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(Early 2008) DIY Procedure for Xserve RAID Card Battery
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1. Xserve Late 2006 Early 2008 Xserve RAID Card Battery Replacement Instructions Follow the instructions in this document carefully Failure to follow these instructions could damage your equipment and void its warranty Online instructions are available at http www apple com support diy Working Safely Inside the Xserve Always touch the Xserve enclosure to discharge static electricity before you touch any components inside the Xserve To avoid generating static electricity do not walk around the room until you have finished working inside the server and have replaced the cover To minimize the possibility of damage due to static discharge wear an antistatic wrist strap while you work inside the Xserve Warning Always shut down the Xserve and disconnect the power cords before opening it to avoid damaging its internal components or the components you are installing Don t open the server while it is turned on Even after you shut down the Xserve its internal components can be very hot Let it cool before you open it Tools Required The only tool required for this procedure is a Phillips 1 screwdriver You may also find a small flatblade screwdriver useful in releasing the connectors on the power distribution board cable Removing the Xserve from a Rack 1 Alert users that the server will be unavailable for a period of time 2 Shut down the Xserve see the Xserve User s Guide for help and then wait to let the Xserve inter
2. 2 ee0e 9 eeeeoeedeo0d ee2 2 aa Op 9 9 998 ae ELIIT 2 Disconnect the power distribution board cable from its connector on the drive interconnect backplane 3 Disconnect the power distribution board cable from the power distribution board and remove the cable from the Xserve 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 4 Caution The power distribution board cable connectors are tight and can be difficult to disconnect You may want to use a small flatblade screwdriver to gently yet firmly pry outwards on the cable connector while depressing the cable connector latch with your thumb and forefinger to separate the connectors Airflow Duct 1 Loosen the five Phillips screws that fasten the airflow duct to the fan array 2 Pull up on either side of the airflow duct and lift it straight up and out of the Xserve Caution Try not to completely remove the screws from the airflow duct Tiny black rubber washers hold these screws captive on the underside of the airflow duct If the screws are completely removed these washers can easily fall into the enclosure and become lost 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 5 Fan Array 1 Loosen the two thumbscrews that secure the fan array to the enclosure Note The thumbscrews are captive you cannot remove them 2 Lift the fan array to remove it from the Xserve Note You may need to move the front panel cab
3. B 9 Xserve RAID Card Battery 1 Lift the Xserve RAID Card battery straight up off its three mounting posts Note Adhesive on the underside of the battery holds it in place on the enclosure floor 2 Remove the battery from the enclosure e Important Replace the battery only with an Apple authorized battery for this product Dispose of used batteries promptly according to your local environmental guidelines 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 10 Installing the Replacement Xserve RAID Card Battery Important Do not drop disassemble crush incinerate or expose the battery to temperatures above 212 F 100 C Do not install the replacement battery if it appears damaged in any way 1 Before installing the replacement battery remove the protective film covering the adhesive on the underside of the battery 2 Lower the battery into place on its three mounting posts 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 11 Replacing the Power Distribution Board 1 Lower the replacement power distribution board onto its mushroom standoffs in the enclosure 2 Slide the board in the direction shown to connect it to its connector on the logic board 3 Tighten the thumbscrew that secures the power distribution board to the enclosure 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 12 Replacing the Xserve RAID Card 1 Lower the Xserve RAID card into the enc
4. c All rights reserved 073 1151 Rev B 15 Closing the Xserve 1 Replace and secure the cover 2 Slide the Xserve back into the rack and tighten the front thumbscrews to secure the Xserve in the rack 3 If the server case was locked use the enclosure key to lock the security lock on the front panel Warning Never turn on the server unless all of its internal and external parts are in place and it is closed Operating the server when it is open or missing parts can damage it or cause injury Apple Inc 2007 2008 Apple Inc All rights reserved Under the copyright laws this document may not be copied in whole or in part without the written consent of Apple Every effort has been made to ensure that the information in this document is accurate Apple is not responsible for printing or clerical errors Apple 1 Infinite Loop Cupertino CA 95014 2084 USA 1 408 996 1010 http www apple com Apple the Apple logo Mac Macintosh and Xserve are trademarks of Apple Inc registered in the U S and other countries 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 16
5. he airflow duct into position on the logic board Note When installing the airflow duct be sure to route both the front panel board cable and the backplane to logic board I O cable inside the channel under the left side of the duct 4 sA irin PS ai Ei i air l kitul i tJ yi P 1 Rid 2 Ensure the airflow duct fits flush all over and does not protrude above the level of the enclosure Note Be careful when working with any black foam pieces that are part of the airflow duct or the logic board 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 14 3 Tighten the five Phillips screws that fasten the airflow duct to the fan array in the order shown to prevent the duct from warping Do not overtighten the screws Replacing the Power Distribution Board Cable Connect the power distribution board cable to its connectors on the drive interconnect backplane and the power distribution board Replacing the Power Supplies 1 Slide the first power supply all the way into the bay and then press the handle to seat it and lock it in place 2 Repeat for the second power supply if installed Slide the power supply in and press the handle to seat it c ur Replacing the Apple Drive Modules 1 Slide the first Apple drive module into its bay until it is firmly seated Then press the handle in flush with the front panel 2 Repeat for all other installed drive modules 2007 2008 Apple In
6. he cover check the enclosure lock on the front panel Warning Even after you shut down the Xserve its internal components can be very hot Let it cool before you open it Important To minimize the possibility of damage to Xserve components due to static discharge wear an antistatic wrist strap if possible while you work inside the Xserve Slide the cover back and lift it off Unscrew the two captive thumbscrews 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 2 Removing the Installed Xserve RAID Card Battery Note Before removing the Xserve RAID Card you must remove the following All Apple drive modules Both power supplies Power distribution board cable Airflow duct Fan array Xserve RAID Card Power distribution board Apple Drive Modules 1 2 Press the handle on the front of the drive module so that the handle pops out Then grasp the drive handle and pull the drive module out of the Xserve Repeat for all other installed drive modules Power Supplies I 2 Pull the handle to release the first power supply and slide it out of the bay Repeat for the second power supply if installed Pull the handle to unlatch the power supply and remove it 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 3 Power Distribution Board Cable 1 Locate the power distribution board cable Ae gt SFT 90 9090099 20230230238
7. he thumbscrew is captive you cannot remove it 5 Shift the Xserve RAID Card toward the enclosure side in the direction of the arrow shown until it clears the four mushroom shaped standoffs that hold the card in place 229 730 Dao ooo o ee DOO o eee l 9 9 ae 9 A 3 D Se P 9 00o pe 9 ee D 9 D2 D 9 DO D O po 6 Rotate the Xserve RAID Card up slightly from the logic board side as shown and carefully pull the card up and toward the logic board to free it from the standoffs and four alignment slots in the enclosure Be careful not to let any Xserve RAID Card components come into contact with the standoffs or the enclosure as you remove the card e F R ES So re COSR gt k yep TaS o Ue 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 8 Power Distribution Board 1 Locate the power distribution board P Miia P E r e gt Opan D D D D D 0 O J 89 a oua R E R E w vovo v oo v e J o naem vevovu9gve 2 Release the thumbscrew that secures the power distribution board to the enclosure Note The thumbscrew is captive you cannot remove it 3 Pull the board toward the side of the enclosure in the direction shown to disconnect it from its connector on the logic board s 4 Lift up the board and remove it from the enclosure 2007 2008 Apple Inc All rights reserved 073 1151 Rev
8. le slightly out of the way of the fan array power connector during removal or replacement Be careful not to pinch the front panel board cable between the fan array and any other surface inside i in 6oeeeosv 9993939399233 eeeeesoe ASeeaeeseeeedoos Note You may encounter some resistance around the fan array power connector during removal If so carefully rotate the fan array as shown to disconnect it from the power distribution board below and then lift the fan array out of the computer 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 6 Xserve RAID Card 1 Release the two locking levers on the front panel board cable connector and disconnect the cable from the front panel board Move the front panel board cable out of the way lt ee em ae gt ve A _ gt p gt a ino _ a e gt ao gt mas M o Pa oMi LN 2 Disconnect the backplane to logic board I O cable from the Xserve RAID Card 3 Disconnect the Xserve RAID Card battery cable from the Xserve RAID Card Ne nasa ar iE a i fh re Tjk a l He Todd ety n me had wht i Miew eis a i gt ai bi aint kaii rol i A ee ere a ren a at ee OL T 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 7 4 Release the thumbscrew that secures the Xserve RAID Card to the enclosure Note T
9. losure at a slight angle as shown and carefully align the front edge of the card with the four backplane alignment slots in the enclosure Be careful not to let any card components come into contact with the standoffs or the enclosure as you install the card OA 98 jp p oaao jee S a 0909 oooeeo too es0808 80 He ee0e5ee o e2se 820 o 9990o T POS 889880080 pP2oc0 sse0e6c0 D 9 D a e D29 DOIG DOO DOD poa Mecco ooo im pe 78 i Bar T 2 Rotate the card downward and over the four mushroom shaped standoffs 3 Slide the card in the direction of the arrow shown to fully seat the card in the enclosure 4 Tighten the thumbscrew that secures the card to the enclosure 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 13 5 Reconnect the backplane to logic board I O cable and the Xserve RAID Card battery cable to the card 6 Reconnect the front panel board cable to the front panel board Replacing the Fan Array 1 Align the power connector on the fan array with its connector on the power distribution board and lower the array into the enclosure Push down on the fan array power connector to make sure it is fully seated 2 Tighten the screws at the ends of the array Make sure the large front panel board cable runs above the power connector but below the tab on the top of the power supply Replacing the Airflow Duct 1 Lower t
10. nal components cool Warning Always shut down the Xserve before opening it to avoid damaging its internal components or the components you want to install or remove Don t open the Xserve or try to install or remove items inside while it is turned on Even after you shut down the Xserve its internal components can be very hot Let it cool down for 5 to 10 minutes before you open it 2007 2008 Apple Inc All rights reserved 073 1151 Rev B 1 3 Unplug all cables from the Xserve Note If you have trouble releasing a cable from the back panel try using a small screwdriver or other flat tool to depress the tab on the cable connector 4 To avoid inadvertently unlatching a drive module during handling use the enclosure key to lock the enclosure lock on the front panel 5 Touch the server s metal case to discharge any static electricity 6 Loosen the thumbscrews at both ends of the front panel 7 Grasp the thumbscrews and pull the Xserve forward until the safety latches engage about halfway out of the rack Thumbscrews no onoo0 8 When the safety latches engage grip the Xserve where it emerges from the rack press down on the latch tabs with your thumbs and slide the Xserve the rest of the way out of the rack 9 Set the Xserve on a flat surface and unlock it Opening the Xserve Loosen the thumbscrews at the back of the top cover and slide the cover back and up to remove it If you have difficulty removing t
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