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Triton Brochure. - Ace Heating Solutions

1. 13 C 8 Electrical tct ens 13 C 9 Flue Venting 14 C 10 Condensate Drains 15 C 11 Modular System Installations 15 D Start Up Instructions 18 0 1 Water Quality and Treatment 18 D 2 Filling The System 18 0 3 Factory Test Report FTR 19 D 4 19 0 5 Start p Detall 3 19 0 6 Start Up And Maintenance Tests 19 0 7 Startup Component Adjustments 22 0 8 Shutting Down The Unii 23 0 9 After Startup Checklist 23 E u XXn 25 E 1 Maintenance Detail 25 E 2 Maintenance Log 27 F 5 28 F 1 Controller lockout and hold codes 28 F 2 Controller alert codes 37 Warranty E 42 A INTRODUCTION Congratulations on choosing the Atlas Triton Series high efficiency boiler The Triton Series combines solid engineering and innovative design with all the quality and features you would expect from a company with a proud 100 y
2. Test under the section 3 5 Setup Mode 15 Use orifices in the flame scanner sight tube until the pi c If using the enhanced panel refer to section lot flame signal voltage is in the range of 0 7Vdc above 5 10 10 TO ENABLE PILOT TEST the flame threshold f f f 7 Start the system with a call for heat Raise the set 16 When the main burner lights reliably with the pilot at point of the operating controller The Flame Safeguard turndown disconnect the manometer and turn up the sequence should start and the prepurge should begin pilot gas flow to normal pressure of between 1 2 WC The sequence will hold in the pilot flame establishing 17 Run the system through another cycle to check for period and the flame led comes on when the pilot flame normal operation ignites 18 Return the system to normal operation D 6 c Pilot Spark Pick Up Test Optional at In NOTE stallation Required Annually After If the sequence does not stop reset the system and Perform this pilot spark pick up test to check that the igni make sure that the Pilot Test is selected tion spark is not actuating the Flame LED This test should be performed annually 8 Turn down the pilot gas pressure very slowly reading the manometer as it drops Stop instantly when the 1 Open the Master switch flame led turns off Note the pressure reading The pilot 2 Close the pilot and main burner manual fuel shut off flame is at the minimum turndown position Immediately val
3. Recommended Troubleshooting of Lockout Code Description Codes 164 Block intake ON OEM Specific 1 Check wiring and correct any errors 169 Block intake OFF 2 Inspect the Block Intake Switch to make sure it is working correctly Reset and sequence the module During Standby and Purge measure the voltage across the switch Supply voltage should be present If not the Block Intake Switch is defective and needs replacing If the fault persists replace the relay module 3 4 166 171 RESERVED 2 z 0 Feedback 172 Main relay feedback incorrect Internal Fault 1 Reset Module 173 Pilot relay feedback incorrect 2 If fault repeats replace module 174 Safety relay feedback incorrect 175 Safety relay open 176 Main relay ON at safe start check Pilot relay ON at safe start check Safety relay ON at safe start check 179 RESERVED 183 Parameter Faults Invalid BLOWER HSI output setting Return to Configuration mode and recheck selected param Invalid Delta T limit enable setting Bis fep and bono moduls If fault repeats verify electrical grounding Invalid Delta T limit response setting If fault repeats replace module Invalid DHW high limit enable setting 188 Invalid DHW high limit response setting 189 190 191 Invalid Flame sensor type setting Invalid interrupted air switch enable setting Invalid interrupted air switch start check enable setting 192 193 194 195
4. 300 Abnormal Recycle Interrupted air flow switch was off during 345 Abnormal Recycle Hardware VSNSR A2D Pre Ignition time 346 Abnormal Recycle Hardware 28V A2D 301 Abnormal Recycle Interrupted air flow switch was off during 347 Abnormal Recycle Hardware HFS IAS shorted Main Flame Establishing Period Abnormal Recycle Hardware PII INTLK shorted 348 302 Abnormal Recycle Ignition failed due to interrupted air flow Switch was off 349 Abnormal Recycle Hardware HFS LCI shorted 308 Abnormal Recycle ILK off during Main Flame Establishing 355 Abnormal Recycle fault outlet sensor Period 356 Abnormal Recycle outlet high limit 309 357 310 358 311 359 312 360 F 140 Code Description Internal Errors 361 Internal error No factory parameters were were detected in control 362 363 364 Internal error PID iteration frequency was invalid Internal error Demand Rate interval time was invalid Internal error Factory calibration parameter for modulation was invalid 365 366 367 368 369 370 371 Internal error Lead Lag master PID P scaler was invalid 372 373 Internal error Lead Lag master PID D scaler was invalid 374 RESERVED 359 Internal error CH PID P scaler was invalid Internal error CH PID I scaler was invalid Internal error CH PID D scaler was invalid Internal error DHW PID P scaler was invalid Internal error DHW PID l scaler was invalid Internal error DHW PID D scaler
5. Internal fault Flame bias out of range 1 Reset Module Internal fault Bias changed since heating cycle starts 2 ffaultrepeats replace module Internal fault Spark voltage stuck low or high Internal fault Spark voltage changed too much during flame sensing time 3 4 5 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5 2 F 131 d Recommended Troubleshooting of Lockout Code Description Codes 26 27 28 29 30 31 32 46 Internal fault Static flame ripple 27 Internal fault Flame rod shorted to ground detected Internal fault A D linearity test fails Internal Fault Internal fault Flame bias cannot be set in range 1 Reset Module Internal fault Flame bias shorted to adjacent pin 2 ffaultrepeats replace module Internal fault SLO electronics unknown error r r r xr xicr ir L Internal fault Safety Key 0 through 14 System Errors 47 Flame Rod to ground leakage Internal Fault Reset Module 39 Statie lame If fault repeats replace module 49 24VAC voltage low high Check the Module and display connections Check the Module power supply and make sure that oth frequency voltage and VA meet the specifications 50 Modulation fault Internal sub system fault 51 Pump fault 1 Review alert messages for possible trends 2 Correct possible problems 52 Motor tachometer fault 3 Iffault persists replace module 1 2 53 AC
6. Your Boiler has been pressure tested in accordance with ASME CODE SECTION IV and fire tested in ac cordance with UL 795 A copy of the factory test report is included inside the unit behind the display panel and a test report label is located on the inside of the front door panel It is required that the boiler and the system into which it is installed be tested before operating the system The exact natures of the tests are listed on the start up fire test report located in the back of this manual This start up fire test report must be filled out and a copy must be sent to Ace Heating Solutions LLC in the pre addressed envelope provided with the unit in order to register the unit for the warranty The description of each of thetests to be completed begins on the next page This testing should be completed as part of the normal installation procedure by the installing company Once the entire installation is complete the unit should have an operation test to ensure that the ignition sys tem safety shut off device works properly Instructions in the manufacturer s literature shall be followed in conducting this test Boilers are pre wired at the factory according to the wir ing diagram supplied with the unit If additional controls are to be installed care should be taken not to disturb the continuity of the existing circuit Refer to the boiler wiring diagram and control manufacturer s instructions supplied with the boiler D 1
7. 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 Invalid igniter on during setting Invalid ignite failure delay setting Invalid ignite failure response setting Invalid ignite failure retries setting Invalid ignition source setting Invalid interlock open response setting Invalid interlock start check setting Invalid LCI enable setting Invalid lightoff rate setting Invalid lightoff rate proving setting Invalid Main Flame Establishing Period time Invalid MFEP flame failure response setting Invalid NTC sensor type setting Invalid Outlet high limit response setting Invalid Pilot Flame Establishing Period setting Invalid PII enable setting Invalid pilot test hold setting Invalid Pilot type setting Invalid Postpurge time setting Invalid Power up with lockout setting ee DH nigh tresponse seting 200212 189 Flame sensoriypeseting 21220 100 enabieseting 1 MID T _ LJ r invaidignte fore delay seting r one faire response seting 1 105 2120 196 invaidignton 02 21 107 veia menos responseseting 22120 21220 00 finvatauchenabieseting 0022 2121 200 invaiaighionrateseting C C T 20 invaiaighon rate provngseting aw 202 Main Flame Establishing emi r 208 MFEP ame res
8. C 9 a Vertical Venting Category IV The maximum and minimum venting length for this Category IV appliance shall be determined per the NFGC US or CGA B149 Canada C 115 diameter of the vent flue pipe should be sized according to NFGC US and Appendix B of the CGA B149 Canada The minimum flue diameter for con ventional venting using Category IV stainless steel AL29 4C vent is MODEL T 100 150 200 Flue Pipe Size Table C 7 1 Triton Flue Pipe Sizing Chart The connections from the appliance vent to stack must be as direct as possible and shall be the same diam eter as the vent outlet The horizontal breaching of a vent must have an upward slope of not less than per linear foot from the boiler to vent terminal The hori zontal portions of the vent shall also be supported for the design and weight of the material clearances and to prevent physical damage or separation of joints C 9 b Common Venting The NFGC does not address sizing guidelines for the common venting of multiple Category IV boilers When common venting multiple units together the venting must be designed by a professional engineer to ensure the chamber pressure of each boiler is always below 0 5 WC at high fire Vent connectors serving any other appliances shall not be connected into any portion of the mechanical draft sys tems operating under positive pressure If a Triton boiler is installed to
9. Lead Lag ON hysteresis was invalid 188 Lead Lag slave enable was invalid 189 Lead Lag hysteresis step time was invalid 190 RESERVED 203 Code Description 207 Lead Lag was suspended due to no enabled 208 Lead Lag slave session has timed out 209 RESERVED 221 Erost Protection Faults 220 Lead Lag frost protection rate was invalid 221 Lead Lag drop stage method setting was invalid 222 CH frost protection temperature was invalid 223 CH frost protection inlet temperature was invalid 224 DHW frost protection temperature was invalid 225 RESERVED 230 231 LL setpoint was invalid minimum 12 C 22 F minimum 12 C 22 F 241 RESERVED 245 122 F 22 F 256 RESERVED 260 261 DHW setpoint was invalid 262 DHW time of day setpoint was invalid 263 RESERVED 271 272 Abnormal Recycle Pressure sensor fault 273 Abnormal Recycle Safety relay drive test failed 274 Abnormal Recycle Demand off during Pilot Flame Establishing Period 275 Abnormal Recycle LCI off during Drive to Purge Rate 276 Abnormal Recycle LCI off during Measured Purge Time F l9 Code Description Code Description 277 Abnormal Recycle LCI off during Drive to Lightoff Run was terminated due to fan failure Rate 314 Abnormal Recycle Fan failed during Drive to Purge Rate 278 Abnormal Recycle LCI off during Pre Ignition test 315 Abnormal Recycle Fan failed during Measured Purge
10. WATER QUALITY AND TREATMENT Proper quality of water is essential for the successful operation and longevity of the boiler and heating system components Examples of typical chemicals found in un treated water along with their potential effects are shown in Table E 1 1 below In order to avoid problems associated with poor water quality a comprehensive water treatment plan must be developed to maintain efficiency reduce re D 119 pair and or replacement and extend the working life of the boiler and other system equipment Since water quality and conditions will vary significantly depending on the local area it will be essential to obtain the expertise of a qualified industrial water treatment pro fessional for establishing a treatment plan In addition a periodic testing sampling plan should be developed The plan should ensure a process to maintain and confirm the proper chemistry of the water in use SYSTEM WATER CHEMICAL AGENTS AND EFFECTS Compound Effect Calcium Carbonate CaCO Soft Scale Calcium Bicarbonate CaHCO Soft Scale CO Calcium Sulphate CaSO Hard Scale Calcium Choloride CaCl Corrosion Magnesium Carbonate MgCO Soft Scale Magnesium Bicarbonate MgHCO Corrosion Scale Corrosion Hard Scale Table D 1 1 Water Compounds and Effects Magnesium Sulphate MgSO Silicon Dioxide SiO D 2 FiLLING THE SYSTEM NOTE The boiler and the entire system should be cleaned and flushed prior
11. system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or more than 75 psi 3 5 kPa Do not use Teflon tape on gas line thread A pipe com pound rated for natural and propane gases are recom mended Apply sparingly only on the male pipe ends leaving the two end threads bare Gas Piping Leak Test Upon first installing the Triton Series boiler it is important to check the gas line leading up to the unit for gas leaks 1 Follow the National Fuel Gas Code for instructions on proper gas line piping and gas leak tests 2 Measuring gas pressures can help detect leaks in iso lated lines Temporarily install a manometer or pressure gauge with an upper limit of no more than 5 times the testing pressure 5 x 14 WC 2 6psi for Triton Se ries boiler installations between the manual gas shut off on the boiler and supply line s regulator 3 Leaving the shut off valve closed on the boiler open the supply line momentarily until the installed manom eter reads a stable pressure and record the pressure and ambient temperature 4 Close the supply line and monitor the gas pressure for a drop in pressure The test should be monitored for at least 10 minutes or hour per each 500 ft of volume in the testing pipe 5 Atthe end of the monitoring period record the gas pressure and temperature If there is a drop in pres sure a gas leak may be
12. Ignition Failure fault is displayed on the Enhanced Panel 7 Safety shutdown occurs and lockout Loss of flame during RUN 1 Open the main fuel manual shutoff valve s and open manual pilot shutoff valve s 2 Depress the RESET button 3 Start the system Start up should be normal and the main burner should light normally 4 After the sequence is the normal RUN period for at least 10 seconds with the main burner firing close the manual main fuel shutoff valve s to extinguish the main burner flame flame signal should drop below the flame threshold value within the FFRT of the Flame Safe Guard Module after the main flame and or pilot goes out Hold code 106 107 or 108 will be displayed on the Basic Panel or Main Flame Fail fault is displayed 124 on the Enhanced Panel Safety shutdown and lockout D 7 STARTUP COMPONENT ADJUSTMENTS D 7 a Firing Rate Check Fuel Air Ratio Gas Valve ADJUSTMENT All Triton Series Near Condensing Boilers have been factory fire tested and tuned to operate at sea level standard conditions with up to 60 ft of equivalent exhaust venting Installations with a standard heating value fuel and at elevations below 2 000 feet will generally only require adjustment of the fuel air ratio valve and air flow switch to correct firing rate at appropriate fuel air ratios These adjustments should be done for each fuel valve on combi nation fuel units To adjust fuel air
13. PRESS FUELTYPE Bind OERTEICATONE IF OIL FIRED DO NOT USE INTEGRAL GROUP 211 OIL HEAVIER THAN 92 PRIMARY SAFETY FOR EITHER INDOOR OR OUTDOOR INSTALLATION NOT FOR INSTALLATION ON COMBUSTIBLE FLOORING All units must be installed in accordance with all state and local codes and national codes including but not limited to MINIMUM CLEARANCES TO ADJACENT CONSTRUCTION ETL LISTED ANSI 2223 1 NFPA 54 National Fuel Code qI eee ANSI 70 National Electric Code Intertek CAN STD 1 3 1 9900456 1 2 All Atlas Boilers are National Board approved and designed certified and tested by Intertek E T L 2701 S HARBOR BLVD SANTA ANA CA 92704 standards for the US and Canada Can Std 1 3 1 and 714 437 9050 FAX 714 437 9060 UL 795 Each unit is constructed in accordance with Section IV of the American Society of Mechanical Engi neers ASME Boiler Pressure Vessel Code and bears the ASME HLW stamp or H stamp 3 INSTALLATION CODES Installation of the Triton Series boilers must conform to the require ments of the authority having jurisdiction or in the absence of such requirements to the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or Natural Gas and Propane Installation Code CAN CSA B149 1 Where required by the authority having jurisdiction the installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boi
14. adjust fuel air ratio valve at low fire 0 1 Turn off unit by setting the burner cutoff switch to the OFF position 2 Remove aluminum protection screw on the pressure regulator 3 Using Operator Interface panel activate boiler demand by temporally adjusting setpoint about 40F above normal operating setpoint by pressing Configure CH Central Heat Configuration CH setpoint Textbox Set the burner cutoff switch to ON position to start the unit 5 Wait for the boiler to cycle on Run state will be dis played on Summary Statue Page 6 Enter Diagnostic Tests by pressing Diagnostics Diagnostic Tests on the Operator Interface Once in diagnostic tests page and press the Minimum button RPM rate will be changed to reflect minimum firing rate Press the Start Test button Unit will now be running at 096 firing rate Five minute timer will be started with press of Start Test button 7 Using the combustion analyzer adjust the Throttle screw to achieve 30 45 CO is less than 100 ppm and NOx is less than 15 ppm at 0 firing rate Adjust clockwise for more gas and counter clockwise for less gas Make sure boiler in manual firing mode throughout the adjustment period Five minute timer will be started with press of Start Test button 8 Press the Done button on the Basic Panel to exit the manual firing mode 9 Readjust setpoint to normal operating setpoint 10 Replace the aluminum protection screw on the pres s
15. drainage sys tem will greatly reduce boiler life Do not install plugs caps or valves on condensate piping Do not manifold boiler condensate drains or vent drains together Do not crimp condensate lines or reduce drain line inner diameter size e Each condensate drain must contain a siphon pigtail or trap to prevent flue gas flow through the conden sate piping The height of the top of the syphon pigtail loop or trap shall not exceed the height of the con densate drain outlet Do not use material that is not approved for use with flue gas condensate for condensate piping Use continuous Teflon high temperature resistant sili cone tubing or other tubing material compatible with flue gas condensate for condensate piping not install valves on condensate drain lines e Acommon condensate pump sump may be used Run separate piping from each condensate drain to the sump A common drain may be used to dis charge condensate from the sump Consult pump sump manufacturer for compatibility of pump sump materials of construction If a common sump is used individual drain lines should be connected such that one drain cannot back feed into another drain Consult local authorities regarding disposal of flue gas condensate into public waste water system Some jurisdictions require that the condensate be buffered before discharge This buffering is commonly achieved by draining the condensate through a limestone
16. elbows point of the vent pipe system is higher than the boiler flue collar the vent system must have adequate condensate drain loop s to prevent condensate from running back into the boiler For boilers connected to gas vents or chimneys vent installations shall be in accordance with the NFGC US or CGA B149 Canada or applicable provisions of local building codes For boilers for connection to gas vents or chimneys vent installations shall be in accordance with Venting of Equipment of the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Venting Systems and Air Supply for Appliances of the Natural Gas and Propane Instal lation Code CAN CSA B149 1 or applicable provi sions of the local building codes The weight of the vent stack or chimney must not rest on the boiler vent connection Support must be pro vided in compliance with applicable codes The vent should also be installed to maintain proper clearances from combustible materials Use insulated vent pipe spacers where the vent passes through combustible roofs and walls Vent connectors serving appliances vented by natural draft shall not be connected into any portion of me chanical draft systems operating under positive pres sure Use of cellular core PVC ASTM F891 cellular core CPVC or Radel polyphenolsulfone in venting sys tems is prohibited Do not cover non metallic vent pipe or fittings with thermal insulation
17. handle with care Should overheating occur or if the gas supply valve fails to shut do not turn off or disconnect the electri cal supply to the boiler Instead shut off the gas sup ply at a location external to the boiler Do not use this boiler if any part has been under water Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system or any gas control which has been under water To minimize the possibility of improper operation serious injury fire or damage to the boiler 1 Always keep area around the unit s free of chlo rine combustible materials gasoline and other flammable liquids and vapors 2 Water to be heated in the boiler should be free or have low levels of chlorine or other chemicals or water conditions that would be harmful to the copper heat exchanger Boiler room ambient temperature shall not exceed 100 degrees F 3 Boiler should never be covered or have any blockage to the flow of fresh air to the boiler Risk of electrical shock More than one disconnect switch may be required to de energize the equipment before servicing When servicing ceramic fiber based refractory or insulation blanket gloves and respirators should be worn to reduce exposure to airborne refractory ceramic fibers of this or any other appliances To do so may result in an explosion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Open any
18. invalid AC line Time 330 Abnormal Recycle Hardware SLO flame ripple 290 Abnormal Recycle Flame was on during Drive to Lightoff 331 Abnormal Recycle Hardware SLO flame sample Rate 332 Abnormal Recycle Hardware SLO flame bias range 291 Abnormal Recycle Flame was not on at end of Ignition period 333 Abnormal Recycle Hardware SLO flame bias heat 292 Abnormal Recycle Flame was lost during Main Flame Estab lishing Period 334 Abnormal Recycle Hardware SLO spark stuck 293 Abnormal Recycle Flame was lost early in Run 335 Abnormal Recycle Hardware SLO spark changed 294 Abnormal Recycle Flame was lost during Run 336 Abnormal Recycle Hardware SLO static flame 295 Abnormal Recycle Leakage test failed 337 Abnormal Recycle Hardware SLO rod shorted 296 Abnormal Recycle Interrupted air flow switch was off during 338 Abnormal Recycle Hardware SLO AD linearity Drive to Purge Rate 339 Abnormal Recycle Hardware SLO bias not set 297 Abnormal Recycle Interrupted air flow switch was off during 340 Abnormal Recycle Hardware SLO bias shorted Measured Purge 341 Abnormal Recycle Hardware SLO electronics 298 Abnormal Recycle Interrupted air flow switch was off during 342 Abnormal Recycle Hardware processor clock Drive to Lightoff Rate 299 Abnormal Recycle Interrupted air flow switch was off during Abnormal Recycle Hardware AG phase Pre Ignition test 344 Abnormal Recycle Hardware A2D mismatch
19. is adequate for the combined load C 6 c Attach Gas Line 1 Attach main gas supply line to boiler gas shut off valve located outside at the rear of the boiler cabinet as shown below Safety Shut Off Valve Side View L Rear View Figure C 6 1 Safety Shut Off Valve Electrical Shock Hazard Electrical work must be done by a qualified electrician only National Electrical codes local codes and regulations must be followed All electrical connections must be performed after the electrical supply has been switched off and secured against unauthorized switching Depending on installation the pump motor can be come extremely hot To avoid risk of burning handle pump with heat resistant gloves or ensure the pump is cool before handling the pump Never operate the pump dry the system must be filled before starting the pump Ensure all isolation valves are open before start up optional pump can be ordered through Ace Heating Solutions LLC properly sized for the boiler Flange kits are also provided with the pump to fi t the boiler connection sizes Please contact an authorized Ace Heating Solutions LLC representative or the factory for details C 7 a Pump Overload Protection A fused plug or circuit breaker in the power line is required pump must be connected to the electrical supply via an external contactor relay to provide thermal over load protection The contactor r
20. present and should be further investigated Note significant temperature variations may cause changes in the gas pressure and should be retested NOTE Please refer to the latest National Fuel Gas Code for leak test details If instructions differ the Fuel Gas Code shall supersede the instructions in section D 6 a of these instructions C 6 b Gas Supply Pressure 113 C 7 Pump INSTALLATION Input may decrease if gas pressure falls below the values Relieve the pressure in the gas supply line prior to con necting the boiler and its manual shut off valve to the gas supply line Failure to follow this procedure may damage the gas valve Gas valves damaged by high gas pres sures are not covered by the warranty The boiler and its gas connections must be tested for leaks before operation of the units shown below The maximum gas supply pressure is 14 WC for all Triton units If gas pressure exceeds 14 WC an intermediate gas pressure regulator of the lockup type must be installed If gas pressures less than those pro vided below are used input may be decreased MODEL Naturel Gas WC Propane WC Table 2 3 1 Triton Gas Pressure Chart If the gas pressures exceed 14 WC a gas pressure regulator must be installed prior to the gas connection to reduce the supply pressure When connecting additional gas utilization equipment to the gas piping the existing piping must be checked to determine if it
21. replace an existing boiler the vent system must be verified to be of the correct size and of Category IV AL29 4C vent material If it is not it must be replaced When an existing boiler is removed from a common venting system the common venting system is likely to be too large for proper venting of the appliances remain ing connected to it At the time of removal of an existing boiler the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation while the other appliances remaining connected to the common venting system are not in operation 1 Seal any unused openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction leakage corrosion and other deficiencies which could cause an unsafe condition C116 3 Insofar as is practical close all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building Turn on clothes dryers and any appliance not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers Place in operation the appliance being inspected Fol low the lighting instructions Adju
22. required by local and state code 4 Install boiler controls thermostats or building man agement systems in accordance with the applicable manufacturers instructions NOTE A grounding electrode conductor shall be used to con nect the equipment grounding conductors the equipment enclosures and the grounded service conductor to the grounding electrode Conduit should not be used as the earth ground Label all wires prior to disconnection when servicing con trols Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Shock Hazard Make sure electrical power to boiler is disconnected to avoid potential serious injury or damage to components C 9 FLUE VENTING Improper venting may result in property damage and the release of fl ue gasses which contain deadly carbon monoxide CO into the building which can cause severe personal injury and or death Vent pipe system must be made of materials approved for use with condensing fl ue gasses Do not reduce the diameter of the vent pipe The vent pipe must not be smaller than the vent connector on the boiler Vent pipe system shall be compatible either by directly connecting or by use of an adapter to the boiler vent connection Horizontal vent runs must have an upward slope of at least 1 4 per lineal foot 21mm m Supports must be used at least every 5 and braces must be used under or near all
23. to filling 1 After cleaning begin filling the system 2 To prevent trapping air in the boiler tubing open the relief valve located on the water outlet manifold of the boiler to bleed the system Leave the valve open until a steady flow of water is observed 3 Close the relief valve and complete the filling of the system lighting instructions and the wiring diagram for the control system furnished with each boiler are attached to these instructions After placing the boiler in opera tion the ignition system safety shutoff device must be tested Although the boiler pressure vessel and the gas train are pressure tested prior to shipping it is possible for components to work loose during shipping These items may include relief valves and gas train compo nents These items should be checked and tightened prior to operating the boiler All Atlas brand boilers are factory fire tested and ad justed The Factory Test Report FTR is sent with each 0120 unit and must be used when starting the installed unit Like Forced Draft burners all Pre Mix burners must be tested and adjusted as necessary to the factory set tings Prior to Start Up check to make sure all the installation procedures have been followed as outlined in this man ual This includes compliance with all local and state codes as well as the manufacturer s requirements D 3 Factory Test Report Every Triton Series boiler
24. 00 feet of vertical equivalent exhaust when equipped with the standard exhaust vent When more than 100 feet of exhaust venting is used the cham ber pressure could increase beyond the maximum designed 0 5 WC An optional enlarged vent may be used to increase vent runs in case more than the 100 ft maximum is needed however venting must be designed by a professional engineer to ensure the boiler chamber pressure stays within the designed range Boiler vents must be constructed of AL29 4C or similar suitable material acceptable for use with exposure to condensate Using improper venting materials can result in per sonal injury death or property damage U S Installations Refer to the latest edition of the National Fuel Gas Code Vent must terminate at least 4 ft below 4 ft horizon tally from or 1 ft above any door window or gravity air inlet to the building vent must not be less than 7 ft above grade when located adjacent to public walkways Terminate the vent at least 3 ft above forced air inlet located within 10 ft vent must terminate at least 4 ft horizontally and in no case above or below unless 4 ft horizontal dis tance is maintained from electric meters gas meters regulators and relief equipment Bl 7 Terminate the vent at least 6 ft away from adjacent walls Donotterminate vent closer than 5 ft below roof overhang Terminate vent at least 1 ft a
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26. Assure that all gas valves and electrical disconnect switches are off before attempting any disassembly or service Do not attempt any service work if gas is present in the air in the vicinity of the boiler Never modify remove or tamper with any control device This boiler must only be serviced and repaired by skilled and experienced service technicians If any controls are replaced they must be replaced with identical components Read understand and follow all the instructions and warnings contained in all the sections of this manual Never or bypass or disable any safety or operating control or component of this boiler Assure that all safety and operating controls and com ponents are operating properly before placing the boiler back in service E126 Triton Recommended Maintenance Schedule Summary e Inspect Boiler Surrounds Area e Check Operating Temperature amp Pressure Verify Normal Boiler Sound Check Lockout Codes e Check Operating Control Check Pilot Main Flame Signal Inspect Air Filter Inspect Clean Condensate Drain Observe Main Flame Perform Gas Leak Test E 4 e Clean Main Burner Clean Heat Exchanger Tubes Clean Gas Inlet Screen Examine Vent System Examine Connections Corrosion Check Combustion Test Table E 1 Recommended Maintenance E 1 MAINTENANCE DETAIL E 1 a Inspect Boiler Surrounds Area daily 1 Assure area is clean and that proper clearanc
27. Mbtu input will recycle after safety shutdown For input greater than 2 5MMbtu boiler will lockout after safety shutdown D 23 Opening a safety limit switch Gas Pressure Water Flow Drain switches and Recycle Interlock during PREPURGE PILOT IGN MAIN IGN or RUN period Hold code 63 will be displayed on the Basic Panel or annunciation of opened limit switch is displayed on the Operator Interface Module Safety shutdown occurs and recycle Detection of flame 240 seconds after entry to STANDBY from RUN or detection of flame from 10 seconds up to 30 seconds into PREPURGE time Simulate a flame to cause the flame signal voltage level to rise above the flame threshold value for 240 seconds after entry to STANDBY from RUN and also simulate a flame signal for 10 seconds to 30 seconds for PREPURGE Hold code 105 will be displayed on the Basic Panel or Flame Detected out of sequence fault is dis played on the Enhanced Panel Safety shutdown occurs Failure to ignite main flame 1 Open the manual pilot valve s and leave the main fuel manual shutoff valve s closed 2 Depress the RESET button 3 Start the system 4 The pilot should ignite and the flame signal should be above the flame threshold value but the main burner cannot light 5 The flame signal should drop below the flame threshold value within the FFRT after the interrupted pilot goes out 6 Hold code 109 will be displayed on the Basic Panel or
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29. Time 219 PA Recycle LL 316 Abnormal Recycle Fan failed during Drive to me Lightoff Rate 280 Abnormal Recycle LC Ot q ring Tal Flame 317 Abnormal Recycle Fan failed during Pre Ignition test Establishing Period 318 IR le Fan failed during Pre Ignition ti 281 Abnormal Recycle LCI off during Ignition period S Sen a 2 ae 282 Abnormal Recycle Demand off during Drive to Purge Rate S 9 Abnormal during Ignition period 320 Ab IR le Fan failed during Main FI Establishi 283 Abnormal Recycle Demand off during Measured Bened Purge Time 284 Abnormal Recycle Demand off during Drive to 321 Abnormal Recycle Main Valve off after 10 seconds of RUN Lightoff Rate 322 Abnormal Recycle Pilot Valve off after 10 seconds of RUN 285 Abnormal Recycle Demand off during Pre 323 Abnormal Recycle Safety Relay off after 10 seconds of RUN Ignition test 324 Abnormal Recycle Hardware flame bias 286 Recycle Demand off during Pre 325 Abnormal Recycle Hardware static flame gnition time I 326 Abnormal Recycle Hardware flame current invalid 287 Abnormal Recycle Flame was on during Safe Start check 327 Abnormal Recycle Hardware flame rod short 288 Abnormal Recycle Flame was on during Drive to Purge Rate 328 Abnormal Recycle Hardware invalid power 289 Abnormal Recycle Flame was on during Measured Purge 329 Abnormal Recycle Hardware
30. Triton Series High Efficiency Boiler 7 ATLA Models T80 T200 Installation Operating amp Maintenance Manual am 41 US Intertek H Designed and Manufactured in Accordance with ASME Code Section IV ETL Tested and Listed ANSI Z21 13 2010 CSA 4 9 2010 AHRI IBR Listing per BTS 2000 ASME Section IV H Stamped SCAQMD 1146 2 CRN Series TRITON Ace Heating Solutions LLC Contents A Introduction u uuu uu een as 1 A 1 Standard Features amp Benefits 1 A 2 Miscellaneous 1 B ananda 3 B 1 Determining Unit Location 3 B 2 Connection Information 4 Combustion and Ventilation Air 4 B 4 Conventional Flue Venting 6 C Installation irre nni 9 C 1 Product Inspection u u 9 C 2 Rating and Certifications 10 Installation Codes 11 C 4 Preparing the Boiler 11 C 5 Water System 11 6 Gas 12 Pump Installation
31. WNOIS INIOdL3S 9 EP v8 1 9 12 wu o 9 sce 1 S TA paoe omoa 3 e 9 1 6 eee 1105 aj 82 ese zg E EC loi oi dW31 INI 885 1105 onho SEE vv tala 4 a W 310 243 09 3356 gae Ex gc 09334 zo 1 i og L ev k 9 Poy O N N 0 288 L 6L 9 22 L B g mag Wr we 5 7 7 er 1 E24 i 84 aware 8 8 n s 4 Y Y e y 853 2 N onere M o woo avavz L L 4 o VA OF Z 0Z1 Sa Te muse P ya 9 828 en E n ol SEU Uu 9L ioo e s 2 z 255 two za ia wane bem 4 y ey 3513 235 SL zor 9c 1 W 139 1 2538 EIE ioo 1 E 1 4355 ida LQIHS L8W er 339 vL BY L 338 TWULNN OVA 021 SYBHLO LOANNOOSIC G3SN4 10H 021 F 130 F TROUBLESHOOTING F 1 CONTROLLER LOCKOUT AND HOLD CODES To support the recommended Troubleshooting the Hon eywell SOLA controller has an Alert File Review the Alert history for possible trends that may have been occurring prio
32. al and plumbing connections NOTE The installation must conform to the requirements of the authority having jurisdiction or in the absence of such requirements to the National Fuel Gas Code ANSI 2223 1 54 and or Natural Gas and Propane Installation Code CAN CSA B149 1 The boiler must not be installed on carpeting Local and state codes requiring greater clearances super sede these minimum clearances Multiple appliances may be installed side by side with 6 clearance between adjacent appliances to allow sufficient air for the pilot blower It is recommended to maintain 16 clearance between adjacent boilers to allow access for service to the rear of the unit The minimum clearance between a Triton Series boiler and a storage tank is 6 For alcove installa tions the minimum clearance to combustible con struction is 6 to side 24 to rear walls and 22 from top of the unit to the ceiling The front alcove shall remain open This will allow boiler to be serviced in its location without movement or removal of the unit B 1 DETERMINING UNIT LocATION The boiler should be mounted on a level structurally sound surface The boiler is not approved for mounting on a combustible surface and Gas fueled equipment installed in enclosed parking garages must be located at least 18 above the floor The optimal location for the boiler is as close to an exterior wall as possible to reduce vent loss and to mini
33. ame detected out of sequence 107 Flame lost early in run 108 Flame lost in run 109 Ignition failed 106 Flame lost in MFEP 114 RESERVED 121 122 Lightoff rate proving failed 123 Purge rate proving failed 124 High fire switch OFF 125 High fire switch stuck ON 127 Low fire switch stuck ON 130 Fan speed failed during ignition 133 RESERVED 135 Hold time of recycle and hold option Will not be a lockout fault Hold Only Internal hardware test Not a lockout BEEN Rate Proving Faults 126 Low fire switch OFF 2 33 Recommended Troubleshooting of Lockout Codes Check that flame is not present in the combustion chamber Correct any errors Make sure that the flame detector is wired to the correct terminal Make sure the F amp G wires are protected from stray noise pickup Reset and sequence the module if code reappears replace the flame detector Reset and sequence the module if code reappears replace the module Note Check pilot valve Main Valve for DSI wiring and operation correct any errors Check the fuel supply Check fuel pressure and repeat turndown tests Check ignition transformer electrode flame detector flame detector siting or flame rod position If steps 1 through 4 are correct and the fault persists replace the module Check wiring and correct any potential wiring errors Check VFDs ability to change speeds Change the VFD If the fau
34. bove grade including snow line Multiple direct vent installations require a 4 ft clear ance between the ends of vent caps located on the same horizontal plane Canadian Installations Refer to the latest edition of CGA B149 Installation Code Avent shall not terminate directly above a paved sidewalk or driveway which is located between two single family dwellings and serves both dwellings Avent shall not terminate less than 7 ft above a paved sidewalk or paved driveway located on public property Avent shall not terminate within 6 ft of a mechanical air supply inlet to any building Avent shall not terminate above a meter regulator assembly within 3 ft horizontally of the vertical center line of the regulator Avent shall not terminate within 6 ft of any gas ser vice regulator Avent shall not terminate less than 1 ft above grade level Avent shall not terminate within ft of a window door which can be opened in any building any non mechanical air supply inlet of any other appliance Avent shall not terminate underneath a verandah porch or deck unless the verandah porch or deck is fully open on a minimum of two sides beneath the floor and the distance between the top of the vent termination and the underside of the verandah porch or deck is greater than 1 ft Vent Termination Location NOTE During winter months check the vent termination cap and make sure no bl
35. calcium carbonate bed The condensate will be slightly acidic and range between 3 5 on the pH scale Consult Ace Heating Solutions LLC or a chemical treatment company regarding buffering systems C 11 MopuLAR SYSTEM INSTALLATIONS Multiple Triton Series boilers may be installed together or as part of a single modular lead lag system Up to 8 indi vidual boilers may be installed using standard controls C 11 a General Read and follow all venting combustion air water pip ing gas piping and electrical instructions contained in this manual unless otherwise instructed in this section Design and installation of modular systems should only be undertaken by skilled and knowledgeable engineers and contractors Consult Local Building Codes National Fuel Gas Code or NFPA 54 ANSI Z223 1 for restrictions and instruc tions for modular boilers e Refer to section 2 Pre Installation for further warn ings cautions notices and instructions C 11 b Sizing Consult your system mechanical engineer or Ace Heating Solutions LLC for recommended number and size of boilers for a given input C 11 c Venting This section outlines venting requirements for multiple boiler installations and should be used in addition to the B 3 COMBUSTION AND VENTILATION and 4 Con VENTIONAL FLUE VENTING sections earlier in this manual C 117 Positive Pressure Sidewall and Vertical Venting DO NOT manifold vent c
36. ciated with the replacement and or repair of the unit including any freight shipping or delivery charges any removal installation or reinstallation charges any material and or permits required for installation reinstallation or repair charges to return the boiler and or compo nents Seller s liability under this warranty shall not in any case exceed the amount paid for the Product found to be defec tive Ill THIRD PARTY WARRANTIES For goods or components not manufactured by Seller the warranty obligations of Seller shall in all respects conform and be limited to one year from the date of shipment IV SEVERABILITY To the extent that any provision of this warranty would be void or prohibited under applicable law such provi sions shall be limited in effect to the minimum extent necessary to render the remaining provisions hereof enforceable Ace Heating Solutions LLC 11 Ace Heating Solutions LLC 2701 South Harbor Blvd Santa Ana CA 92704 714 540 2230 714 540 2239 fax www aceheatingllc com OMT 1114 O 2014 Ace Heating Solutions LLC PRINTED IN U S A Made With Pride In The USA
37. deterioration At all connections Figure E 1 Air Filter Box Assembly check for air leak while unit is on low fire so as not to burn yourself p Examine Joint and Pipe Connections annually Check all water pipe connections for leaks while unit is on low fire If a leak is present around a fitting attempt to tighten the fitting If a leak is present in the middle of the pipe contact factory E 1q Corrosion Check annually 1 2 Check all gas water and air pipes to for corrosion and deterioration If any corrosion or deterioration is present please contact factory E 1 r Combustio Adjustments should E 27 n Test annually be made to the gas valve until all read ings are within these recommended values Condition Value Acceptable Range Less Than 100 ppm Between 7 9 30 45 Less Than 20 ppm WC Comb Chamber Pressure E 128 Triton High Efficiency Boiler Annual Maintenance Log E 2 MAINTENANCE Loc Daily Checks Monthly Check Semiannual Tests Result Date initial Annual Tests Result Date Initial E b9 E 3 ELEcTICAL WIRING DIAGRAM 0 002 811 Sma LOON NOLLWINGOW 9pow NOLL sl pow SNOILdO TIY ONIGMIONI 15 Kg EL OZ E mea V LI 3S 4 mg 002 31 eureue SYOLONGNOD 33ddO2 AINO ISN FOSO IN sugl
38. e flame safeguard will initialize and be gin a prepurge cycle Blower relay energizes and turns on the Combustion Blower and the Auxiliary Blower Combustion Air Flow Switch closes and the Combus tion Blower drives to prepurge speed Prepurge rate is verified with blower feedback signal and initiates 7 second prepurge After prepurge is completed the combustion blower drives to light off rate After light off rate is verified 10 second PFEP Pilot Flame Establishment Period is initiated During the first half of PFEP the Pilot Valve Solenoid and Spark Transformer are both energized Spark Transformer is de energized during second half of PFEP and only Pilot Valve is energized When pilot flame is prooven 4 second MFEP Main Flame Establishment Period is initiated During MFEP the Main Safety Shutoff Valve and Pilot Valve Solenoids are energized and firing rate is held at light off rate After MFEP the Pilot Valve is de energized and the Main Burner modulates its firing rate according to load demand 3 Ifa steady flame is not established check the flame failure signals on the flame safeguard and correct the condition causing the flame failure Several tries for ignition may be required to purge the air from the gas line D 6 Start Up MAINTENANCE TESTS D 6 a Gas Supply Piping Leak Test Upon first installing the Triton Series boiler it is important to check the gas supply line fo
39. e than 18 nor less than 6 above floor level The duct can also goose neck through the roof The duct is preferred to be straight down and terminated 18 from the floor but not near the piping This air supply opening requirement shall be in addition to the air opening for ventilation air re quired in 1 above For additional information refer to CGA B149 B 4 CONVENTIONAL FLUE VENTING Proper flue venting is critical for the safe and efficient operation of the boiler Definition of ANSI Categories for High Efficiency Appliances Boilers are divided into four vent type categories based on the pressure produced in the exhaust and the likeli hood of condensate production in the vent Atlas Triton Series Boilers require Category IV venting See NFGC NFPA 54 Section 7 Venting Equipment for more detailed information Category IV A boiler which operates with a positive vent pressure and with a gas temperature that may cause excessive condensate production in the vent NOTE This definition applies to the appliance and does not necessarily reflect the performance of the connected vent system For additional information on appliance categoriza tion see appropriate ANSI Z21 Standard and the NFGC US or CGA Canada B149 or applicable provisions of local building codes e Triton Series boilers are designed to operate with a chamber pressure of 0 to 40 5 WC The boiler is ca pable of 1
40. e to combustible materials is maintained Verify there is no gasoline or other flammable vapors and liquids in the area 2 Check for the presence of water in the area that may indicate a leak E 1 b Check Operating Temperature daily 1 With boiler at stable operation observe the readings on the Temperature Pressure gauge and verify that they are within acceptable ranges E 1 c Verify Normal Boiler Sound daily 1 After boiler has reached stable operation listen to the boiler and verify there are no unusual noises emitting from the heat exchanger or combustion areas E 1 d Check Lockout Codes daily E 1 e Check Operating Control monthly 1 Adjust the temperature necessary to check burner operation E 1 f Check Pilot Main Flame Signal monthly 1 Using a voltmeter plug into the flame detection port on the flame safeguard The voltage reading should be between 1 15 VDC 2 Remove the UV scanner and using soft cloth wipe the lens clean E 1 g Inspect Air Filter monthly The main burner air filter is gravity held horizontally at top of the air box as shown No tools are necessary to inspect or service filter 1 Open front access door Lift air filter frame from the top of the air box and re move filter and frame 3 Clean filter with compressed air or replace filter as necessary E 1 h Inspect Clean Condensate Drain monthly E 1 i Check Main Flame Condition monthly 1 Check to make sure h
41. e user clear quick and easy access to all of the system s features and capabilities from a single user friendly interface Up to 8 Triton Series boilers can be operated in a lead lag installation using standard controls A 1 e Heavy Duty Solid Steel Cabinet Triton Series boilers include a solid 18 gauge steel cabi net The cabinet is finished inside and out with a tough UV rated outdoor quality powder coat paint A 1 f Ease of Installation and Maintenance Triton Series boilers include a heavy steel base with pal let jack access for ease of installation and movement Rou tine maintenance and service are made simple with easy access to all components front and rear The entire heat exchanger is easily removable and replaceable using hand tools only without performing welding or cutting operations and without the use of gaskets A 1 g Smart Boiler Control System Triton Series boilers are factory equipped to accept the accessory Smart Boiler Control System The Ace Heating Solution LLC proprietary Smart Boiler Control is a web based system providing 24 7 access to the boilers operational performance from any computer or smart phone with an internet connection The system allows personnel to conveniently monitor critical boiler information including inlet outlet temperatures stack temperatures firing rates cycle counts and much more can be easily accessed and analyzed to maximize boiler performance and safe
42. ear tradition of building safe reliable high quality products in the USA Your Triton boiler is E T L tested certified and listed and is constructed and stamped in accordance with Section IV of the ASME Code The boiler is also AHRI IBR Listed per BTS 2000 A 1 STANDARD FEATURES amp BENEFITS A 1 a Compact Water Tube Design The Triton is a compact vertically fired water tube boiler utilizing a double row high finned copper tube design to maximize efficiency while minimizing the boiler footprint The gasketless cast iron headers are a 4 pass configura tion A 1 b Quality Construction Built in the USA Triton Series boilers are 100 designed and manufac tured in the USA in accordance with ASME Code Section IV The finest quality components are used for many years of trouble free service A 1 c Advanced Pre mix Gas Delivery and Combustion System Triton Series boilers provide clean efficient combustion with very low emission levels The gas delivery system is powered by a combustion blower which forces air and gas into the venturi which pre mixes the gas before entering the combustion chamber The Triton burner is a knit metal alloy fiber design which optimizes heat transfer minimizes surface temperatures and is resistant to clogging A 1 d Controls The Triton Series uses the advanced Honeywell SOLA control system and high resolution color LCD touch screen Operator Interface display This system provides th
43. ed at the base of the unit C 5 WATER SYSTEM PIPING This boiler requires forced water circulation when burner is operating See minimum and maximum flow rates in Table C 3 1 below Severe damage will occur if the boiler is operated without proper water flow circulation A flow switch is used to ensure that water flows through the boiler but does not check for the minimum flow rate into the boiler Numbers are approximate and may vary depending on installation NOTE Ace Heating Solutions LLC strongly recommends that you secure the boiler to the base pad by the mounting holes provided at the base of the unit All hot water outlet and return piping is connected at the rear of the boiler Piping is to be installed per local codes and regulations Piping for the hot water outlet and return may be connected without removing cabinet panels Un used connections must be safely blanked off Minimum Flow Rate GPM Maximum Flow Rate GPM Pressure Drop Table C 5 1 Triton Flow Rates C 5 a System Connections 1 Connect cold water return pipe to the primary water inlet on the boiler 2 Connect outlet system pipe to hot water outlet at mani fold 3 Install drain valve provided in the boiler drain line at bottom rear of the boiler CI12 C 5 b Pressure Relief Valve The pressure relief valve safety is factory assembled on the safety manifold previously installed to the boiler in Section C 2 Discharge pip
44. ed with flow control valves or other automatic means to prevent gravity circulation of the boiler water during the cooling cycle All plumbing and electrical connections are conveniently made at the rear of the boiler without the need to remove any panels or components MODEL T 100 150 200 Inlet Temp Outlet Temp Rec Flow Rate gpm Min Flow Rate gpm Max Flow Rate gpm Table A 1 Triton Recommended Flow Rates Electrical Connection Cold Water Inlet Combustion Air Inlet System Drain Figure B 2 1 Connection Locations MODEL T 80 T 100 T 150 T 200 3 MPT 3 MPT 3 3 3 3 FPT 3 Gas Connection Water Connection In Water Connection Out Vent Intake Exhaust Vent 1 1 4 1 1 4 1 1 4 1 1 4 Figure B 2 1 Piping Connection Sizing Chart System Drain Condensate Drain B 3 COMBUSTION AND VENTILATION AIR lack of adequate combustion air is the single biggest operating problem encountered with gas fired water boilers Use of the boiler in construction areas where fine particulate matter such as concrete dust or drywall dust is present may result in damage to the boiler that is not covered by the warranty If operated in a construction environment a clean source of combus tion air must be provided directly to the boiler Your Triton Series boiler i
45. elay must be connected to the built in thermal overload switch terminals P1 and P2 potential free normally closed contact contact load 250 VAC 1A to protect the pump against thermal overloading at all speeds pump is protected by means of a motor starter the starter must be set to the current consumption of the pump at the selected speed The motor starter setting must be changed every time the pump speed is changed The current consumption at the individual speeds is stated on the pump rating plate C114 C 8 ELECTRICAL If an external electrical source is utilized the boiler when installed must be electrically bonded to ground in ac cordance with the requirements of the authority having jurisdiction or in the absence of such requirements with the National Electrical Code ANSI NFPA 70 and or the Canadian Electrical Code Part CSA C22 1 Electrical Code NOTE Installations must follow these codes National Electric Code and any other national state provincial or local codes or regulations having juris diction Safety wiring must be NEC class 1 Boiler must be grounded as required by the NEC ANSI NFPA 70 n Canada CSA C22 1 C E C Part 1 The Atlas Triton Series T80 T100 boilers are wired for 120 VAC 10 amps while models T150 T200 are wired for 120 VAC 15 amps although the units current will usually be much lower Before starting the boiler check to ensure proper voltage i
46. er piping and combustible material Refer to Water Piping and Trim section for further warn ings cautions notices and instructions C 11 e Gas Piping The pressure drop given in Table 1 is for the boiler only The pressure drop of each system fitting and component must be added to the boiler pressure drop to determine the system pressure head requirement See Table 6 for fitting and component equivalent lengths Refer to National Fuel Gas Code Local Codes and Tables 2 through 7 for gas pipe sizing Referto Gas Piping section for further warnings cau tions notices and instructions C 11 f Electrical Each boiler must be provided with a dedicated fused disconnect Install wiring and ground boiler in accordance with requirements of authority having jurisdiction In absence of such requirements reference the National Electrical Code ANSI NFPA 70 and or CSA C22 1 Electrical Code Referto Figure 1 for electrical data for each size boiler Refer to the Electrical section for further warnings cau tions notices and instructions D START UP INSTRUCTIONS The boiler control parameters and setpoints are pre programmed at the factory prior to shipping If allowable operational changes need to be made to the settings please consult the SOLA control operating instructions Your Triton Series boiler and its gas connection must be leak tested before placing boiler in operation
47. flow switch es to assure proper func tion Verify voltage through the airflow switch to the IAS input with H a voltmeter If steps 1 3 are correct and the fault persists replace the Description Note module 138 RESERVED 148 FAULT CODES 149 THROUGH 165 ARE OEM SPECIFIC FAULT CODES 149 Flame detected OEM Specific 1 Holds if flame detected during Safe Start check up to Flame H or L Establishing period 150 Flame not detected OEM Specific 1 Sequence returns to standby and restarts sequence at the H beginning of Purge after the HF switch opens if flame detect ed during Safe Start check up to Flame Establishing period High fire switch ON OEM Specific Check wiring and correct any potential wiring errors Check High Fire Switch to assure proper function not welded or jumpered Manually drive the motor to the High Fire position and adjust the HF switch while in this position and verify voltage through the switch to the HFS input with a voltmeter If steps 1 3 are correct and the fault persists replace the module 152 Combustion pressure ON OEM Specific Check wiring and correct any errors 199 Inspect the Combustion Pressure Switch to make sure it is working correctly Reset and sequence the relay module During STANDBY and PREPURGE measure the voltage HorL between Terminal J6 5 and L2 N Supply voltage should be present If not the lockout switch is defective and needs re
48. gnee Permission to return goods must be received from the factory prior to shipping Goods returned to the factory without an autho rized Return Goods Authorization number will not be accepted Ace Heating Solutions LLC is not responsible for any dam Clio age that the unit receives while in shipping As each shipping company has its own procedure for NOTE filing a claim please contact the shipper for claim instructions Minimum Btu Hr ratings apply to high low and modu lating type boilers only C 1 a Model Identification Boiler output ratings are based on factory tests under appropriate conditions Field results may vary Maximum allowable working pressure for the boiler relief valve set pressure should not exceed the lowest MAWP of any component in your system Your Atlas Triton Series Boiler carries two identifi cation plates The coil identification plate which carries the ASME Code Stamping and Registration Number when applicable is attached to the water inlet with a duplicate on the heat exchanger top plate The unit s Applies to forced draft type burners only nameplate is located on the right side of the rear panel Minimum and maximum gas pressure values are of the unit and lists information concerning the input measured at the point of connection to the boiler gas and output of the unit electrical and gas ratings work train Manifold gas pressures are measured after the ing
49. igh fire flame is blue If the flame is yellow adjust gas valve until blue flame is achieved following initial set up procedure Normal low fire flame is a yellowish orange E 1 j Perform Gas Valve Pilot Assembly and Blower Leak Test semi annually 1 With the unit running use soapy water to spray around the pilot assembly blower and gas train If bubbles form then a leak is present E 1 k Perform Pilot Spark Test semi annually See secton E 4 c E 1 l Clean Main Burner annually Shut off the manual gas cock at gas inlet Remove electrical power to boiler Remove top panel and open front door Remove nuts connecting blower to the top plate Remove combustion gas train assembly Remove burner Use low pressure air to remove dust and a clean soft cloth to wipe the inside of the burner do not wipe the mesh outside of burner NOaRWN gt E 1 m Clean Heat Exchanger Tubes annually E 1 E 1 E 1 n Clean Gas Inlet o Examine Vent With burner removed see F 1 m above check tubes with flashlight for soot and remove with soft brush or vacuum Spray tubes with high pressure water to remove any foreign materials Check for corrosion of burner replace if necessary Reassemble burner Filter I lt and combustion assem Frame bly as seen in figure 7 Screen annu Filter ally System annu ally Air Box Check all joints and vent pipe connections for tightness corrosion or
50. in Flame supersede the instructions in this manual Establishing Period make sure the automatic main fuel valve opens Then smoothly open the manual main fuel shutoff valve and watch for the main burner ignition If D 6 b Pilot Turndown Test Optional at Installa the light off is not rough and the main burner flame is tion Required Annually After established go on to step 17 Perform this test to determine the smallest pilot flame that can be seen by the flame amplifier and energize the FLAME LED This test should be performed annually This step requires 2 people one to control the manual 1 Clean the flame detector to make sure that it detects valve and one to watch for ignition the smallest acceptable pilot flame I 2 Open the Master switch 12 If the main burner flame is not established within 5 3 Close the manual main fuel shut off valves seconds close the manual main fuel shutoff valve and 4 Connect a manometer or pressure gauge to measure open the master Switch If the light off is rough the pilot pilot gas pressure during the turndown test flame size is too small 5 Open the manual pilot shutoff valves 13 Close the master switch and perform another pilot hold 6 Close the master switch test see step 5 f a Goto Pilot Test Mode 14 Increase the pilot flame size by increasing its fuel flow b Ifusing the standard panel refer to section Pilot until a smooth main flame light off is accomplished
51. ing must be installed to the relief valve outlet to avoid potential scalding of attendants Discharge piping should be as short and direct as possible and in stalled and terminated per local codes and regulations Pressure Relief Valve Outlet Figure C 5 1 Manifold and Components Gas Supply Make sure the gas on which the boiler will operate is the same as that specified on the boiler rating plate natural gas propane The gas line should be a separate line running directly from the gas meter to the unit unless the existing gas line is of ample capacity Verify the capacity of the existing gas piping if it is to be used The gas pipe must have a sediment trap ahead of the boiler connection controls and a manual shut off valve located outside the boiler cabinet It is highly recom mended that a union be installed in the gas supply line adjacent to the boiler for servicing The maximum working gas pressure for both natural gas and propane is 14 WC Keep in mind that an increase in gas pres sure without making additional adjustments leads to an increased BTU input and a decreased efficiency A sediment trap MUST be installed on the gas piping for each gas line C 6 a Testing Gas Line The boiler must be disconnected from the gas supply during any pressure testing of the gas supply at test pres sures in excess of psi 3 5 kPa The boiler must be isolated from the gas supply piping
52. inputs phase reversed Check the Module and display connections Check the Module power supply and make sure that both frequency and voltage meet the specifications 3 24Vac applications assure that J4 10 and J8 2 are con nected together 54 57 RESERVED 58 Internal fault HFS shorted to IAS Internal Fault 1 Reset Module Internal Fault Mux pin shorted 2 If fault repeats replace module 60 Internal Fault HFS shorted to LFS Anti short cycle Will not be a lockout fault Hold Only 62 Fan speed not proved 63 LCI OFF Check wiring and correct any faults Check Interlocks connected to the LCI to assure proper function Reset and sequence the module monitor the LCI status lf code persists replace the module 64 PII OFF Check wiring and correct any faults Check Preignition Interlock switches to assure proper func tioning Check the valve operation Reset and sequence the module monitor the PII status If code persists replace the module 65 Interrupted Airflow Switch OFF Check wiring and correct any possible shorts Interrupted Airflow Switch ON Check airflow switches to assure proper functioning Check the fan blower operation Reset and sequence the module monitor the airflow status If code persists replace the module 67 ILK OFF Check wiring and correct any possible shorts ILK ON Check Interlock ILK switches to assure proper function Verify voltage through the inte
53. is common vented with other gas fired appliances Louvers and grilles NOTE The required size openings for combustion ventila tion and dilution air shall be based on the net free area of each opening Where free area through a louver or grille design is known it shall be used in calculating the size opening required to provide the free area specified Where the louver and grille design and free area are not known it shall be assumed that wood louvers will have 25 free area and metal louvers and grilles will have 75 free area NFGC Canadian Installations All combustion air must be drawn from the outside air of the building the mechanical equipment room must com municate directly with outdoor air Care must be taken to ensure that the equipment room is not under negative pressure conditions Ventilation of the space occupied by the boiler shall be provided by an opening s for ventilation air at the highest practical point communicating with the outdoors The total cross sectional area of such an opening s shall be at least 10 of the area required in 2 below but no less than 10 sq in For boilers using a barometric damper vent system there shall be a permanent air supply opening s having a cross section area of not less than 1 sq in per 7 000 BTUH up to and including 1 million BTUH plus 1 sq in per 14 000 BTUH in excess of 1 million BTUH This opening s shall be located at or ducted to a point no mor
54. is supplied with a Factory Test Report FTR The FTR details the actual factory test set tings for this unit as tested prior to shipment e When the boiler is started up it is important to check the following parameters and adjust them to the values seen on the factory test report Please record the values in the blank spaces below The values must be within the ranges shown below Ill Acceptable Carbon Monoxide Less Than 100 ppm Carbon Dioxide Between 7 996 Condition ll Value 8 30 45 Comb Chamber Pressure WC Under 0 5 WC Table D 3 1 Start Up Parameters D 4 VERIFICATION 1 Check the boiler nameplate and verify the voltage type of gas gas pressure and regulator setting 2 Verify that a wind deflecting vent cap is securely fas tened to the vent outlet to prevent downdrafts 3 Read and verify the flame safeguard system installed on the unit All Triton Series units have a prepurge and a postpurge time cycle of 7 seconds D 5 Start Up DETAIL 1 Verify and record the gas valve model venturi model blower model venting inlet and outlet sizes and air filter size 2 Verify but do not record the supply gas pressure the electrical voltage the vent stack and the free combus tion air openings to the boiler room to ensure that they meet the requirements on the nameplate local codes gas industry standards and the O amp M manual Upon start up th
55. l Modbus read was attempted Maximum hours count was reached Illegal Modbus write was attempted 53 54 Safety processor brown out reset occurred 55 Application processor watchdog reset occurred 56 Application processor brown out reset occurred 57 58 Safety processor watchdog reset occurred Alarm was reset by the user at the control Demand Rate Command Faults 59 Burner control firing rate was gt absolute max rate Burner control firing rate was absolute min rate 61 Burner control firing rate was invalid vs RPM 66 Burner control rate nonfiring was invalid vs RPM 7 7 78 79 F 137 Code Description T T m 23 m 55 57 100 modulation range max minus min was too small 496 or 40 RPM 101 DHW max modulation rate was invalid vs RPM 102 DHW max modulation rate was gt absolute max rate 103 DHW modulation range max minus min was too small lt 4 or 40 RPM 112 RESERVED 114 121 Modulation commanded rate was gt DHW max modulation rate 129 Slow start ramp setting of zero will result in no modulation rate change F 138 Code Description 141 RESERVED 145 150 RESERVED 156 DHW Parameter Errors 157 DHW demand source was invalid 158 DHW P gain was invalid 159 DHW I gain was invalid 160 DHW D gain was invalid 167 RESERVED 170 175 RESERVED 182 186 Lead Lag OFF hysteresis was invalid 187
56. lduo2 piepueys uo jepoqxefe www 0906 7 12 euoug 90186 VO euy eues S 0 2 33310g M3dWnn ANOLOVS 319A0 NNY ONIYNO SN3dO INOXDOT V 5 1VHL SI 1005201 2 Z UNI 103201 M3dWnn ANOLOVS 310403H OL YINYNG V 3ShvO IVHL SI 3194934 ZZ 1Z TINI 3191038 dv f L SWNIWH3L dnd NW31SAS Z1 SAN W3ISAS v L SWNIWH3L dWnd 4001 MHG SI 1 dWnd NHQ dv v L SWNIWH3L dnd 4001 HO L 91 SANANI 13535 310W3H ONV 001 3ON383438 ONnONO 11 NIS UOI 5 8 1 04135 40 OL S3HOIIMS HOIHM IndNI ONnONO N3dO 01 TOL 13534 7001 OL O9NIQNOdS3HNOO ALMYNOLONNA INdNI GNNOYS N3dO 02 353 310W3H G3YINDBY INOI 108135 LONJA Alva 310W3 VwOZ y 9 G TWNOIS VUOZ AfdNI QNVW3Q 1415 v S WNINESI WIS 7310N JOON WIN32 IOON viibONd TH8 WaHviv OVAOZL loTi3813 138v ANY 1014 N3389 OVA 021 Saw en YN 34055344 SVO 2101 4609 5 0 254 YN HOLIMS 5 5 HOIH 82018 609 5 15 138 OVAOZI 10713813 138 FONTIS NOLInB HS d ON GEV IECNS TE 18d AVIS Tad WAVIY OVAOZI 0621 1 28 WED AVY IOVINOO OVAOZI
57. lers ANSI ASME CSD1 Installations must also follow Local state provincial and national codes laws regulations and ordinances National Electrical Code ANSI NFPA 70 latest edition NEC NOTE code listed above conflict the stricter of the conflicting codes shall be followed for installation Installation and Service must be performed by a qualified installer service agency or the gas supplier C 4 PREPARING THE BoiLER NOTE Your Atlas Triton boiler comes equipped with a steel pallet jack base for safe and easy movement and place ment Place the boiler in its approximate installed location on a clean level structurally sound surface If the boiler is in its original packaging remove the banding carton corner posts and stand offs and discard Unpack the manifold assembly from the small carton attached to the rear of the boiler Install the manifold assembly to the hot water outlet at the rear of the boiler until tight and such that the pres sure relief valve is in the vertical upright position at the top of the manifold a Install the 2 loose wires at the rear of the boiler to the flow switch installed at the side of the manifold as shown in figure C 5 1 111 6 Move the boiler to its final installed position Ace Heating Solutions LLC strongly recommends that you secure the boiler to the base pad by the mounting holes provid
58. lt persists replace the module Check wiring and correct any potential wiring errors Check High Fire Switch to assure proper function not welded or jumpered Manually drive the motor to the High Fire position and adjust the HF switch while in this position and verify voltage through H the switch to the HFS input with a voltmeter If steps 1 3 are correct and the fault persists replace the module Check wiring and correct any potential wiring errors Check Low Fire Switch to assure proper function not welded or jumpered Manually drive the motor to the High Fire position and adjust the LF switch while in this position and verify voltage through the switch to the LFS input with a voltmeter If steps 1 3 are correct and the fault persists replace the module Check wiring and correct any potential wiring errors Check VFDs ability to change speeds Change the VFD If the fault persists replace the module H IJI 51535 rr Start Check Faults Interrupted Airflow Switch failed to close Check wiring and correct any possible wiring errors Check Interrupted Airflow switch es to assure proper func tion Verify voltage through the airflow switch to the IAS input with a voltmeter If steps 1 3 are correct and the fault persists replace the module F 134 Recommended Troubleshooting of Lockout Codes ILK failed to close Check wiring and correct any possible wiring errors 2 Check Interrupted Air
59. mize costly stainless steel flue venting Maintain minimum specified clearances for adequate operation All installations must allow sufficient space behind the boiler to service vent con nections water pipe connections piping and other auxiliary equipment as well as the appliance AiO 2 2217 7115 LES momo c oe m o Bl 5 MODEL Total Height Total Width Base Height System Drain Height Condensate Drain Ht Air Intake Height Flue Collar Height Inlet Outlet Height Syst Drain Clearance Air Intake Clearance Flue Collar Clearance Gas Valve Clearance Manifold Clearance Inlet Outlet Clearance Drain Flue Center Air Intake Center Gas Valve Height Gas Valve Center MODEL Bottom Clearance Eigure A 2 Dimensions 100 7 150 200 Deme mme NEN NN lt Table A 2 Triton Dimensions inches All measurements are approximate and subject to change T 80 T 100 T 150 T 200 Top Clearance Front Clearance pe qur quw pen o Figure 1 1 Triton Minimum Clearances Chart Bl4 Locate the unit so that the condensate can be treated and piped to meet city and local code requirements The boiler shall be installed such that the gas ignition system components are protected from water dri
60. mum Bubbles per Pipe Size D 6 e Gas Train Leak Test The gas train has been checked before shipping but could come loose during shipping 1 Turn OFF all electric power and open the main gas valve 2 Turn the unit s switch to the ON position and open the main gas valve and the ball valve to the burner mixer tube the one between the fuel air ratio valve and the venturi 3 If you smell gas shut the main gas valve to the boiler immediately and check for and eliminate all gas piping leaks 4 n addition to smelling for gas it is necessary to spray a soapy water mixture on all of the fitting connections on the gas train around the pilot assembly and around the connection between the blower and the top plate 5 If the soapy water mixture bubbles then a gas leak is present If a gas leak is present shut the main gas valve to the boiler immediately and tighten the fittings and retest until no more bubbles appear D 6 f Safety Shutdown Tests All Installations Perform these tests at the end of startup after all other tests are completed If used the external alarm should turn on Press the RESET pushbutton on the Flame Safe Guard Module to restart the system Opening a Lockout Interlock during PREPURGE PILOT IGN MAIN IGN or RUN period Hold code 67 will be displayed the Basic Panel or Lockout ILK fault is displayed on the Enhanced Panel Safety shutdown occurs For boiler size up to 2 5 M
61. nd in no case above or below unless a 4 ft horizontal distance is maintained electric meters gas meters regulators and relief equipment The minimum distance from adjacent public walkways adjacent buildings openable windows and building openings shall not be less than those values specified in the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or the Natural Gas and Propane Installation Code CAN CSA B149 1 Minimum twelve 12 inches above grade plus normally expected snow accumulation or seven 7 feet above grade if located adjacent to public walkways DO NOT INSTALL over public walkway where local experience indicates condensation or vapor from the boiler creates a nuisance or hazard Minimum three 3 feet above any forced air inlet lo cated within ten 10 feet of the vent termination Minimum four 4 feet below four 4 feet horizontally or one 1 foot above any door window or gravity air inlet Minimum twelve 12 inches from corners of building Flue vents supported only by flashing and extended above the roof more than 5 ft should be secured by guy wires or braced to withstand snow and wind loads C 10 CONDENSATE DRAINS Each Triton Series boiler contains a condensate drain In addition most vent configurations require a drain T located in the vent piping Pipe each condensate drain separately to a floor drain or condensate pump sump Failure to properly pipe the condensate
62. nufacturer for common air intake pipe sizing Referto Figures 11 and 12 for common air intake guidelines for modular boilers Individual air intake pipes may be used in lieu of com mon air intake piping Common air intake straight lengths and fi ttings should be assumed to have the equivalent length the same as an individual air intake pipe used for a given boiler intake pipe diameter 118 Position horizontal air intake termination center line be low horizontal vent termination s center line NOTE Vertical air intake pipe must terminate at least two 2 Do not install boiler and circulator pump on the same feet above the closest portion of the roof fused disconnect Refer to the Combustion Air section for further warnings C 11 g Condensate Piping cautions notices and instructions Each boiler requires separate condensate drains In C 11 d Water Piping addition most venting configurations require separate condensate drains in the vent system Refer to Figures 13 thru 18 for typical water piping for Refer to Section C 10 for additional information on modular boilers condensate removal Installing a low water cut off the system piping is highly recommended and may be required by Code if not factory mounted on boiler e Refer to Table 1 for pressure drop and flow requirements for each boiler Consult I B R Installation and Piping Guide Maintain 77 minimum distance between wat
63. ockage occurs from buildup of snow and ice Condensate can freeze on the cap Frozen conden sate on the vent cap can result in a blocked flue Give special attention to the location of the vent termination to avoid possibility of property damage or personal injury 8 Gases form a white vapor plume in the winter The plume could allow hazardous flue gas in through an open window or obstruct a window view if the termination is installed near windows Prevailing winds in combination with below freezing temperatures can cause freezing of condensate and water ice build up on building plants or roofs The bottom of the vent terminal and air intake shall be located at least 12 above grade including normal snow line Non insulated single wall Category IV metal vent pipe shall not be used outdoors in cold climates for vent ing gas fired equipment without insulation Through the wall vents for Category IV appliances shall not terminate over public walkways or over an area where condensate or vapor could be detrimental to the operation of regulators relief valves or other equipment Locate and guard vent termination to prevent acci dental contact by people or pets Do not terminate vent in a window well stairwell alcove courtyard or other recessed area Do not terminate above any door window or gravity air intake Condensate can freeze causing ice forma tions Locate or guard vent to prevent condensate f
64. omponents of multiple boilers without converting to a negative pressure venting ar rangement Positive pressure vent systems cannot be manifolded together Positive pressure systems can be piped individually through a common vertical or horizontal chase provid ed minimum clearances to combustible materials are maintained Positive pressure systems can be piped individually through a common vertical chase so that a single roof penetration can be made Each vent termination must be one 1 foot from all other terminations Negative Pressure Conventional Venting Installing multiple vent terminations close together pro motes frost build up on buildings To minimize this pos sibility extend the distance from the building to the end of the vent termination and increase the horizontal distance between vent terminations Refer to National Fuel Gas Code to determine required chimney diameter and common venting diameter Note that combined input lateral length and chimney height affect vent diameter Install a double acting barometric damper with integral flue spillage interlock Locate boiler s with lowest input closest to chimney vertical common vent e Chimney lining must be acceptable for use with con densing flue gases Install a condensate drain to collect any condensate that may form in the lined chimney or vertical common vent Air Intake Piping Consult the system mechanical engineer or intake pipe ma
65. opped 2 Swiches application annunciaton data blocks s Swiches application configuration data blocks 11 Backup configuration settings was restored from active con figuration Annunciation configuration was restored from factory defaults Annunciation configuration was restored from backup Table 1 Lockout and Hold Codes Code Description 14 Safety group verification table was restored from factory defaults Code Description 34 Parameter PCB was configured 35 Range PCB was configured 36 Program Module PM incompatible with product was inserted into socket 37 Program Module application parameter revision differs from application processor 38 Program Module safety parameter revision differs from ap plication processor 39 40 41 42 Alert PCB in Program Module was too large for product 43 PCB incompatible with product contained in Program Module Parameter PCB in Program Module is too large for product Range PCB in Program Module was too large for product IAS start check was forced on due to IAS enabled System Operation Faults 44 Low voltage was detected in safety processor 45 High line frequency occurred 46 Low line frequency occurred 47 48 Invalid subsystem reset request occurred Write large enumerated Modbus register value was not al lowed 49 Maximum cycle count was reached 50 51 52 Modbus write attempt was rejected NOT ALLOWED Illega
66. or products or parts not manufactured by ABI the warranty obligations of AHS shall in all respects be limited to 2 years l REMEDY A Should an Atlas Triton Series Boiler fail due to defects in materials or workmanship within the Warranty Period AHS will repair or replace at AHS s sole discretion any part found to be defective under conditions of normal use Labor transportation or other expenses for removal and or installation are not included B Warranty The owner must notify the original Installer of the Product and AHS in writing within the Warranty Period providing a detailed description of all claimed defects Transportation to a factory or other designated facility for repairs of any products or items alleged defective shall in all events be the responsibility and at the cost of the owner I EXCLUSIONS AHS shall have no liability for and this warranty does not cover A Incidental special or consequential damages such as loss of the use of products facilities or production inconvenience loss of time or labor expense involved in repairing or replacing the alleged defective Product B The performance of any Product under conditions varying materially from those under which such Product is usually tested under industry standards as of the time of shipment C Any damage to the Product due to abrasion erosion corrosion deterioration abnormal temperatures or the influence of foreign matter or ene
67. ose the Upstream Manual Gas Valve A Remove the Leak Test Tap from the valve body Using a small amount of pipe sealant on the 1 8 in NPT plug reinstall the plug in Pressure Tap Point P To test the second safety shut off valve remove the 1 8 plug from the flange pressure tap point 4 Install the leak test tap into pressure tap point 4 Close the downstream manual gas cock C Immerse the in tube vertically in into a jar of water Slowly open the manual test petcock D When the rate of bubbles coming through the water stabilizes count the number of bubbles appearing dur ing a ten second period Each bubble appearing during a 10 second period represents a flow rate of 0 001 cfh 28 cch See table 6 1 Remove the leak test tap from the valve body Using a small amount of pipe sealant on the 1 8 in plug reinstall the plug in pressure tap point 4 After completing the test make sure the downstream manual gas cock C Open the upstream manual gas cock A and energize the valve through the safety system 22 Test with rich soap water solution to make sure there is no leak at the test tap B or any pipe adapter valve mating surfaces 23 De energize the valve 24 Open the downstream manual gas cock C 25 Restore the system to normal operation Seat Pipe Size NPT Leakage UL 1 2 3 4 235 cch Max Number of Bubbles in 10 Sec 235 och 2800 8 Table D 6 1 Maxi
68. outside the building and the mechanical equipment room directly com municates with outdoor air either of the following methods can be used Method 1 The mechanical equipment room must be provided with two permanent openings One commencing within 12 of the top and one commencing within 12 from the bot tom of the room openings must communicate directly or by ducts with the outdoors Each opening must have a minimum free area of 1 sq in per 4 000 BTUH of all equipment in the room when the opening is communicating directly with the outdoors or through vertical ducts The minimum free area re quired for horizontal ducts is 1 sq in per 2 000 BTUH of the total input rating to all the equipment in the room For addition information refer to the latest NFGC Method 2 normally applied in cold climate regions The mechanical equipment room must be provided with at least one permanent opening commencing within 12 of the top of the enclosure The opening must communicate directly or by ducts with the outdoors The opening must have a minimum free area of 1 sq in per 3 000 BTUH of the total input rating of all equip ment in the room or no less than the sum of the areas of all vent connectors in the confined space For additional information refer to the latest NFGC Do not use the one permanent opening method if the equipment room is under negative pressure conditions or the equipment
69. p ping spraying rain etc during boiler operation or service circulator replacement control replacement etc Keep the area around the unit s free from combus tibles and flammable liquids e It is highly recommended that you allow sufficient space in front and the rear of the unit for replacement and adjustment of all parts requiring such attention B 1 a Outdoor Installations Optional Triton Series boilers are available for certified outdoor installations Boilers must not be installed under an overhang that is less than 3 from the top of the vent terminal Three sides must be open in the area under the overhang Roof water drainage must be diverted away from boiler s installed under overhangs B 1 b Installations at Elevation Rated inputs are suitable for up to 2 000 ft elevation without de rating Consult the factory for installations over 2 000 ft above sea level No hardware changes are re quired to the unit Adjustments may be required B 2 CONNECTION INFORMATION NOTE The boiler when used in connection with a refrigeration system must be installed so the chilled medium is piped in parallel with the boiler with appropri ate valves to prevent the chilled medium from entering the boiler The boiler piping system of a hot water boiler connected to heating coils located in air handling units where they may be exposed to refrigerated air circu lation must be equipp
70. placing If the fault persists replace the relay module 154 Purge Fan switch On OEM Specific 155 Purge Fan switch Off 1 Purge fan switch is on when it should be off 2 Check wiring and correct any errors 3 Inspect the Purge Fan switch J6 terminal 3 and its connections HorL Make sure the switch is working correctly and is not jumpered or welded 4 Reset and sequence the relay module 5 If the fault persists replace the relay module 156 Combustion pressure and Flame ON OEM Specific 157 Combustion pressure and Flame OFF Check that flame is not present in the combustion chamber Correct any errors Make sure that the flame detector is wired to the correct terminal Make sure the F amp G wires are protected from stray noise pickup Reset and sequence the module if code reappears replace the flame detector 158 Main valve ON OEM Specific L 1 Check Main Valve terminal wiring and correct any errors 159 M lve OFF 2 Reset and sequence the module If fault persist replace the module 160 Ignition ON OEM Specific 58 ER 1 Check Ignition terminal wiring and correct any errors 161 2 Reset and sequence the module If fault persist replace the module 162 Pilot valve ON OEM Specific 163 Pilot valve OFF 1 Check Pilot Valve terminal wiring and correct any errors ET L L L L L L L 2 Resetand sequence the module If fault persist replace the module F 35
71. pliance but not related to personal injury hazards WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immidiately call your gas supplier from a neighbors phone Follow the gas suppliers instructions If you cannot reach your gas sup plier call the fire department Installation and service must be per formed by a qualified installer ser vice agency or the gas supplier Touch Screen Control Display T I emp Pressure Gauge Rear Door Front Door Panel Panel Pressure Gas Inlet Valve Gas Inlet Side Panel L Flue Collar Condensate Drain Combustion Air Inlet Pallet Jack Main System a Drain Figure A 1 1 Features and Components B PRE INSTALLATION Ace Heating Solutions LLC strongly recommends that this manual be reviewed thoroughly before installing your Triton Series high efficiency boiler The factory warranty does not apply to boilers that have been improperly installed or operated Refer to the warranty in chapter 8 If after reviewing this manual you still have questions not covered in this manual please contact the manufacturer or your local Ace Heating Solutions LLC representative This section is intended to provide guidance in planning design construction and preparing the space prior to physical installation of the boiler its venting and the necessary electric
72. ponse sting 200210 204 invaiaNTC sensortypeseting 12 205 Outet igh initresponseseting SCS 206 invaia Pict Fame Esabishing Penod ating 220010 10 206 21122122 209 Piotypeseting 210 vata Pospurgetinesating 11122120 211 meta Powerup wih ockoutseting y 212 vale Preigrontimeseting r Invalid Preignition time setting F 136 Code Recommended Troubleshooting of Lockout Codes ait mata Runstabizaton 225 Flame 2120 226 invaid Outer igh 200120 227 maia DH nigh in 22120 A 226 Modulation outputseting 280 vata CH demandsouce seting 20021220 254 Outer igh intenabieseting 285 Outet conmecoriypeseting r j 226 init comector ype seting 202120 287 mia DH connectoripe sting SSS 288 Stack connectortypeseting r j 259 Header connecior ypeseting Outdoor comnestorype seting 222120 241 RESERVED 255 Description Note E ppc sel qm E Lagi s sh pce qp F 2 CONTROLLER ALERT CODES Code Description EE Management Faults 0 None No alert Alert PCB was restored from factory defaults 2 Safety configuration parameters were restored from factory defaults 6 vai range record has been dr
73. pressure and clearance to adjacent construction gas train figures In addition the model and serial numbers are on the plate You will need these to order replacement parts from the manufacturing representative in your area or from the factory Do not remove any of these plates from the unit for any reason Removal of these plates will void the warranty The information on the National Board plate is the same as on the nameplate with the exception of the C 1 c The Boiler Model Number National Board registration number which is required in most states for installation of the unit ATLAS T 150 P 2 W C 1 b The Boiler Name Plate Brand The following illustration is an accurate depiction of the ATLAS nameplate found on the rear side of the boiler You will also Boiler Type find an ASME nameplate on the inlet pipe with some of the same information T Triton Series Firing Rate Ace Heating Solutions LLC 080 800 000 Btu Hr 150 1 500 000 Btu Hr 100 1 000 000 Btu Hr 200 2 000 000 Btu Hr DISCRIPTION Fuel Type MODEL NO SERIAL NO MIN RELIEF VALVE CAP e G Natural Gas MAX BTU HR INPUT BTU HR OUTPUT H P HEATING SURFACE P P ro pa n e MIN BTU HR INPUT BTU HR OUTPUT GROSS E D R M A W P Cabi net Ap pl icatio n VOLTS HERTZ PH AMPS MOT AMPS CTRL VOLT CTRL w O u td oo r L JL Suffix refers to Indoor Jacketing MIN GAS PRESS MAX GAS PRESS MANIFOLD
74. r leaks 1 Follow the National Fuel Gas Code for instructions on proper gas line piping and gas leak tests 2 Measuring gas pressures can help detect leaks in iso lated lines Temporarily install a manometer or pressure gauge with an upper limit of no more than 5 times the testing pressure 5 x 14 WC 2 6psi for Triton Se ries boiler installations between the manual gas shut off on the boiler and supply line s regulator Leaving the shut off valve closed on the boiler open the supply line momentarily until the installed manom eter reads a stable pressure and record the pressure and ambient temperature 4 Close the supply line and monitor the gas pressure for a drop in pressure The test should be monitored for at least 10 minutes or hour per each 500 ft of volume in the testing pipe At the end of the monitoring period record the gas pressure and temperature If there is a drop in pres sure a gas leak may be present and should be further investigated Note significant temperature variations may cause changes in the gas pressure and should be retested D 121 a pressure reading just above the dropout point or until NOTE the flame signal increases to above the flame threshold value 0 8 Vdc Please refer to the latest National Fuel Gas Code for leak 11 Turn the pilot hold test off and allow the Flame Safe test details If instructions differ the Fuel Gas Code shall guard to start a burner cycle During the Ma
75. r to the actual Lockout Note Column H Hold message L Lockout message H or L either Hold or Lockout depending on Parameter Configuration Recommended Troubleshooting of Lockout Codes Note Description Safety Data Faults Unconfigured safety data New Device complete device configuration and safety verification If fault repeats replace module 2 Waiting for safety data verification Device in Configuration mode and safety parameters need verification and a device needs reset to complete verification Configuration ended without verification re enter configura tion verify safety parameters and reset device to complete verification If fault repeats replace module Internal Operation Errors Internal fault Hardware fault Internal fault Safety Relay key feedback error Internal fault Invalid Burner control state flag Internal Fault 1 Reset Module Internal fault Safety relay drive cap short 2 ffault repeats replace module Internal fault PII shorted to ILK Internal fault HFS shorted to LCI Internal fault Safety relay test failed due to feedback ON Internal fault Safety relay test failed due to safety relay OFF Internal fault Safety relay test failed due to safety relay not OFF Internal fault Safety relay test failed due to feedback not ON Internal fault Safety RAM write Internal fault Flame ripple and overflow Internal fault Flame number of sample mismatch Internal Fault
76. ratio valve at high fire 100 1 Turn off unit by setting the burner cutoff switch to the OFF position 2 Remove the plastic cover over the Throttle screw 3 Using Enhanced System Operator Interface Panel activate boiler demand by temporally adjusting setpoint about 40F above normal operating setpoint by press ing Configure CH Central Heat Configuration CH setpoint Textbox 4 Setthe burner cutoff switch to ON position to start the unit 5 Wait for the boiler to cycle on Burner State Run will be displayed on Summary Statue Page 6 Enter Diagnostic Tests by pressing Diagnostics Di agnostic Tests on the Operator Interface Once in diag nostic tests page and press the Maximum button RPM rate will be changed to reflect maximum firing rate Press the Start Test button Unit will now be running at 100 firing rate Five minute timer will be started with press of Start Test button 7 Using the combustion analyzer adjust the Throttle screw to achieve 30 45 CO is less than 100 ppm and NOx is less than 15 ppm at 100 firing rate Adjust counter clockwise for more gas and clockwise for less gas Make sure boiler in manual firing mode throughout the adjustment period Five minute timer will be started with press of Start Test button 8 Press the Stop Test button again to exit the manual firing mode 9 Readjust setpoint to normal operating setpoint 10 Replace the plastic cover over the Throttle screw To
77. rgy D The design or operation of owner s plant or equipment or of any facility or system of which any Product may be made a part E The suitability of any Product for any particular application F Any failure resulting from misuse modification not authorized by AHS in writing improper installation or lack of or improper maintenance G Equipment furnished by the owner either mounted or unmounted or when contracted for by the owner to be installed or handled H Leakage or other malfunction caused by 1 Defective installations in general and specifically any installation which is made a in violation of applicable state or local plumb ing housing or building codes b without a certified ASME pressure relief valve or c contrary to the written instructions furnished with the unit 2 Adverse local conditions in general and specifi cally sediment or lime precipitation in the tubes and or headers or corrosive elements in the atmosphere 3 Misuse in general and specifi cally operation and maintenance contrary to the written instruc tions furnished with the unit disconnection alteration or addition of components or appara tus not approved by seller operation with fuels or settings other than those set forth on the rating plate or accidental or exterior damage Production of noise odors discoloration or rusty water J Damage to surrounding area or property caused by leakage or malfunction Costs asso
78. rlock string to the interlock input with a voltmeter If steps 1 3 are correct and the fault persists replace the module Pilot test hold Verify Run Test is changed to Run Reset Module If fault repeats replace module 70 Wait for leakage test completion 1 Internal Fault Reset Module 2 If fault repeats replace module F 132 Recommended Troubleshooting of Lockout Codes 78 Demand Lost in Run Check wiring and correct any possible errors If previous steps are correct and fault persists replace the module Description o Outlet high limit Check wiring and correct any possible errors Replace the Outlet high limit If previous steps are correct and fault persists replace the module DHW high limit Check wiring and correct any possible errors Replace the DHW high limit If previous steps are correct and fault persists replace the module Delta T limit Check Inlet and Outlet sensors and pump circuits for proper operation Recheck the Delta T Limit to confirm proper setting If previous steps are correct and fault persists replace the module Stack limit Check wiring and correct any possible errors Replace the Stack high limit If previous steps are correct and fault persists replace the module Sensor Faults N I z 9 r e Bee Inlet sensor fault Check wiring and correct any possible errors Replace the Inlet sensor If previous s
79. rom damaging exterior finishes Use a rust resistant sheet metal backing plate against brick masonry surfaces Do not extend exposed vent pipe outside of building beyond minimum distance required for vent termina tion Condensate could freeze and block vent pipe Cl 9 C INSTALLATION Altering any Atlas Triton Series boiler s pressure For Your Safety Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity vessel by installing replacement heat exchangers tube bundles coils or any ASME parts not manufactured and or approved by Ace Heating Solutions LLC will instantly void the ASME and E T L rating of the vessel and any warranty on the vessel Altering the ASME or E T L ratings of the vessel also violates national state and local codes Installation and service must be performed by a quali fied installer service agency or gas supplier Improper installation adjustment alteration service or maintenance can cause property damage per sonal injury loss of warranty exposure to hazardous materials or loss of life Review the information in this manual carefully Make sure the gas on which the boiler will operate is the same as that specified on the boiler rating plate natural gas propane Caution when servicing gas train components Pro pane LPG is heavier than air and may be trapped in pipes vents combustion chamber or other areas Always
80. s equipped with a filter to help prevent such an occurrence above and must be checked at least every month A single replacement filter is located inside the control box B 3 a Indoor Units Standard The boiler must be supplied with sufficient quantities of non contaminated air to support proper combustion and equipment ventilation Triton Series boiler combustion air can be taken using the boiler room air or may be vented directly outside It is generally recommended to take combustion air from a well ventilated boiler room whenever possible However when using direct combustion air venting the boiler is ca pable of up to 30 ft of equivalent venting If more than 30 ft of equivalent venting is required an enlarged vent diameter may be used to extend maximum vent lengths but must be properly sized to allow for sufficient combustion air to be supplied to the boiler All installations must comply with the requirements of the National Fuel Gas Code NFPA 54 Canada B149 and all local codes NOTE In calculating free area the required size of the open ing for combustion ventilation and dilution air shall be based on net free area of each opening If free area through a design of louver or grill is known it shall be used in calculating the size opening required to provide the free area specified For additional infor mation refer to the latest NFGC code requirements e Provisions for combustion and ventilation air mu
81. s supplied to the boiler and pump if supplied For multiple unit installations each unit is to be wired in parallel with other units so that each unit will operate independently see Section C 9 f The circulating pump and the return pump if used should be wired in parallel with the unit s to run indepen dently of the unit If any of the original wiring is replaced 16 AWG 105 C wire or equivalent must be used C 8 a Checking the Power Source 1 Using a multi meter check the following voltages at the circuit breaker panel prior to connecting any equip ment Make sure proper polarity is followed and house ground is proved AC 108 VAC Minimum 132 VAC Max AB 108 VAC Minimum 132 VAC Max BC 1 VAC Max C 6 b Making the Electrical Connections Verify that the circuit breaker is properly sized by referring to the boiler rating plate A dedicated circuit breaker should be provided NOTE Current draw on rating plate does not include pump current 1 Turn off all power to the boiler Verify that power has been turned off by testing with a multi meter prior to working with any electrical connections or components 2 Observe proper wire colors while making electrical connections Many electronic controls are polarity sensitive Components damaged by improper electrical installation are not covered by warranty 3 Provide overload protection and a disconnect means for equipment serviceability as
82. st be in accordance with Air for Combustion and Ventilation of the latest edition of the National Fuel Gas Code ANSI Z223 1 In Canada the latest edition of CGA Standard B149 Installation Code for Gas Burning Ap pliances and Equipment or applicable provisions of the local building codes In order to protect electrical components the boiler room ambient air temperature shall not exceed 100 F The equipment room MUST be provided with prop erly sized openings to assure adequate combustion and ventilation air when unit is installed with a basic Category IV venting system Bl 5 Note All additional gas fired equipment should be considered when calculating the necessary air supply B 3 b Direct Vent Ducted Combustion Air If outside air will be drawn through the intake vent directly to this unit for combustion The exhaust vent must be installed with a slight upward slope of not more than 74 inch per foot of horizontal run to vent terminal The exhaust vent must be insulated through the length of the horizontal run Intake and exhaust vents with vertical termination should have a rain cap installed Itis recommended to install a drain on the exhaust vent In cold climates and to mitigate potential freeze up Ace Heating Solutions LLC highly recommends the installation of a motorized sealed damper to prevent circulation of cold air through the boiler during the non operating hours When in
83. st thermostat so appli ance will operate continuously Test for spillage at the draft hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle or smoke from a cigarette cigar or pipe After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous con dition of use Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or the Natural Gas and Propane Installation Code CAN CSA B149 1 When resizing any portion of the common venting system the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Chapter 13 of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or the Natural Gas and Propane Installation Code CAN CSA B149 1 C 9 c Termination A listed vent cap terminal suitable for connection to the Category IV vent materials adequately sized must be used to evacuate the flue products from boilers The vent termination and cap must be installed as follows Must terminate vertically outside the building at least 2 ft above the highest point of the roof that is within 10 ft Should have minimum clearance of 4 ft horizontally from a
84. stalling motorized damper actuator with switch contacts prove the damper is fully open to prevent unit from firing when damper is not fully open B 3 c Conventional Combustion Air Supply U S Installations All Air from inside the building If all combustion air is drawn from inside the building and the mechanical equipment room does not receive air from outside the following applies The mechanical room must be provided with two permanent openings communicating directly with ad ditional room s of sufficient volume so that the com bined volume of all spaces meets the criteria for an unconfined space An unconfined space is defined as a space whose volume is more than 50 cubic feet per 1 000 BTUH of the aggregate input rating of all appli ances installed in that space NFGC Each opening must have a minimum free area of 1 sq in per 1 000 BTUH of the total input rating of all gas utilization equipment in the mechanical room One opening must commence within 12 of the top and one opening must commence within 12 of the bottom of the room Bl6 NOTE Ace Heating Solutions LLC recommends that one opening shall commence with 6 from the top and one opening shall commence 6 from the bottom The combined area of the two openings should not be less than 200 sq in for the first 100 000 BTUH boiler input and 100 sq in for each additional 100 000 BTUH boiler input If all the combustion air is drawn from the air
85. teps are correct and fault persists replace the module e Outlet sensor fault Check wiring and correct any possible errors Replace the Outlet sensor If previous steps are correct and fault persists replace the module e DHW sensor fault Check wiring and correct any possible errors Replace the DHW sensor If previous steps are correct and fault persists replace the module Header sensor fault Check wiring and correct any possible errors Replace the header sensor If previous steps are correct and fault persists replace the module Stack sensor fault Check wiring and correct any possible errors Replace the stack sensor If previous steps are correct and fault persists replace the module Outdoor sensor fault Check wiring and correct any possible errors Replace the outdoor sensor If previous steps are correct and fault persists replace the module 97 Internal Fault A2D mismatch Internal Fault Internal Fault Exceeded VSNSR voltage Reset Module If fault repeats replace module Internal Fault Exceeded 28V voltage tolerance 100 Pressure Sensor Fault Verify the Pressure Sensor is a 4 20ma source Check wiring and correct any possible errors Test Pressure Sensor for correct operation Replace the pressure sensor If previous steps are correct and fault persists replace the module 101 RESERVED 104 Flame Operation Faults Description 105 Fl
86. tial start up of the burner system and whenever the valve is to be replaced This test should also be included in the scheduled mainte nance and inspection procedures REMOVE POWER FROM THE SYSTEM BEFORE BEGINNING THE VALVE LEAK TEST TO PREVENT ELECTRICAL SHOCK 3 Figure D 6 1 Gas Valve Diagram C Downstream B Manual Gas Leak Test Tap Burner Upstream Manual Gas Valve D Manual Test Petcock 1 4 aluminum or copper pilot tubing 1 4 flexible tubing Jar or glass with water Cut at 459 Angle Figure D 6 2 Test Setup Diagram 1 De energize the control system to make sure no power goes to the valves 2 Close the upstream Manual Gas Valve 10 11 12 13 14 15 16 17 18 19 20 21 Make sure the Manual Test Valve D is closed in the leak test tap assembly To test the first Safety Shut Off Valve remove the 1 8 in plug from the pressure tap point P a Installthe Leak Test Tap into pressure tap point P on the valve body Open the upstream Manual Gas Valve A to re pres surize the first Safety Shut Off Valve Immerse the 1 4in tube vertically in in a jar of water see figure 6 2 Slowly open the Manual Test Valve F When the rate of bubbles coming through the water stabilizes count the number of bubbles appearing during a ten second period Each bubble appearing represents a flow rate of 001 cfh See table below for allowable flow Cl
87. ty A 2 MiscELLANEOUS This manual covers installation maintenance and operating instructions for Atlas Triton Series High Efficiency hot water boilers Please review the entire manual carefully before installation or operation and keep it in legible condition with the boiler at all times for reference If this manual is misplaced or lost check the Ace Heating Solutions LLC website www aceheatingllc com to print an electronic copy or contact your local Ace Heating Solutions LLC representative The following terms and signs are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning product life DANGER Indicates an imminently hazardous situation which if not avoided will result in death serious injury or substantial property damage Indicates a potentially hazardous situation which if not avoided could result in death serious injury or substantial property damage Al2 Indicates a potentially hazardous situation which manual is not followed exactly a if not avoided may result in moderate or minor fire or explosion may result causing property damage personal injury or loss of life injury or property damage NOTE Do not use or store gasoline or other Indicates special instructions on installation flammable vapors and liquids in the operation or maintenance which are important vicinity of this or any other ap
88. ure regulator NOTE IN SOME EXTREME CONDITIONS SUCH AS HIGH ALTITUDES OR LOW HEATING VALUE GAS IT MAY NOT BE POSSIBLE TO FIRE AT THE RATED MAXIMUM WITH THE APPROPRIATE AMOUNT OF EXCESS AIR IN THIS CASE REDUCE THE HIGH FIRING RATE UN TIL THE DESIRED EXCESS AIR HAS BEEN OBTAINED AT THE MAXIMUM FIRING RATE D 7 b Air Flow Switch Calibration The air flow switch is a safety device that insures that there is adequate air flow through the blower The switch is preset at the factory in case air flow switch needs to be recalibrated Make sure the boiler main switch is turned off Remove the Air flow switch cover Turn the flow switch adjustment screw counter clock wise until the switch is fully open 4 Then make 4 1 2 full turns clockwise to set the switch to the appropriate setpoint 5 Replace the air flow switch cover D 8 5 Down THE UNIT 1 Setthe burner cutoff switch on the display panel to the off position 2 Wait for the unit to complete its postpurge 3 Turn off the power supply to the unit via the user in stalled disconnect switch 4 Close the unit s main gas valve FAILURE TO FOLLOW THE SHUT DOWN PROCE DURE WILL RESULT IN EXCESSIVE WEAR AND WILL VOID YOUR WARRANTY D 9 AFTER STARTUP CHECKLIST Check the gas line piping for gas leaks Check for leaks Look for water on the floor Check for water escaping from any part of the unit valves or piping Water will continue to flo
89. ves see figure 6 2 turn up the pilot pressure until the flame led comes on 3 Close the master switch again or the flame signal increases to above the flame d Goto the S7999 Operator Interface Module threshold value 0 8 Vdc e Select Diagnostics Test button at the bottom of the display f Select Diagnostics Test button at the bottom of this NOTE new screen zz g Select Pilot Test at the bottom of this new screen If there is no flame for 15 seconds in the TEST position h Select Start Test at the bottom of this screen the Flame Safeguard locks out 9 Start the system with a call for heat Raise the set point of the operating controller The Flame Safeguard 9 Repeat step 7 to verify the pilot gas pressure reading at sequence should start and the prepurge should begin the exact point the Flame LED turns off The sequence will hold in pilot flame establishing peri 10 Increase the pilot gas pressure immediately until the od with only the ignition on Ignition spark should occur flame LED turns on then turn it down slowly to obtain D 22 but the flame signal should not be more than 5 Vdc 10 If the flame signal is higher than 0 5 Vdc and the flame LED does come on contact your local Ace Heating Solutions LLC representative for more help D 6 d Gas Valve Leak Test This test is to check the closure tightness of the gas shutoff valve It should only be performed by trained experienced flame safeguard technicians during the ini
90. w out of the drain for a few minutes after the unit stops running If the flow does not stop after 10 minutes a leak may be present in the coil Check for proper supports on the water piping and gas lines a e Keep flammable materials away from the boiler In the event of the boiler overheating shut the boiler down as follows 1 Turn off the manual gas valve located ON THE REAR OF THE BOILER and 2 Turn off the electricity to the boiler E MAINTENANCE Maintenance is an important part of keeping the Triton boiler running efficiently and for a long period of time NOTE Ace Heating Solutions LLC recommends that a maintenance schedule always be kept For extended warranty schedule must be kept and made available to ACE if failure occurs A document must be produced for every year of operation so it is recommended that copies of the maintenance schedule be made before it is used Label all wires prior to disconnection when servicing con trols Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This boiler uses flammable gas high voltage electricity moving parts and very hot water under high pressure Assure that all gas and electric power supplies are off and that the water temperature is cool before attempting any disassembly or service More than one gas shut off valve and electrical discon nect switch are used on the boiler
91. was invalid Internal error Lead Lag master PID I scaler was invalid Debug Faults 460 461 Demand lost in run 462 STAT demand lost in run 463 Demand lost in run due to no flame 464 RESERVED 466 LCI lost in run Internal Data Faults 467 Internal error EEPROM write was attempted before EEPROM was initialized Internal error EEPROM cycle count address was invalid 468 469 Internal error EEPROM days count address was invalid 470 Internal error EEPROM hours count address was invalid 471 Internal error Lockout record EEPROM index was invalid 472 Internal error Request to write PM status was invalid Internal error PM parameter address was invalid Internal error PM safety parameter address was invalid Code Description Table F 2 Controller Alert Codes F 141 F 142 F 144 Notes F 45 LIMITED WARRANTY Ace Heating Solutions LLC AHS warrants to the original owner and at the original installation site subject to the terms and conditions herein that all products manufactured by AHS Products comply at the time of manufacture with recognized hydronics industry regulatory agency standards and requirements then in effect and will be free from defects in materials and workmanship for a period of 12 years from date of shipment the Warranty Period The burner is also covered under the limited warranty for 5 years from date of shipment the Warranty Period F
92. windows and secure area Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department NOTE In order to meet commercial hot water needs the high limit safety control on this hot water boiler is ad justable up to 240 degrees F by the OEM or installer only Safety and energy conservation are factors to consid er when setting the temperature aquastat on the unit The most energy efficient operation will result when the temperature setting is the lowest that satisfies the needs of the application C 1 INSPECTION 1 2 Upon receipt of the boiler visually inspect the external packaging and unit for damage If the packaging or boiler is damaged make a note to that effect on the Bill of Lading when signing for the shipment The boiler packaging is equipped with a tip and tell label If label indicates boiler has been tipped over during ship ping remove crate and inspect before trucker leaves Remove the shipping carton from the boiler and inspect it internally for both damage and accuracy of the unit against the bill of lading and original purchase order Report any damage missing or incorrect parts or other discrepancy to the carrier and supplier immediately Claims for damages must be filed with the carrier by the consi

Triton Brochure. - Ace Heating Solutions

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