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Olympic (1190) Owner`s Manual

1. 4 J S o Minimum Clearance to Standard Cook Top a Combustibles and Hearth Model Model a z Requirements a A 15 in 381 mm 15 in 381 mm 2 a B 13 5 in 343 mm 13 5 in 1343 mm E E s gy C 30 in 762mm 31 in 1788 mm a Ey With Shield 17 in 1432 mm 18 in 7458 mm fe fo D 32in 813 mm 33 in 839 mm 2 2 With Shield 19 in 483 mm 20 in 7508 mm E US 16 in 407 mm 16 in 7407 mm j E Can 18 in 7458 mm 18 in 1458 mm HEARTH EXTENSION PONE MEUS RE F US 6in 1153 mm 6 0 n 7153 mm F Can 8 in 204 mm 8 0 in 204 mm Factory Built Z C Fireplace installations require a minimum 24 starter section directly connected to the fireplace chimney or a full re line Factory Built Z C Fireplace chimney must have a minimum cross sectional area of 28 85 square inches The Factory Built Z C Fireplace damper and control must be removed or secured in the open position For minimum Factory Built Z C Fireplace firebox size see manufacturer s installation instructions Factory Built Z C Fireplace floor protection must be 3 8 minimum non combustible material or equivalent extending 16 in front of insert and 8 to both sides A metal deflector plate must be installed if the flue collar is not completely behind the Lintel plate of the Factory Built Z C Fireplace openings Electrical Rating 115V 60 Hz 1 8 Amps Manufactured by Optional Blower SKU 99000138 99000190 TRAVIS
2. Combustible Mantle Clean Out Remove damper or wire it open Block off plate or damper adapter See the section Min 18 SS Floor Protection 3 at See the section Floor F Protection Requirements for more details is Stove Placement Requirements for minimum clearances required NOTE The chimney must have a clay tile liner If it does not the installation must use a positive Figure 14 connection full reline The entire fireplace and chimney must be clean undamaged and meet a Clay Liner all local building codes UBC Min 18 etc Damage must be repaired clearance prior to installation The chimney to ceiling must be 15 to 33 tall E This type of See the section Stove Placement Requirements for minimum clearances required Chimney connector sections g See the section Floor Protection Requirements J _ __ installation requires a UBC approved masonry connector or a factory built U L Listed wall thimble et Make sure the clean out seals in place 1 93508061 Figure 15 4150520 Fireplace Insert I
3. Operating Your Appliance Hints for Burning e Get the appliance hot before adjusting to low burn e Use smaller pieces of wood during start up and high burns to increase temperature e Use larger pieces of wood for overnight or sustained burns e Stack the wood tightly together to establish a longer burn e Be considerate of neighbors amp the environment burn dry wood only e Burn small intense fires instead of large slow burning fires when possible e Learn your appliance s operating characteristics to obtain optimum performance Selecting Wood e Dry Wood is Key e Dry wood burns hot emits less A smoke and creates less creosote keade reads e Testing Wood Moisture Jh e Split wood stored in a dry area will RZ be fully dry within a year This fee Ny f More insures dry wood If purchasing Heat Arad Heat AMENA wood for immediate use test the T T O T wood with a moisture meter Some mii s reads experienced wood burners can Vy 4 ty measure wood moisture by i knocking pieces together and More Smoke hese Smoke listening for a clear knock and not and Creostoe a thud and Creostoe Why Dry Wood is Key Wet wood when burned must release water stored within the wood This cools the fire creates creosote and hampers a complete burn Ask any experienced wood burner and he or she will agree dry wood is crucial to good performance Wood Cutting and Storage Cut wood to length and Store the wood off the ground
4. open windows to ventilate Touch Up Paint Cleaning the Air Duct and Blower if applicable Use a vacuum to clean the air ducts channels This prevents dust from burning and creating odors The optional blower should be vacuumed every year to remove any buildup of dust lint etc Use a vacuum cleaner to remove any buildup on the screens of the blower Firebrick and Baffle Inspection Use the illustration on page 38 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle Firebricks check the bricks along the ceiling of the firebox to make sure they are intact and have no gaps between them Slide the bricks to eliminate any gaps Baffle Supports make sure the front and back baffle supports in are place and not degraded Slight scaling or rusting of the metal is normal Secondary Air Tubes Check the two air tubes and collars to make sure they are intact and not severely deteriorated Slight scaling or rusting of the metal is normal Make sure the push pins hold the air tubes in place Floor and Wall Firebricks replace any severely damaged firebrick along the side or floor of the firebox Travis Industries 93508061 4150520 Maintaining Your Appliance Door Parts Cross Section A Doo BERTA e Door Gasket Adhere with gasket cement Pataca Make sure Glass Clip Screw p lt p there isa Cs gap around Glass Clip is the e
5. Stove Installation for qualified installers only SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your stove If you install the stove yourself your authorized dealer should review your installation plans Check with local building officials for any permits required for installation of this stove and notify your insurance company before proceeding with installation The location of your wood heater in your home will decide how affectively the heat produced will spread throughout your house Attention to the home design with consideration of natural convection and air circulation should be taken into account when choosing the placement of your heater within the home 000 Preparation for Installation Check for damage to the exterior of the stove dents should be reported scratches can be fixed by applying touch up paint Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The stove can be lightened by removing the firebricks and baffle pg 38 replace before operation Additional Accessories Needed for Installation e Leg
6. ceseceeeeseeeeteseeeeteseecenerseeereesenenss 32 Standard Ceiling with a Factory Built Chimney 14 Maintaining Your Appliance Cathedral Ceiling with a Factory Built Chimney 14 Daily Maintenance ccccceecsceeeeesteeeseeeeeessteeeeees 34 Exterior Factory Built Chimney ceccceeeeeeeees 15 Remove ASH 0 ececceceseeceeeesceeeeeseeneseseeseeteseeeensseeeeeess 34 Hearth Stove Positive Connection ceeeeeeee 15 Glean The Glasses hers yceiien ee hee 34 Hearth Stove Direct Connection ccceeeeeeeeees 16 Monthly Maintenance eecceeeseeeeeeneeeeeneeeeeeneeees 35 Interior Masonry Chimney cecceeeeeeeceeseteeeeeeeeees 16 Door and Glass INSPeCtiON ecceeeeeeeteeeeeeeeeeeetees 35 Fireplace Insert Installation Check For Creosote Buildup ec eeeeeeeeeeeeeeeeeees 35 Planning The Installation cccccccccseseeseeseeeeseneeees 17 realy Mamjonancs E R e a6 Preparation for Installation scoccscssscscssssseccesneseece 17 Touch Up Paint hb setae E E vs debut tenasev ssh acdaceaanaas 36 t Blower Cleaning ccccceseceeeseeeeeesneeeessneeeeeseeeeeees 36 ACAONALACCESSOrIES NEGORO TOT INSt Alanon oat Firebrick and Baffle Inspection 36 Standard vs Cook Top Installations 17 Dor PaE E a yee 37 Installation Considerations ss111111111111 17 Replacing the Glass c ccccccccccesescsssesetetsteeseececeees 37 Top Air Cham
7. Hearth gt 4 Travis Industries 93508061 Standard Cook Top Model 22 1 4 22 1 4 29 3 8 29 3 8 14 1 8 22 3 8 45 3 8 56 3 8 51 1 4 38 1 4 The leveling bolts go into the holes at the rear corners of the Model 22 1 4 22 1 4 29 3 8 29 3 8 11 5 8 24 7 8 45 3 8 56 3 8 52 1 4 39 1 4 This is the distance the insert protrudes from the fireplace opening plus the required 16 of Figure 16 Figure 17 4150520 Fireplace Insert Installation for qualified installers only Insert Placement Requirements e The insert must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the insert e Insert and hearth must be installed on a level secure floor e The minimum clearances facing and hearth requirements in Figure 18 must be met Minimum Clearances 2742 4 Cook Top Model Model k Sidewall to Insert 15 15 Side Facing 13 1 2 13 1 2 m Top Facing 30 31 with Mantel Shield 17 18 n Mantel to Insert 32 33 with Mantel Shield 19 20 Hearth Front 16 16 Hearth Side 8 8 q Front of Insert 36 36 x Extension onto Hearth 6 3 8 8 7 8 Does not include the distance the insert extends onto the hearth dimension x Figure 18 Hearth Requirements e Must extend 16 in front of the insert and 8 on both sides min 19 deep by 39 5 8 wide e Mu
8. Radiation Shield with y Chimney Support i az Minimum Air Space to Combustibles See Chimney Manufacturer s Instructions usually 2 i Standard residential installations with Reduced ae reduced clearance connector may use the Clearance clearance determined by the manufacturer Chimney of the connector for the connector to wall Connector clearance or the clearance listed in this Sections l z manual Mobile home installations must use the the reduced clearance connector Floor _ clearances listed in this manual under Protection E Additional Requirements for Mobile Home y E eal Installations gt Stove Clearance as outlined in this manual an I LITT E U U y Figure 4 Drafting Draft is the force which moves air from the appliance up through the chimney The amount of Performance draft in your chimney depends on the length of the chimney local geography nearby obstructions and other factors Too much draft may cause excessive temperatures in the appliance and may damage the heater Inadequate draft may cause backpuffing into the room and plugging of the chimney Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints An uncontrollable burn or excessive temperature indicates excessive draft e Standard residential installations may use single wall connector Mo
9. Then replace Sv p Air Control the bridge when the cover plate is in er Rod place The cover plate has a clip which attaches it underneath the air control Travis Industries 93508061 4150520 44 Optional Equipment Rear Blower installation Part number 99000138 The rear blower improves heat transfer by pushing heated air through the convection channel Operating instructions are described in the section Blower Operation on page 30 1 The stove should be in place with the legs installed prior to installing the rear blower 2 Follow the directions below to install the thermodisk These wires pass through theft side Insert the thermodisk Bend metal up or down assembly 4 to 5 inside here to create a snug fit the convection channel 3 Install the wire clip following the directions below Feed the two snap disk wires into Use a screwdriver to the eye of the wire clip Remove pry out the knock out all slack from the wire making sure not to dislodge the snap disk Pinch the eye of the wire clip to Slide the wire clip secure the wires over the edge of the strip of metal between the two knock outs WARNING Wire Clip To prevent electrical shock the wires must be secured so they do l not contact the firebox above the Snap Disk _ 7 convection channel Wires 4 Attach the blower following the directions below poe a an b The blower attaches to the stove with the three A V vv included scre
10. Home Requirements e Outside air must be installed see Outside Air Requirements on page 11 e Chimney connector and chimney must be one of the following types AMERI TEC model DCC with model HS chimney DURAVENT model DVL with DURATEC or DURA PLUS chimney METALFAB model DW connector with TG chimney SECURITY model DP connector with SECURITY model ASHT or 82100 chimney Standard Masonry Chimney with any one of the above listed connectors NOTE Reduced clearance connectors may not connect to the flue collar an appliance adapter may be required e Stove placement must maintain the following clearances to combustibles drywall furniture etc Straight Installations Corner Installations Minimum Clearance See the illustration above Reduced Clearance Connector Sidewall to stove Backwall to stove Cornerwall to stove Connector to sidewall Connector to backwall Connector to cornerwall mMMOUQOWY 16 10 7 1 2 27 1 4 12 1 4 18 1 2 If using offsets use the connector clearance listed in Figure 9 not the connector manufacturer s clearance The appliance must be secured to the floor consult your building official Secure the outside air boot to the floor and stove to insure the stove does not dislocate Mobile home installations require a spark arrester at the chimney termination The appliance must be grounded to the chassis of the mobile home consult your building official WARNING D
11. INDUSTRIES INC Do not route power cord under or in front of appliance ei 12521 Harbour Reach Drive Replace glass only with 5mm neoceramic or TRAVIS INDUSTRIES Mukilteo WA 98275 ceramic glass HOUSE OF FIRE www travisproducts com U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with 2015 particulate emission standards Not approved for sale after May 15 2020 2 6 g h Method 28 5H 2015 DATE OF MANUFACTURE 20145 2016 2017 20148 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Made in U S A HHHHRHEHHEHEHEHHEEEE SE E 0914 Travis Industries 93508061 4150520 42 Optional Equipment Stove Leg Installation Brass 99200500 Cast Black 99200800 Sculptured 99200105 Raise the stove 8 use lumber Attach each leg following the instructions below Attach each leg to the stove by inserting a bolt and washer through the hole or slot in the leg and into the threaded hole on the stove g g g 9 16 Socket Wrench These rubber tipped bolts are for leveling the stove Make sure they contact the floor Do not adjust oS with weight on the legs the rubber tips may tear Pedestal Part 99200200 If using outside air with the pedestal follow the directions on the following page under Outside Air Installation prior to installing the pedestal Mobile Home installations require the pedestal to be attached to the floor use the lag bolts e Place the pedestal into position on the floor protect
12. If it is not installed the unit is considered a Cook Top Model for Insert Placement and Fireplace Requirements Installation Considerations Installation Type 2 ae Insert with Positive Flue Full Reline e Utilizes existing masonry fireplace Page 22 Provides best draft e Easiest to clean Insert with Direct Connect Flue e Utilizes existing masonry fireplace Page 22 e Provides good draft e Requires fireplace block off plate see page 21 Insert with Face Seal Connection e Utilizes existing masonry fireplaces with cross section e Provi inal draf NOTE Before installing verify with local building rovidesmarginak dratt ie aS e Easiest to install officials that this type of installation is s Beauires th OR AE EEE ee E E approved in your area equires the optional surround panels ana insu see Surround Panels on page 46 Travis Industries 93508061 4150520 Fireplace Insert Installation for qualified installers only Top Air Chamber Extension The top air chamber extension is shipped separately with the heater and may be installed when the heater is used as an insert see Standard Model under Insert Placement and Fireplace Requirements Follow the directions below to install 1 Remove the grill Remove and discard the bypass extension rod keep the pull ring Remove the grill J Phillips SCTEWONVER Co KT a Remove and discard the bypass extension rod attac
13. To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 12521 Harbour Reach Drive Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Firebox Assembly Ceramic Glass Re Installation Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Glass breakage from thermal shock In cases where heater must be removed from home Door Assembly Firebrick for repairs a partial cost of re installation is covered Solid Brass or Cast Door Latch Assembly Glass Retainers pre authorization required Plated Finish Breakage from thermal shock One Way Freight Allowance Plated Door Legs etc See Conditions amp Exclusions 9 below Accessories One way freight allowance on pre authorized repair Air Control Assembly Legs Pedestal Panels Blower done at factory is covered Slider Plate Pressure Plate Exclusions Paint Gasketing Years 3 Through 5 COV
14. You may need to open and close the door repeatedly to get the gasket to seat fully Replacing the Door Handle See the illustration above for a component list see pg 35 for details on adjusting the door Travis Industries 93508061 4150520 Maintaining Your Appliance Firebox Parts ID Description Qty Part ID Description Qty Part 1 Air Tubes amp Sleeve 1 98900210 2 Air Tube Roll Pins 6 98900357 3 Air Tube Retainer Sleeve 3 100 11001 4 Baffle Support Front Y 1 99900277 5 Baffle Support Rear T 1 99900278 6 Damper Plate 1 98900320 7 Damper Slider 1 98900338 8 Damper Yoke 1 98900326 9 Damper Extension Rod with 1 98900334 10 Brick 9 x 4 5 un cut 21 175 00001 1 Pull Ring 99900102 8 11 Brick Cut 8 25 x 4 5 2 251 00010 12 Brick Cut 6 25 x 4 5 2 251 00011 Floor and Side Firebrick Removal amp Replacement Do not pry firebrick they chip and crack easily Remove the floor firebricks first The side firebrick are removed later because they are pinned in place by the floor firebrick Clean the firebox prior to replacing the firebrick Travis Industries 93508061 4150520 Maintaining Your Appliance Baffle Removal amp Replacement 1 2 3 The baffle is held up by the front air tube Make sure to support the baffle after removing the air tubes Lift up on the front portion of the front three firebricks Lift the front baffle
15. in a chop into quarters covered area Allow for airflow lt T Air Flow around the wood to dry the wood EP Zu Travis Industries 93508061 4150520 Operating Your Appliance Do Not Burn List This heater is designed to burn natural wood only Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods as compared to softwoods or to green or freshly cut hardwoods DO NOT BURN 1 Garbage 2 Lawn clippings or yard waste 3 Materials containing rubber including tires 4 Materials containing plastic 5 Waste petroleum products paints or paint thinners or asphalt products 6 Materials containing asbestos 7 Construction or demolition debris 8 Railroad ties or pressure treated wood 9 Manure or animal remains 10 Salt water driftwood or other previously salt water saturated materials 11 Unseasoned wood or 12 Paper products cardboard plywood or particleboard The prohibition against burning these materials does not prohibit the use of fire starters made from paper cardboard saw dust wax and similar substances for the purpose of starting a fire in an affected wood heater Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke Travis Industries 93508061 4150520 Operating Your Appliance Troubleshooting Problem Possible Cause Smoke Enters Room During Open the bypass pg 26 S
16. more details Chimney Sections J Minimum Air Space to lt a Combustibles See Wall Bands Chimney Manufacturer s Instructions usually 2 and Supports Min 18 clearance to 2 ceilin g A Chimney Connector Sections Floor Protection See Floor Protection Requirements for details Stove Clearances for more details al Hel NOTE The entire fireplace and chimney must be clean undamaged and meet all local building codes UBC etc Damage must be repaired prior to installation The chimney must be 15 to 33 tall a P3 See the section Stove Placement Requirements Follow the chimney manufacturer s instructions and clearances for roof penetrations A storm collar and flashing are required some require a radiation shield Minimum 15 Maximum 33 Insulated Tee with cleanout Follow the chimney manufacturer s instructions and clearances for wall penetrations A wall radiation shield thimble is required Optional insulated chase Figure 12 _____ Cap and flashing 4 wee es A Combustible Mantle Min 18 y E Floor Protection See the section Floor Protection Requirements for more det
17. of the measurements but add a 2 flange to each side This flange will be used to mount the block off plate to the inside of the firebox Bend the flanges downwards on the template and place it inside the fireplace If the template fits correctly in its planned location go to the next step If it does not make a new template with the appropriate corrections until it fits correctly e With the template in place mark the location of the flue see Dimensions on page 6 This location approximates the center of the flue when the insert is in place a slight offset may occur based upon insert and block off plate placement Remove the template and cut a 6 1 4 diameter hole centered on this mark e Make the block off plate of 24 gage or thicker steel to match the template Drill two holes in each flange for mounting the plate e Mount the block off plate using masonry screws e Insulate the block off plate using high temperature fiberglass insulation Kaowool or equivalent and furnace cement allow the cement to dry for at least 24 hours before burning e After placing the appliance and installing the pipe through the block off plate use high temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and block off plate p Block Off Plate Template e 2 Flanges Measurement Damper for attaching A the block off Amm ooo i 1 plate d ald i M
18. placed on the Travis Industries legs or Pedestal e Floor protection must extend 6 to the sides and rear of the stove and 16 to the front of the stove 41 3 8 wide by 42 1 2 deep see Figure 2 and Figure 3 e Floor protection must be non combustible and at least 018 thick 26 guage Stove Placement Requirements f Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials e Stove must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the stove e If the stove is placed in a location where the ceiling height is less than 7 it must follow the requirements in the section Alcove Installation Requirements e Must maintain the clearances to combustibles listed below drywall furniture etc Clearances e The following clearances must be met see Figure 2 and Figure 3 Minimum Clearance Singlewall Reduced Connector Clearance A Sidewall to stove 16 16 B Backwall to stove 15 10 C Cornerwall to stove 9 1 2 7 1 2 D Connector to sidewall 27 3 4 27 1 4 E Connector to backwall 17 3 4 12 1 4 F Connector to cornerwall 21 18 1 2 Reduced clearance installations require one of the chimneys and connectors listed below AMERI TEC model DCC with model HS chimney DURAVENT model DVL with DURATEC or DURA PLUS chimney METALFAB model DW connector with
19. the stove unibody Figure 3 Travis Industries 93508061 4150520 10 Stove Installation for qualified installers only Chimney Requirements e DONOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE e Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel 6 diameter Chimney must be used from the first floor or wall penetration to the chimney cap e Use 6 diameter type UL 103 HT chimney from one manufacturer do not mix brands or code approved masonry chimney with a flue liner e Chimney connector and chimney must be fastened to the stove and each adjoining section e Follow the chimney manufacturer s clearances and requirements e Use the chimney manufacturer s fire stops attic guards roof supports and flashings when passing through a ceiling or thimble when passing through a combustible wall e Nomore than 180 of elbows two 90 elbows or two 45 amp one 90 elbow etc e NOTE Additional elbows may be allowed if draft is sufficient Whenever elbows are used the draft is adversely affected Additional chimney height may be required to boost draft Chimney Cap ee I See the section Chimney Termination ner i Requirements for Minimum System 15 more details Maximum System 33 Roof Penetration Equipment Roof Radiation Shield Factory Built Flashing Storm Collar Chimney gt Sections DUNA Ceiling Penetration Equipment Attic
20. v E 5 16 Nutdriver Micro 1 16 gt Standard Q 3 Screwdriver Top Trim Top Trim eo p L Bracket Right Side Tim X Optional Trim Installation Insert one leg of each L bracket into the top and side trim piece Align the trim to form a precise corner then tighten the two set screws with a small standard screwdriver Slide the trim over the panels Place the spring clips behind the panels at the locations shown This keeps the trim tight against the panel Optional Knock Out An optional knock out is provided on both ra sides if the power cord is routed behind the surround panel 4150520 Optional Equipment 47 Front Blower part 99000190 TO SWITCH THE POWER CORD TO THE LEFT SIDE Follow the directions below to switch the power cord Make sure the power cord wires or molex assembly do not protrude into the opening of the blower The wires tuck in here directly behind the blower cage Left Side of Blower Assembly Disconnect the molex plug inside the S Remove the strain relief by blower assembly Remove the power Remove the button plug from the squeezing it from the top and bottom cord by pulling it out of the hole left side and insert it into the hole exposed by removing the strain relief on the right side with a pair of slip joint pliers INSTALLATION INSTRUCTIONS The Olympic 1190 requires removal of the button plug below the blower knob and instal
21. 44 square inch cross sectional area to use a face seal connection otherwise gt your chimney maynot have sufficient draw for the fireplace insert to operate correctly ulated Remove damper or wire It ope 4150520 Operating Your Appliance Safety Notice f If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area A Read and follow all of the warnings on pages 4 and 5 of this manual Before Your First Fire Verify the Installation Before starting the stove verify that the stove is properly installed and all of the requirements in this manual have been followed l Keep all flammable materials 36 away from the front of the stove drapes furniture clothing etc Curing the Paint zio Ahoi Follow the steps below to cure the paint first fire gt a Open doors and windows in the room to ventilate the heater during the curing process b Vacate the room The fumes from the initial heating process are non toxic but may be unpleasant c Slowly bring the heater to a medium burn 400 F 204 C for 45 minutes Then increase the burn temperature to a hot burn 600 F 315 C for an additional 45 minutes This will cure the paint Door Gasket The door gasket might adhere to the paint on the front of the heater Leave the door slight
22. A AVALON Firestyles for Life 7 Olympic 1190 Sa Wood Stove and ch Fireplace Insert Residential Freestanding Stove Mobile Home Freestanding Stove Alcove Approved Hearth Stove Approved AVR YO Masonry Fireplace Insert Save these instructions for future reference SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area a Owner s Manual Intertek Copyright 2015 T I Tested to TRAVIS INDUSTRIES 10 00 93508061 ANSI 221 88 CSA 2 33 HOUSE OF FIRE 4150520 2 Introduction Introduction We welcome you as a new owner of an Avalon Olympic wood burning stove In purchasing an Avalon Olympic you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Avalon Olympic is one of the finest appliances the world over This manual will explain the installation operation and maintenance of this appliance Please familiarize yourself with the Owner s Manual before operating your appliance and save the manual for future reference Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience We offer our continual
23. ASHT or 82100 chimney Standard Masonry Chimney with any one of the above listed connectors NOTE Reduced clearance connectors may not connect to the flue collar an appliance adapter may be required e Alcoves are classified as combustible or non combustible Non combustible alcoves must have walls and a ceiling that are 3 1 2 thick of a non combustible material brick stone or concrete see Figure 7 This non combustible material must be spaced and ventilated at least 1 off of all combustible materials walls ceiling etc to allow air to move around the non combustible walls and ceiling All other alcoves are considered combustible The clearances below must be met Non Combustible Alcove Combustible Alcove Minimum Clearance See the Figure 7 below A Sidewall to stove 16 6 B Backwall to stove 10 2 D Connector to sidewall 27 1 4 17 1 4 E Connector to backwall 12 1 4 4 1 4 G Maximum depth of alcove 48 48 H Minimum width of alcove 61 3 8 41 3 8 J Minimum height of alcove 84 6 above stove top Non combustible alcove construction on walls and ceiling see the explanation above Ventilated al pee 3 1 2 thick non combustible material a _ gt Combustible materials Non combustible reinforcer Figure 7 Travis Industries 93508061 4150520 Stove Installation for qualified installers only Mobile
24. ERAGE PARTS amp LABOR Firebox Assembly Door Assembly One Way Freight Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch One way freight allowance on pre authorized Assembly Glass Retainers repair done at factory is covered Air Control Assembly Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Door Assembly Air Control Assembly Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch Assembly Glass Retainers Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer 3 Discoloration and some minor expansion contraction or movement of certain parts and resul
25. Industries 93508061 4150520 Operating Your Appliance Opening the Door Turn the handle clockwise to un latch Swing the door open A The door becomes hot during use Use a glove to open the door if the handle is hot To prevent smoke from entering the room open the bypass before opening the door see following page for directions You can also open the door a small amount and let air enter the firebox Travis Industries 93508061 4150520 Operating Your Appliance Bypass Operation The bypass controls the flow of smoke inside the heater When pulled out smoke goes directly up the flue creating more draft When pushed in the smoke goes around the baffle utilizing the secondary combustion and making the heater more efficient e When starting or re loading pull the bypass out e During normal operation push the bypass in Bypass Pulled Out Used for starting and re loading Use the included pull tool to operate the bypass rod Bypass Pushed In Used for normal operation Travis Industries 93508061 4150520 Operating Your Appliance Starting a Fire Since the dawn of time man has debated the best way to start a fire Some use the boy scout tee pee some prefer the tic tac toe stack Either way review the hints and warnings below to ensure proper fire starting e Make sure the air control is pushed in If additional air is needed open the doors 1 4 during the first five minutes of start up The byp
26. Maintenance ccceeeeseeeeseeeeeesneeeeees 35 AICOVE Skee A de ee 12 Noise Normal Operating Sounds eeeeee 30 Ash Disp0Sal c c ch4asteincednta eh i 34 Non Combustible AlCOVE cceceeereeteeeeneees 12 Baffle Parts i i siccd itn annd deisel ee ee 38 Opening the DOO ceecceeeseeeeeeeeeeeeeeeeeseeeeeeetaes 24 Baffle Removal and Replacement eee 39 Operation eanna atti ced whee ade 17 Blower Cleaning ccceesceeeseeeseeeteneeeeneeteneeeeaees 36 Outside Air Boot Installation ceeeeeeeeeeeeeee 45 Blower Does Not Run Troubleshooting 32 QUISIGG a TEE AEA EET TTT 11 Blower Installation rear n e 44 Over Firing the Stove oo eceeesteeeeeeeeeeeeseeeeeeeeses 24 Blower Operation optional eeseeseeeeeseeeeeeeeeae 30 Overnight BUM annan 30 Burn Rate chena ice atone 28 Paint Touch Up Paint 36 Cathedral Ceiling ecceecceeeeeeeeeeeeeeeeeneeeeneeeeaees 14 Paint Curing 2 ssc chietin til ith eect seat gee 24 Ceiling Penetration cccceeeceeseeeeeeeeeneeeeeeeaees 10 Rear Blower Installation a e 44 Chimney Cleaning cccecceeseeeeseeeeeeeeseeeeseeeeeee 35 Re Loading the Stove cceeeeeeeseeeeeteneeeeeees 30 Chimney Inspection Creosote ccceeeeeeeees 35 Safety kabelini aretina net ais 41 Chimney Requirement ccccceeseeeeseeeeeerenees 10 Safety Precautions ccccceeseeseeeeeeeeteteeeeneersaees 4 Chimney Term
27. O NOT INSTALL IN SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Travis Industries 93508061 12 1 4 Min pa i Figure 8 Minimum Connector Clearance as outlined above Minimum Stove Clearance as outlined above Figure 9 4150520 Standard Ceiling with a Factory Built Chimney Cathedral Ceiling with a Factory Built Chimney Travis Industries Chimney Cap ___ See the section Chimney ermination Requirements for more details Chimney Sections Insulation Follow the chimne F manufacturer s instructions and clearances for floor Stove Installation for qualified installers only penetrations A ceiling _ support is required an attic insulation shield is required where insulation is present Chimney Connector Sections st Floor Protection See the section Floor rotection Requirements for more details P PRS Follow the chimne manufacturer s instructions and clearances for roof penetrations A storm collar and flashing are required some require a radiation shield Minimum Air Space to Combustibles See Chimney Manufacturer s Instructions usually 2 Minimum 15 Maximum 33 Stove Clearances tage the section Stove lacement Requirements for mo
28. PERPIPE 2100 e SECURITY model DP connector with SECURITY model ASHT or 2100 chimney e 1 C C EXCEL 103 HT chimney with HP connector e SELKIRK METALBESTOS model DS connector with model SSII chimney OLYMPIA VENTIS with Ventis doublewall black stove pipe Minimum Clearances Singlewall Connector Alcove Manufactured Home and Reduced To Combustibles And Conventional Residential Clearance Conventional Residential Hearth Requirements Installations Installations A 16 in 407 mm 16 in 407 mm B 15 in 381 mm 10 in 254 mm C 9 5 in 242 mm 7 5 in 191 mm D 27 5 in 699 mm 27 in 686 mm E 17 5 in 445 mm 12 in 305 mm 20 5 in 521 mm 18 in 458 mm G US 6 in 153 mm CAN 8 in 204 mm US 6 in 153 mm CAN 8 in 204 mm H US 16 in 407 mm CAN 18 in 458 mm US 16 in 407 mm CAN 18 in 458 mm FREESTANDING CLEARANCE DIAGRAM ALCOVE SPECIFICATIONS FLOOR PROTECTION DIAGRAM BACKWALL ADJACENT WALL p FLOOR PROTECTOR Floor protection must be a non combustible E i F 2 Max Alcove Depth 48 in material extending beneath the heater and to a 45 amp i es s the front sides and back as indicated See 3 Min Alcove Height See Owner s Manual Owner s Manual for examples of non com 3 c Min Alcove Width See Owner s Manual bustible materials that can be used E Do not obstruct space beneath heater FACTORY BUILT Z C FIREPLACE OR MASONRY FIREPLACE INSTALLATION
29. Safety Notice csic1 cageunae heat a 24 Safety Precautions cccceecceeeseeeeeeeteeeeeeeeeseneeeeeeees 4 Before Your First Fire cceeeseeeeeeneeeeseneeeeeeeneeeeees 24 Features amp Specifications 0 0 0 eeeeeeeeeeeeeeeeeeeeetees 6 Opening the DOOl ccecceeeeeeeeeeeeeeeeeeeeeeeeseeeeneeens 24 Stove Installation Bypass Operation cccccccccscceccssesscsecssecseesecseeseeseens 26 Planning The Installation c cscccsscscesessesseseseeeeeeeees 7 Starting a Fire Asis cased aaea sae a aaaea a aS 27 Floor Protection Requirements 0 0scceeeeeeeeee 8 Adjusting the Burn Rate eerren 28 Stove Placement Requirements cccccceeseseee 8 Ash Removal ecesccccsseseeeseeneeseseeeesessneentesesenessceeees 29 Clearances e p a esa eset Se Secs eae 8 Optional Blower Operation teenies 30 Chimney Requirement c c c csessesesesseseseeseseeeees 10 Re Loading the Stove eccceseeeeeeseeeeseeesseeeeeeeeeaas 30 Chimney Termination Requirements 0 ccee 11 Overnight BUIN eat he died cee eed dei 30 Outside Air Requirement cccccccccssceseeseseeteseseeees 11 Normal Operating SOUNAS cee 30 Alcove Installation Requirements ccccceeeee 12 Hints Tor BUNING aesir teva hides eshte aaea 31 Mobile Home Requirement c cccscsesesseseseeseees 13 Selecting WOO ssi hiepdek i dictates seencieedtaasiagtees 31 INSTALLATION DIAGRAMS TrOUDIOSNOOTING
30. TG chimney SECURITY model DP connector with SECURITY model ASHT or 82100 chimney Standard Masonry Chimney with any one of the above listed connectors NOTE Reduced clearance connectors may not connect to the flue collar an appliance adapter may be required NOTE Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual Offsets must be used to maintain the stove to wall clearance Travis Industries 93508061 4150520 Stove Installation for qualified installers only 4 4 Top View Clearance B Straight Installation aaret Back Wall Side Wall 293 8 6 Min ere Clearance A 5 3 4 S E 6 Min 20 1 2 Measure rear and side clearances from the nearest edge of the stove top NOTE vent diameter varies depending on brand and model 16 a Floor Protection Measure front clearances from the face of the stove unibody Figure 2 Top View Corner Installation Clearance C x Measure rear and side clearances from the nearest edge of the stove top NOTE vent diameter varies depending on brand and model Tenin Floor Protection Measure front clearances from the face of
31. ails 93508061 prevents water from entering The liner must be stainless steel connector or flexible vent Follow the liner manufacturer s instructions for installation and support Airtight Insulated Clean Out Remove damper or wire it open See the section Stove Placement Requirements for minimum clearances required Figure 13 Travis Industries 4150520 16 Stove Installation for qualified installers only Hearth Stove Direct Connection NOTE Direct connections require installation of an airtight non combustible block off plate or damper adapter Interior or Exterior Masonry Chimney NOTE This type of installation requires a UBC approved masonry connector or a factory built U L Listed wall thimble Travis Industries NOTE The chimney must have a clay tile liner If it does not the installation must use a positive connection full reline The entire fireplace and chimney must be clean undamaged and meet all local building codes UBC etc Damage must be repaired prior to installation The chimney must be 15 to 33 tall Max 8 lt a RE E Clay a _ Liner Stainless steel chimney connector must Extend 1 past the block off plate or to the flue liner Airtight wer Insulated
32. allation and operating instructions Contact your local building or fire officials about restrictions and installation inspection in your area Refer to local building codes and manufacturer s instructions for precautions required for passing a chimney through a combustible wall or ceiling Do not run a chimney connector through a combustible wall or ceiling Do not connect this unit to a chimney flue serving another appliance Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials FREESTANDING INSTALLATION STANDARD RESIDENTIAL FREESTANDING INSTALLATIONS REQUIRE 6 diameter minimum 24 MSG black with listed UL 103 HT factory built chimney suitable for use with solid fuels or masonry chimney Pedestal or legs are required ALCOVE INSTALLATIONS REQUIRE One of the Listed doublewall connectors listed below Pedestal or legs are required MANUFACTURED HOME AND REDUCED CLEARANCE INSTALLATIONS REQUIRE One of the Listed doublewall connectors listed below In addition manufactured home installations require outside air use the optional pedestal or outside air boot e AMERI TEC model DCC connector with model HS chimney METALFAB model DW connector with TG chimney e DURA VENT model DVL connector with DURA PLUS chimney e OLIVER MACLEOD PROVENT model PV connector with model 3103 chimney e GSW JAKES EVANS SU
33. arranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 93508061 4150520 Listing Information Listing Label DO NOT REMOVE THIS LABEL CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT INSTALLATION AND RESTRICTIONS IN YOUR AREA SUITABLE FOR USE IN CONVENTIONAL RESIDENTIAL INSTALLATIONS MANUFACTURED HOMES AND ALCOVES SERIAL NO j Y MODEL W Q iterek AVALON OLYMPIC Demin A000515 reoler fer Life Certified for USA and Canada CONFORMS TO UL STD 1482 CERTIFIED TO ULC STD S627 2000 ULC STD S628 1993 PREVENT HOUSE FIRES Install and use only in accordance with the manufacturer s inst
34. ass may be opened if the heater needs more draft Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while it is in use If using a firestarter use only products specifically designed for stoves follow the manufacturer s instructions carefully If the smoke does not pass up the chimney ball up one sheet of newspaper place it in the center of the firebox and light it This should start the chimney drafting this eliminates cold air blockage Use plenty of kindling to ensure the stove reaches a proper temperature Once the kindling is burning rapidly place a few larger pieces of wood onto the fire oore Travis Industries 93508061 4150520 Operating Your Appliance Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove See the illustration below for details Use the air control to change the burn rate tg Low Burn High Burn air control closed air control open D p Approximate Air Control Settings Overnight Burn Fully out to 9 32 open Medium Burn 9 32 to 5 16 open Medium High Burn 5 16 to 7 16 open High Burn 7 16 open to pushed fully in l The air control becomes hot during operation use gloves or a tool to prevent burns The air control may take several minutes to influence the burn rate When making a
35. ber Extension eee 18 Replacing the Door Gasket c cccscscssesteteseenenens 37 Fireplace Requirement cscceeeeseeeeseseeeeeeneeeeee 19 Replacing the Door Handle c ccescsseseseeseeeeeeeees 37 Insert Placement Requirements sseeseeeee 20 FIFEDOX ete a EE E EE 38 Hearth Requirements ec ceeesceeeeeneeeeseeeeeeeneeeeee 20 Floor amp Side Firebrick Removal amp Replacement 38 Masonry Fireplace Requirements esseeee 20 Baffle Removal and Replacement cccccssseceees 39 Leveling Bolt Installation eeseeeseeeeeseeetenneeeees 19 Air Tube Removal and Replacement 00 00 0 39 Block Off Plate Installation sssesseseeee 21 Warranty 40 Insert with Positive Connection s r care EA 22 Listing Information c ccccccccccssssssssssssssssssesssseeeee 41 Insert wiin Direct Connection Masonry Fireplace 22 Optional Equipment Insert with Face Seal Connection cesses 23 Spional auipment Stove legSi mesrine geet leedeevases iaaiaee aa niae 42 Pedestal idinon e a n et 42 Rear Blower Installation eeeeeeeeneeernnn 44 Outside Air Boot Installation 0ccceeeeeeeeeeeeeees 45 Surround Panels ccesceeeseeeseeeeeeeeeeeeeeeeeeeneeeeeeees 46 Front BOWE erati aa aaa gies handece 47 Ndek 48 Travis Industries 93508061 4150520 Travis Industries Safety Precautions The viewing door must be closed an
36. bile Homes may not e Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual Offsets must be used to maintain the stove to wall clearance Mobile homes must use the clearances listed in this manual under Additional Requirements for Mobile Home Installations Travis Industries 93508061 4150520 Stove Installation for qualified installers only 11 Chimney Termination Requirements e Must have an approved cap to prevent water from entering e Must not be located where it will become plugged by snow or other material e Must terminate at least 3 above the roof and at least 2 above any portion of the roof within 10 see Figure 5 Slanted Roofs JEEN Chimney must extend 2 i TE above any portion of the roof Chimney must within 10 of the chimney extend 3 above the roof A Chimney must extend 2 above any portion of the roof Flat Roofs i FN within 10 of the chimney Chimney must extend 3 above the roof Figure 5 Outside Air Requirements e Required for mobile homes amp in certain localities check with building officials e Must n
37. condary combustion system works properly Make sure the stove is hot and a good coal bed is established before adjusting your heater to low burn e Understanding the combustion system in this heater will help minimize the visible emissions this heater releases into the environment The primary pilot orifice at the center bottom of the door opening is designed to help the secondary combustion at low burn settings The pilot provides a small amount of air that burns up through the fuel load providing the heat and flame needed for the secondary system to ignite The air tubes under the baffle need to remain ignited for low burns to be effective e As you load your heater for a low burn take care in placing the wood This will affect how well your secondary system works as the wood is consumed Do not block the pilot orifice Stack wood so the pilot air can burn its way up between the pieces helping your heater burn effectively throughout the low fire This will reduce the visible emissions your heater produces and increase the amount of heat you get from the wood If you are unsure how well your heater is burning look at the chimney cap to monitor visible emissions Burning Your Heater Starting a Fire When starting a fire it is imperative to get the heater hot and drafting as quickly as possible This promotes combustion and reduces emissions There are many ways to start a fire and you will become adept as you become familiar with the way your heater b
38. d for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire l If you are not certain of creosote inspection contact your dealer or local chimney sweep for a full inspection Excess creosote buildup may cause a chimney fire that may result in property damage injury or death Travis Industries 93508061 4150520 Maintaining Your Appliance Yearly Maintenance f Make sure the appliance has fully cooled prior to conducting service Touch Up Paint Included with the owner s pack of this appliance is a can of Stove Brite paint To touch up nicks or dulled paint apply the paint while the appliance is cool Sand rusted or damaged areas before preparation use 120 grit sandpaper Clean and dry the area to prepare the surface Wait at least one hour before starting the appliance The touched up area will appear darker than the surrounding paint until it cures from heat Curing will give off some fumes while curing
39. d latched during operation Never block free airflow through the air vents on this appliance This appliance is designed and approved for the burning of cord wood only Do not attempt to burn any other type of fuel other than cord wood in this appliance it will void all warranties and safety listings Do not touch the appliance while it is hot and educate all children of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Inspect the chimney connector and chimney at least twice monthly and clean if necessary Creosote may build up and cause a house fire Do not connect this appliance to any chimney serving another appliance 93508061 Gasoline or other flammable liquids must never be used to start the fire or Freshen Up the fire Do not store or use gasoline or other flammable liquids in the vicinity of this appliance Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface well away from the home or structure Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance Contact your local building officials to obtai
40. dge of the glass 2 Glass Clip Pad Gasket Glass Gasket 9 16 Wrench Cums SEE 5 16 Nutdriver AE ID DESCRIPTION QTY PART ID DESCRIPTION QTY PART 1 DOOR SHELL BLACK 1 99300505 2 GLASS GASKET 3 8 1 99900403 Door Shell Brass 99300502 3 GLASS 1 99400302 4 GLASS CLIP WITH GASKET 4 91001250 5 Gass CLIP SCREWS 10 4 91001249 6 Door GASKET CEMENT 1 99900409 7 DooR GASKET 7 8 DIA 1 99900406 8 12 DOOR HANDLE ASBLY 1 99900415 9 Door HANDLE WooD 1 99300600 11 Door Cam BRASS 1 99900416 Replacing the Glass f The glass must not contact the door shell or glass clips directly The glass gasket and glass clip gaskets insulate the glass to prevent cracking Do not over tighten the glass clips Remove the door and place it on a suitable work surface Remove the door gasket Remove the glass clips the glass clip gaskets adhere to the glass clips Remove the glass Place the glass gasket in the inner channel of the door shell then place the glass on top of the gasket Replace the clips to secure Replacing the Door Gasket The door gasket inserts into the outer groove of the door shell Stove gasket cement holds it in place Before installing remove any residual cement Lay the gasket in place start at the lower left corner and cut off any excess gasket do not stretch the gasket The cement fully cures with heat from the stove
41. djustments you may wish to let the stove burn for 10 minutes to gauge performance Travis Industries 93508061 4150520 Operating Your Appliance 29 Understanding Your Heater s Combustion System This heater uses a dual combustion system detailed below Primary Combustion This is the combustion fire that takes place directly on the wood Primary combustion determines how fast the fire burns Air for primary combustion is supplied through the air control When you adjust the air control you control the amount of air that reaches the fire and creates primary combustion The air control supplies air to the air wash the air holes above the door opening used to help clean the glass and through the pilot orifice center bottom of the door opening By using the air control and supplying air through these two openings you control primary combustion Secondary Combustion This is the combustion fire that does not contact the wood Secondary combustion burns the visible emissions or smoke that is not consumed during primary combustion During some phases of combustion you will see secondary combustion It appears as a glowing flame at the top of the firebox Air for secondary combustion is supplied by the air tubes at the top of the firebox Items to Consider e During medium and high burn rates the stove will manage secondary and primary combustion on its own When the heater is set to a low burn rate more care is needed to ensure the se
42. easurement See the dimensions to determine the location of the center of the flue Measurement B Li i 1 1 l 1 l gt Li f Li Li 1 1 1 See the dimensions to determine the location of the center of the flue Figure 19 Travis Industries 93508061 4150520 Fire Insert with Positive Connection Insert with Direct Connection Masonry Fireplace NOTE Direct connections require installation of an airtight block off plate or damper adapter see Block off Plate Installation on page 21 Travis Industries lace Insert Installation for qualified installers only Combustible Mantle Placement Requirements for minimum clearances and hearth required Combustible Mantle Surround Panels See the section ee eee Insert Placement Requirements for minimum clearances and hearth required Install a non combustible from entering the chimney aa ala __ WM cover plate to prevent water T e p Cap prevents water from entering Flue Liner The liner must be stainless steel con
43. hed to the stove keep the pull ring 2 Install the top air chamber extension following the directions below Attach the top air chamber extension using the screws included in the owner s pack e Phillips Screwdriver 3 Attach the grill to the air chamber top Attach the bypass extension rod included in the owner s kit to the damper yoke Attach the bypass pull ring to the extension rod to complete the installation Travis Industries 93508061 4150520 Fireplace Insert Installation for qualified installers only Fireplace Requirements Figure 16 shows the minimum size requirements Minimum Fireplace Size a Height front b Height rear c Width front d Width rear e Depth f Hearth Depth g Hearth Width h Facing Width i Facing Height with Mantel Shield hearth extension Leveling Bolt Installation Two leveling bolts are included to level the insert if the fireplace has a stepped up hearth To install raise the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert Adjust the bolts until they extend the same height as the hearth steps up After the insert is installed fine tune the leveling bolts to level the insert see Figure 17 This distance is the hearth step up The leveling bolts should 2 insert stick out this far from the Fireplace y base of the insert
44. himney eeecceeeceeeeeeeeeeeeeneeeeeeeeeeeee 10 EMISSIONS ian iaae a eairt 6 EPA Appr val krienai 6 Exterior ChiMNey serii poiniei 11 Feat eSa arinaren an a n araa 6 ERSEL EE AAE T 26 Firebox ASSOMDIY eeeceeeeseeeeeeneeeeeeneeeeeenaeeeeees 38 Firebox Parts iran a E 38 Firebrick and Baffle Inspection s e 36 Firebrick Removal amp Replacement 38 Floor Protection Requirements stove 8 Glass Cleaning rs ireren avalide 34 Glass Replacement ccceeeeceeseeeeeeeeeseeeeeeeenees 37 Hearth Floor Protection Stove cceeeeeeee 8 Hearth Stove vice ieee 16 Heating Specifications cceeeeeeeeeeeeeeeeteeeeeeeees 6 Hints for BURAS i ccsecckae aare edd ae aa naea 31 Installation Options cceceeeseeeeeeeeeeeeeeeeeeeeees 6 Installation stove esssseesirecenesnrernrernncsrnnenrnnne 7 Leg Installationiccccccscerctisadecdieeusdesesstectnesstiecdevsaiaeaee 42 Listing Label rinisin iaiia piensani 41 Travis Industries 93508061 4150520
45. ination Requirements 006 11 Smell from paint curing 0 eee eeeeeeeeeeeeteeeeeeeteees 24 Cleaning the ASN cececeseeeseeseeeeeeeeteneeeeeeeeaees 34 Smoke Enters Room Troubleshooting 32 Cleaning the Glass cceceeeseeeeseeeeeeeeeneeeeeeeeeaees 34 Sounds Normal Operating Sounds 30 Clearances stove ecceeceeeseeetreteteeteneeeeneeeenees 8 Starting amp Fire annaas aini 26 Close Clearance Connectors cscceeseeeeeeeees 8 Stove Does Not Burn Long Enough 32 Connector Requirement ccceeseeenteeeteeenees 10 Stove is Not Hot Enough Troubleshooting 32 Creosote Check ccescceesceeeeeeteneeeeeeeteneeeeseetenees 35 Table of Contents eecceeeceeeeeseneeeeeeeteeeeeeeeeaas 3 Daily Maintenance 34 Touch Up Paint senes iee epar ianea a aR 36 DIMCNSIONS hiiece nla ane 6 Troubleshooting Operation ccceeeeeeeeeeeeeeee 32 Door and Glass Inspection cceeeeeeeeeeeeeeeees 35 Warranty Cardiaco N eee eni 2 Door Assembly seeeeeerrseerrserireerrrrrerrresrrrnnses 37 Warianty dierri oa aien deans 37 Door Gasket Replacement cecceeeeeeeeeeeeeees 37 Wood MAE E ei Ba E E 31 Door Handle Replacement 37 Yearly Maintenance eeeesrieerrrerrrrerrrnsrrens 36 Door Opening ceeceeeseeeeeeeeeneeeeeeeeeneeeseeeeenetens 24 DOOr me a AE AEEA AAA EE 37 Draft Performance eeeeeeerreerrrrerrrerrrenens 10 Elbows C
46. ion Lift the pedestal up and insert the two dowels included with this kit onto the forward and rear edge of the pedestal base e Lift the stove onto the pedestal base Line up the press nuts on the bottom of the stove with the two attachment brackets on the pedestal Insert the two bolts with washers through the brackets on the pedestal and into the stove Tighten the bolts with a 9 16 wrench The two pedestal bolts attach the pedestal to the bottom of the stove S arly models mount to the JS pedestal through these holes The lag bolts and washers may be inserted through these holes to anchor the pedestal to the floor 9 9 16 Wrench The dowels insert onto If using outside air tuck the front and back edge the insulation under the of the pedestal base sides of the pedestal Travis Industries 93508061 4150520 Optional Equipment 43 Outside Air Installation for wood stoves only This pedestal has an internal air duct that may be used to direct air to the combustion chamber Follow the directions below prior to installing the stove or attaching the pedestal Outside air is required for mobile home installations and in certain localities Read the section Outside Air Requirements on page 11 prior to installing outside air e Before placing the stove on the pedestal determine the location of the hole that is cut through the floor protection and floor The illustration to the right details the location where th
47. is hole may be cut in relation to the faceplate of the stove Cut a hole at least 16 square inches in area that does not interfere with structural members of the home Size of Pedestal Base Pi The hole for outside air must fall underneath the pedestal base e The faceplate of the 1190 is 3 4 in front of the front edge of the pedestal e Place the included screen or other screen over the hole to act as a rodent barrier It may be attached above or below the floor Secure the screen with the included staples OUTSIDE AIR EQUIPMENT Screen is used to prevent r Cover plate is used to e rodents from entering M block off room air Staples are used to attach ir a the screen to the floor T l Insulation is used to seal the side edges of the pedestal e Prop the front of the stove up 12 and TT Front EEREN pry out the outside air knockout with a large screwdriver Drop Chute Outside Air Knock Out e The cover plate seals the area around mnogu ae the air control rod Remove the two Ashpan Pedestal Air Boot screws and bridge from the cover plate Outside Air Knock Out Slide the cover plate underneath the air 2O NOT REMOVE control rod and re attach the bridge 1 Rear Blower Knock Outs i SB g B Bridge Phillips Screwdriver Remove the two screws that hold the bridge to the cover plate
48. lation of the air control rod extention see illustration below Install the snap disk see the illustration below The round disc must be facing upwards and come in contact with the bottom of the firebox for the blower to operate correctly Ashlip of ee Bend these legs on the snap disk if it does not fit tightly N N Wedge the snap on ea a The air control extender Sid S ONR A allows the air control rod Sga e to pass through the blower assembly on the Rainier 945 990 and i Olympic 1190 Button Plug for Air Control Rod Mod ir Conitol Handle For the Rainier 945 990 and Olympic 1190 Make sure the wires leading to the snap disk are routed above the left side blower outlet to prevent damage to the wires during installation Install the blower following the directions below Make sure the wires run over the top of the blower housing and are not damaged when the blower is installed This clip slips over the edge of the appliance unibody and locks the blower in place Baseplate of Appliance Below Ashlip Front of Appliance 5 Insert the baseplate This clip aligns the blower of the appliance into inside the convection channel this gap Travis Industries 93508061 4150520 48 Index AiR COntOl sector Joke en Matted artnet 28 MaintenanCe si eiend denen 34 Air Tube Part Number seeren 38 Mobile Home Requirements 13 Air Tube Removal amp Replacement 39 Monthly
49. ld be retained in the closed container until all cinders have thoroughly cooled e Follow the directions below to remove ash 1 Let the stove cool completely at least two hours after the last coal has extinguished As 2 Place acloth or cardboard protector over the hearth to catch ash and protect against scratching 3 Open the doors and scoop the ash into a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal A Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages are recipes for disaster Wood burning stoves are inherently dirty During cleaning have a vacuum ready to catch spilled ash make sure ash is entirely extinguished There are vacuum cleaners specifically made to remove ash even if the ash is warm Contact your dealer for details Clean the Glass if necessary This appliance has an airwash to keep the glass clean However burning un Allow the stove to fully cool Apply glass seasoned wood or burning on cleaner or soapy waiter to the inside of lower burn rates leads to dirtier the glass Wipe with newspaper or a glass especially on the sides PaPe towel Clean the glass by following eG the directions below Ba CU For Stubborn Creosote Dip newspaper or a paper towel in cool ashes and wipe it on
50. ly ajar for the first fire and be careful when opening the door after the first fire a ny Carbon Monoxide CO Emissions Smoke from wood heaters contain CO This gas is an indication of incomplete combustion and is detrimental to the environment and to your health The more visible the smoke the higher the CO levels Burning dry wood is the most significant step you can take to reduce CO emissions It is also important to understand the combustion process so you can burn your heater efficiently Read the manual thoroughly so that you can operate your heater in the most efficient and clean manner possible Over Firing the Stove DO NOT OVERFIRE THIS HEATER Attempts to achieve heat output rates that exceed heater design specifications can result in permanent damage to the heater This stove was designed to operate at a high temperature But due to differences in vent configuration fuel and draft this appliance can be operated at an excessive temperature If the stove top or other area starts to glow red you are over firing the stove Shut the air control down to low and allow the stove to cool before proceeding f Over firing may lead to damage of plated surfaces If you are uncertain of over firing conditions we suggest placing a stove thermometer e g Rutland Model 710 directly over the door on the stove top temperatures exceeding 800 are generally considered over firing and will void the warranty Travis
51. m in good device to elevate the fire off of condition the firebox floor Burn the fire directly on the bricks Avoid placing wood against the glass when loading Do not slam the door or strike the glass Do not throw this manual away Travis Industries Inc grants This manual has important no warranty implied or operating and maintenance stated for the installation or instructions that you will need at maintenance of your a later time Always follow the appliance and assumes no instructions in this manual responsibility of any consequential damage s Smoke and CO Detectors Make sure your home has a working smoke detector especially near any bedrooms We recommend having a smoke and or CO detector in the same room as the wood heater for additional safety Proposition 65 Warning Fuels used in gas woodburning or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm California Health amp Safety Code Sec 25249 6 Travis Industries 93508061 4150520 Travis Industries 93508061 4150520 Installation Options Features Freestanding e 3 1 Cubic Foot Firebox Volume Freestanding in an Alcove e Single Operating Control Freestanding in a Mobile Home e Accepts Logs Up to 24 Long Masonry Fireplace Insert e Steel Plate Construction 1 4 amp 3 16 NOTE This fireplace insert is no
52. me on when the stove is hot usually 15 to 30 minutes Electricity is Cut to the Blower Check the household breaker or fuse to make sure it is operable Stove Does Not Burn Long Depending upon wood draft and other factors the Enough burn time may be shorter then stated Make sure the doors are sealing and not allowing air into the firebox See the section Door and Glass Inspection on page 35 for details Check the ash bed for coals Often coals are still glowing under a slight bed of flyash By raking these into a pile you can re start your stove quickly Travis Industries 93508061 4150520 Maintaining Your Appliance f Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance void your warranty and create a fire hazard Daily Maintenance while stove is in use Remove Ash if necessary Whenever ashes get 3 to 4 inches deep in your firebox or ash pan and when the fire has burned down and cooled remove excess ashes Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed Let the stove cool completely before removing ashes wait at least two hours after the last coal has extinguished Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal The ashes shou
53. ms facing the rear do not attach the two sections at this time 4 Follow the directions below for attaching the upper section of the air boot with gasket to the stove 5 Slide the lower section down until it contacts the hearth Attach the two sections together following the directions below Usea screwdriver to pry out the Attach the included knock out gasket to all four top edges of the air boot Attach the air boot with the two screws included with the kit CE 4 1 4 Nutdriver Use the included screws to attach the two telescoping portions of air boot together The included drill bit should be used to drill the hole Make sure the air boot is expanded to the correct size before drilling Attach gasket to the bottom 9 edge of the air boot m EB 9 64 Drill Bit 5 16 Nutdriver The hole in the floor and hearth must be a minimum 16 square inches It should be 1 2 smaller than the footprint of the air boot in Floor and hearth each dimension to allow for the gasket to seal Travis Industries 93508061 4150520 46 Surround Panels see part s below Optional Equipment Size Size on Insert w trim PART 8 45 1 4 wide by 28 7 8 high 99300312 10 49 1 4 wide by 30 7 8 high 99300313 12 53 1 4 wide by 32 7 8 high 99300314 INSTALLATION INSTRUCTIONS 1 With the insert 12 from the fireplace install the side surround panels see the di
54. n a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this appliance as well This appliance must be connected to a listed high temperature UL 103 HT residential type chimney or an approved masonry chimney with a standard clay tile or stainless steel liner 4150520 Safety Precautions 5 When installed in a mobile home this appliance must be bolted to the floor have outside air and not be installed in the bedroom Per H U D requirements Check with local building officials Do not place clothing or other flammable items on or near this appliance This wood heater has a manufacturer set minimum low burn rate that must not be altered It is against federal regulations to alter this setting or otherwise operate this wood Never try to repair or replace any part of this appliance unless instructions are given in this manual All other work must be done by a trained technician Do not make any changes or modifications to an existing heater in a manner inconsistent masonry fireplace or chimney to with operating instructions in this install this appliance manual Allow the appliance to cool before carrying out any l Overfiring the appliance may maintenance or cleaning cause a house fire If a unit or chimney connector glows you are overfiring Maintain the door and glass seal Do not use a grate or other and keep the
55. nce damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit or the use of fuel other than that for which the unit is configured use cord wood only 9 Damage to brass or plated surfaces caused by fingerprints scratches melted items or other external sources left on the surfaces from the use of abrasive cleaners is not covered in this warranty Damage to the surfaces from over firing operation where the steel may glow red is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of Travis products and their performance contained in Travis advertising packaging literature or printed material is not par
56. nd establish a coal bed Reloading When reloading a hot heater set the burn rate on high for at least 15 min before slowing it down Low Burn If preparing for an overnight or low burn a longer heat up period may be necessary Reload the heater full of wood making sure there are air gaps between the wood pieces so the pilot air can burn up through the middle load keeping the secondary combustion system hot and active throughout the burn After loading burn the heater on high for at least 15 minutes before setting the air control to low Excessive creosote buildup or sooting in the heater at the end of a low burn signifies that the heater was not hot enough and the wood load was not burned long enough on high after loading before shutting down the air control Travis Industries 93508061 4150520 Operating Your Appliance Optional Blower Operation The blower will turn on once the stove is up to temperature This is typically 15 to 30 minutes after starting the fire Follow the directions below to alter the blower speed OFF Turn the dial all the way counter clockwise until it clicks off BLOWER CONTROL HIGH The high position is all the way counter clockwise without clicking off amp OFF a HI i BLOWER CONTROL LOW Turn the dial all the way clockwise s The blower may be used to affect heat output i e to reduce heat output turn the blower down A Route the po
57. nector or flexible vent Follow the liner manufacturer s insturctions for installation and support Airtight Insulated Clean Out Remove damper or wire it open Figure 20 lL Flue Liner Stainless steel chimney connector must Extend 1 past the block off plate or to the flue liner 1 Airtight Insulated 93508061 Clean Out Remove damper or wire it open Block off plate or damper adapter 4150520 Fire Insert with Face Seal Connection NOTE Face seal connections require installation of the surround panels and insulation see the Surround Pane Installation on page 46 Travis Industries lace Insert Installation for qualified installers only NOTE This installation may be used with a masonry fireplace only The requirements in the section Masonry Fireplace Requirements must be fulfilled prior to installation Flue Liner Combustible Mantle Surround Panelg with insulation see Surround Panels installation instructions in the back of the manual See the section Insert lt Placement Requirements for minimum clearances and hearth required 93508061 NOTE It is recommended your chimney have a minimum 28 and a maximum of 1
58. nstallation for qualified installers only SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert If you install the fireplace insert yourself your authorized dealer should review your installation plans Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation Preparation for Installation e Check for damage to the exterior of the fireplace insert dents should be reported scratches can be fixed by applying touch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 38 replace before operation Additional Accessories Needed for Installation e Surround Panels see page 46 Standard vs Cook Top Installations The top air chamber extension is shipped separately with the heater see the following page for details When installed the unit is considered a Standard Model for Insert Placement and Fireplace Requirements
59. ot be drawn from an enclosed space garage unventilated crawl space e Requires the optional outside air boot for legs or pedestal When using outside air find a location where the chimney and outside air hole do not interfere with structural members of the home a a par f i A hole must be cut 1 Pedestal with insulation f a through the floor Outside e directs air to the stove f protection and floor Air Boot o i I and the rodent ee A i screen nailed in i i place here see the optional equipment n instructions for s N exact sizes i Prrrrigry ATTA gt lt om 2B lt Optional Air Duct must not be O longer than 15 and at least 16 square inches in cross section Air may be drawn from a ventilated Outside air entrance must be placed so crawl space or use an air duct it does not become blocked by snow Figure 6 Travis Industries 93508061 4150520 Stove Installation for qualified installers only Alcove Installation Requirements Whenever the stove is placed in a location where the ceiling height is less than 7 tall it is considered an alcove installation Because of the reduced height the special installation requirements listed below must be met e Chimney connector and chimney must be one of the following types AMERI TEC model DCC with model HS chimney DURAVENT model DVL with DURATEC or DURA PLUS chimney METALFAB model DW connector with TG chimney SECURITY model DP connector with SECURITY model
60. re details y Chimney Cap See the section Chimney Termination Requirements for more details Z Minimum Air Space to Combustibles See Chimney Manufacturer s Instructions usually 2 Chimney Sections Chimney P Connector Sections Floor Protection See the section Floor a Protection Requirements for more details Figure 10 Poa A Follow the chimney manufacturer s instructions and clearances for roof penetrations A storm collar flashing and cathedral style chimney support are required some require a radiation shield Minimum 15 Maximum 33 Stove Clearances See the section Stove Placement Requirements for more details y 93508061 Figure 11 4150520 Exterior Factory Built Chimney NOTE Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures An insulated chase will reduce these accumulations the proper clearances to the chimney must be maintained Hearth Stove Positive Connection NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation options Make sure to follow the manufacturer s instructions for installation and support Chimney Cap See the section Chimney Termination Requirements for
61. rections to the right 2 Adjust the position of the side panels so they are 1 aligned with the top of the insert 2 both the same distance back from the front of the insert 3 perpendicular to the floor use the top panel if necessary to judge alignment Tighten the screws that hold the side panels in place 3 Install the top panel and trim following the directions to the right s Button Plugs pry out with a screwdriver Insulation Installation required for face seal installations only 1 With the insert drawn 6 from the fireplace glue the insulation strip included with the surround panel kit to the back of the panels using RTV silicon or stove gasket cement The insulation should be installed so it overlaps the fireplace opening to form a seal between the panels and the fireplace face Let the silicon or cement dry 2 Push the insert into the fireplace allowing the insulation to form a seal between the panels and the fireplace Use a screwdriver to tuck any exposed insulation behind the panels UPS Spring HON HC Install the top panel so the tabs insert into the joggle clips on the top panel Travis Industries 93508061 5 16 Nutdriver Avalon Pendleton 45 and Rainier 45 Remove the brass trim along the top of the stove Attach the side panels with the included screws hint pre thread the holes prior to installing the panels
62. s or Pedestal Packing List e Top Air Chamber Extension used for inserts only e 4 Screws for the Top Air Chamber Extension e Damper Rod for the Top Air Chamber Extension e Pull Tool used to adjust the damper when hot Stove Installation Considerations The table below details the six most common types of installations and the considerations for each type Alternative methods of installation are available if they comply with local building codes Standard Ceiling with a Factory Built Chimney e Requires ceiling and roof penetration Page 14 e Provides best draft Cathedral Ceiling with a Factory Built Chimney e Cathedral style chimney support required Page 14 e Provides best draft Exterior Factory Built Chimney Uses two elbows to route chimney outside Page 15 Exterior chimney is hidden from the room Elbows reduce draft Optional exterior chase reduces cold air blockage Hearth Stove Positive Connection Utilizes existing masonry chimney Page 15 Provides good draft due to full reline Easier to clean than direct or horizontal hearth stove Hearth Stove Direct Connection Utilizes existing masonry chimney Page 16 Requires construction of a block off plate Draft reduced due to eloows amp chimney cross section Interior Masonry Chimney e Utilizes existing masonry chimney Page 16 Travis Industries 93508061 4150520 8 Stove Installation for qualified installers only Floor Protection Requirements e Stove must be
63. st be non combustible and at least 018 thick 26 gauge Masonry Fireplace Requirements e Chimney must have a clay tile liner or a stainless steel liner positive connection e Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert e Chimney height 15 minimum 33 maximum e Entire fireplace including chimney must meet local building requirements Travis Industries 93508061 4150520 Fireplace Insert Installation for qualified installers only Block Off Plate Installation Whenever this appliance is installed with a direct connection a block off plate or other non combustible seal off device e g damper adapter will need to be installed This device is used to seal the chimney insuring no smoke enters the home and providing the chimney system with a seal to promote draft The directions below detail the steps for construction and installation of a block off plate e Determine a location for the block off plate at the top of the firebox below the damper area make it high enough to allow installation of the connection pipe The location should be level and in an area where it can be mounted easily Measure the width at the rear A and front B of the firebox at the height where the block off plate will be installed see Figure 19 Then measure the depth of the location where the block off plate will be installed C e Make a cardboard template
64. support Y and rotate it forward until it can be removed Slide the center front firebrick forward and out the door opening Then slide the side front firebricks towards the middle then out in the same manner Slide the center baffle support forward and out of the firebox Slide the rear firebrick forward and out of the firebox NOTE When the center rear firebrick are slid forward the damper plate will come to rest on the rear secondary air tube and rear air channel Slide the damper slider all the way forward Reach into the firebox and push up on the damper yoke until the damper yoke separates from the damper slider Remove both the damper slider and damper plate by sliding them between the front two secondary air tubes REPLACEMENT INSTRUCTIONS 1 2 3 Place the damper plate above the secondary air tubes in the rear center of the firebox Position the damper slider so the damper yoke inserts into the two tubes on the damper slider make sure to have correct orientation Then slide the damper slider over the damper plate until both are centered in the firebox Follow the instructions above in reverse order starting with step number 5 Air Tube Removal amp Replacement Air Tube Collar Air Tube Remove the left pin on the air tube collar Roll Pin l I Q Slide the air tube to the left swing it o 2 down and remove from the firebox Travis Industries 93508061 4150520 40 Limited 7 Year Warrant
65. support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Avalon Olympic appliance has the same serial number as yours The serial number is stamped onto the label on the back of the appliance Bekea your e L ar traviswarranty com This serial number will be needed in case you require Or mail your warranty card to service of any type i Travis Industries House of Fire 12521 Harbour Reach Drive Model Avalon Olympic Mukilteo WA 98275 Save Your Bill of Sale Serial Number To receive full warranty coverage you will need to show evidence of the date you purchased your heater Purchase Date Do not mail your Bill of Sale to us Purchased From We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur NATIONAL We suggest that our woodburning hearth FIREPLACE INSTITUTE Products be installed and serviced by NFI professionals who are certified in the U S by the National Fireplace Institute NFI as NFI Woodburning Specialists or who are certified in Canada by CERTIFIED Wood Energy Technical Wood Energy www nficertified org Trainin g WETT Travis Industries 93508061 4150520 Table of Contents 3 General Information Operating Your Appliance Introduction amp Important Information 0 ee 2
66. t approved for e Heavy Duty Refractory Firebrick F y Built Z C Metal Firepl l actory Built Z C gtal Fireplaces e Optional High Tech Blower Heating Specifications Approximate Maximum Heating Capacity in square feet 1 500 to 2 500 Maximum BTU s per Hour Cord Wood Calculation 74 300 Overall Efficiency Oregon Method 70 0 Maximum Burn Time Up to 12 Hours Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature Itis also affected by the quality and moisture level of the fuel This model was not tested for efficiency however it is assigned a default efficiency of 63 by the EPA under previous subpart AAA Efficiency of this wood heater will be affected by the operational burn rate and the moisture content of the wood used as fuel Dimensions Note Measure side corner g and back clearances from the stove top The flue collar protrudes 1 above the stove top g Weight 510 Lbs with pedestal P For inserts add 1 for the flue collar See Fireplace Requirements for details on fireplace insert installation 21 1 4 Height With Legs 29 1 8 Pedestal 32 5 8 Figure 1 Emissions This heater meets the 2015 U S EPA s crib wood emission limits for wood heaters sold after May 15 2015 Tested to Method 28 5H this heater has been shown to deliver heat at rates ranging from 12 00 to 45 100 BTU hr and an emission value of 2 6g h
67. t of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 This 7 year warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein IF NAREANTY SERVICE IS NEEDED If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number Travis Industries has the option of either repairing or replacing the defective component If your dealer is unable to repair your appliance s defect he may process a w
68. tart Up Open the air control pg 28 Cold Air Blockage burn a piece of newspaper to establish a draft If the flame is not getting enough air a small crack in the door is all that is needed Kindling Does Not Start Fire Open the bypass pg 26 Smolders Open the air control pg 28 Not enough starter paper use additional newspaper if necessary If the flame is not getting enough air a small crack in the door is all that is needed Smoke Enters Room While Re Open the bypass pg 26 before opening the door Loading Let the air stabilize before fully opening the door Then open the door approximately 1 inch Let air go into the firebox for a few seconds Once the smoke appears to be flowing up the chimney consistently open the door Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Stove Does Not Burn Hot Enough Wood is Wet see the section Selecting Wood on page 31 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is not stuck Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases the fire may burn slowly Adding more pipe or a draft inducing cap may help Blower Does Not Run Stove is Not Up to Temperature This is normal The blower will co
69. the glass The ash acts as a light abrasive CCC The glass will develop a very slight haze over time This is normal and will not affect viewing of the fire Travis Industries 93508061 4150520 Maintaining Your Appliance Monthly Maintenance while appliance is in use A Make sure the appliance has fully cooled prior to conducting service Door and Glass Inspection The door must form an air tight seal to the firebox for the stove to work correctly Inspect the door gasket to make sure it forms an air tight seal to the firebox The door can be lifted off the hinges if extensive repairs are conducted High Temperature anti sieze aa USS wood stove gasket may be used on the door N hinges to eliminate squeaks If the glass is damaged replace Severely frayed or thread bare it see Replacement Parts for gasket should be replaced cement to re adhere loose gasket details The door latch should pull the door against the face of the stove but not so tight as to not allow full handle rotation If the latch requires adjustment follow the directions below Side View of Door Handle Exploded View Door Cam Door Cam Adjustment To tighten remove a washer from the inside of the door frame To loosen place an additional washers on the inside of the door frame or loosen the nut 1 2 turn Use a 9 16 Door Frame socket wrench to remove this nut Creosote Formation and Nee
70. ting noise is normal and not a defect and therefore not covered under warranty Over firing operation where the steel may glow red of this appliance can cause serious damage and will nullify this warranty 4 The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation 5 Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc 6 This Warranty is void if a The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintena
71. urns Before you start make sure your burn rate setting air control is all the way open and the by pass if equipped is open We suggest that you use a layer of crumpled newspaper covered with a three layers of small kindling stacked tic tac toe style with approximately 12 1 gaps between them Continue to layer wood on top of the kindling with the same air gaps using slightly bigger pieces increasing in size as you stack upward with the final layer being 3 5 diameter pieces loaded on the top This should fill the firebox Light the newspaper in several places near the door opening Shut the door but do not latch it creating a small opening to allow air to feed the kindling fire Never leave your heater unattended if your door is not latched shut While the kindling burns the fire will heat and ignite the larger pieces above Once the whole load is burning shut and latch the door leaving the burn rate on high Depending on your heater the chimney and the outside environment you may need to leave your bypass open for up to 20 minutes after lighting the fire If the fire dies when you shut the bypass you will need to leave it open longer The presence of a hot coalbed is critical to good combustion We cannot overstate the importance of a hot coal bed before slowing your burn rate or re loading your heater We recommend that you allow the first ignition load of wood to burn through at the high burn rate This will get your heater up to temperature a
72. wer cord in a location where it will not come in contact with the appliance or become hot Re Loading the Stove Follow the directions below to minimize smoke spillage while re loading the stove 1 Open the air control all the way push it in Open the bypass pull it out 2 Open the door slightly Let the airflow inside the firebox to stabilize before opening the door fully 3 Load wood onto the fire Overnight Burn This stove is large enough to accommodate burn times up to eight hours Follow the steps below to achieve an overnight burn 1 Move the air control to high burn and let the stove become hot burn for approximately 15 minutes 2 Load as much wood as possible Use large pieces if possible 3 Let the stove burn on high for 15 minutes to keep the stove hot then turn the air control to low 4 In the morning the stove should still be hot with embers in the coal bed Stir the coals and load small pieces of wood to re ignite the fire if desired Differences if chimney height and draft may lower overall burn times Normal Operating Sounds Creaks and Clicks The 3 16 and 1 4 steel may creak or click when the stove heats up and cools down this is normal Blower Sounds The blower will make a slight humm as it pushes air through the stove Hint Make sure the leveling bolts on legs are extended preventing the hearth from amplifying any vibrations Travis Industries 93508061 4150520
73. ws Use a 3 8 socket driver or wrench Fd S IANA Nnn Z Yy St 3 8 Nutdriver NOTE Prior to attaching the blower tuck all excess wire into the area inside the blower Attach the quick connects a leading from the snap disk to the quick connects from the blower Plug the power cord into a 110 V outlet after installing the orientation does not matter blower Travis Industries 93508061 4150520 Optional Equipment 45 Outside Air Boot Installation Part number 99200134 The outside air boot routes outside air to the stove for combustion Refer to the section Outside Air Requirements on page 11 for installation concerns The directions below detail installation 1 Install the cover plate following the directions below use the correct cover plate Remove the two screws on the A cover plate to remove the piece that fits over the air control rod Then i Air Control Rod The cover plate has a clip which attaches it it underneath the air control replace the piece when the cover plate is in place 2 Refer to the illustration below to determine the location and size of the hole penetrating the floor Cut the hole prior to locating the stove 3 Attach gasket to the bottom edge of the lower air boot section near the screen Attach gasket on top of the flanges on the upper air boot section Slide the two sections together with both sea

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