aat edam anne dana cenando aede aa aaa con 27 XO o DC Voltages z A A eae seeds 27 3 0 2 JFunctional Festz o ood ee e ee estere eee retenu v en eoe e n oed E SR 27 303 MARINAS See tabe mede debe Torta Gr cited cete epe cbe e E
46. acement of the Camera Board CBx check the Scan Width It is ONLY necessary to adjust the focus if the Scan Width is not within the limits given in 4 3 7 liil Software Oscilloscope 3 iol x Color C Bed C Green Blue C Gray Zoom All Light Profile C Uncorrected O Corrected C Light Profile Execute C Scan Width C Vertical Positioning gt gt Camera Motor Camera Ga Forward 1 C B CE Reverse 2 CD Save Print Exit Load 4 gt al B E Reference Image ray Zoom Al Light Profile Fig 4 12 Focus Signals Red and Green Channel GX67D Interaction The Focus adjustment has a big influence on the Scan Width adjustment Therefore the Scan Width must be checked and readjusted if necessary when the Focus adjustment has been changed On the other hand the Focus adjustment is relative tolerant to changes in the Scan Width adjustment and as a rule of thumb the Scan Width adjustment can be changed 1 SWU without the need for re focusing When all camera adjustments have been completed run Scanner Maintenance 53 FSG TSG 001 100624 4 3 6 Check and Adjustment of Focus GY67D IMPORTANT The focus adjustment is factory optimized for all three colors Red Green and Blue which may cause that the focus signal for Blue is not as even as it could be Only change the f
47. age Please note that not all errors may apply to the actual scanner Error List WIDEsystemApplication 3 4 5 Build 11561 Mon Dec 11 11 28 55 2006 Legend U UserCorrectable S Support Correctable R R amp D Correctable W Warnings 5 o lt E E Error Code Description Scanner API ctx_scan_2000 51 1 Incorrect scanner status Please check the paper path and reload the media 51 2 R Check Sense Info 51 3 R Unknown ASPI error 51 4 Unexpected number of byte received from scanner 51 5 ASPI call never completed 51 6 WaitForObject failed 51 7 ASPI abandoned 51 8 R It was not possible to allocate a sync object 51 9 It was not possible to get set the timeout inside the ASPI driver 51 10 Parameter error in CTX SCAN call 51 11 R CTX SCAN could not find a SCSI interface board 51 12 The driver for the scanner can not be found Please reinstall the software to correct the issue 51 13 A SCSI protocol error was detected 51 14 R An operating system error was detected 51 15 The IO command has not yet completed 51 16 An internal CTX xxx driver error occured 51 17 The driver specified was to old 51 18 U No supported scanner was found Please verify that your scanner is properly connected and then retry the operation 51 19 The driver for the scanner can not be found Please reinstall the software to correct the issue 51 20 It was not possible to close the library because a scanner is not clos
48. ains voltage and constitute a risk of electric shock or injury to persons 3 1 2 DC Voltages TB2 pin 1 2 5 3 V 40 0 V TB2 pin 3 4 5 6 GND TB2 pin 7 12 5 V 0 5 V TB2 pin 8 24V 1V 3 1 3 Adjustments IMPORTANT The output voltages of the SMPS are all factory set and should normally not be adjusted The 5 3V output voltage should be no more than 5 3 V measured between GND and TB2 pin 1 2 5 3V on the SMPS and no less than 5 1 V measured between GND and D3 bottom on the CBK board If the voltage is not within these limits it may be adjusted by potentiometer VR1 on the SMPS 3 1 4 Fuses No service replaceable fuses TB2 pin 1 2 5 3V 0 0 1 1B2 pin 3 6 GND TB2 pin 7 12 5V 0 5 TB2 pin 8 B p 24V 1 oo p DO O O oO 00 VR1 5 3V Adjust Fig 3 1 SMPS Component Layout 13 FSG TSG 001 100624 3 2 LMF Lamp and Motor Driver Board All test points referred to below are shown in Fig 3 2 page 17 All DC voltages are measured relative to test point GND CAUTION Connectors J1 J7 and all the components in the hatched area are connected to the line voltage and constitute a risk of electric shock or injury to persons 3 2 1 DC Voltages Ref on Fig 3 2 DC Voltage DC Voltage Test point GND TP8 GN TP9 GND TP10 GND TP16 GND TP15 GND Tr Te T Por TP18 GND 24 0 V 1V Caution These test points are at high voltage level and con
49. and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera D up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera E up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera F up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera A down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera B down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera C down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera D down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera E down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence
50. are e Run Scanner Maintenance e Enter Serial Number of scanner into Flash Memory SCANtest Test 1 The serial number of the scanner is found on the marking label on back of the scanner 22 FSG TSG 001 100624 J4 iO 1041 B
51. bleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling S An IT8 white patch was 0 roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling Camera A Unable to calibrate analog offset roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling Camera B Unable to calibrate analog offset C 02 T 2 3 4 T T roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX Related cabling amera C Unable to calibrate analog offset roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX Related cabling Camera D Unable to calibrate analog offset roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX Related cabling Camera A Unable to calibrate analog gain roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX 4 Related cabling Camera B Unable to calibrate analog gain roubleshooting sequence 1 4 1 4 1 4 1 4 1 4 1 4 1 2 3 T 2 3 T 2 3 T 2 3 T 2 3 T 2 3 T 2 3 T 1 Switch Mode Power Supply SMPS 2 Camera board CBx 97 FSG TSG 001 100624 Error Code 100 40176 100 401
52. board CBx 2 Main controller board SUX 3 Related cabling S CBx FPGA CB status error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx FPGA CB done error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera cables misplaced Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling Unable to basic calibrate Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUX 4 Related cabling Unable to calibrate analog offset 1 S S i S S 02 S g Troubleshooting sequence Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling S Unable to calibrate analog gain 96 FSG TSG 001 100624 Error Code 100 40137 100 40138 100 40139 100 40170 100 40171 100 40172 100 40173 100 40174 100 40175 Description Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUX 4 Related cabling Unable to calibrate pixel offset 1 02 roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling imed out on calibrating analog part rou
53. c 2 Firmware 100 123 R Unsupported SCSI parameter Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 100 124 R Invalid SCSI parameter value Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 100 125 Incorrect scanner status Please check the paper path and reload the media Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 100 126 R SCSI time out Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 100 127 The scanner keyboard was used during communication with the scanner Troubleshooting sequence 84 FSG TSG 001 100624 Error Code Description 1 User interaction 100 128 The scanner has paper jam Please reload the media Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Lamp and Motor driver board LMx 4 Switch Mode Power Supply SMPS 5 Main controller board SUx 100 129 The scanner does not support this test command in normal mode Please restart test program Troubleshooting sequence 1 User interaction 100 130 U The scanner does not support this command in test mode Please turn off the scanner and turn it on again Troubleshooting sequence 1 User interaction 100 131 The scanner is initializing Please retry the operation when the scanner has finished initial
54. djustment TII Detail A A Fig 4 23 3C42 Optical Adjustment Pattern Used with GS67D GT67D GU67D GV67D GW67D 63 FSG TSG 001 100624 SET CAMERA C I CAMERA D gt 9 0 CAMERAB I I E T AAA A A A gt CAMERA A Sub pattern A Scan Width Patterns Sub pattern B Vertical Position Patterns Sub pattern C Focus Pattern used for coarse Focus adjustment lt C B A Detail A A Fig 4 24 4C54 Optical Adjustment Pattern Used with GX67D 64 EA FSG TSG 001 100624 CAMERA A O O O O TIEN A B C B A A B C B A __ A A Sub pattern A Scan Width Patterns Sub pattern B Vertical Position Patterns Sub pattern C Focus Pattern used for coarse Focus adjustment TII Detail A A Fig 4 25 1C25 Optical Adjustment Pattern Used with GY67D 65 5 SCANtest FSG TSG 001 100624 The purpose of the scanner test program SCANtest is to support troubleshooting and adjustment When SCANtest has been started the scanner is switched into Test Mode and the Display will read Test Mode Aat xl i 12 Adjust Y Axis Scaling 2 LED Test 13 Switch Scanner to Test Mode 3 Key Test 20 Noise Test 4 Original Sensor Test 21 Scan Dump 5 Lamp Test 27 Camera Adjustment Wizard B Motor Test 28 Original Guide Sensor Test 7 Complete Hardware Test
55. e background and the glass plate Then 89 FSG TSG 001 100624 Error Code 100 3028 100 3029 100 3030 100 3031 100 3032 100 3033 100 3034 100 3035 100 3036 100 3037 100 3038 100 3039 100 3040 100 3041 100 3042 100 3043 100 3044 100 3045 100 3046 100 3047 100 3048 100 3049 100 3050 100 3051 Description run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera C blue Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera D red Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera D green Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera D blue Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera E red Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera E green Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction
56. e board IMx 2 Main controller board SUX IMx SCSI 0 register error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUX IMx SCSI 0 FIFO error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUX IMx SCSI 1 reset error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUx IMx SCSI 1 register error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUx IMx SCSI 1 FIFO error Troubleshooting sequence 106 LOUK INUL Factory Adjusted FSG TSG 001 100624 Error Code Description 1 Interface board IMx 2 Main controller board SUX IMx USB chip error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUX IMx wrong board version installed Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUX IMx 1394 chip error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUX 100 60082 S 100 60083 02 100 60085 S 107
57. e required e Run Scanner Maintenance 19 FSG TSG 001 100624 3 4 CBI Camera Board GY67D Only All test points referred to are shown in Fig 3 3 page 18 All voltages are measured relative to test point GND 3 4 1 DC Voltages Derived from 3 3V 5V 11 6V 12V 5V 1 8V D3 top D4 top D4 bottom D2 top D308 bottom v700 V701 V702 v703 c502 TV704 wos 1 705 E C305 C307 C35 C316 V706 V707 TOf 1799 a e EIEI F2 LOCH PTCU TUTTTTTUTTTTTTTUTTTTTUUUT faim C2 C344 C30 Cab R3 R308 IC503 Rato R309 cosa BOARDVER 1008 goca mnnnnnnnnnn nnnnnn nnnnnrm ol zocy roce qe al e ECO O 5 3V GND 3 3V D3 bottom J701 pin3 4 C301 bottom Fig 3 4 CBI Component Layout 3 4 2 Functional Test SCANtest Test 7 Complete Hardware Test 3 4 3 Markings GY67D CBIBdd where dd board revision number 20 FSG TSG 001 100624 3 4 4 Hints 3 3 V is supplied from the LMF via the SUx Board 5 3 V and 12 V is supplied from the SMPS via the SUx Board CCD The lines of pixels on the CCD are arranged as follows Upper line on the CCD Blue Center line on the CCD Gr
58. ed 51 21 R The calling program tried to open an already open scanner 51 22 The calling program tried to do I O on a closed scanner 51 23 R The calling program tried to close an already closed scanner 51 24 The calling program tried to open an unknown handle 51 25 R The STI thread failed to return within 30 secs 51 26 Internal command error in driver Please restart application or system 51 27 Windows failed to lock STI WIA device Please reboot your system 51 28 Windows failed to unlock STI WIA device Please reboot your system 51 29 The connection to the scanner have been lost Please restart the application 51 30 U Unable to find scanner Please check cabling between scanner and PC and restart the application Alternatively restart your system 51 31 U The scanner is currently reserved by another application or user Please wait for the reservation to expire 51 32 U The operation was aborted due to an internal Windows Error Please restart the application 83 FSG TSG 001 100624 5 lt 2 E Error Code Description WIDEsystem WS 57 1 U Unable to read the timer settings in the scanner Please remove any loaded media from the scanner and switch back and forth between this tab and another tab 57 2 Cannot read timer settings 57 3 U The current timer values stored in the scanner are invalid Please select new values and press the Apply button 57 4 The On time must be before the
59. een Lower line on the CCD Red As the image is mirrored an even number of times mirror chassis and lens the Blue line remains upper line when referred to the original After replacement of CBI Board do e CCD Centering see 4 3 8 e Vertical Positioning see 4 3 9 e Check Scan Width if it is within the limits given in 4 3 7 Focus will also be OK and no further adjustments are required e Run Scanner Maintenance 21 FSG TSG 001 100624 3 5 SUF Scanner Controller Board All test points referred to below are shown in Fig 3 5 page 23 All voltages are measured relative to test point GND2 3 5 1 DC Voltages Elevation Motor ATAC MDA Board ATAC s APEX SUP ELBVEOLV O APEX PIL 18V 005V 3 5 2 Functional Test SCANtest Test 1 Scanner Information Test 7 Complete Hardware Test 3 5 3 Markings Note SUF variant depends on scanner model un UFBdd JFAdd JFEdd UFDdd EG RIn n n E FCdd UFBdd UFBdd where dd board revision number N N 3 5 4 Signal LED s on the SUF Board The three signal LEDs on the SUF board are for debugging purposes only The ON OFF pattern displayed by these LEDs is not intended for general troubleshooting 3 5 5 Hints After replacement of SUF board As all scanner parameters are stored in the Flash Memory on the SUF board the following steps should be carried out after replacement of the SUF board e Download Firmw
60. emove the Glass Plate Place the tools as indicated on the cardboard and described below and with the top edge pressed against the rear roller shield Make sure the tool is not tilted e Outermost positions Tool is facing feed roller different on 36 and 42 e Camera Transitions Align hole in cardboard above stitching wire Stitching Wire Placement in Placement in visible through hole 36 scanners 42 scanners Fig 8 1 Placing the SCA Tool 80 FSG TSG 001 100624 Below is shown how to place the tool in a 3 camera scanner the red dotted lines indicate the position of the stitching wires Note that Camera Start is to the right and Camera End is to the left Camera A End Start Camera A i Camera B End Start Camera B i End Start Camera C Fig 8 2 Position of the SCA Tools in a 3 Camera Scanner 3 Close the Lid 4 Start SCANtest and select Test 9 81 FSG TSG 001 100624 5 Select SCA The lower left detail window now changes like shown lll Software Oscilloscope 4 Bl x r Color C Red Green C Blue C Gray Zoom All r Light Profile Uncorrected C Conected O Execute Detail Vie Light Profile C Scan Width C Vertical Positioning r Camera Motor p Camera F
61. en Dumps Adjustment Pattern GS67D 3C36 42 Fig 4 15 to Fig 4 17 Fig 4 23 GT67D GU67D GV67D GW67D GX67D 4C54 Fig 4 18 to Fig 4 21 Fig 4 24 GY67D 1C25 Fig 4 22 Fig 4 25 The aim of this adjustment is to position the field of vision of the CCD Camera symmetrically with respect to the Scan Width Adjustment Patterns The Black Lines and White Spaces of the Scan Width Patterns should be distributed symmetrically with the following number of Scan Width Units SWU at both ends of the scanline Optical No of No of SU Start SWE End 3C36 42 GX67D M mE MEM 4054 67790130 sub pattern A E 1 SS A A ere The tolerance on the CCD Centering means that the image may be shifted I SWU Note The total number of Scan Width Units must be 6 0 5 see section 4 3 7 Interaction Check Vertical Position After completing all camera adjustments run Scanner Maintenance 56 FSG TSG 001 100624 4 3 9 Check and Adjustment of Vertical Positioning Refer to FSG MTM 001 for detailed adjustment procedure Screen Dumps and images of Optical Adjustment Patterns are found in the figures listed in the table below Optical Model Type Camera Adj Screen Dumps Adjustment Pattern GS67D 3C36 42 Fig 4 15 to Fig 4 17 Fig 4 23 GT67D GU67D GV67D GW67D GX67D 4C54 Fig 4 18 to Fig 4 21 Fig 4 24 GY67D 1C25 Fig 4 22 Fig 4 25 The aim of this adjustment is to
62. es of the Roller Sensor and check that the Ready LED is OFF Adjustment Tools ZN Fixing Screws for Roller Sensor Fig 3 16 Adjustment of Roller Sensor Fig 3 17 Adjustment Tool for Roller Sensor 35 FSG TSG 001 100624 3 14 2 Top Position Sensor The Original Guide Plate has been changed from Type 1 to Type 2 on the following models Model Serial Number GS67D GS67D7A006D GT67D GT67D7A0410 GU67D GU67D7A011M GV67D GV67D7A001D GW67D GW67D7A001G This involves the following spare parts Spare Part Type 1 Type 2 Elevation Motor 6736D173R01 6736D411R01 Top Profile Lid 6702D826RA1 6702D303RA1 Original Guide Plate with ATAC 6729D179R01 6729D566R01 Gas Spring SON ATAC 6729D414R01 na Type 2 Original Guide Plate may be used with units originally equipped with Type 1 In that case the End Plates must be removed as these are integrated in the Type 1 Lid When opening the Guide Plate the two versions can be distinguished by the following two characteristics see images below 1 On Type 1 the spring for the Release Handle is omitted 2 The Lid End Pieces has been moved to the Guide Plate 1 Spring for Release Handle 2 Lid End Piece Ed PL Type 1 Type 2 Fig 18 Type 1 and Type 2 Original Guide Plate with ATAC 36 FSG TSG 001 100624 3 14 3 Adjustment of Top Position Sensor Type 1 Make sure the Original Guide is c
63. for Top Sensor Le pA RETA E ee AU oe EC we 12 FSG TSG 001 100624 7 Wiring Diagrams Fe SC 30 42 Primary NGS page 74 Fig 7 2 3630 42 Secondary WICHIS 5 eee cerae ote See SNE page 75 Fig 7 3 4C54 Primary Wiring GX67D kassen page 76 Fig 7 4 4C54 Secondary Wiring GOD ita page 77 Fig 7 5 1C25 Primary Wiring GYG ID usanne Reed page 78 Fig 7 6 1025 Secondary Wiring GY67D ita page 79 173 7 1 3C36 42 Primary Wiring GS67D GT67D GU67D GV67D GW67D FSG TSG 001 100624 LCA Lamp Cartridge aE A E AAA ee A AE Ger qe GED CO Kor E Coe Uo XEM qu OP HCM dq E HITE PS ae le SM HITE ET TB1 d o siseselt d e p vta 13 Cua gin LM F so Fig 7 1 3C36 42 Primary Wiring GS67D GT67D GU67D GV67D GW67D 74 FSG TSG 001 100624 7 2 3C36 42 Secondary Wiring GS67D GT67D GU67D GV67D GW67D
64. gt are used to start the motor and to determine the direction of rotation When stated the motor runs for dddd mili seconds as entered into the control field 68 FSG TSG 001 100624 5 10 Test 12 Adjustment of Y Axis Scaling Purpose To adjust the Y Axis Scaling Description The scaling dpi in the mechanical scan direction Y Axis depends on the speed of the stepper motor relative to the scanline Exposure Time The default motor speed can be changed 1 either from Test 12 or by using the Scanner Setup Correction factor option of WIDEimage The correction factor is stored in the Flash Memory on the SUx Board 5 11 Test 13 Switch Scanner to Test Mode Purpose To switch the scanner back to Test Mode Useful if the scanner gets out of Test Mode e g if it has to be turned OFF ON during troubleshooting 5 12 Test 20 Noise Test Purpose To detect and locate the possible cause dust dirt scratches of vertical lines running from top to bottom of the scanned image Description Test 20 scans the White Calibration Area of the SM Calibration Sheet and displays for each color channel the graytone values of each separate pixel averaged over the scanned band The displayed image of the SM Calibration Sheet will be superimposed by low level noise caused by the CCD chip and larger spikes most likely caused by dust dirt scratches or similar defects on the Glass Plate In rare cases larger spikes may be caused by dust di
65. he Elevation Motor is constantly monitored If the currents exceeds a predetermined value the drive circuit will be switched OFF and the motor stops and can no longer be controlled from the Operator Panel To reset the OFF condition the power must be removed from the MDA Board either by disconnection of the power cable connector JI on MDA or by switching the scanner OFF ON When moving the Original Guide towards top position the motor should be manually stopped before the spindle nut reach the left end of the spindle Allow for a clearance of about 1 2 mm as shown below If the UP Key is pressed until the spindle nut hits the end stop of the spindle the motor will be switched OFF by the current limit circuit and can no longer be controlled from the Operator Panel see note 2 above Play 1 mm gt lt min 1 2 mm normally approx 10mm Fig 3 15 Elevation Motor and Spindle 34 FSG TSG 001 100624 3 14 1 Adjustment of Roller Sensor Start SCANtest Select Test 28 Original Guide Sensor Test Press UP Key to move Original Guide up at the least until the rollers of the Guide Plate slips the Feed Rollers Ready LED is turned OFF Insert the 1 5 mm end of the two Adjustment Tools under the roller shaft on both sides of the Roller Sensor and adjust the position of the Roller Sensor just to turn the Ready LED ON Insert the 1 mm end of the two Adjustment Tools under the roller shaft on both sid
66. he USB 2 0 interface please refer to any readme txt for download instructions The download program is started by double clicking the self extracting firmware file It is recommended to disable WIDEsystem before upgrading the firmware to prevent any possible problems caused this program accessing the scanner during the upgrade Scanner firmware is available on the support home page 2 3 1 Erase and Restore Parameter Blocks When trouble shooting it may be advisable to clear the parameter blocks in the scanner to reset these to default values The parameter blocks can be erased from Scanner Maintenance by right click on the Title Bar and select Erase Parameter Blocks from the pull down menu Scanner Maint X Close Alt F4 Run calibration only Erase Parameter Blocks This wizard will help About Scanner Before proceeding f About Scanner Maintenance Calibration includes Camererangrino y as wena calibration to comply to the sRGB standard Press Next to start scanner calibration Fig 2 1 Erase and Restore Parameter Blocks Note Always run Scanner Maintenance after Erasing Parameter Blocks FSG TSG 001 100624 2 4 Block Diagram 2 4 4 Multi Camera Models All except GY67D The Block Diagram for GS67D GT67D GU67D GV67D GW67D and GX67D is shown below LI CRBC jore INTERFACE BOARD BOARD i FEED MOTOR O x2 LMFA BOARD i NTG LAMP AND MOTOR SENSOR BOARD SUFx FAN SCANNER
67. iled Troubleshooting sequence 1 Firmware pss task creation failed Troubleshooting sequence 1 Firmware mbPss pending Troubleshooting sequence 1 Firmware pss event Troubleshooting sequence 1 Firmware stitch write failed Troubleshooting sequence 1 Main controller board SUx pmb validation failed Troubleshooting sequence 1 Main controller board SUx pointer out of range Troubleshooting sequence 1 Firmware Incorrect camera board Please check all camera board types Troubleshooting sequence 1 Firmware Incorrect SUx CBx combination Please validate the combination for this scanner Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUx 3 Related cabling 4 Firmware invalid timeout task Troubleshooting sequence 1 Firmware invalid data length Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware semPsp already owned by this SCSI unit Troubleshooting sequence 1 Firmware semPsp not released Troubleshooting sequence 1 Firmware new failed out of memor Troubleshooting sequence 1 Firmware Light profile flash space overrun Troubleshooting sequence 1 Firmware pkb task creation failed Troubleshooting sequence 104 FSG TSG 001 100624 Error Code 100 50209 100 50210 100 50211 100 50212 100 50213 100 50214 100 50215 100 50216 100 50217 100 50300 100 50301 100 50302
68. in controller board SUX 3 Related cabling Unable to perform paper guide movement ATAC Please turn scanner off and on Troubleshooting sequence 1 User interaction 2 ATAC controller board MDx 3 Main controller board SUX 100 20087 U 100 20219 Fan error Troubleshooting sequence 1 Related mechanical parts 2 Lamp and Motor driver board LMx 100 20221 S LMx board error Troubleshooting sequence 1 Lamp and Motor driver board LMx 2 Main controller board SUX 3 Related cabling 100 30140 U Correction of Camera A failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 30141 U Correction of Camera B failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 30142 U Correction of Camera C failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 30143 U Correction of Camera D failed Please clean the white background and the glass plate Then r
69. ing sequence 105 FSG TSG 001 100624 Error Code 100 50503 100 50504 100 50505 100 50506 100 50507 100 50508 100 50509 100 50510 100 50511 100 50512 100 50513 100 60029 100 60030 100 60031 100 60032 100 60033 100 60034 02 S S S S S Description 1 Main controller board SUx SUx USB2 chip error Troubleshooting sequence 1 Main controller board SUx SKx SKx board error Troubleshooting sequence 1 Operator Panel board SKx SUx FRAM Error Try downloading new firmware Troubleshooting sequence 1 User interaction 2 Main controller board SUx SUx DoubleBuffer DMA Error Troubleshooting sequence 1 Main controller board SUx SUx Main FPGA load failed Troubleshooting sequence 1 Main controller board SUx SUx Camera FPGA load failed Troubleshooting sequence 1 Main controller board SUx SUx Main FPGA register error Troubleshooting sequence 1 Main controller board SUx SUXx Invalid Ethernet MAC address Troubleshooting sequence 1 Main controller board SUX SUx Ethernet PHY connector error or missing loopback plug Troubleshooting sequence 1 Main controller board SUX SUx Ethernet MAC PHY interface error Troubleshooting sequence 1 Main controller board SUX SUx RTC chip error Troubleshooting sequence 1 Main controller board SUX IMx SCSI 0 reset error Troubleshooting sequence 1 Interfac
70. ing sequence 1 Main controller board SUX SUx DB 0 reset error Troubleshooting sequence 1 Main controller board SUX SUx DB 0 count error Troubleshooting sequence 1 Main controller board SUX SUx DB 0 data error Troubleshooting sequence 1 Main controller board SUX SUx DB 1 reset error Troubleshooting sequence 1 Main controller board SUX SUx DB 1 count error Troubleshooting sequence 1 Main controller board SUX SUx DB 1 data error Troubleshooting sequence 1 Main controller board SUX SUx CNTL RAM error Troubleshooting sequence 1 Main controller board SUX SUx LIN RAM error Troubleshooting sequence 1 Main controller board SUX SUx GAMMA RAM error Troubleshooting sequence 1 Main controller board SUX SUx INDEX RAM error Troubleshooting sequence 1 Main controller board SUX SUx LUT ATBS error Troubleshooting sequence 1 Main controller board SUX SUx LUT A error Troubleshooting sequence 1 Main controller board SUX SUx LUT B error Troubleshooting sequence 1 Main controller board SUX SUx LUT C error Troubleshooting sequence 1 Main controller board SUX SUx Color space converter data error Troubleshooting sequence 1 Main controller board SUX SUx Color space converter coefficient error Troubleshooting sequence z 3 Q fe 3 gt 2 oy Q c o D a 0 c x SUx Position counter reset error 100 FSG
71. ing sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUX 4 Related cabling SUx Register 1 error Troubleshooting sequence 1 Main controller board SUX SUx Register 2 error Troubleshooting sequence 1 Main controller board SUX SUx Register 3 error Troubleshooting sequence 1 Main controller board SUX SUx Register 6 error Troubleshooting sequence 1 Main controller board SUX SUx Register 8 error Troubleshooting sequence 1 Main controller board SUX SUx FPGAO1 register error Troubleshooting sequence 1 Main controller board SUX SUx FPGAO03 register error Troubleshooting sequence 1 Main controller board SUX SUx FPGA04 register error Troubleshooting sequence 1 Main controller board SUX SUx FPGAO5 register error Troubleshooting sequence E 5 Q o 2 Q o o o QD oa on C x S SUx FPGAO06 register error 99 FSG TSG 001 100624 Error Code 100 50027 100 50028 100 50051 100 50052 100 50053 100 50054 100 50055 100 50056 100 50057 100 50058 100 50059 100 50060 100 50061 100 50062 100 50063 100 50064 100 50065 100 50066 100 50067 S Description Troubleshooting sequence 1 Main controller board SUX SUx FPGAOT register error Troubleshooting sequence 1 Main controller board SUX SUx FPGAO08 register error Troubleshoot
72. izing Troubleshooting sequence 1 User interaction 100 132 U The scanner is warming up Please retry the operation when the scanner has finished warming up Troubleshooting sequence 1 User interaction 100 133 U The scanner cannot reverse the media while the paper guide is in extended position Please reload the media manually Troubleshooting sequence 1 User interaction 100 134 U The scanner is calibrating Please retry the operation when the scanner has finished calibrating Troubleshooting sequence 1 User interaction 100 135 R Invalid firmware CRC Troubleshooting sequence 1 User interaction 2 Main controller board SUX 100 136 U The scanner is on standby Please turn on the scanner and retry the operation when the scanner is ready Troubleshooting sequence 1 User interaction Invalid identify message Troubleshooting sequence 1 Firmware Logical unit not supported Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware PROCESSOR EXCEPTION 0 divide by zero Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 1 debug Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 2 non maskable interrupt Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 3 break point Troubleshooting sequence 100 137 100 138 R 100 139 a IZ a EU eo R 100 140 100 141 100 142 T 2 QD o 100 143 R
73. limits given in 4 3 7 Focus will also be OK and no further adjustments are required e Run Scanner Maintenance 47 4 3 CCD Camera Check and Adjustment To get access to the CCD Cameras the Top Cover must be removed Equipment needed FSG TSG 001 100624 e PC with SCANtest and Scanner Maintenance installed e Service tools as listed in the table below Optical Adjustment Calibration uon J Focus Pattern Sheet GS67D 6779D134R01 6779D216R01 6799D171 GT67D GU67D GV67D GW67D GX67D 6779D130R01 6779D228R01 6799D165 GY67D 6779D105R01 6779D215R01 6799D115 48 FSG TSG 001 100624 4 3 1 Check of Light Profiles GS67D GT67D GU67D GV67D GW67D The uncorrected and corrected light profiles are shown for reference below MM Software Oscilloscope 3 01 xj Zoom All r Light Profile Uncorrected C Conected O Execute m Detail View Normal Light Profile C Scan Width C Vertical Positioning r Camera Motor Camera Forward 1 s 5 Reverse a s Save Print Reference Image Fig 4 3 Uncorrected Light Profiles GS67D GT67D GU67D GV67D GW67D MM Software Oscilloscope ES mi xj Zoom All m Light Profile C Uncorrected Corrected Execute r Detail View Normal C Scan Width TET PTT ETIN ym IT IT TP IRI N C Vertical Positioning r
74. losed and properly locked Start SCANtest Select Test 28 Original Guide Sensor Test Loosen the fixing screws of the Top Position Sensor bracket Move the sensor to its uppermost position and fasten the fixing screws Fixing Screws for Top Position Sensor Fig 3 19 Adjustment of Top Position Sensor Type 1 Press the UP Key to move Original Guide to Top Position Make sure to stop the motor before the spindle nut reach the left end of the spindle see note 3 above Open the Original Guide Orientate the two adjustment guides see Fig 3 21 page 39 for 16 mm spacing and place the guides under the Original Guide at either end of the scan area The surface marked 16 must be facing the White Background Plate The cut out must be centred over the light aperture of the glass plate not to damage the White Background Plate when the Original Guide is moved down against the adjustment guide Close the Original Guide and make sure that both Release Handles lock Press the Down Key to move the Original Guide down until it automatically stops against the adjustment guides If the Down Key is pressed after the Original Guide has stopped the MDA Board ends up in the OFF condition described in note 2 above 37 FSG TSG 001 100624 Adjust the position of the Top Position sensor just to turn the Power LED ON Open the Original Guide Orientate the two adjustment guides for 15 5 mm spacing and place the guides under the Original
75. ly SMPS Camera board CBx Main controller board SUX Related cabling Camera B Timed out calibrating analog part roubleshooting sequence 1 Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX Related cabling Camera C Timed out calibrating analog part roubleshooting sequence 1 Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx 4 Related cabling Camera D Timed out calibrating analog part 98 FSG TSG 001 100624 Error Code 100 40186 100 40187 100 40188 100 40189 100 50017 100 50018 100 50019 100 50020 100 50021 100 50022 100 50023 100 50024 100 50025 100 50026 Description Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling Camera A Unable to calibrate ext DAC Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling Camera B Unable to calibrate ext DAC Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUX 4 Related cabling Camera C Unable to calibrate ext DAC Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling Camera D Unable to calibrate ext DAC Troubleshoot
76. n of Model Number usais 8 Fig 2 1 Erase and Restore Parameter Blocks iu esce na frs al eise teas e Cora OR ius 9 Fe 222 Block Diagtam All except Dvs 10 Fig 2 3 Block Diagram GY67D Only so EN 11 Fie 3 1 SMPS Component Laos os tee Det stp epson de ae SSA 13 Fig 3 2 EME Component Layout ssec AAA A DU siae 17 Fig 3 3 CBM Component Layout d dec ete err reed ree sane ewe aie a ake 18 Fig 34 CBI Component Layer ciet eti iia 20 Fig 3 5 SUF Component Layout er ss er eive e ae cn anaes cca sac xoi adds 23 Fig 3 6 SKD Comp nent ba vOut aes scie e etae edo dao li a Eso 25 Fig 3 7 IMG Component Layout aoc cede E A SS 26 Fig 3 8 IMH Component Layout ius isc AS eue Rd 21 Fig 3 9 MDA C ompotetit Eayoub se add 28 Fig 3 10 CRB Component LayOtt s A A AA Ed 29 Fig 3211 SCR Component Layout ua iiecsscest testes e eden 31 Fie 3 12 OSB Component Layouts aae t eerie sra ttu ete sel ec oec derit eee dd 32 Fig 313 OIBA Component Lay Out sistere dea aise Ss 32 Fig 3 14 Original Gude Plate Sess 33 Fig 3 15 El vation Motor and Spindle c obe anoen Roa ad it qM e 34 Fig 3 16 Adjustment of Roller SEE NURSE INN AN eben er ei Rend cid dies 35 Fig 3 17 Adjustment Tool Tor Roller Sensor 52 cda SEE 35 Fig 18 Type 1 and Type 2 Original Guide Plate with ATAC eere 36 Fig 3 19 Adjustment of Top Position Sensor Type 1 37 Fig 3 20 Adjustment of Top Position Sensor Type 2 enne nennen 38 Fig 3 21 Adju
77. ntrol signals on J11 pin 2 Lamp ON OFF LOW ON pin 8 Feed Motor Step Pulse pin 11 Feed Motor Direction LOW FORWARD Fan Speed Control A NTC Temperature Sensor located under the End Cover at the Operator Panel end of the scanner controls the speed of the fans connected to J13 and J14 16 3 3V 5 3V2 TP8 TP9 REPLACE GNLY WITH 93 T2AH 250V CAUT ION T AGAINST PE AND RATING OF FUSE R208 Li ra E gt lt ES E zi FOR CONTINUED PROTECTION DF FIRE RISK SAME 12V4 TP10 NOTE The components in the hatched area are connected to the mains voltage and represents risk of electrical FSG TSG 001 100624 TP18 pU s e 13 17 TP16 r2 8 gt LI Y ca zum R7g 248 NN i9 Saal I mas A b li Y eN C4 iov 5 250 12 3 r ae O n enn ice a L J z R209 KE T El N C os m0 Gas E C La Ri Rus 5 O EE 21 Els Aa E Hee res 193 n z we TE SN ea U ml LED2 p B muro EE 25976217 17 f f E o G E a al c m S Pr EN s DC IN FROM PSU LIGHT FB A i 39 JTAG Rizs 3 LT E eo AA i wes ee cor as ee E pap e en El meen Kar LE de LEDI Sas Sd C MU o A YOLOU ore Supplied directly from the SMPS TP5 200V 200V TP7 TP6 P1 GY67D Only J4 Lamp Feed Back TP11
78. o the LMx board are working Description When started the status of the sensors on the LMx board will be displayed All should have a green check mark Y to their left Advanced testing 1 Detach the lamp and see that Lamp Attached and Light Level changes to a red X Attach the lamp again and see that both signals changes to a green check mark v 2 Detach connector J4 on the LMx board protective cover must be removed pay attention to high voltage area see Fig 3 2 page 17 and see that the Light Level changes to a red X Connect J4 again and see that Light Level changes to a green check mark v 3 Stop Fan 4 and see that Fan 4 changes to a red X 4 Stop Fan 3 and see that Fan 3 changes to a red X Tf the fans do not start automatically after unblocking them the scanner must be rebooted to start them again J4 Fan 4 Fan 3 Fig 5 3 Fans and Lamp Feed Back 71 FSG TSG 001 100624 6 Special Service Tools GS67D GT67D GU67D GX67D GY67D Adjustment Patterns and Tools Part Number GV67D 4C54 1C25 GW67D 3C36 42 Optical Adjustment Pattern 3C42 Optical Adjustment Pattern 4C54 6770DIS RO Optical Adjustment Pattern 1C25 6770DIOSRO Focus Pattern 40 42 Focus Pattern 54 6770D228ROl Focus Pattern 25 6779D215R01 SM Calibration Sheet 42 SM Calibration Sheet 54 6799D165 SM Calibration Sheet 25 6799D115 Adjustment Tool for Roller Sensor Adjustment Tool
79. ocus adjustment if it is absolutely necessary i e if the Scan Width is not within the limits given in 4 3 7 Refer to FSG TSM 001 for detailed adjustment procedure Focus Pattern 6779D215R01 3 3lp mm IMPORTANT After replacement of the Camera Board CBx check the Scan Width It is ONLY necessary to adjust the focus if the Scan Width is not within the limits given in 4 3 7 Software Oscilloscope Ioj x Zoom All Light Profile C Uncorrected O Corrected Execute r Detail View Normal C Light Profile C Scan Width C Vertical Positioning Camera Motor Camera Fowadi Reverse 2 Save Print Exit Load al Reference Image Fig 4 14 Focus Signals Red and Green Channel GY67D Interaction The Focus adjustment has a big influence on the Scan Width adjustment Therefore the Scan Width must be checked and readjusted if necessary when the Focus adjustment has been changed On the other hand the Focus adjustment is relative tolerant to changes in the Scan Width adjustment and as a rule of thumb the Scan Width adjustment can be changed 1 SWU without the need for re focusing When all camera adjustments have been completed run Scanner Maintenance 54 FSG TSG 001 100624 4 3 7 Check and Adjustment of Scan Width Refer to FSG TSM 001 for detailed adjustment
80. oller board SUX Invalid firmware for this type of scanner Please download new firmware Troubleshooting sequence 1 User interaction SUx Sector in writeable area of FLASH locked Troubleshooting sequence 1 Main controller board SUX SUx Parameter block erasure failed Troubleshooting sequence 1 Main controller board SUX SUx Parameter block write failed Troubleshooting sequence 1 Main controller board SUX SUx Profile block erasure failed Troubleshooting sequence z 3 Q 5 gt 2 oy Q c o D amp a 02 c x SUx Profile block write failed 101 FSG TSG 001 100624 Error Code 100 50095 100 50096 100 50099 100 50100 100 50101 100 50102 100 50103 100 50104 100 50105 100 50106 100 50107 100 50108 100 50109 100 50110 100 50111 100 50112 100 50113 100 50114 100 50115 R R Description Troubleshooting sequence 1 Main controller board SUX SUx Flash block erasure failed Troubleshooting sequence 1 Main controller board SUX SUXx Flash block write failed Troubleshooting sequence 1 Main controller board SUX SUx Unknown flash device type Troubleshooting sequence 1 Main controller board SUX pad task creation failed Troubleshooting sequence 1 Firmware pcd task creation failed Troubleshooting sequence 1 Firmware pbl task creation failed Troubleshooting sequence 1 Firmware e
81. onononononononononononononononononononinininicinininininess 68 TEST 11 STITCHING AND VERTICAL ALIGNMENT ALL EXCEPT GY67D esses 68 TEST 12 ADJUSTMENT OF Y AXIS SCALING occcccococoncnononononononononononononononononononononinininicinininineness 69 TEST 13 SWITCH SCANNER TO TEST MODE eee ee ene enenene nnne nnns nnns es nsns nsns nsns 69 TEST 20 NOISE TEST din ehe teet Mtt da 69 TESTI SCANDUMPD anken 70 TEST 27 CAMERA ADJUSTMENT WIZARD cccoccccnonononononononininononininonininononononononinininininininicinacess 70 TEST 28 ORIGINAL GUIDE SENSOR TEST ALL EXCEPT GY67D sese 70 TEST 30 CALIBRATE AT AC ALE EXCEPT O YO Di 70 TEST 31 LMX COMMUNICATION TEST ALL EXCEPT GY67D sese 71 Special Service Koi e QS 72 Wiring Diagrams cC sos risos possesso op eors siss ssor sibs 73 3C36 42 PRIMARY WIRING GS67D GT67D GU67D GV67D GW67D s 74 3C36 42 SECONDARY WIRING GS67D GT67D GU67D GV67D GW67D 75 4C 542 PRIMARY WIRING CIO V DE Ne 76 4C 54 SECONDARY WRINGAGXG TD knee Ai EG TT 1625 PRIMARY WIRING GYO Dass 78 1C25 SECONDARY WIBING OMO1 Dupree Geert 79 Appendix 1 Camera Adjustment using the SCA Tool esssvesssvvvessvveesvvvesnnvneennvnesnnveennseee 80 ADJUSTING VP TILT AND CCD CENTERING USING THE SCA TOOL eene 80 Appendix 2 Error Codes sanidad ai iaa 83 FSG TSG 001 100624 List of Figures Fig 1 1 Locatio
82. ont cover COND Reset the lamp counter e Start SCANtest e Select Test 1 Scanner Information e Press the button Reset Lamp Counter e Type the password xetnoc and press Reset Lamp Counter 10 Run Scanner Maintenance to ensure correct Basic and Color Calibration 3 2 3 Signal LED s on the LMF Board The two indicators LED1 and LED2 indicate the status of the stabilization circuit of the Lamp Driver and are controlled by the feedback voltage on TP11 The following can be read from the status of the LED s LED The status of this LED is of no importance LED2 ON Stabilization circuit is close to or outside the active range and the lamp should be replaced OFF Stabilization circuit within the active range 3 2 4 Stepper Motor Driver There are no adjustments to the Stepper Motor Driver on the LMF board 3 2 5 Functional Tests SCANtest Test 5 Lamp Test Test 6 Motor Test 3 2 6 Fuses The type and rating of the fuse on the LMFA board is Fl T2 0AH 250V type IEC 127 2 5 UL R C IMPORTANT For continued protection against risk of fire replace only with same type and rating of fuse 15 FSG TSG 001 100624 3 2 7 Markings LMFAdd LMFAdd LMFAdd LMFAdd GW67D LMFAdd GX67D LMFAdd GY67D LMFBdd where dd board revision number 3 2 8 Jumper Settings JP1 notinstalled 3 2 9 Hints Jumper on JP1 Not installed Lamp controlled by SUF Installed Lamp constant ON Co
83. orward 1 Reverse ol CE Save Print Exit Load Reference Image 6 The aim of the adjustment is to bring the red triangles to face each other CCD Centering and to bring the green line on top of the red circled with orange dotted lines VP and Tilt The adjustment is considered OK if the lower red triangle is within the green area and the green line is within the 2 blue lines If the green line is outside the screen this will be indicated with green arrows as seen in the lower left corner in the above image Clicking Red Green or Blue radio button will change to classic look with only one color shown at a time Software Oscilloscope E lal xl r Color C Red Green C Blue C Gray Zoom All r Light Profile lees eR ay Uncorrected Ap EN eee C Conected O Execute Detail View Noma M SCA Light Profile C Scan Width C Vertical Positioning r Camera Motor Camer Save Print Exit Load I Reference Image 82 FSG TSG 001 100624 9 Appendix 2 Error Codes As we continuously try to improve the error system error codes and or corrective actions may differ from the list below You can get the latest error list by typing WS errorlist from a command prompt in the WIDEsystem install folder C Program Files Contex WIDEsystem or find the latest error lists on the support home p
84. osition for the other e Turn the Vertical Adjustment Screw using the spanner to get as total sum of 16 Black Lines ex 5 Black Lines at the start and 11 Black Lines at the end of the scanline e On cameras with motor Tighten the lock screw for the Vertical Alignment Arm and proceed with the camera adjustment as described later in this chapter After replacement of the Camera Board CBx do e CCD Centering e Vertical Positioning e Check Scan Width If it is within the limits given in 4 3 7 Focus will also be OK and no further adjustments are required e Run Scanner Maintenance 46 FSG TSG 001 100624 4 2 3 Camera Tilt GY67D Only The vertical position is adjusted by turning the Vertical Positioning Wheel located under the camera housing which tilts the camera e Set the Vertical Tilt Levers to their nominal positions that is horizontal position for the lever near the connector end of the camera board and vertical position for the other e Turn the Vertical Positioning Wheel to get as total sum of 16 Black Lines f ex 5 Black Lines at the start and 11 Black Lines at the end of the scanline e Proceed with the camera adjustment as described later in this chapter Vertical Tilt TN HEURE Vertical Tilt Lever Vertical Positioning Wheel Fig 4 2 CCD Camera GY67D Only After replacement of the Camera Board CBx do e CCD Centering e Vertical Positioning e Check Scan Width If it is within the
85. p Please wait until the scanner is ready and retry the operation Troubleshooting sequence 1 User interaction Incorrect scanner status Please check the paper path and reload the media Troubleshooting sequence 1 User interaction 100 2002 U The scanner does not support this test command in normal mode Please restart test program Troubleshooting sequence 1 User interaction 100 1010 R 100 1011 EU 100 2000 100 2001 c 100 2003 U The scanner does not support this command in test mode Please turn off the scanner and turn it on again Troubleshooting sequence 1 User interaction 100 2004 R Read past end of tile 100 2005 Time out on request Troubleshooting sequence 1 PC cable PC hardware software etc __ 2 Firmware 100 2006 SOEM time out 100 2007 R No active PCEPC mode 100 2008 Error in PCEPC communication 100 2009 R Fatal error in OS Troubleshooting sequence 1 Firmware 100 2010 Fatal error in SCSI system 100 2011 R Fatal Error in firmware Troubleshooting sequence 1 Firmware 100 2012 U The scanners smart card is either invalid or missing Check that the smart card has been correctly inserted into the card slot and that it is a valid type for the scanner Troubleshooting sequence 1 User interaction 100 2013 The scanner s smart card is not a valid type for this scanner Please replace
86. place the scanline in the correct Vertical Position within the scan area and to ensure that the scanline is horizontal The Vertical Positioning of the CCD Cameras is based on the number of black lines of the Vertical Position Pattern that crosses the scanline The step height of the Black Lines in the Vertical Position Pattern is shown in the table following Model Type OPtical M ui ee yp Adjustment Pattern us Black Lines Black Lines 3C36 42 6779D 134 sub pattern B GX67D 4054 6779D130 sub pattern A GY67D 1625 6779D105 sub pattern A 0 15 mm The cameras are adjusted to 8 Black Lines of the Vertical Position Pattern at both ends of the scanlines Interaction After completing all camera adjustments run Scanner Maintenance 4 3 10 Final Check As the above adjustments interact Check and if necessary readjust steps 0 through 4 3 9 57 FSG TSG 001 100624 4 3 11 Camera Adjustment Screen Dumps GS67D GT67D GU67D GV67D GW67D Software Oscilloscope ini x r Color C Red Green C Blue C Bray Zoom All r Light Profile Uncorrected C Conected O Execute m Detail View Normal C Light Profile Scan Width Vertical Positioning e Forward 1 c Reverse 2 s ve Print AE Nene Stitching Wire 3 SWU A i Black Lines e 3 SWU A m Camera Motor Camera Fig 4 15 Camera A Screen Dump
87. procedure Screen Dumps and images of Optical Adjustment Patterns are found in the figures listed in the table below Optical Model Type Camera Adj Screen Dumps Adjustment Pattern GS67D 3C36 42 Fig 4 15 to Fig 4 17 Fig 4 23 GT67D GU67D GV67D GW67D GX67D 4C54 Fig 4 18 to Fig 4 21 Fig 4 24 GY67D 1C25 Fig 4 22 Fig 4 25 The aim of this adjustment is to obtain a camera Scan Width of 3C36 42 GS67D GT67D GU67D GV67D GW67D 365 3 375 0 365 3 mm 4C54 GX67D 350 9 358 9 358 9 350 9 mm 1625 GY67D 635 mm The Scan Width is correct if the total sum of Scan Width Units SWU at the start and at the end of the scanline is as shown in the table below J SWU is either I Black Line or 1 White Space of the Scan Width Pattern A 3C36 42 GX67D GY67D Optical Adjustment Pattern Scan Width Tolerance Total sum of 6779D134 sub pattern A 0 5 SWU 4C54 6779D130 sub pattern A 1C25 6779D105 sub pattern A The tolerance corresponds to approximately 0 10 on the Scan Width scaling error When all camera adjustments have been completed run Scanner Maintenance 55 FSG TSG 001 100624 4 3 8 Check and Adjustment of CCD Centering Refer to FSG TSM 001 for detailed adjustment procedure Screen Dumps and images of Optical Adjustment Patterns are found in the figures listed in the table below Optical Model Type Camera Adj Scre
88. r interaction 100 3020 U Error calibrating camera A red Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3021 U Error calibrating camera A green Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3022 U Error calibrating camera A blue Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3023 U Error calibrating camera B red Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3024 U Error calibrating camera B green Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3025 U Error calibrating camera B blue Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3026 U Error calibrating camera C red Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3027 U Error calibrating camera C green Please clean the whit
89. ription All LEDs are sequentially switched ON OFF until Test 2 is terminated 5 3 Test 3 Key Test Purpose To test the Keys on the Operator Panel Description Each key on the Operator Panel will turn a LED ON when pressed Forward and Reverse Ready Green Appl E mail Scan and Copy ATAC Ready Green 5 4 Test 4 Original Sensor Test Purpose To test the Original Sensors and the Media Thickness Detector Description The following LEDs turn ON when one of the Original Sensors is activated or when one or both Adjustment Sliders for Media Thickness are pulled out from Normal position Original Entry Sensor Ready Green Original Exit Sensor Ready Green Adjustment Slider for Media Thickness 67 FSG TSG 001 100624 5 5 Test 5 Lamp Test Purpose To test the Lamp and associated electronics Description A message on the screen will inform whether the Lamp is turned ON or OFF Lamp power is turned ON OFF and whether the Light is ON OFF Light is detected or not The Lamp is delayed approx 2 seconds when switched ON 5 6 Test 6 Motor Test Purpose To test the Stepper Motor and associated electronics Description From the menu the motor speed and the direction of rotation can be selected 5 7 Test 7 Complete Hardware Test Purpose To test various functions on the SUx and CBx boards 5 8 Test 9 Camera Adjustment See also Test 27 Camera Adjustment Wizard Purpose To support CCD Camera evaluation and
90. rr task creation failed Troubleshooting sequence 1 Firmware pio task creation failed Troubleshooting sequence 1 Firmware pop task creation failed Troubleshooting sequence 1 Firmware psn task creation failed Troubleshooting sequence 1 Firmware psc task creation failed Troubleshooting sequence 1 Firmware psi task creation failed Troubleshooting sequence 1 Firmware psp task creation failed Troubleshooting sequence 1 Firmware pts task creation failed Troubleshooting sequence 1 Firmware pto task creation failed Troubleshooting sequence 1 Firmware mbPad creation failed Troubleshooting sequence 1 Firmware mbPbl creation failed Troubleshooting sequence 1 Firmware mbPcd creation failed Troubleshooting sequence zx Es z 9 mbPio creation failed 102 FSG TSG 001 100624 Error Code 100 50116 100 50117 100 50118 100 50119 100 50120 100 50121 100 50122 100 50123 100 50124 100 50125 100 50126 100 50127 100 50128 100 50130 100 50131 100 50132 R R R R Description Troubleshooting sequence 1 Firmware mbPsi creation failed Troubleshooting sequence 1 Firmware mbPsp creation failed Troubleshooting sequence 1 Firmware mbPts creation failed Troubleshooting sequence 1 Firmware mbPio pending Troubleshooting sequence 1 Firmware hmm out of memory Troubleshooting
91. rt or pixel faults on the CCD chip The positions of larger spikes are shown by the numbers cm or inch units opposite to the spikes The numbers refer to the Sideload ruler on the scanner Larger spikes going downwards are often caused by dust dirt scratches or similar defects on the Glass Plate and may be remove by cleaning the Glass Plate Downward spikes often show up as darker vertical lines in the scanned image see Fig 5 2 page 70 Larger spikes going upwards are often caused by dust or dirt present on the Glass Plate during the last calibration with Scanner Maintenance These defects are memorized by the Light Profiles stored in Flash Memory and can only be removed by cleaning of the Glass Plate followed by running Scanner Maintenance again Upward spikes show up as very bright vertical lines in the scanned image see Fig 5 2 page 70 White vertical lines in the scanned image may be found even if Noise Test shows a perfectly clean scanner In this case the cause may be white dust or particles on the backside of the Glass Plate having the same color as the white background In this case the Light Profiles of Test 9 may show upwards going spikes when a dark original is placed in the scan area 69 FSG TSG 001 100624 Noise Test x Color i C Bed C Blue Limit 5 Average 202 Cursor Position 0 m Units C Inch e cm Fig 5 2 Noise Test Example 5 13 Test 21 SCANdump P
92. rtical position is adjusted by turning the Vertical Adjustment Screw located under the camera housing which tilts the camera The screw must be turned using a special spanner and as it can be seen in Fig 4 1 page 44 the spanner is the one end of the upper half of the Vertical Alignment Arm However even when the Vertical Alignment Arm is not fixed to the Vertical Adjustment Screw the camera tilt will change slightly when turning the Vertical Alignment Arm Because of this the Vertical Alignment Arm has to be installed and set to its initial position when adjusting the vertical position of the camera As this rules out using the upper half of the Vertical Alignment Arm of the camera which is adjusted this part is attached to the spindle console of the fixed camera camera B The sole purpose of this part is to be used when adjusting the camera tilt e On cameras with motor Loosen the lock screw for the Vertical Alignment Arm located under the camera housing opposite to the Vertical Alignment Arm e On the fixed camera camera B locate the upper half of the Vertical Alignment Arm which is attached to the spindle console e Loosen the fixing screw and remove the arm The end opposite to the spindle end is now used as a spanner for adjusting the Vertical Position see Fig 4 1 page 44 e Set the Vertical Tilt Levers to their nominal positions that is horizontal position for the lever near the connector end of the camera board and vertical p
93. st 5 Lamp Test Connect a voltmeter to TP11 on the LMF board Switch the Lamp OFF ON The voltage on TP11 should change to approx 5V when the lamp is switched OFF When the lamp is ON the voltage should be in the range 1 to 4 8V depending on the age of the lamp 3 12 2 Markings GY67D OBSCdd where dd board revision number Fig 3 12 OSB Component Layout 3 13 OIB Optointerrupter Board GY67D Only The OIB Component Layout is shown in Fig 3 13 page 32 3 13 1 Functional Test SCANtest Test 4 Original Sensor Test 3 13 2 Markings GY67D OIBAdd where dd board revision number Fig 3 13 OIBA Component Layout 32 FSG TSG 001 100624 3 14 Adjustment of ATAC Sensors All except GY67D The ATAC system has three sensors of which two can be adjusted plus a Tacho Sensor for the Elevation Motor Down Position Sensor Extended Thickness Top Position Sensor Roller Sensor Motor Tacho Depending on ATAC type these sensors are either at the LHS Type 1 or the RHS Type 2 Fig 3 14 Original Guide Plate Sensors Down Position Detects when the Guide Plate is raised approx 2mm Sensor Paper handling is switched to Extended Thickness Top Position Sensor Adjustable Detects when the Top Position is reached and switches off
94. stitute a risk of electric shock or injury to persons 3 2 2 Lamp Driver Adjustment GY67D Only For all models except GY67D the LMF board is designed to work with calibrated Lamp Cartridges which means that there is no adjustment of the lamp driver GY67D does not use a Lamp Cartridge and on this model the lamp driver must be adjusted To ensure a constant predefined light level in the scanners throughout the lifetime of the lamp the lamp driver should only be adjusted when the lamp is new This means that the lamp driver is only adjusted when changing either e the Lamp e the Lamp Driver Board LMF e the Lamp Sensor Board OSB and in order to do so the lamp must be new Adjustment Procedure Note The voltage on TP11 is clamped to approximately 5V It may be necessary to turn P11 several turns CCW to bring the voltage below the clamp voltage The Lamp Driver should be adjusted immediately after the scanner has been switched on and the lamp must be new and cold 1 Make sure that the lamp is new If not it should be replaced 2 Remove the front cover of the scanner 3 Switch on the scanner 14 FSG TSG 001 100624 4 While the scanner boots wait for the lamp to switch on for the second time after approx 30 seconds Turn P11 CW until LEDI switches ON and then slowly CCW until LEDI switches OFF Leave the scanner on for 1 minute Turn P11 CW until LEDI switches ON and then slowly CCW until LEDI switches OFF Replace the fr
95. stment Tool for Top Position Sensor essere 39 Fig 3 22 Adjustment of Original Sensors aetema eibi eti us eium ien P M 42 Fig 4 1 CCD Camera All except G G7 Deer 44 Lip 2 COoDGameraqGYo7D Only e o e eS 47 Fig 4 3 Uncorrected Light Profiles GS67D GT67D GU67D GV67D GW67D 49 Fig 4 4 Corrected Light Profiles GS67D GT67D GU67D GV67D GW67D see 49 Fig 4 5 Uncorrected Light Profile GX67D css Adi 50 Fig 4 6 Corrected Light Profile COX Din A At dd 50 Fig 4 7 Uncorrected Light Profile OOO ia lobo iais 51 Fig 4 8 Corrected Light Profile GY67D asa von eet deu RN INNEN Rie tS RUNE 51 Fig 4 9 Focus Signal Blue Channel GS67D GT67D GU67D GV67D GWO67D 52 Fig 4 10 Focus Signals Red and Green Channel GS67D GT67D GU67D GV67D GW67D 52 Fig 4 11 Focus Signal Blue Channel GX67D is ete t ust lc ea e dein UR MNT 33 Fig 4 12 Focus Signals Red and Green Channel GX67D sse 53 Fig 4 13 Focus Signal Blue Channel GY67D ete ii 54 Fig 4 14 Focus Signals Red and Green Channel GY67D essen 54 Fig 4 15 Camera A Screen Dump GS67D GT67D GU67D GV67D GW67D sss 58 Fig 4 16 Camera A Screen Dump GS67D GT67D GU67D GV67D GW67D ss 58 Fig 4 17 Camera A Screen Dump GS67D GT67D GU67D GV67D GW67D s 59 Fig 4 18 Camera A Screen Dump GX
96. t must be centred over the light aperture of the glass plate not to damage the White Background Plate when the Original Guide is moved down against the adjustment guide Close the Original Guide and make sure that both Release Handles lock Press the Down Key to move the Original Guide down until it automatically stops against the adjustment guides If the Down Key is pressed after the Original Guide has stopped the MDA Board ends up in the OFF condition described in note 2 above Adjust the position of the Top Position sensor just to turn the Power LED ON Open the Original Guide Orientate the two adjustment guides for 15 5 mm spacing and place the guides under the Original Guide at either end of the scan area The surface marked 15 5 must be facing the White Background Plate The cut out must be centred over the light aperture of the glass plate not to damage the White Background Plate when the Original Guide is moved down against the adjustment guide Close the Original Guide and make sure that both Release Handles lock Press the Down Key to move the Original Guide down until it automatically stops against the adjustment guides The Power LED should now have switched OFF If not repeat this adjustment and be careful not to over adjust the Top Position sensor Fig 3 21 Adjustment Tool for Top Position Sensor 39 FSG TSG 001 100624 3 14 5 Check of ATAC Position Sensors Start SCANtest Select Test 28 Original Guide Sensor
97. the motor Roller Sensor Adjustable Detects when the Guide Plate has reached the surface of the original and switches off the motor Motor Tacho Detects that the Elevation Motor is actually running When Test 28 SCANtest is started the status of three of the sensors is shown on the PC screen and by the three green LED s on the keyboard Power LED Red Green b I Wait LED Yellow c Up ATAC Ready LED Red Green e XN 4 ATAC Down ATAC N 3 Down Position Top Sensor nen Roller Position Extended S Sensor Thickness eet LED Wait Power Ready FSG TSG 001 100624 The sensors are located under the Top Profile of the Original Guide To get access to the sensors Note I Note 2 Note 3 e Remove the Ruler from the Original Guide Remove the 4 fixing screws behind the Ruler Open the Top Profile Lid Release the lock screw in one of the bearings of the Top Profile Slide the bearing off and lift off the Top Profile All sensors are click mounted on brackets The position of the sensor brackets are secured by means of two fixing screws To make the sensor adjustment easier the left fixing screw goes through a round and the right through an oblong hole The bracket for the tacho sensor is secured by only one fixing screw For safety reasons the current to t
98. the opto interrupter when the Sensor Actuator is activated e That the Entry Original Sensor Shutter does not touch the press nut for the Glass Plate bearing when the Sensor Actuator is activated e That the Torsion Springs are correctly mounted 3 16 2 Functional Test SCANtest Test 4 Original Sensor Test 3 16 3 Hints The Exit Sensor determines the Start of Scan position of the original The original is first moved forward to activate the Exit Sensor and after that moved a pre defined distance backwards to the Start of Scan position End of Scan is determined by a pre defined distance form the position where the original releases the Entry Sensor The points of Start of Scan and End of Scan may be offset from WIDEimage Scanner Setup Media Offset 41 FSG TSG 001 100624 Clearance 2 Clearance 1 Clearance 1 Fixing Screws Press Nut Entry Sensor OJN Actuator Actuator FSO NX 2 CF A Y E Torsion Springs li NS E of Clerance 1 Make sure that the shutter plates do not touch the legs of the optointerrupter when moving clearance gt 0 5 mm Clerance 2 Make sure that the shutter plates do not touch the press nut when moving clearance gt 0 5mm 3 9 0 5 Feed Roller not on 25 3 9405 scanners
99. time Refer to Fig 4 1 page 44 e Loosen the lock screw for the Vertical Alignment Arm located under the camera housing opposite to the Vertical Alignment Arm e Loosen and just loosen the assembly screw for the Vertical Alignment Arm Push the lower half of the arm forward 1 until the assembly screw is free of the upper half of the arm and then swing the upper half upwards 2 e Detach the upper half of the arm from the Spindle Nut 3 and let the lower part swing backwards Rotate the Spindle Nut to position it in the center of the motor spindle e Attach the upper half of the Vertical Alignment Arm using the reverse order of the above description Tighten the assembly screw for the Vertical Alignment Arm Tighten the lock screw for the Vertical Alignment Arm This end is used as spanner Lock screw for Vertical Alignment Arm Vertical Tilt Lever N Vertical Tilt Lever P Assembly screw for Vertical Alignment Arm Spindle Nut Fig 4 1 CCD Camera All except GY67D 44 45 FSG TSG 001 100624 FSG TSG 001 100624 4 2 Adjusting the Camera Tilt If the correct vertical position during camera adjustment can not be obtained by means of the tilt levers see section 4 3 9 the camera tilt must be changed as described below Important On cameras with motor set the Vertical Alignment Arm to its initial position before adjusting the camera tilt as described above 4 2 1 Camera Tilt All Models Except GY67D The ve
100. u m C392 C i C32 C310 ag TV742 a N Rui A308 e ee J ual EUER Z E Tor 1 1c503 mu me lt 33 J TV709 dab oo ECO HASSINO t volt e DON Moo ooo ss DOO MWM sss 2 ee eee eee eee ee kee ep ee Camera Motor 5 3V GND 3 3V Output D3 bottom J701 pin3 4 C301 bottom Fig 3 3 CBM Component Layout 3 3 2 Functional Test SCANtest Test 7 Complete Hardware Test Test 9 Camera Adjustment 3 3 3 Markings CBMAdd CBMAdd CBMAdd CBMAdd GW67D CBMAdd CBMAdd where dd board revision number 18 FSG TSG 001 100624 3 3 4 Hints 3 3 V is supplied from the LMF via the SUx Board 5 3 V and 12 V is supplied from the SMPS via the SUx Board CCD The lines of pixels on the CCD are arranged as follows Upper line on the CCD Red 2nd line on the CCD Green 3rd line on the CCD Blue Lower line on the CCD B W As the image is mirrored an even number of times mirror chassis and lens the Red line remains upper line when referred to the original Control of Camera Motor The Camera Motor for Vertical Alignment is driven from a controller IC on the CBM Board The supply voltage for the motor is 12 V The motor can be tested using test 9 Camera Adjustment Forward Reverse controls for the Camera Motor After replacement of CBM Board do e CCD Centering see 4 3 8 e Vertical Positioning see 4 3 9 e Check Scan Width if it is within the limits given in 4 3 7 Focus will also be OK and no further adjustments ar
101. un your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX The scanner lamp needs replacement Troubleshooting sequence 1 User interaction 2 Related mechanical parts 100 30240 U Correction of Camera A failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 30222 c 93 FSG TSG 001 100624 Corrective Action Error Code Description 100 30241 U Correction of Camera B failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 30242 U Correction of Camera C failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 30243 U Correction of Camera D failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4
102. urpose To create a file SCANdump con which contains Light Profiles and other scanner data for diagnostics purposes Description The file SCANdump con will be placed in the directory pointed to by the SET TEMP environment variable The files contained in SCANdump con may be unpacked by SCANview by double clicking on SCANdump con The unpacked Light Profiles may be viewed by SCANview If other files are included use an appropriate reader or viewer 5 14 Test 27 Camera Adjustment Wizard See also Test 9 Camera Adjustment Purpose To support CCD Camera adjustments Description The Camera Wizard provides a guide for a complete adjustment of all cameras of the actual scanner just start Test 27 and follow the instructions given by the Wizard 5 15 Test 28 Original Guide Sensor Test All except GY67D Purpose To support check and adjustment of the sensors located in the Original Guide with ATAC Description see Section 0 page 33 5 16 Test 30 Calibrate ATAC All except GY67D Purpose To set the current level at which the ATAC will stop 1f something is preventing the guide plate from moving To calibrate the ATAC simply run Test 30 If the calibration fail this is most likely because the tacho sensor is not functioning In this case please refer to FSG TSB 003 which describes how to correct this problem 70 FSG TSG 001 100624 5 17 Test 31 LMx Communication Test All except GY67D Purpose To check that the sensors attached t
103. ustment of Focus GS67D GT67D GU67D GV67D GW67D ssssee 52 4 3 5 Check and Adjustment of Focus GX67D sse eene eene eerie nennen ener 53 4 3 6 Check and Adjustment of Focus GY67D sse eene tenerent enet retener tenens 54 4 3 7 Check and Adjustment of Scan Width eese nr enne 55 4 3 8 Check and Adjustment of CCD Centering eese eterne ener entree nenne nre ens 56 4 3 9 Check and Adjustment of Vertical Positioning essetis 57 4 3 10 FAL Checks ttti ott etaiumete tete aot te teet eie 57 4 3 11 Camera Adjustment Screen Dumps GS67D GT67D GU67D GV67D GW67D ssse 58 4 3 12 Camera Adjustment Screen Dumps GX67D sse eene rennen ener in 60 4 3 13 Camera Adjustment Screen Dumps GY67D sse eene reinan nan anna rn 62 5 SCAN E EE EARE OG 5 1 TEST 1 SCANNER INFORMATION ccccoccccncconononononononononononononononononononononononononononinininininicinininineness 67 5 2 TEST2 E D D A M EA ETAN 6 Se NS 67 5 3 TESTO KEY TEST EE A E A EE e Na 67 5 4 TESTA ORIGINAL SENSOR Band 67 5 5 5 6 J 5 8 5 9 5 10 5 11 5 12 5 13 5 14 5 15 5 16 5 17 7 1 7 2 13 7 4 T 3 7 6 8 1 FSG TSG 001 100624 ESTO LAMP TEST TS 68 TEST 6 MOTOR TES Tu ne Na nete i dtes 68 TEST 7 COMPLETE HARDWARE TEST occcccccncnononononononononononononononononononononononononininininininininininess 68 TEST 9 CAMERA ADJUSTMENT occcococccononononononononononononon
104. will be stored and all other stored scanner parameters including Stitching Basic Calibration and Color Calibration will be cleared to default values This means that the scanner must be calibrated using Scanner Maintenance afterwards to restore the actual values 24 FSG TSG 001 100624 O DO Switch 1 00g Scanner ID Switch OO 3 3V Switch 8 J2 pin3 I DO E ET E 5 1V GND C1 top Bottom View Power LED Red Green Power e Diagnostics LED T n Red li Wait LED Yellow Forward Up ATAC 5 Ready LED 1 za Appl 1 Red Green lt mes re E EI M por 2 Stop Reverse Down ATAC E A me Top View All except GY67D Fig 3 6 SKD Component Layout 25 Top View GY67D Only FSG TSG 001 100624 3 7 IMG Interface Board All except GY67D All test points referred to below are shown in Fig 3 7 page 26 All voltages are measured relative to test points GND TI 3 7 1 DC Voltages Ref on Fig 3 7 DC Voltage 5 3 V 0 0 2 V 5V0 DI 52 V 0 0 2 V 43V3 DI 133V 0 11 V 3 7 2 Functional Test Connect the computer to each separate port in turn and start SCANtest or WIDEsystem to check

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