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condair cP3 D

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1. Condair CP3 D 16 45 Dimensions in mm 175 i 4 ie NO I mMm N N 34 T bags 28 j 350 105 __ Walter Meier Climate International Ltd 2008 Printed in Switzerland Technical modifications reserved CONSULTING SALES AND SERVICE Solutions for Indoor Climate osi 41 Reg No 40002 2 Manufacturer Walter Meier Climate International Ltd Talstr 35 37 PO Box CH 8808 Pf ffikon Switzerland Phone 41 55 416 61 11 Fax 41 55 416 62 62 www waltermeier com international climate waltermeier com walter Meier
2. Is the front panel mounted and correctly fixed with the two screws Operation 6 1 Commissioning Proceed as follows when putting the unit into operation 1 Examine the steam generator and installation for possible damage A WARNING Damaged devices or devices with damaged installation may present danger to human life or cause severe damage to material assets Damaged units and or units with damaged or faulty installation must not be operated Check whether the front panel is mounted and fixed with the two screws Open the filter valve or the shut off valve respectively in the water supply line Switch on the service switches for mains supplies heating and control voltage Actuate the unit switch of the steam generator Switch lights up CP3 STEAMBATH STARTUP INIT MODULE CP3 D45 400V3 Steam Bath Standby Temperature 34 C Setpoint 248 C 05 05 2008 12 00 00 a CP3 D45 400V3 Steam Bath Heating Temperature 34 C Setpoint 248 C 05 05 2008 12 00 00 EDJ Et Ee Bere The steam generator carries out a system test during which all the LEDs light up and the opposite display is shown If a failure occurs on the system test a corresponding error message is shown in the display After the system test the operating display is shown Note The contents of the operating display and the setting of the keys depend on the actual operating
3. Setting the time Settings BathSetting Set Date 05 05 08 Time 12 00 Cylinder Set Power Limit 100 Ee EE E Eo Select Time in the settings menu then press the lt Set gt key In the upcoming modification dialogue set the actual time format hh mm Cylinder settings Settings Date 05 05 08 Time 2 12 00 Power Limit 100 GFCI Mode Aus E E a Cylinder Cyl Line Dispos Cyl Number 644 m as E EE Select Cylinder in the settings menu then press the lt Set gt key The cylinder settings appear Press the lt gt and lt f gt keys in order to select the individual settings and press the lt Set gt key to call up the modification dialogue for the selected setting Description of the cylinder settings Cyl Line Cyl Number Selecting the cylinder type Factory setting Dispos Options Dispos Disposable cylinder A Clean Cleanable cylinder D Selecting the cylinder number Factory setting according the installed cylinder Options 342 343 363 444 464 654 644 664 674 46 6 6 4 7 Setting the capacity limitation Settings Teit 2 12 00 Cylinder Set Power Limit 1003 GFCI Mode Aus Water Manag Set Settings Cylinder Set Power Limit 100 IGFCI Mode Aus Water Manag Set Remote Test Set Settings Power Limit 100 GFCI Mode Aus Remote Test Set Bath Test Set Set W
4. 48 6 6 4 11 Performing steam bath tests Settings GFCI Mode Aus Water Manag Set Remote Test Set Contrast 215 Bath Test Set Select Bath Test in the settings menu then press the lt Set gt key Klappe Analogausgang 0 0V Temp Analogausgang 0 0V Bad Test The list with the bath tests appears the first bath test is shown Press the lt gt and lt f gt keys in order to select the further bath tests Dicat available and press the lt Set gt key to activate deactivate the function or us i N to increase the corresponding parameter value for testing Esc Set Ventilator Leistung Aus Duftstoffpumpe Aus 6 6 4 12 Setting the display contrast 6 7 Settings Water Manag Set Remote Test Set Date 19 10 07 Time 2 12 00 Contrast 8 LS EE E Ee EE Select Contrast in the settings menu then press the lt Set gt key In the upcoming modification dialogue set the desired value for the display contrast Factory setting 15 Modbus settings Modbus Parity none Timeout 5s EE E Gss EE Setting range 0 no display 100 display turns black Select the Modbus menu Path Main menu gt User gt Password entry 8808 gt Modbus The settings for the Modbus appear Description of the Modbus settings Modbus Addr Parity Timeout Setting the modbus address of the Condair CP3 D Factory setting 1 Setting range 1
5. Pump Interval Impulse Activating and deactivating the fragrance pump Factory setting On Options On Pump activated Off Pump deactivated Setting the interval time in minutes for the pump impulses Factory setting Setting range 5 min 2 20 min Setting the duration for a pump impulse in seconds Factory setting 3s Setting range 2 10s 42 6 6 4 6 6 4 1 6 6 4 2 6 6 4 3 Unit settings in the settings menu Select the settings menu Path Main menu gt User gt Password entry 8808 gt Settings Press the lt gt and lt f gt keys in order to select the individual settings in the settings menu Detailed information on the different settings are found in the following chapters Launching the settings menu Settings BathSetting Set Date 05 05 08 Time 2 12 00 Cylinder Set z Set Power Limit Set GFCI Mode Aus Water Manag Set Remote Test Set Bath Test Set Contrast 215 Selecting the dialogue language Settings BathSetting Set Date 05 05 08 Time 12 00 Cylinder Set mr G a Select Language in the settings menu then press the lt Set gt key In the upcoming modification dialogue select the desired dialogue lan guage After confirmation the unit automatically switches to the selected dialogue language Factory setting Options country specific divers languages Steam bath control settings Settings Language English Da
6. 247 Selecting the parity bit for the data transmission Factory setting Options None None Odd Even Setting the time out time for the data transmission Factory setting Setting range 5 Seconds 1 600 Seconds 49 Maintenance 7 1 Important notes on maintenance Qualification of personnel All maintenance work must be carried out only by well qualified and trained personnel authorised by the owner It is the owner s responsibility to verify proper qualification of the personnel General note The instructions and details for maintenance work must be followed and upheld Only the maintenance work described in this documentation may be carried out Only use original Condair spare parts to replace faulty parts Safety Some maintenance work requires removal of the unit cover Please note the following Q Danger of electrical shock You may get in touch with live parts when the unit is open Touching live parts may cause severe injury or even lethal viola WARNING tion Prevention Before carrying out any maintenance work set the Condair CP3 D out of opera tion as described in chapter 6 3 switch off the unit disconnect it from the mains and stop the water supply and secure the unit against inadvertent power up The electronic components inside the unit are very sensitive to electrostatic I CAUTIYN discharge Prevention Before carrying out any maintenance work to the electrical or
7. 26 kg Unit large WxHxD 559 mm x 667 mm x 350 mm shipping weight 31 kg Ordered accessories with operating instructions according chapter 3 7 packed separately Spare parts list Storing Transportation Packaging Storing Store the unit in a protected area meeting the following requirements Room temperature 1 40 C Room humidity 10 75 rh Transportation For optimum protection always transport the unit in the original packaging The weight of the small and the large unit is more than 20 kg weight without packaging small unit 23 kg large unit 28 kg Therefore always transport the unit with the help of another person or use a forklift or a crane Always place the unit on its back side Packaging Keep the original packaging of the Condair CP3 D for later use In case you wish to dispose of the packaging observe the local regulations on waste disposal Never dispose of the packaging to the environment 4 Notes for the planning engineer 4 1 Selecting the unit version To select the unit version the following planning steps are required 1 Calculating the required maximum steam capacity according chapter 4 1 1 2 Selecting the unit version from the table in chapter 4 1 2 4 1 1 Determination of the required steam capacity The steam capacity required for a particular steam bath can be determined with the following table Cabin size Required steam
8. 60Hz Unit model CP3 D 230V3 eam capacity in kg h fa 16 21 22 30 ax power consumption in kW 12 0 15 8 16 5 22 5 Heating voltage 400V 3 50 60Hz Unit model CP3 D 400V3 eam capacity in kg h Lal 16 25 26 45 ax power consumption in kW 12 0 18 8 19 5 33 8 Control voltage 1 x 230V 50 60 Hz Operating conditions Admissible water pressure 1 10 bar Water quality Untreated drinking water with a conductivity of 125 1250 uS cm Admissible water temperature 1 40 C Admissible ambient temperature 1 40 C Admissible ambient humidity max 75 rh Type of protection IP 20 Conformity CE VDE GOST Dimensions Weights Housing WxHxD in mm 456x620x280 559x667x350 Net weight in kg Operating weight in kg Equipment options Steam cylinder type Type A standard equipment Steam hose connector Cable gland PG Remote operating and fault indication RFI Terminals heating voltage M THV L THV Mounting profile MP Internal control voltage with terminals M CVI L CVI Transformer 400V 230V M Trafo L Trafo Accessories Steam distribution pipe Steam hose meter Condensate hose meter 10 2 Unit dimensions Condair CP3 D 5 15 dimensions in mm 150 177 280 105
9. Maximum length of 4 m Minimum bend radius of 300 mm 4 5 x internal diameter with fixed piping Have the instructions for hose positioning been followed Steam hose no sagging condensate pocket or condensate drain with siphon hose bend with a minimum diameter of 200 mm installed at the lowest point Rigid steam lines properly insulated Correct installation material used Minimum internal diameter maintained Steam hose s securely attached with clamps Heat expansion during operation and shortening of the hose with ageing taken into considera tion 28 5 5 5 5 1 Water installation Overview water installation 125 1250 uS cm da 1 10 bar 1 40 C 5 5 2 29 Notes on water installation Water supply The water supply is to be carried out according to the figure found in chapter 5 5 1 and the applicable local regulations for water installations The indicated connection specifications must be observed The installation of the filter valve accessory Z2617 alternatively a shut off valve and a 5 um water filter can be used should be made as close as possible to the steam generator Admissible mains pressure 1 0 to 10 0 bar hammer free system For mains pressures gt 10 bar the connection must be made via a pressure reducing valve adjusted to 1 0 bar For mains pressures lt 1 0 bar please contact your Condair supplier Notes o
10. designates safety and danger notes in this technical documentation that if neglected WARNING may lead to severe injury or even lethal violation of persons Safekeeping Please safeguard this technical documentation in a safe place where it can be immediately accessed If the equipment changes hands the documentation should be passed on to the new operator If the documentation gets mislaid please contact your Condair supplier Language versions This technical documentation is available in various languages Please contact your Condair supplier for information Copyright protection The present technical documentation is protected under the Copyright Act Passing on and reproduc tion of the manual or part thereof as well as exploitation and communication of the contents are prohibited without written permission by the manufacturer Violation of copyright terms is subject to legal prosecution and arises liability for indemnification The manufacturer reserves the right to fully exploit commercial patent rights For your safety General Every person working with the Condair CP3 D must have read and understood the Technical Docu mentation before carrying out any work Knowing and understanding the contents of the Technical Documentation is a basic requirement for protecting the personnel against any kind of danger to prevent faulty operation and to operate the unit safely and correctly All ideograms signs and markings
11. gram In the supply line a service switch Q2 an all pole disconnecting device with a minimum contact opening of 3 mm is an essential requirement and a fuse F2 max 10 A slow acting essential requirement must be installed by the client Note The minimum cross section of the supply cable must comply with the local regulations Remote indicator board H The remote operating and fault indicators must be connected to the respective potential free relay contacts of the remote indicator board according to the wiring diagram Error This relay is activated if a fatal error occurs Maintenance This relay is activated after the maintenance interval time has ex pired Steam This relay is activated as soon as the CP3 D produces steam Unit on This relay is activated as soon as the CP3 D is switched on Caution The maximum contact load is 250V 1A Caution Appropriate suppressor modules are to be used for the switching of relays and miniature contactors Remote temp indication U1 Temperature signal 0 10V 0 100 for remote temp indication Temperature signal U2 Temperature signal for the control of the flap actuator Fragrance pump M1 230VAC The fragrance pump is connected to terminals X5 1 X5 2 and X5 3 on the steam bath board ac cording to the wiring diagram Note The cross section of the cable must comply with the applicable local regulations Steam bath lighting H3 24VAC max
12. 40 C max 75 Yorh IP20 WANN BID vam 21 Housing BxHxT in mm Weights 456x620x280 559x667x350 Netweight in kg Operating weight in kg 22 The installation site of the steam generator depends largely on the location of the steam distributor see chapter 5 4 To ensure proper functioning of the steam generator and to obtain an optimal efficiency the following points must be considered and observed when choosing the location for the steam generator Install the steam generator so that the length of the steam hose is kept as short as possible max 4 m and that the minimum bend radius R 300 mm and up slope 20 or down slope 5 of the steam hose is observed see chapter 5 4 5 The steam generators Condair CP3 D are designed for wall mounting Make sure that the construc tion wall pillar floo mounted console etc to which the steam generators are to be mounted offers a sufficiently high load bearing capacity take notice of the weight information found in the dimension sand weights table above and is suitable for the installation The back panel of the Condair CP3 D is retaining heat during operation max surface temperature of the metal housing approx 60 70 C Make sure therefore that the construction wall pillar etc to which the units are to be mounted does not consist of heat sensitive material Install the steam generator in such a manner t
13. and respiratory tracts from getting in touch with the acid WARNING and its vapours wear goggles and work in a well ventilated room or outside CAUTION Do not use any solvents aromatized or halogenized hydrocarbons or other ag gressive substances as they may cause damage to the components of the unit It is mandatory to observe and comply with the information and instructions regarding cleaning agents Observe in particular all information relating to the protection of personnel environmental protection and restrictions regarding usage 57 58 7 6 Resetting the maintenance indication After completing maintenance work the maintenance indication yellow LED lights must be reset as follows Maintenance HistoryReset Set Cyl A Reset Set Cyl A Reset Are you sure Attention Reset without cyl Mainten is very dangerous sss Ee oe Select the maintenance menu Path Main menu gt User gt Password entry 8808 gt Select Cyl A Reset in the maintenance menu then press the lt Set gt key The reset dialogue shows up in the display Press the lt Yes gt key to reset the maintenance counter Note Press the lt No gt key if you wish to abort the reset procedure To return to the standard operating display press the lt Esc gt key several times Malfunctions 59 8 1 8 1 1 LED Important Most operational malfunctions are not caused
14. applied to the unit must be observed and kept in readable state Qualification of personnel All actions described in the present Technical Documentation installation operation maintenance etc must be carried out only by well trained and sufficiently qualified personnel authorised by the owner For safety and warranty reasons any action beyond the scope of this manuals must be carried out only by qualified personnel authorised by the manufacturer It is assumed that all persons working with the Condair CP3 D are familiar and comply with the ap propriate regulations on work safety and the prevention of accidents Intended use The steam generator Condair CP3 D is intended exclusively for generation of steam for a steam bath within the specified operating conditions see chapter 10 Product specifications Any other type of application without the express written consent of the manufacturer is considered as not conforming with the intended purpose and may lead to the Condair CP3 D becoming dangerous Operation of the equipment in the intended manner requires that all the information in these instructions is observed in particular the safety instructions Danger that may arise from the unit The Condair CP3 D is mains powered AN One may get in touch with live parts when the unit is open Touching live WARNING parts may cause severe injury or danger to life Prevention Before carrying out any work set the Condai
15. capacity in m Plastic cabin brick lined cabin 4 5 kg h 8 kg h 8 8 kg h 12 kg h 12 10 kg h 15 kg h 16 12 kg h 18 kg h 20 13 kg h 21 kg h 24 15 kg h 24 kg h 28 17 kg h 26 kg h 32 18 kg h 29 kg h 36 20 kg h 31 kg h 40 21 kg h 34 kg h 44 23 kg h 36 kg h 48 24 kg h 38 kg h 52 26 kg h 41 kg h 56 27 kg h 43 kg h 60 29 kg h 45 kg h 4 1 2 4 2 Selecting the unit Condair CP3 D 45 400V3 Heating voltage 400V3 400V 3 50 60Hz 230V3 230V 3 50 60Hz 230V1 230V 1 50 60Hz Max steam capacity Graduation Model Unit size in kg h in kg h Condair CP3 D small large D15 5 15 1 16 45 16 45 1 5 15 5 15 1 16 30 16 30 1 5 8 5 8 1 Other heating voltages on request Selecting the options an accessories For selecting the options and accessories see chapters 3 6 and 3 7 Mounting and installation work 19 5 1 Important notes for mounting and installation work Qualification of personnel All mounting and installation work must be carried out only by well qualified personnel authorised by the owner It is the owner s responsibility to verify proper qualification of the personnel General note Strictly observe and comply with all information given in the present Technical Documentation regard ing the location of the unit and the installation of water steam and electricity Observe and comply with all local regula
16. for cracks and to see that they are correctly attached replace faulty hoses Water installation x X Inspect water hoses in the unit for cracks and to see that they are correctly attached replace faulty hoses Check supply pipe is tight make tight if necessary Clean water filter if available Electrical installation X X Check all cables in the unit are firmly positioned and examine status of insulation 73 73 1 Removing and installing parts for maintenance Removal and installation of the steam cylinder 1 Use a screwdriver to undo the two screws fixing the front panel to the unit then remove the front panel 2 Units with steam hose connector in housing top release the two hose clamps on the rubber sleeve using a screwdriver then detach the rubber sleeve from the connection in the unit cover and from the steam outlet connection of the steam cylinder Units without steam hose connector in housing top not shown release the hose clamp on the steam hose using a screwdriver then detach the steam hose from the steam outlet con nection of the steam cylinder 3 Remove all plugs from the electrodes and from the level sensor 4 Loosen the two screws of the steam cylinder fixing device by a few turns then push the fixing device upwards until it comes loose and remove it 51 5 Carefully lift steam
17. insert or replace inlet valve Excessive back pressure in the steam line steam line too long or kinked causing water loss via filling cup nspect steam installation Leakage in the water sys Phase failure heating vol nspect water system and seal if necessary nspect turn on service switch of the mains supply line Inspect the fuses of the mains supply replace if necessary Water supply obstructed shut off valve closed water pressure too low nspect water supply filter water piping etc check open shut off valve check water pressure Inlet valve blocked or defective Excessive back pressure in the steam line steam line too long or kinked causing water loss via filling cup nspect strainer insert of the inlet valve if applicable clean strainer insert or replace inlet valve nspect steam installation Leakage in the water system Humidity demand has decreased too fast nspect water system and seal if necessary Automatic adaptation of the operating point Drain pump defective Inspect drain pump replace if necessary Drain in steam cylinder blocked Clean replace steam cylinder Water conductivity too high for this type of steam cylinder Select correct steam cylinder type Warning Display admissible electrode current exceeded Warning W25A Excess Current Foam detection Warning W27A Foam Stea
18. is interrupted display H2 Service Steam cylinder maintenance is due Yellow LED lights The unit remains operational for a The service warning message Is certain time shown in the display H3 Steam demand Steam demand Green LED lights Steam production The standard operating display is shown H4 Unit on Unit ready for operation Unit switch lights The standard operating display is shown 6 2 3 6 2 4 6 3 37 Inspections during operation During operation the Condair CP3 D and the humidification system have to be inspected weekly On this occasion check the following the water and steam installation for any leakage the steam generator and the other system components for correct fixing and any damage the electric installation for any damage If the inspection reveals any irregularities e g leakage error indication or any damaged components take the Condair CP3 D out of operation as described in chapter 6 3 Then contact your Condair representative Carrying out manual draining Proceed as follows to drain the unit manually 1 Briefly press the drain key The drain dialogue appears in the display Manual Drain 2 Press the lt Start gt key The heating voltage is interrupted and the Press START or STOP drain pump starts The yellow LED flashes Modul A To stop the drain cycle press the lt Stop gt key Note By pressing the lt Ese gt key the unit returns to the indication level A
19. jammed in activated posi tion Foaming in steam cylinder Mineral deposits and or electrodes spent Maximum operating hours of the steam cylinder reached No temperature signal present at signal input Module A B locked because the corre sponding Modbus register is deactivated No actual demand or humidity signal received via Modbus Automatic standby draining of steam cylinder active Forced draining of steam cylinder active Select correct steam cylinder type Inspect main contactor replace if necessary Drain steam cylinder via drain key sev eral times if necessary Check quality of the supply water Steam cylinder Type A replace Steam cylinder Type D clean Important After replacement or cleaning of the steam cylinder reset the maintenance counter see chapter 7 6 Steam cylinder Type A replace Steam cylinder Type D clean Important After replacement or cleaning of the steam cylinder reset the maintenance counter see chapter 7 6 Check temperature sensor replace if neces sary Inspect wiring Activate the corresponding Modbus register Send actual demand or humidity signal No measures must be taken No measures must be taken 62 8 2 8 3 Notes on fault elimination A WARNING For the elimination of faults set the steam generator out of operation as described in chapter 6 3 separate the unit from the mains and secure it against inadvert ent
20. maintenance Maintenance list Removing and installing parts for maintenance Removal and installation of the steam cylinder Disassembly and assembly of he cleanable steam cylinder type D Removal and installation of the water cup and the water hoses Removal and installation of the drain pump Removal and installation of the inlet valve Notes on cleaning the unit components Notes on cleaning agents Resetting the maintenance indication Malfunctions Malfunction lis System faults Unit faults Notes on fault elimination Resetting the error indication red LED lights Taking out of service Disposal Taking out of service Disposal Recycling Product specifications Technical data Unit dimensions 39 39 39 40 40 40 40 41 42 42 42 42 45 45 45 46 46 46 47 48 48 48 49 49 50 51 51 53 54 55 55 56 97 58 59 59 59 60 62 62 63 63 63 64 64 65 Introduction 1 1 1 2 To the very beginning We thank you for having purchased the steam generator Condair CP3 D The steam generator Condair CP3 D incorporates the latest technical advances and meets all rec ognized safety standards Nevertheless improper use of the Condair CP3 D may result in danger to the user or third parties and or impairment of material assets To ensure a safe proper and economical operation of the steam generator Condair CP3 D please observe and comply with all information and safety instructio
21. power up The elimination of faults must be carried out by qualified and well trained professionals only Malfunctions relating to the electrical installation e g replacement of fuses must be repaired by authorized personnel or by your Condair representative s service technician only Repair work and the replacement of faulty components must be carried out by your Condair repre sentative s service technician only Resetting the error indication red LED lights To reset the error indication Disconnect the steam generator from the mains Wait approx 5 seconds then reconnect the unit to the mains Note If the fault has not been eliminated the error indication reappears after a short while 63 Taking out of service Disposal 9 1 9 2 Taking out of service If the Condair CP3 D must be replaced or if the humidification system is not needed any more proceed as follows 1 Take the unit out of operation as described in chapter 6 3 2 Have the unit and all other system components if necessary unmounted by a qualified service technician Disposal Recycling Dismantled components must be disposed of and or recycled according to the local regulations In case of doubt please contact your Condair supplier 10 Product specifications 10 1 Technical data Heating voltage 230V 1 50 60Hz Unit model CP3 D 230V1 Steam capacity in kg h ax power consumption in kW Heating voltage 230V 3 50
22. status and on the configuration of the Condair CP3 D and can differ from the opposite display Depending on the selected operating mode of the Condair CP3 D the steam generator must manually be started via the Start Stop button of the display and control unit or via an external Start Stop button or the operation runs time controlled via the day timer or the week timer As soon as the steam generator is started the heating current is switched on The inlet valve opens slight delay and the steam cylinder fills with water As soon as the submerged electrodes heat the water up the green LED lights up and after a few minutes approx 5 10 minutes depending on the conductivity of the water steam Is produced and the steam bath cabin is heated up As soon as the set temperature in the steam bath cabin is achieved the light is switched on and the bath phase starts During the bath phase the fragrance pump if available is controlled in accordance with the se lected operating mode and the fan or the flap actuator is controlled in accordance with the set temperature and the actual temperature in the steam bath cabin Note If the Condair CP3 D is operated with water of low conductivity it may happen that the maximum steam capacity is not reached in the first few hours of operation This is normal As soon as the conductivity has reached a sufficient level due to the vaporisation process the steam generator will reach the maximum steam capacity
23. upcoming modification dialogue set the desired control mode Factory setting Options Manual Manual Timer 6 6 3 41 Description of the control mode settings Manual Timer Aroma Interval 5min Impulse 23s EE s E EE The steam generator must be switched on and off via the Start Stop key in the operating display CP3 D45 400V3 CP3 D45 400V3 Steam Bath Standby Steam Bath Heating Temperature 34 C Temperature 37 C Setpoint 248 C Setpoint 248 C 05 05 2008 12 00 00 05 05 2008 12 05 00 EEE BE EE Eee ESI Et Ee Bore The steam generator is switched on and off time controlled via the day timer The timer settings can be accessed by pressing the lt Timer gt key in the operating display CP3 D45 400V3 Steam Bath Standby Temperature 34 C Setpoint 248 C 05 05 2008 12 00 00 ES Ett Be ere Timer Status OfF Start time 18 00 Duration 15min EE ass Ee Ee Status activate On or deactivate Off timer function Start time set starting time format hh mm Duration Set heating time in minutes Setting the fragrance pump settings Select Aroma in the main menu then press the lt Set gt key The fragrance pump settings appear Press the lt gt and lt f gt keys in order to select the individual settings and press the lt Set gt key to call up the modification dialogue for the selected setting Description of the fragrance pump settings
24. 0 malfunctions that occurred are saved in the malfunc tion list of the Condair CP3 D and can be interrogated ErrorHistory 01 05 11 11 06 12 34 E32A Temp Sensor void No sensor signal Temp Sensor damaged EE asa ua i Unit settings Select the error history list Path Main menu gt Info gt ErrorHistory The last error that occurred is shown with running number of the error date and time of occurrence version Pro only error code Warning W Error E error message additional info text regarding the error Press lt gt and lt f gt keys in order to select further error messages in the list Press the lt Esc gt key several times to quit the error history list and to return to the standard operating display Setting the setpoint temperature Main Menu Setpoint 248 C Mode Manual Aroma Set Info Set User Set Ee as E Ee Select Setpoint in the main menu then press the lt Set gt key In the upcoming modification dialogue set the desired nominal tempera ture for the steam bath 48 C 25 C 55 C Factory setting Setting range Setting the control mode Note This setting is available only if the setting Operation in the steam bath settings see chapter 6 6 4 3 is set to Intern Main Menu Setpoint 248 C Aroma Set Info Set User Set Select Mode in the main menu then press the lt Set gt key In the
25. 2x 25 W The steam bath lighting is connected to terminals X2 3 and X2 4 on the steam bath board accord ing to the wiring diagram Note The cross section of the cable must comply with the applicable local regulations Steam bath fan M2 24VAC max 50 W The steam bath fan is connected to terminals X2 1 and X2 2 on the steam bath board according to the wiring diagram Note The cross section of the cable must comply with the applicable local regulations Flap actuator M3 24 VAC max 50 W alternatively to the steam bath fan M2 The flap actuator is connected to terminals X2 1 and X2 5 on the steam bath board according to the wiring diagram The control signal to control the flap motor is always active Note The cross section of the cable must comply with the applicable local regulations Temperature sensor KTY S1 The supplied temperature sensor KTY is connected to terminals X4 1 and X4 2 according to the wiring diagram The steam bath board is ready for the connection of the supplied temperature sen sor hence not further adjustments are required The temperature sensor must be installed in a appropriate location inside the steam bath away from the steam exit Please refer the separate installation instructions for proper location and connection of the tempera ture sensor 33 34 5 6 3 5 6 4 Inserting the CP3 Card All important operating parameters such as the maximum steam capacity the heating voltage the
26. 6 2 Notes on operation 6 2 1 Function of the display and operating elements Display and control unit Function Configuration of the Condair CP3 D Indication of operating parameters Reset of maintenance counter and error indication e red LED Error en Function The LED lights in case of a malfunction of the unit The of type of malfunction is shown in the display see chap e Se ter 8 The LED flashes alternately with the green LED if the maximum temperature switch has triggered L yellow LED Warning Function The LED lights if the cylinder maintenance is due fa 10 green LED Steam IE Function The LED lights if the unit produces steam lt The LED flashes alternately with the red LED if the maximum temperature switch has triggered Drain key Function Manual draining of the steam cylinder After having pressed the drain key the draining is controlled via the display and control unit Unit switch Function Switches the unit on and off The switch is illuminated when the unit is running 6 2 2 Remote operating and fault indication Via the operating and fault indication the following operating status are shown remotely Activated remote When Display on unit indication relay H1 Error A malfunction is present further Red LED lights operation is not possible the heating An error message is shown in the voltage
27. Condair CP3 D Steam generator for steam baths Contents 1 1 1 2 3 1 3 2 3 3 3 4 3 5 3 6 3 6 1 3 6 2 3 7 3 8 3 9 4 1 4 1 1 4 1 2 4 2 5 1 52 5 3 5 3 1 5 3 2 5 3 3 5 4 5 4 1 5 4 2 5 4 3 5 4 4 5 5 9 9 1 5 5 2 5 5 3 5 6 5 6 1 5 6 2 5 6 3 5 6 4 6 1 6 2 6 2 1 6 2 2 6 2 3 6 2 4 6 3 6 4 Introduction To the very beginning Notes on the technical documentation For your safety Product Overview Models overview Identification of the unit Steam generator construction Functional description System overview Options Options overview Option details Accessories Standard delivery Storing Transportation Packaging Notes for the planning engineer Selecting the unit version Determination of the required steam capacity Selecting the unit Selecting the options an accessories Mounting and installation work Important notes for mounting and installation work Installation overview Mounting the unit Notes on locating the unit Mounting the unit Inspecting the installed unit Steam installation Overview steam installation Positioning mounting the steam distributor nstalling the steam hose nspecting the steam installation Water installation Overview water installation Notes on water installation nspecting the water installation Electric installation Wiring diagram Condair CP3 D Notes on electric installation nserting the CP3 Card nspecting the electrical installati
28. Exchangeable steam cylinder 1xA343 1xA444 1xA654 1xA644 Cleanable steam cylinder 1xD343 1xD444 1xD654 1xD674 Condair CP3 D 230V1 5 8 For water conductivity from 125 to 1250 uS cm Exchangeable steam cylinder 1xA342 Cleanable steam cylinder 1xD342 If you have questions regarding the steam cylinders please contact your Condair representative 3 7 Accessories Accessories for water installation Condair CP3 D 230V1 5 8 400V3 5 8 9 15 16 45 230V3 5 8 9 15 16 30 Filter valve 1x Z261 Accessories for steam installation Condair CP3 D 230V1 5 8 400V3 5 8 9 15 16 45 230V3 5 8 9 15 16 30 Steam distributor 1x W22 1x W30 1x W45 Details see chapter 5 4 Steam hose meter 1x DS22 1x DS60 1x DS80 Condensate hose meter 1x KS10 Fragrance pump 1x SR25 230 VAC Accessories for operation control Condair CP3 D 230V1 5 8 400V3 5 8 9 15 16 45 230V3 8 9 15 16 30 Temperature sensor 1x KTY 3 8 3 9 Standard delivery The standard delivery includes Steam generator Condair CP3 D cpl equipped with the options ordered according to chapter 3 6 with KTY temperature sensor water connection pipe G3 4 1 2 fixing set Technical Documen tation this document and spare parts list packaged in cardboard box Unit small WxHxD 450 mm x 620 mm x 280 mm shipping weight
29. H 3d Nou bt a v0 0 If zH 09 06 A 0 Z zH 09 06 A 00t zS y a Q H esSiol6 f9S pe Zt j Be ed 23 J Ja e TAT d amr ojojo Er i alaha OX 4 ojojo nv 4 Q 4 A Q afer Zn n 30 00 in Ey vuo 2 O ees sss unea 8 pp Lee Nea gt oo pieog ajoway ine H s 7 IV TT r EMS S SS FPOSWSNIT Wid Nd NIWA CNNI GNONT 77g WWISTTIHIHTHI g AddAS NIYIN INPOW HIMOT NOIS WI NOISLNOOPS or VeaAldd LP 7 1X X zs 2 WES Ly moen ple SONY Vi Ed ASino I gt ae ar edt ee ae a 8 avwooz ze D 25 CG a jee pE a auvog nd 2 ze z Ir guaya 220 s s oo NOD TWNG 25 ia s k opena or es aS 2x x oo quvog h id i gt A HOSN3S ANI dn ANN yun uey HIV8 WYLS sh LH td Ed qd ld ad ld WW 32 5 6 2 Notes on electric installation The electric installation must be carried out according to the wiring diagram in chapter 5 6 1 and the applicable local regulations All information given in the wiring diagram must be followed and observed Allcables must be lead into the unit via the cable openings equipped with cable glands e g option PG cable gland The cable for the heating voltage supply must be lead into the unit from the bottom via the cable opening equipped with the clamp strap Fix the cable with the clamp strap Make sur
30. ainer insert with a lukewarm soap solution then rinse well with tap water Let the inlet valve dry before reinstallation Unit component What to clean and how to clean Drain pump e Useabrush toremove any limscale from the pump hous ing and the pump wheel do not use a wire brush e Then wipe pump wheel with a damp cloth Wash the pump housing with a lukewarm soap solution and rinse well with tap water e Remove any limscale from the cylinder receptacle andits connectors using a brush do not use a wire brush e Wash the cylinder receptacle with a lukewarm soap solution and rinse well with tap water Water cup e Remove any limscale from the water cup and its con nectors using a brush do not use a wire brush e Wash the water cup with a lukewarm soap solution and rinse well with tap water Interior of the unit water side only Wipe the interior of the unit with a damp cloth without using any cleaning agent Take care that the electrical connections and CAUTION the electronic components remain dry 75 Notes on cleaning agents Only use cleaning agents stated in the table above The use of disinfectants is only permitted if they do not leave any toxic residues In any case the parts must be thoroughly rinsed with water after cleaning A Formic acid is indeed harmless to the skin but it attacks the mucous membranes Therefore prevent your eyes
31. at Hour A Oh Fr a u Software Version 1 01LA00 Operation Intern gt Steam Okg h Actual Request A 0 Actual Temperature 42 C Average Drain Time A 0 0 s Max Level Sensor A Off Max A 0 Max Off Door Switch Open System Operation Hou Oh Level Counter Temp Fuse 600600000000 Select the list with the unit information Path Main menu gt Info gt Unit Status Press lt gt and lt f gt keys in order to select the unit information available in the list 1 Oo ON O O FW N 11 12 13 Type designation of the steam cylinder type Total operating hours of the steam cylinder Software version 1 00 language version LAOO Operating mode of the steam generator Actual steam capacity of the unit in kg h Actual request in Actual temperature in the steam bath in C Calculated mean drain time of the unit in seconds Actual status of the maximum level sensor in the steam cylinder Counter showing the number of times the maximum level in the steam cylinder has been exceeded Actual status of the maximum temperature switch Actual status of the door switch of the steam bath cabin Total operating hours since the initial commissioning Press the lt Esc gt key several times to quit the unit information list and to return to the standard operating display 40 6 5 3 6 6 6 6 1 6 6 2 Interrogation of the malfunction list The error messages generated by the last 2
32. ater Manag Drain Factor 1 0 StandbyDrain Full StandbyDelay 72h Force Drain On Set s Force Delay 72h Select Power Limit in the settings menu then press the lt Set gt key In the upcoming modification dialogue set the desired power limit in of the maximum capacity 6 6 4 8 Activating Deactivating fault current relay operation Select GFCI Mode in the settings menu then press the lt Set gt key In the upcoming modification dialogue select whether or not the Condair CP3 D is connected to a fault current relay protected mains supply Factory setting Off Options On mains supply with fault current relay protec tion Off mains supply without fault current relay protection 6 6 4 9 Water management settings Select Water Manag key in the settings menu then press the lt Set gt The water management settings menu appears Press the lt gt and lt gt keys in order to select the individual settings and press the lt Set gt key to call up the modification dialogue for the selected setting Description of the water management settings Conductivity Drain Factor StandbyDrain Selecting the conductivity range of the supply water Factory setting gt 125 pS cm Options gt 125 uS cm lt 125 pS cm Setting the drain factor 1 0 0 5 2 0 Factory setting Setting range Selecting the type of draining which takes place after a certain time see f
33. by faulty equipment but rather by improper installation or disregarding of planning guidelines Therefore a complete fault diagnosis always involves a thorough examination of the entire system Often the steam hose connection has not been properly executed or the fault lies with the humidity control system Malfunction list System faults Warning Display CP3 Card missing Test run possible Warning W1 CP3 D Card Missing red Error Display CP3 Card missing Error E1 CP Card Missing CP3 Card is empty Error E2 CP Card Empty 3 Card is defective Error E3 CP Card Invalid CP3 Card is incompatible red lights Error Wrong hardware settings red lights E4 CP Card incompat Error E9 Illegal Settings Hardware fault Error E10 Flash R W Fault No CP3 Card installed on the control board No data stored on the CP3 Card Invalid data stored on the CP3 Card The installed CP3 Card is notcompatible with the hardware of the unit or with the basic settings of the control electronics False test run parameters Control board defective acs Install CP3 Card or start test run Install new CP3 Card Install new CP3 Card Install correct CP3 Card Let your Condair service technician adjust the basic settings Let your Condair service technician adjust he test run parameters heating voltage Cylinder No Replace control b
34. cylinder away from the cylinder receptacle then remove it to the front Put steam cylinder down carefully to avoid damage to the lower connection CAUTION piece Installation of the steam cylinder follows the reverse sequence Observe the following Before installing the steam cylinder in the unit check the O ring of the cylinder receptacle for damage and replace if necessary Moisten the O ring of the cylinder receptacle with water do not use grease or oil then insert steam cylinder into the receptacle and push it down to the stop Attach the electrode plugs and the level sensor plug to the respective electrode and sensor con nections according to the following table Steam cylinder type A363 D363 A664 D664 A464 D464 A674 D674 black brown red Cable configuration fed black white brown black Sensor white Fasten steam hose on the connector in the unit cover and on steam connector of the cylinder with hose clamps CAUTION A leaky steam hose can cause damage due to moisture inside the unit The outlet connector of the steam cylinder is made of plastic Do not overtighten AUTION CAUTO the hose clamp on the steam connector of the steam cylinder 7 3 2 Disassembly and assembly of the cleanable steam cylinder type D Fasten electrode snap fastenings and push electrodes approx 2 cm downwards into the stea
35. drain cycle in progress will be stopped automatically EES EFI Gss Guss Taking the unit out of operation In order to take the steam generator out of operation perform the following steps 1 If the unit has to be switched off because of a malfunction please note the error code of the actual error message shown in the display Close the shut off valve in the water supply line Start manual draining see chapter 6 2 4 and wait until the steam cylinder is empty Actuate the unit switch ao WwW N Disconnect steam generator from the mains Switch off all service switches to mains supplies heating and control voltage and secure switches in off position against accidentally being switched on or clearly mark the switches A If steam was produced just before the unit is taken out of operation wait be fore opening the unit and let the steam cylinder cool down to prevent danger WARNING of burning 38 6 4 Overview and op Operating erating of the menu CP3 D45 400V3 Steam Bath Standby Temperature 34 C Setpoint 248 C 05 05 2008 12 00 00 ESI Et E Bore The operating and display unit is operated via the four keys located just below the display The 4 status fields at the bottom of the display show the active keys the functions assigned to them actual key setting OOOG Menu overview CP3 D45 400V3 Steam Bath Standby Temperature 34 C Se
36. e the cables do not scrub on any components Maximum cable length and required cross section per wire must be observed The supply voltages for heating and control must match the respective voltages stated in the wiring diagram Heating voltage supply Up Caution Before connecting ensure that the mains voltage corresponds with the heating voltage for the unit see mains code on the type label The heating voltage supply is connected to the corresponding terminals of the main contactor ac cording to the wiring diagram In the supply line a service switch O1 an all pole disconnecting device with a minimum contact opening of 3 mm is an essential requirement and a fuse group F1 essential requirement fuses are to be as detailed in the following table must be installed by the client Heating voltage Max steam Model Nominal Nominal Main capacity Condair CP3 D power current fuses F3 kg h kW A A 400V3 400V 3 50 60Hz Se S nini b alo 230V3 230V 3 50 60Hz 230V1 230V 1 50 60Hz Note The minimum cross section of the supply cable must comply with the local regulations Control voltage supply Uc Caution Before connecting make sure that the mains voltage corresponds with the control voltage of the unit 220 240 V 50 60 Hz The control voltage supply is connected to the terminals L1 and N according to the wiring dia
37. electronic equipment of the steam generator appropriate measures must be taken to protect the respective components against damage caused by electrostatic discharge ESD protec tion Maintenance list To maintain operational safety the Condair CP3 D steam generator must be maintained at regular in tervals This is differentiated between the first maintenance after approx 500 operating hours I steam cylinder maintenance after the yellow LED lights II and annual maintenance Ill Below you will find a summary of the work to be carried out for each of the three maintenance stages Components Interval Work to be done Cleanable steam cylinder Type D X x X Clean steam cylinder and electrodes and check for damage replace if necessary Note The steam cyl inder must be replaced after a maximum operating time of 5 000 h Electrode plug x x X Check to see firmly positioned remove cover and tighten fixing screw with hexagonal head socket wrench Warning This work should only be carried out by an electrician Replacement steam cyl type A x Remove and replace Drain pump X Remove disassemble and clean replace if neces sary Steam cylinder receptacle X Inspect clean if necessary Inlet valve X Remove and clean filter insert replace if neces sary Drain pipe and siphon X Inspect clean if necessary decalcify and rinse out Steam installation X X Inspect steam and condensate hoses
38. from reaching a value unsuitably high for the operation a certain amount of water is periodically drained from the cylinder and replaced by fresh water Control The steam production is controlled steplessly continuous control by the KTY temperature sensor supplied or an 0 10V temperature sensor and the integrated continuous controller Below a minimum controllable steam output a two point control On Off is used 11 3 5 System overview NOOB WN w22 lt ans 125 1250 uS cm A 1 10 bar 1 40 C Steam generator Steam connection Water drain connection Water supply connection Filter valve accessory Z261 Manometer installation recommended Funnel with siphon building side 10 11 12 13 Water drain hose accessory DS80 Control voltage supply Heating voltage supply Cable openings Steam hose accessory DS Steam distributor accessory W 3 6 3 6 1 Options Options overview Condair CP3 D 230V1 5 8 400V3 5 8 9 15 16 45 230V3 5 8 9 15 16 30 D Cleanable steam cylinder 1x D3 1x D4 1x D6 Cleanable steam cylinder as an alternative to the disposable steam cylinder built in as standard see also chapter 3 6 2 RFI Remote operating and fault indication 1x RFI 1x RFI 1x RFI PCB with relay contacts for the connection of remote displays for Operation Steam Fault and Ser
39. g range 100 C 80 200 C Setting the type of temperature control Factory setting Options Int P Int P Internal P controller Int PI Internal PI controller Setting the proportional range in C for the internal P PI controller Note This setting is available only if the internal P or PI controller is acti vated Factory setting 4 C Setting range 1 60 C Setting the integral time in minutes for the internal PI controller Note This setting is available only if the internal PI controller is activated Factory setting Setting range 2 minutes 1 60 minutes Max Heating Max Door Open 6 6 4 4 Setting the date 6 6 4 5 6 6 4 6 45 Setting the maximum heating time for the steam generator As soon as the maximum heating time is reached the steam production is interrupted and the drying phase begins if the fan is activated After the drying phase the light is switched off automatically Factory setting 2h Setting range 1 24h Setting the maximum time the door of the steam bath cabin can be open before the steam production is interrupted Factory setting 2 min Setting range 1 30 min Settings Language English BathSetting Set Date 05 05 08 Time 3 12 00 Cylinder Set Ee EE a Select Date in the settings menu then press the lt Set gt key In the upcom ing modification dialogue set the actual date format dd mm yy
40. hat it is freely accessible with sufficient space available for maintenance purposes refer to the above illustration for minimum distances The Condair CP3 D is protected according to IP20 Make sure the units are installed in a drip proof location and the admissible ambient conditions are complied with The steam generator Condair CP3 D may only be installed in rooms with a floor drain If for some reason the Condair CP3 D must be installed in a location without floor CAUTION drain it is mandatory to provide a leakage monitoring device to safely interrupt the water supply in case of leakage When fixing the Condair CP3 D use only the fixing materials supplied with the unit If fixing with the materials supplied is not possible in your particular case select a method of fixing that is of similar stability 5 3 2 Mounting the unit Dimension Housing size small large a 228 mm 284 mm b 51mm 51 mm c 500 mm 545 mm d 90 mm 144 mm e 180 mm 216 mm Procedure 1 2 3 Mark the attachment point A on the wall Drill hole for attachment point A diameter 8 mm depth 40 mm Insert the supplied plastic plug and tighten the screw until the distance between the wall and the screw head is 4 mm 4 Unlock the two screws fixing the front panel to the unit then remove the front panel 5 Hang up the unit onto the screw and adjust it horizontally and vertical
41. hen push water cup down from the hold ing device and remove it to the front The installation of the water cup and the water hoses follows the reverse sequence Before fixing the water hoses to the connector using the hose clamps align the hoses in a way that they are not twisted 55 7 3 4 Removal and installation of the drain pump The steam cylinder does not need to be removed when removing the drain pump 1 Detach electric cables polarity of the cables must not be observed 2 Release hose clamps and remove the hoses from the connectors 3 Pull the drain pump off the holding device 4 Separate the electric motor from the pump body release the lock on the bayonet catch then counterrotate the electric motor and the pump body The assembly and the installation of the drain pump follows the reverse sequence Before as sembling the pump check O ring for damage and replace if necessary Then place the O ring on the centering collar and moisten the O ring with water 7 3 5 Removal and installation of the inlet valve The steam cylinder does not need to be removed when removing the inlet valve 1 Detach electric cables polarity of the cables must not be observed 2 Release hose clamp and remove the hose from the connector 3 Unlock union nut of the water pipe and remove water pipe 4 Pull the inlet valve off the holding device The installation of the inlet valve follows the reverse seq
42. late for the location of the type plate see unit overview Total steam capacity in kg h Type designation Serial number 7 digits Month Year Unit voltage heating voltage ae Walter Meier Climate niemaona Ltd 8808 Pfaffikon ae onal P3 D 45 XXXXXXX 400V 3 50 60Hz Maximum steam capacity per unit Dampf Steam Vapeur 45 0 kg h Wechselstrom AC s 1 10 bar Main Unit Modul A a Made in Switzerland 11 06 Admissible water supply pressure Operation note Unit designation 3 3 Steam generator construction OO O OI GQ NN i a WN O O The illustration above shows the large unit Housing small large Cable openings top side Main contactor Power board Control board with CP3 Card Display and control unit Remote operating and fault indication board Operation status indicators Cable openings bottom side Drain key Unit switch Steam hose connector option Water cup 14 15 16 17 18 19 20 21 22 23 24 25 26 Filling hose Water supply hose Inlet valve Overflow hose Drain connection not visible Water supply pipe Drain pump Type plate Data plate CP3 Card Steam cylinder Level sensor Auxiliary drain hose Electrode plug 3 4 Functional description The Condair CP3 D is a pressureless steam generator that utilizes an electrode heating The Condair CP3 D is designed for steam generation in a steam bath Stea
43. ly using a spirit level Then 6 Drill the holes for the fixing points B diameter 8 mm depth 40 mm mark the fixing points B Insert the supplied plastic plugs and tighten the screws until the distance between the wall and the screw head is 4 mm level Reattach the front panel and secure it with the two screws Hang the unit up onto the screws Before tightening the screws readjust the unit with the spirit 24 5 3 3 Inspecting the installed unit Check the following points Is the unit installed in the correct place see chapter 5 3 1 L Is the supporting surface stable enough Is the unit correctly aligned vertically and horizontally Is the unit properly secured see chapter 5 3 2 Has the front panel of the unit been relocated and correctly fixed with the two screws 25 5 4 Steam installation 5 4 1 Overview steam installation 5 442 Positioning mounting the steam distributor It s the responsibility of the customer to correctly position the steam distributor e g W in the steam bath cabin The steam distributor must be installed horizontally into the steam bath cabin A Shield the steam outlet of the steam distributor with corresponding measures to make sure steam bath users can not be burned by the steamflow WARNING W22 W30 243 mm W45 261 mm 22 5 mm 230 mm 45 mm 26 5 4 3 Installing the steam h
44. m cylinder Release clamp clips of the cylinder cover and raise cover 3 Remove carefully electrodes by lifting upwards 4 Remove O rings from the electrodes Note Intact O rings can be reused The assembly of the cleanable steam cylinder follows the reverse sequence Observe the following Before assembling the steam cylinder check the O ring in the steam cylinder cover and the O rings on the electrodes for damage and replace if necessary Make sure to relocate O rings correctly Insert electrodes into steam cylinder cover and push them upwards until the snap fasteners engage Place the cylinder cover with mounted O ring in the correct position align the two cams on the steam cylinder body with the corresponding grooves in the cylinder cover on the cylinder body and secure cover with the fastening clips 53 54 7 3 3 Removal and installation of the water cup and the water hoses CY EZ To improve accessibility for removing the water cup and the water hoses we recommend to remove the steam cylinder first see chapter 73 1 1 Release hose clamps using pliers then disconnect all hoses from the corresponding connectors and remove the hoses Note The hoses connected to the water cup may also be removed together with the water cup see illustration and then disconnected from the connectors of the water cup outside the unit 2 Carefully pull fixing clip of the water cup to the front t
45. m cylinder needs service yellow lights Warning W28A Cyl Maintenance Steam cylinder needs service yellow lights Warning W29A Cyl Maintenance Temperature sensor signal missing Warning W32A Temp Sensor def Unit locked via Modbus Warning W34A Modbus disable Standby draining of steam cylinder active Warning W36A Standby Drain Forced draining of steam cylinder active Warning E37A Forced Drain 61 Error Remedy LE Display D Max admissible electrode current exceeded red lights ET E25A Excess Current Drain pump defective Inspect drain pump replace if necessary Drain in steam cylinder blocked Clean replace steam cylinder in contactor jammed Error E26A Req Off Current Foam detection 4 automatic drainings within 24 hours red lights Error E27A Foam Service interval for steam cylinder exceeded red and yellow flash Error E28A Cyl Maintenance operating hours of the am cylinder reached Error E29A Cyl Maintenance Temperature sensor signal missing for more than 1 minute red lights Fehler E32A Temp Sensor def Modbus Timeout 5 s red lights Error E35A Modbus Timeout Water conductivity too high for this type of steam cylinder Main contactor
46. m generation Any time steam is requested the electrodes are supplied with voltage via main contactor Simulta neously the inlet valve opens and water enters the steam cylinder from the bottom via water cup and supply line As soon as the electrodes come in contact with the water current begins to flow between the electrodes eventually heating and evaporating the water The more the electrode surface is exposed to water the higher is the current consumption and thus the steam capacity Upon reaching the requested steam capacity the inlet valve closes If the steam generation de creases below a certain percentage of the required capacity due to lowering of the water level e g because of the evaporation process or drainage the inlet valve opens until the required capacity is available again If the required steam capacity is lower than the actual output the inlet valve is closed until the de sired capacity is achieved by lowering of the water level evaporation process Level monitoring A sensor provided in the steam cylinder cover detects when the water level gets too high The mo ment the sensor comes in contact with water the inlet valve closes Drainage As a result of the evaporation process the conductivity of the water increases due to an escalating mineral concentration Eventually an inadmissibly high current consumption would take place if this concentration process were permitted to continue To prevent this concentration
47. n water quality For the water supply of the Condair CP3 D use exclusively untreated drinking water The use of additives such as corrosion inhibitors disinfectants etc is not allowed since these additives may endanger health and affect proper operation Ifthe Condair CP3 D shall be operated with softened or partly softened water please contact your Condair supplier Theconnection material must be pressure proof and certified for use in drinking water systems Important Before connecting the water line the line should be well flushed out The thread at the unit connection is made of plastic To avoid overtightening the GAUTAS union nut of the water pipe must be tightened by hand only Water drain The water drain is to be carried out according to the figure found in chapter 5 5 1 and the applicable local regulations for water installations The indicated connection specifications must be observed Make sure that the drain pipe is correctly fixed and easily accessible for inspections and cleaning purposes The draining temperature is 80 90 C approx 70 80 C with activated drain water cooling Use temperature resistant installation materials only 30 5 5 3 Inspecting the water installation Check the following topics Water supply Has filter valve accessory Z261 or shut off valve and 5
48. nal accessories and spare parts available from your Condair supplier Product Overview 3 1 Models overview The steam generators Condair CP3 D are available with different heating voltages and steam capacities ranging from 5 kg h up to a max of 45 kg h Heating voltage 400V3 400V 3 50 60Hz 230V3 230V 3 50 60Hz 230V1 230V 1 50 60Hz Max steam capacity Graduation Model Unit size in kg h in kg h Condair CP3 D small large 5 15 5 15 1 16 45 16 45 1 5 16 5 15 1 16 30 16 30 1 5 8 5 8 1 Other heating voltages on request The steam generators Condair CP3 D are equipped as standard with an exchangeable steam cylinder a control with an integrated continuous controller as well as a complete steam bath control connec tion and control of fan lighting fragrance pump and remote maintenance and fault indicator All models are controlled steplessly via the KTY temperature sensor supplied and the built in trans mitter and the continuous controller Note a special version of the Condair CP3 D without steam bath control is available on demand Key model designation Unit version Maximum steam capacity in kg h Heating voltage Example Condair CP3 D 45 400V3 400V 3 50 60Hz 400V3 230V 3 50 60Hz 230V3 230V 1 50 60Hz 230V1 3 2 Identification of the unit The identification of the unit is found on the type p
49. ns contained in the present technical documentation as well as the instructions given in the manuals for the components used in the humidification system If you have questions which are not or insufficiently answered in this documentation please contact your Condair supplier They will be glad to assist you Notes on the technical documentation Limitation The subject of this technical documentation is the steam generator Condair CP3 D The various accessories are only described insofar as this is necessary for proper operation of the equipment Further information on accessories can be obtained in the respective instructions This technical documentation is restricted to the installation commissioning operation servic ing and trouble shooting of the steam generator Condair CP3 D and is meant for well trained personnel being sufficiently qualified for their respective work The technical documentation is supplemented by various separate items of documentation spare parts list manuals for accessories etc Where necessary appropriate cross references are made to these publications in the technical documentation Symbols used in this manual The catchword CAUTION designates notes in this technical documentation that if CAUTION neglected may cause damage and or malfunction of the unit or other material assets and or may lead to injury to persons Q The catchword WARNING used in conjunction with the general caution symbol
50. number of base units as well as the differentiation between main and extension unit are permanently stored on the CP3 Card Before you start the electrical installation check whether the CP3 Card is installed f it is not check whether the type designation on the CP3 Card supplied corresponds with the type designa tion on the data plate of the unit the data plate is located inside the unit If the designations match place the CP3 Card in the card holder on control print Then cover the data plate inside the unit beside the type plate with the data plate supplied self adhesive If the type designation on the CP3 Card and the data plate do not match the CP3 Card must not be installed If this is the case contact your Condair supplier Inspecting the electrical installation Check the following points Do the supply voltages for heating and control comply with the relevant voltages given in the wiring diagram Is the correct CP3 Card inserted Are the voltage supplies heating and control voltage correctly fused Is the service switch Q installed in the supply line for to the heating and control voltage Are all components correctly connected according to the wiring diagram Are all connecting cables fastened Are the connecting cables free of tension passed through cable glands Does the electric installation meet the applicable local regulations for electric installations
51. oard Error E11 Clock R W Fault um heating time reached Error E13 Max Heating Door of steam bath cabin open red lights Error E14 Door Open Backup battery on control board discharged Maximum heating time is reached Steam generator was not switched off manually or by the timer Door of steam bath cabin has been open too long door switch has triggered Let have the backup battery be replaced Switch off steam generator when leaving the steam bath cabin with manual opera tion only Check timer settings set heating time must be shorter than the set maximum heating time Increase maximum heating time Close door of steam bath cabin Check door switch replace if necessary No cable bridge installed in case that no door switch is connected Install cable bridge see wiring diagram 60 8 1 2 Unit faults Warning Display LED Error Remedy Display Maximum temperature Maximum temperature switch has triggered red and green flash Warning W20A Temp Fuse Max filling level of steam cylinder reached Warning W21A Cyl Max Level Permissible filling time ex c eeded 20 minutes Warning W22A Max Filltime No electrode current for more than 20 minutes Warning W23A No Current Electrode current in relation to the steam demand too high Warning W24A Over Cu
52. ollowing setting of standby operation Full Full complete draining Partial partial draining Off draining deactivated Factory setting Options The cylinder is drained so far that the water does not touch the elec trodes any longer StandbyDelay Force Drain Force Delay 47 Setting the period of time in standby operation after which an automatic cylinder draining takes place 72 hours 1 720 hours Factory setting Setting range Activating Deactivating the forced draining which takes place after a cer tain time of operation The forced draining takes place also during steam production Factory setting Options Off On Forced draining activated Off Forced draining deactivated Setting the time of operation after which a forced draining takes place Factory setting 72 hours Setting range 1 720 hours Performing remote relay tests Settings GFCI Mode Aus Water Manag Set Remote Test Set Bath Test Set Contrast s15 Remote Test Remote Steam of Remote Service of Remote Error of Remote Unit On On Select Remote Test in the settings menu then press the lt Set gt key The list with the remote relay tests appears the first relay test is shown Press the lt b gt and lt gt keys in order to select the further relay tests available and press the lt Set gt key to activate deactivate the correspond ing relay for testing
53. on Operation Commissioning Notes on operation Function of the display and operating elements Remote operating and fault indication Inspections during operation Carrying out manual draining Taking the unit out of operation Overview and operating of the menu Sm ssh sa eee oe O O O1 WWM cO O a co OO NNN 20 21 21 23 24 25 25 25 26 27 28 28 29 30 31 31 32 34 34 35 35 36 36 36 37 37 37 38 6 5 6 5 1 6 5 2 6 5 3 6 6 6 6 1 6 6 2 6 6 3 6 6 4 6 6 4 1 6 6 4 2 6 6 4 3 6 6 4 4 6 6 4 5 6 6 4 6 6 6 4 7 6 6 4 8 6 6 4 9 6 6 4 10 6 6 4 11 6 6 4 12 6 7 7 1 7 2 73 7 3 1 7 3 2 73 3 7 3 4 7 3 5 74 7 5 7 6 8 1 8 1 1 8 1 2 8 2 8 3 9 1 9 2 10 10 1 10 2 Interrogation functions Information in the operating display Interrogation of unit information Interrogation of the malfunction list Unit settings Setting the setpoint temperature Setting the control mode Setting the fragrance pump settings Unit settings in the settings menu Launching the settings menu Selecting the dialogue language Steam bath control settings Setting the date Setting the time Cylinder settings Setting the capacity limitation Activating Deactivating fault current relay operation Water management settings Performing remote relay tests Performing steam bath tests Setting the display contrast Modbus settings Maintenance mportant notes on
54. ose Important Use original Condair steam hose exclusively Other types of steam hoses can cause undesired operational malfunctions Instructions for the hose layout Initially the steam hose is led with an upslope of at least 20 over a minimum height of 300 mm above the top edge of the steam generator and then down to the steam distribution pipe with a minimum slope of 5 min 20 min 300 mm The steam hose should be kept as short as possible max 4 m while observing the minimum bend radius of 300 mm Important Allowance must be made for a pressure loss of 10 mm water column approx 100 Pa per meter steam hose Note If your particular installation exceeds the maximum steam hose length of 4 m contact your Condair representative In any case steam hoses longer than 4 m must be insulated in their entire length Reductions in the cross section such as kinks should be avoided throughout the entire length of the hose The installation of a stop cock in the steam hose is not permissible Steam hoses must be prevented from sagging condensate pockets if necessary support with pipe clamps trough or wall brackets or install a condensate drain in the steam hose Important When deciding on the length and layout of the hose it should be noted that the steam hose may become somewhat shorter with progressive ageing Securing the hose The steam hose must be sec
55. r CP3 D out of operation as de scribed in chapter 6 3 switch off the unit disconnect it from the mains and stop the water supply and secure the unit against inadvertent power up The Condair CP3 D produces steam When producing steam the steam cylinder inside the steam generator gets very hot up to 100 C A If the unitis opened immediately after having produced steam there is danger WARNING of burning when touching the steam cylinder Prevention Before carrying out any work set the Condair CP3 D out of operation as de scribed in chapter 6 3 then wait until the evaporation unit has cooled down sufficiently thus preventing danger of burning Behaviour in case of danger If it is suspected that safe operation is no longer possible then the Condair CP3 D should imme diately be shut down and secured against accidental power up according to chapter 6 3 This can be the case under the following circumstances if the Condair CP3 D or its mains cable is damaged if the Condair CP3 D is no longer operating correctly if connections and or piping are not sealed All persons working with the Condair CP3 D must report any alterations to the unit that may affect safety to the owner without delay Prohibited modifications to the unit No modifications must be undertaken on the Condair CP3 D without the express written consent of the manufacturer For the replacement of defective components use exclusively origi
56. rrent red lights witch has triggered Error E20A Temp Fuse Max filling level of steam cylinder reached but no heating current red lights Error E21A Cyl Max amp NoCurr Permissible filling time ex ceed red lights ed more than 4 hours Error E22A Max Filltime No electrode current for more red lights than 4 hours Error E23A No Current Electrode current in relation to the steam demand too high red lights Error E24A Over Current Maximum temperature switch has trig gered Check temperature in the steam bath cabin Maximum temperature switch defective or not connected Water conductivity too low after initial operation Check maximum temperature switch re place if necessary or correctly connect maximum temperature switch Wait until the mineral content of the cylinder has increased Water conductivity too low for type of steam cylinder Select correct steam cylinder type Phase failure heating voltage Water supply obstructed shut off valve closed water pressure too low Inlet valve blocked or defective Check service switch in the mains supply ine and switch on if applicable Check mains use s and replace if applicable nspect water supply filter water piping etc check open shut off valve check water pressure nspect strainer insert in the inlet valve if applicable clean strainer
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58. te 05 05 08 Time 2 12 00 Cylinder Set Set BathSetting Operation WeekTime Week Timer Set Fan Set Temp Sensor Set Temp Control Int PI y P Band 4 C Integr Time 2min Max Heating 2h Max DoorOpen 2min Select BathSetting in the settings menu then press the lt Set gt key The steam bath control settings appear Press the lt gt and lt gt keys in order to select the individual settings and press the lt Set gt key to call up the modification dialogue for the selected setting Note The settings available depend on the current settings of the indi vidual parameters The opposite display shows the maximum number of settings available Description of the steam bath control settings Operation Setting the operating mode Factory setting Options Intern Intern Switching the unit on and off the Start Stop key of the display and control unit or via the day timer see chapter 6 6 2 Setting the control mode Extern switching the unit on and off via an exter nal On Off switch WeekTime the operation of the unit is time con trolled via the week timer see following settings WeekTimer 43 Wochen Timer With the settings in the submenu Week Timer you can configure the week timer for the time controlled operation of the steam generator Note This menu item is available only if the operating mode see previous menu item Operation is set
59. tions dealing with water steam and electrical installa tions Safety Some installation work requires removal of the unit cover Please note the following A Danger of electrical shock You may get in touch with live parts when the unit is open The steam generator must be connected to the mains only after all mounting and installation work has been completed and the cover has been WARNING relocated properly The electronic components inside the steam generator are very sensitive to CAUTION electrostatic discharge When the unit is open for installation work appropriate measures must be taken to protect these components against damage caused by electrostatic discharge ESD protection 20 5 2 Installation overview amp i i in 20 Steam installation min see chapter 5 4 UYA ARRS t sz DS60 s IN g D E DS80 N Do min 5 lt Mounting the unit 60 70 C 4 see chapter 5 3 2 2 2 T 40 C max 75 rh IP20 G 1 2 910 8 mm Ne G 1 2 ES PO 125 1250 uS cm 1 10 bar 1 40 C gt 40 mm Water installation see chapter 5 5 400V 3 50 60Hz 230V 3 50 60Hz 230V 1 50 60Hz h 230V 1 50 60Hz Electric installation see chapter 5 6 5 3 Mounting the unit 5 3 1 Notes on locating the unit WAIN AQD eam Dimensions T
60. to WeekTime Week timer deactivated Week Timer Timer Off Event 1 7 18 00 Event 2 2 19 00 Event 3 Event 4 EI H E s Week timer activated Week Timer Ifthe timer is activated up to eight switching 7 a points events 1 8 can be defined to switch avenni pelea the steam generator On or Off Event 4 t i EEE E E a Each switching point is defined by a weekday ome Te OO or weekday range the switching point and Steam Bath On the desired operating status of the steam generator EE ss Ee ia Configuration notes the settings of an event remain active up to the next event the software does not check the plausibility of the timer settings Therefore make sure your settings make sense Fan With the settings in the submenu Fan you can determine the operating mode of the fan as well as the post operational time of the fan for drying the steam bath cabin Fan ode 3 Stages Drying Time 20min EE wa ee i Mode Setting the operating mode of the fan Factory setting 3 Stages Options 3 Stages Operation of the fan with three performance levels 15 18 24VAC which are controlled in dependency of the temperature in the steam bath cabin 1 Stage Operation of the fan with only one performance level 24VAC Off Fan off Drying time Setting the post operational time of the fan for drying the steam bath cabin Factory se
61. tpoint 248 C 05 05 2008 12 00 00 ETA EE Be Ee Operating display Main Menu Mode Manual Aroma Set Info Set Main Menu Setpoint Main Menu Setpoint 48 C Mode Manual Aroma Set Info Set User Set EE EE Ee Ee Main Menu Setpoint 248 C Mode Manual Aroma Set iY User Set ETE max EN Ee Main Menu Setpoint 48 C Mode Manual Aroma Set Info Set Menu level Setting the setpoint temperature Setting the control mode Fragrance pump settings Info Menu Info pps oe ene Interrogation of unit information Interrogation of the malfunction list CEN j 7 User Code 880g Enter Number Confirm with Set Menu User Settings Set Modbus Set Resetting the maintenance counter m Unit settings Modbus settings 6 5 6 5 1 6 5 2 39 Interrogation functions Information in the operating display The following information are shown in the operating display CP3 D45 400V3 Steam Bath Temperature Setpoint 05 05 2008 Bee Et E Roe 234 C 248 C 4 Operating status of the steam generator Standby Heating or Drying Standby 7 Actual temperature in the steam bath cabin 12 00 00 Set nominal steam bath temperature Date dd mm yyyy and time hh mm ss Interrogation of unit information Unit Status Cylinder type ei 9 Cylinder Oper
62. tting 20 min Setting range 1 60 min 44 Temp Sensor Temp Control P Band Integr Time With the settings in the submenu Temp Sensor you can determine the signal source as well as the type and the signal sizes of the used sen Temp Sensor ISignalSource Modbus EE a s Temp Sensor Signalsource Analog Temp Sensor SignalSource Analog Type KTY Type 0 10V Nom Value 2020 OvV Temp 70 C 10V Temp 100 C EE Guss ee E ee sa SignalSource Factory setting Options Type Factory setting Options Nom Value Setting the signal source Analog Analog Modbus Setting the type of the sensor in use this menu item is available only if signal source is set to Analog KTY KTY included in the delivery 0 10V Set the nominal value of the KTY sensor in Ohm Note this setting is available only if sensor type KTY is selected Factory setting Setting range OV Temp 2020 1900 2100 Setting the temperature value in C which equals to O V for a 0 10V temperature sensor Note this setting is available only if sensor type 0 10V is selected Factory setting Setting range 100V Temp 0 C 50 20 C Setting the temperature value in C which equals to 10 V for a 0 10V temperature sensor Note this setting is available only if sensor type 0 10V is selected Factory setting Settin
63. uence The union nut of the water pipe must be tightened by hand only 56 7 4 Notes on cleaning the unit components Unit component What to clean and how to clean Steam cylinder cover Steam cylinder body Cylinder strainer e Knock off or brush away any limescale as much as pos sible do not use a wire brush If the parts are heavily calcified place them in an 8 formic acid solution observe safety notes in chap ter 7 5 until the limescale comes off e Finally wash parts in a lukewarm soap solution and rinse well with tap water e Immerse the heating electrodes up to 2 cm below the snap fastening in a container with 8 percent formic acid observe safety notes in chapter 7 5 Allow the acid to take effect until the limescale has dissolved Note The heating elements do not have to be entirely free from scale e Finally rinse the heating electrodes well with tap water and let them dry On no account remove limescale from theheating electrodes using tools screw driver scraper etc or by striking This could damage the heating elements CAUTION Water hoses YW e Remove any limescale by slightly knocking on the tubes using a rubber hammer Then rinse the tubes well with hot tap water Inlet valve Strainer insert _f e Remove strainer insert with pointed pliers Use a brush do not use a wire brush to remove any limescale e Wash str
64. um water filter respectively been installed in supply line Have admissible water pressure 1 10 bar and admissible temperature 1 40 C been observed Does the supply capacity match the steam generator and is the minimum inside diameter of the supply pipe maintained throughout the entire length Are all components and pipes properly secured and are all threaded connections securely tightened Is the water system properly sealed Does the water supply installation meet the requirements of the local regulations for water installations Water drain Is the minimum inside diameter of the drain pipe of 40 mm maintained throughout the entire length Has drain pipe been installed with a downslope of at least 10 Has the heat resistance of the material used been verified to be at least 100 C LI Is the drain hose properly secured hose clamps at unit connection tightened Does the water drain installation meet the requirements of the local regulations for water installations 31 ion tallat Ic INS Electr 5 6 Wiring diagram Condair CP3 D 5 6 1 BB1IoA 011u03 jeulwia u099uu0 X aBeyjon Bune y jeu u0l99uu0 0X N Jojenjoe dey y J0 o1lu03 ay 104 jeufi s nyesadw 1ndino nfojeuy ZN 9 00L 0 A0 L 0 aunjyesadwia ndyno anBojeuy LN uondo uleq weas yay ms 100g AAS yeg weas BululuBI YAMS JJ0 u0 ZMS yyeq wears yams 40 U0 LMS Jo ZL YOUMS ainjesadwia Xe ZS ALJ Josua
65. ured to the steam distribution pipe and the steam outlet of the steam generator by means of hose clamps Caution Do not overtighten the hose clamp on the steam connector of the steam generator 5 4 4 27 Steam line with fixed piping For steam lines with fixed piping the same instructions apply to the laying of the piping as already described The following additional notes should be observed The minimum internal diameter of 22 mm 30 mm or 45 mm respectively should be applied over the whole length of the piping Use exclusively Cu pipe or stainless steel min DIN 1 4301 To minimize the condensate formation loss the steam pipes must be insulated The minimum bend radius for solid pipes is 4 5 x internal diameter Connection of the steam pipes to the steam distribution pipe and steam generator is effected by means of short lengths of steam hose secured with hose clamps Important Allowance must be made for a pressure loss of 10 mm water column approx 100 Pa per meter length or per 90 bend Inspecting the steam installation Use the following check list to ascertain that the steam installation was performed correctly Steam distribution pipe Steam distributor correctly positioned and secured screws tightened Steam outlet of the steam distributor with corresponding measures shielded to make sure steam bath users can not be burned by the steamflow Steam hose
66. vice as well as an analogue output for remote temperature indication and an analogue output for the temperature dependent control of an optional flap control system THV Terminals heating voltage 1x M THV 1x M THV 1x L THV Separate terminals for systems where direct connection of heating voltage to main contactor standard version is not permitted by local regulations PG Cable gland 1x PG 1x PG 1x PG SC Steam hose connector 1x SC22 1x SC60 1x SC80 MP Mounting profile 1x MP 1x MP 1x MP CVI Internal control voltage 1x M CVI 1x M CVI 1x L CVI TRAFO Transformer 400V 230V 1x M Trafo 1x M Trafo 1x L Trafo 3 6 2 Option details Steam cylinder The steam generator is available with two different types of steam cylinders Exchangeable steam cylinder type A standard version Cleanable steam cylinder type D option The following tables present an overview of the steam cylinders used in the different models Condair CP3 D 400V3 5 8 9 15 16 25 26 45 For water conductivity from 125 to 1250 S cm Exchangeable steam cylinder 1xA363 1xA464 1xA674 1xA664 Cleanable steam cylinder 1xD363 1xD464 1xD674 1xD664 For low water conductivity Exchangeable steam cylinder 1xA343 1xA444 1xA654 1xA654 Cleanable steam cylinder 1xD343 1xD444 1xD654 1xD654 Condair CP3 D 230V3 5 8 9 15 16 21 22 30 For water conductivity from 125 to 1250 S cm

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