Yard-Man 589 Lawn Mower User Manual
Contents
1. Figure 2 e Remove the hairpin clips from the outer hole in the weld pins on the handle bracket assemblies Using a pair of pliers squeeze one leg of the lower handle against the handle bracket assemblies Insert the hairpin clip into the inner hole on the weld pin Repeat on other side See Figure 3 e After you have moved the hairpin clip install the carriage bolt carriage bolt must go to the inside of handle included in the hardware pack in the upper hole on the handle mounting bracket Secure with one plastic wing nut also included in the hardware See Y 3 x process on other side z Bolt PA Upper ae gt N Hole o A Handle N A Ve a Wing ne a Move Hairpin N Figure 3 Fasten the cable to the lower handle with the two cable ties found on the lower handle Pull the cable ties tight and trim off the excess See Figure 4 Cable gt ae Handle Figure 4 Attaching Starter Rope The rope guide is attached to the right side of upper handle Loosen the wing nut which secures the rope guide See Figure 5 Upper Handle Starter E A Rope f Wing Nut Rope Guide Lower Handle Figure 5 e With the spark plug wire disconnected and grounded hold the blade control handle against the upper handle and pull the starter rope out of the engine Release the blade control handle Slip the starter rope into the rope guide Tighten wing nut Assembling Grass Catcher NOTE If your mower s gras2. YARD YaRD MaN y OPERATOR S MANUAL 21 Rear Discharge Rotary Mower Model 589 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 368022 Cleveland Ohio 44136 9722 MTD PRODUCTS INC P O BOX 368022 CLEVELAND OHIO 44136 9722 ECO 2844 PRINTED IN U S A FORM NO 770 10111C 10 2000 TABLE OF CONTENTS Content Page Important Safe Operation PractiCeS cccceescceeeeeeeeeeeeseeeeeeseaeeseeeeeeseaeeneneees 3 DIODES Gage es dcvsessiedeeeheteetc tes dies caee sas be dedadeaasheeesestaansailentatesaustieiedisergcadeceneeian 6 Assembling Your Lawn MOWE ccceeeeeeceeeeeeeeeeeeeeeeneeeeeeeeneeeeeeeeeeeaeeeeenneaaeees 7 Know Your Lawn MOWED cccccccecescceeeeeeeeceeeeeeneeceeeesneeaeeeeenaeeeeeeeneeseeee
3. 664 0085 Grass Catcher Bag 61 747 0996 Chute Door Pivot Rod 20 714 0104 Hairpin Clip 63 682 3058 Handle Bracket Assembly R H 22 732 0809 Door Spring 682 3059 Hdl Bracket Ass y L H Not Shown 23 782 7599A Grass Bag Door 64 750 0434 Spacer 375 O D x 50 I D x 1 02 26 746 0883 Throttle Housing 65 710 0514 Hex Cap Screw 3 8 16 x 1 0 30 732 0700 Wire Rod 66 782 5007A Rear Mulch Plug 31 731 1236 Rear Flap 67 782 5004 Rear Mulch Baffle 32 748 0376C Blade Adapter 70 736 0182 Wave Washer 33 710 1044 Hex Bolt 3 8 24 x 1 5 71 736 0105 Spring Washer 34 736 0524A Blade Bell Support 72 731 1426 Hub Cap 36 742 0741 21 Mulching Blade 73 738 0481A Rear Axle Bolt 39 736 0356 Bell Washer 39 I D x 1 38 I D 76 736 0456 Flat Washer 40 712 0798 Hex Nut 3 8 16 78 736 0356 Bell Washer 41 15261A Height Adj Plate 79 731 1506 Front End Cover 42 15262B Pivot Bar 80 732 0866 Spring Lever Rear 43 732 0404 Front Wheel Spring Lever 81 720 0312 Foam Grip 44 738 0507B Shoulder Bolt 5 x 357 82 712 3005 Hex Flange Lock Nut 3 8 16 45 736 0105 Bell Wash 38 I D x 88 O D 83 710 0896 Hex Washer Screw 1 4 14 x 625 46 738 0102 Front Axle Bolt 84 710 0703 Carriage Bolt 14 20 47 720 0190 Height Adjuster Knob 85 712 0397 Wing Nut 48 736 0504 Wave Washer 510 x 750 86 710 0896 Hex Scr w Washer 1 4 14 x 625 87 712 0798 Hex Nut 3 8 16 MANUFACTUR
4. bolts and wing nuts on the handle brackets Attach the starter rope as instructed in the Assembly section Engine Adjustments Refer to the engine manual for details and instructions regarding engine adjustments SECTION 7 MAINTAINING YOUR LAWN MOWER Engine NOTE When tipping the unit empty the fuel tank and keep the spark plug side of engine up Never tip the mower more than 90 degrees and do not leave the mower tipped for any length of time Oil can drain into the upper part of the engine causing a starting problem Refer to the engine manual for all engine maintenance instructions e Maintain engine oil as instructed in the engine manual Check oil level before starting mower e Service air cleaner every 25 hours under normal conditions Poor engine performance and flooding usually indicate that the air cleaner should be serviced To service the air cleaner refer to the engine manual The spark plug should be cleaned and the gap reset once a season Spark plug replacement is recommended at the start of each mowing season Clean the engine regularly with a cloth or brush Keep the cooling system blower housing area clean to permit proper air circulation which is essential to engine performance and life Be certain to remove all grass dirt and combustible debris from muffler area Deck The underside of the mower deck should be cleaned after each use to prevent a buildup of grass clippings leaves dirt or
5. illustrations in Figure 10 with your lawn mower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference WARNING The operation of any lawn mower can result in foreign objects being thrown into the A operator s eyes and causing severe eye damage Always wear safety glasses while operating the mower or while performing any adjustments or repairs on it Recoil Blade Control Handle Starter Front Cutting Height Adjustment Lever Grass Catcher lt Rear Cutting Height Adjustment Lever Front Cutting Height Adjustment Lever Figure 10 Recoil Starter The recoil starter is attached to the right handle Stand behind the unit and pull the recoil starter to start the unit See Figure 10 Blade Control Handle The blade control handle is located on the upper handle of the mower The blade control handle must be depressed in order to operate the unit Release blade control handle to stop engine and blade See Figure 10 WARNING This blade control mechanism A is a safety device Never attempt to bypass its Cutting Height Adjustment Levers operations These levers are located on each wheel and are used to adjust the cutting height These levers have to be at the same relative position to ensure uniform cut See Figure 10 Engine Controls See the separate engine manual for the location and function of the controls on the engine Sto
6. include but are not limited to belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shave plates and tires Batteries are covered by a 90 day limited replacement warranty HOW TO OBTAIN SERVICE Warranty service is avail able WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED SERVICE DEALER To locate the dealer in your area please check for a listing in the Yellow Pages or contact the Customer Service Department of MTD PRODUCTS INC by calling 1 800 800 7310 or writ ing to P O Box 368022 Cleveland Ohio 44136 9722 This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items carry a separate manufacturers warranty Please refer to the applicable manufacturers warranty on these items b Log splitter pumps valves and cylinders have a sepa rate one year warranty c Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments such as brake adjustments clutch adjustments or deck adjustments and normal deterioration of the exterior finish due to use or exposure d MTD does not extend any warranty for products sold or exported outside of the United States of America its possessions and territories except those sold through MTD s authorized channels of export distribu tion No implied warranty including any implied warranty of merchantability or fitness for a particular pur
7. other matter If this debris is allowed to accumulate it will invite rust and corrosion and may prevent proper mulching discharge or bagging The deck may be cleaned by tilting the mower and scraping clean with a suitable tool make certain the spark plug wire is disconnected IMPORTANT We do not recommend the use of a pressure washer or garden hose to clean your unit The use of water will result in shorter life and less serviceability Cutting Blade When removing the cutting blade for sharpening or replacement protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade e Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft See Figure 13 Remove the blade and the adapter from the crankshaft Figure 13 WARNING Periodically inspect the blade adapter for cracks especially if you strike a foreign object Replace when necessary A e When sharpening the blade follow the original angle of grind as a guide It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade WARNING An unbalanced blade will A cause excessive vibration when rotating at high speeds It may damage the mower and or cause personal injury The blade can be tested by balancing it on a round shaft screwdriver Remove metal from the heavy side until it balances evenly It is recommended that the blade alwa
8. the mower back slowly no more than half way toward you d Repeat these steps as needed Do not operate the mower while under the influence of alcohol or drugs Do not engage the self propelled mechanism on units so equipped while starting engine The blade control handle is a safety device Never attempt to bypass its operation Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade The blade control handle must operate easily in both directions and automatically return to the disengaged position when released Never operate the mower in wet grass Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your footing release the blade control handle immediately and the blade will stop rotating within three seconds Mow in daylight or good artificial light Walk never run Stop the blade when crossing gravel drives walkways or roads If the equipment should start to vibrate abnormally stop the engine and check immediately for the cause Vibration is generally a warning of trouble Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute The cutting blade continues to rotate for a few seconds after the engine is shut off Never place any part of the body in the blade area until you are sure the blade has stopped rotating Never operate mower without pro
9. ARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instruc A missing or damaged discharge cover can cause blade contact or thrown object injuries Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping Do not hold on to the mower if you are falling release the handle immediately Never pull the mower back toward you while you are walking If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps a Step back from the mower to fully extend your arms b Be sure you are well balanced with sure footing c Pull
10. ER S LIMITED WARRANTY FOR YARD MAN The limited warranty set forth below is given by MTD PRODUCTS INC MTD with respect to new merchan dise purchased and used in the United States its posses sions and territories MTD warrants this product against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in material or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse com mercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any accessory or attachment not approved by MTD Products Inc for use with the product s covered by this manual will void your warranty as to any resulting damages Normal wear parts or components thereof are subject to separate terms as follows All normal wear part or compo nent failures will be covered on the product for a period of 90 days regardless of cause After 90 days but within the two year period normal wear part failures will be covered ONLY IF caused by defects in material or workmanship of OTHER component parts Normal wear parts and compo nents
11. THROWN BLADE IN ANY DIRECTION WEAR SAFETY ue DO NOT MOW WHEN CHILDREN OR OTHERS ARE Lape USE EXTRA CAUTION ON SLOPES DO NOT MOW sor FN GREATER THAN 15 MOW ACROSS NEVER UP AN NEVER PULL MOWER CLOSE TO YOUR FEET LO tL BEHIND BEFORE AND WHILE MOVING BA S MANUAL KEEP SAFETY DISCHARGE COVER ETC A WARNING TO REDUCE THE RISK OF INJURY DO NOT OPERATE MOWER UNLESS gt THIS GUARD OR ENTIRE GRASS g CATCHER IS IN ITS PROPER PLACE PARTS n By THE M ANO ox DOW RDS eC Y ON PLACE SLOPE GAUGE SECTION 2 Use this page as a guide to determine slopes where you may not operate safely Do not operate your lawn mower on such slopes LE SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE l gg A POWER POLE l lt ACORNER OF A BUILDING Soe l a ORAFENCE POST Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes Operate WALK BEHIND mowers across the face of slopes never up and down slopes SECTION 3 ASSEMBLING YOUR LAWN MOWER IMPORTANT This unit is shipped without gasoline or oil in the engine Be certain to service en
12. This limited warranty shall not extend to anyone other than the original purchaser original lessee or the person for whom it was purchased as a gift How State Law Relates to this Warranty This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state
13. ct wire to spark plug 3 Fuel tank empty or stale fuel 3 Fill tank with clean fresh gasoline 4 Blocked fuel line 4 Clean fuel line 5 Faulty spark plug 5 Clean adjust gap or replace 6 Engine flooded 6 Wait a few minutes to restart but do not prime Engine runs erratic 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Blocked fuel line or stale fuel 2 Clean fuel line fill tank with clean fresh gasoline 3 Ventin gas plugged 3 Clear vent 4 Water or dirt in fuel system 4 Drain fuel tank Refill with fresh fuel 5 Dirty air cleaner 5 Clean air cleaner 6 Carburetor out of adjustment 6 Adjust carburetor Engine overheats 1 Engine oil level low 1 Fill crankcase with proper oil 2 Air flow restricted 2 Remove blower housing and clean 3 Carburetor not adjusted properly 3 Adjust carburetor Occasionally skips hesitates 1 Spark plug gap too close 1 Adjust gap to 030 at high speed Idles poorly 1 Spark plug fouled faulty or gap too 1 Reset gap to 030 or replace spark plug wide 2 Carburetor improperly adjusted 2 Adjust carburetor 3 Dirty air cleaner 3 Clean air cleaner Excessive vibration 1 Cutting blade loose or unbalanced 1 Tighten blade and adapter Balance blade 2 Bent cutting blade 2 Replace blade Mower will not mulch grass 1 Wet grass 1 Do not mow when grass is wet wait until later to cut 2 Excessively high grass 2 Mowonce ata high cutt
14. dividuals who are familiar with these safe operation rules should use this machine Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other foreign objects which could be tripped over or picked up and thrown by the blade Thrown objects can cause serious personal injury Plan your mowing pattern to avoid discharge of material toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator To help avoid blade contact or a thrown object injury stay in the operator zone behind the handles and keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Wear sturdy rough soled work shoes and close fitting slacks and shirts Shirts and pants that cover the arms and legs and steel toed shoes are recommended Never operate this machine in bare feet sandals slippery or light weight e g canvas shoes Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade can amputate hands and feet 11 12 13 14 15 16 17 18 19 20 W
15. enennees 9 Operating Your Lawn MOWE ccccececceeeeeeeeeeeeeeeeaeececeeesaaaeseeneeeseaeeeteaeeeeaas 10 Making Adjustment siiin a E 11 Maintaining Your Lawn MOWEDL cecceceeeeeeneeeeeeenaeeeseeesaeeeeeeeaaeeeeeeeaaaeeeeeenaaes 11 Storing Your Lawn MOWe6 ccccccescceceeeceeeeaeeceeeeeseaaeseeeeeesaaeseeaeeeseeeseeaeeesaes 13 Troubleshooting ene E a 13 Parts Libunotionieiiiir ar n A ERNEA A 14 FINDING MODEL NUMBER This Operator s Manual is an important part of your new lawn mower It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Before you start assembling your new equipment please locate the model plate on the equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer You can locate the model number by looking down at the rear of the deck A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below Model Number Serial Number Copy the model number here Copy the serial number here i MTD PRODUCTS INC YaRD MaN CLEVELAND OHIO 44136 CALLING CUSTOMER SUPPORT If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of th
16. er inside where there is an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances To reduce fire hazard keep mower free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow a mower to cool at least 5 minutes before storing General Service 1 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Before cleaning repairing or inspecting make certain the blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting Check the blade and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade for damage e g bent cracked worn Replace blade with the original equipment manufacture s O E M blade only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 4 Mower blades are sharp and can cut Wrap the blade or wear gloves and use extra caution when servicing them 5 Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition 6 Never tamper with safety devices Check their proper shield are subject to wear and damage which could expose moving parts or allow objects to be thrown F
17. gine with gasoline and oil as instructed in the separate engine manual before operating your mower Removing Unit From Carton Remove staples break glue on top flaps or cut tape at carton end and peel along top flap to open carton Remove loose parts if included with unit i e operator s manual etc e Cutalong corners lay carton down flat and remove packing material e Roll or slide unit out of carton and check carton thoroughly for loose parts Carriage Bolt 1 4 20 2 Hardware Pack Please identify each piece of the hardware pack as shown here gt 1 4 20 2 Disconnecting Spark Plug Wire Before setting up your lawn mower disconnect the spark plug wire from the spark plug and ground to a bolt on the engine See Figure 1 IN Spark Plug Wire Figure 1 NOTE Reference to right or left hand side of the mower is observed from the operating position Assembling Handle e Lift up and pull back on the upper handle to raise the handle into the operating position Make certain the lower handle is seated securely into the handle bracket assemblies e Tighten the wing nuts between the upper handle and the lower handle carriage bolts must be seated properly into the handle See Figure 2 NOTE Your mower is shipped with the handle in the higher position If you wish to lower the height of the handle refer to the Adjustment Section at this time 2 Lift lower handle
18. in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately Use only an approved gasoline container Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Extinguish all cigarettes cigars pipes and other sources of ignition Never fuel machine indoors because flammable vapors will accumulate in the area Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refueling Never over fill fuel tank Fill tank to no more than inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting the engine Never store the machine or fuel contain
19. ing height then mow again at desired height or make a narrower cutting path 3 Dull blade 3 Sharpen or replace blade Uneven cut 1 Wheels not positioned correctly 1 Place all four wheels in same height position 2 Dull blade 2 Sharpen or replace blade NOTE For repairs beyond the minor adjustments listed above contact your nearest authorized service dealer 13 SECTION 10 PARTS LIST FOR MODEL 589 Model 11A 589 Series Ads Part No Part Description ie Part No Part Description 1 747 0824 Control Handle Assembly 49 14578 Height Adjuster Assembly R H 2 710 1205 Rope Guide 14579 Hgt Adj Assembly L H Not 3 720 0279 Handle Knob Shown 4 710 1174 Carriage Bolt 5 16 18 x 2 50 17488A Pivot Bar R H 5 710 0654A Hex Washer Screw 3 8 16 x 1 00 17489A Pivot Bar L H 6 720 0314 Hand Knob 51 782 5002 Front Baffle 7 710 1270 C Sunk Screw 1 4 20 x 1 3 53 782 5003 Rear Baffle 9 712 0324 Hex Lock Nut 1 4 20 54 710 1017 Tap Screw 1 4 14 x 625 11 749 0438C Upper Handle 55 710 0599 Hew Washer Screw 1 4 20 x 500 12 720 0295 Foam Grip 56 682 3056A Handle Bracket R H 13 749 0907A Lower Handle 682 3057A Handle Bracket L H Not Shown 14 726 0240 Cable Tie 58 782 0310A 21 Deck 16 746 0556 Blade Control Cable 44 59 734 1860 Rear Wheel Assembly 14 x 2 18 747 0995A Grass Catcher Frame 60 734 1978 Front Wheel Assembly 8 x 2 19
20. is unit please call the Customer Support Department Call 1 330 220 4MTD 4683 or 1 800 800 7310 to reach a Customer Support representative Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call For more details about proper lawn care visit our website at www mtdproducts com machines tips SECTION IMPORTANT SAFE OPERATION PRACTICES A A A tions could result in serious injury or death General Operation 1 Read this operator s manual carefully in its entirety before attempting to assemble this machine Read understand and follow all instructions on the machine and in the manual s before operation Be completely familiar with the controls and the proper use of this machine before operating it Keep this manual in a safe place for future and regular reference and for ordering replacement parts This machine is a precision piece of power equipment not a plaything Therefore exercise extreme caution at all times Your unit has been designed to perform one job to mow grass Do not use it for any other purpose Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Only responsible in
21. n mower When starting the unit for the first time face the mower against a solid object such as wall fence etc Start the unit and if it shows any signs of motion while the drive clutch control is still engaged shut the engine off immediately Push primer three times Wait about two seconds between each push In cold weather around 55 F or below prime five times Do not prime to restart a warm engine after a short shutdown e Standing behind the mower depress the blade control handle and hold it against the upper handle e Grasp starter handle and pull rope out slowly until engine reaches the start of compression cycle rope will pull slightly harder at this point Let the rope rewind slowly Pull rope with a rapid continuous full arm stroke Keeping a firm grip on the starter handle let the rope rewind slowly Stopping Engine e Release blade control handle to stop the engine and the blade e Disconnect spark plug wire and move away from spark plug to prevent accidental starting Throttle Speed Your lawn mower engine is equipped with a constant speed throttle which is set at full throttle for best performance Using Your Lawn Mower WARNING Never operate the mower A unless the hooks on the grasscatcher are seated in the slots on the handle bracket assemblies and the rear discharge door rests firmly against the top of the grasscatcher e You can use your mower as a mulching mower or a rear bagger Dono
22. nd the blade will stop rotating within 3 seconds Do Not 1 Do not mow near drop offs ditches or embankments you could lose your footing or balance 2 Donot mow slopes greater than 15 degrees as shown on the slope gauge 3 Do not mow on wet grass Unstable footing could cause slipping Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity They do not understand the dangers Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator 2 Be alert and turn mower off if a child enters the area 3 Before and while moving backwards look behind and down for small children 4 Use extreme care when approaching blind corners doorways shrubs trees or other objects that may obscure your vision of a child who may run into the mower 5 Keep children away from hot or running engines They can suffer burns from a hot muffler Never allow children under 14 years old to operate a power mower Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Service Safe Handling Of Gasoline 1 AON 10 11 12 13 14 15 To avoid personal injury or property damage use extreme care
23. or safety protection frequently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety operation regularly 10 Do not change the engine governor setting or overspeed 7 After striking a foreign object stop the engine disconnect the engine The governor controls the maximum safe the spark plug wire and ground against the engine operating speed of the engine Thoroughly inspect the mower for any damage Repair 11 Maintain or replace safety and instruction labels as the damage before starting and operating the mower necessary 8 Never attempt to make a wheel or cutting height 12 Observe proper disposal laws and regulations Improper adjustment while the engine is running disposal of fluids and materials can harm the 9 Grass catcher components discharge cover and trail environment Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine TO REDUCE THE RISK OF INJURY DO NOT OPERATE MOWER UNLESS DISCHARGE CHUTE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE DANGER gt HANDS PEE EAD TRA OPE omer 4 DANGER AVOID SERIOUS INJURY OR DEATH KEEP HANDS AND FEET AWAY FROMA ROTATING REMOVE OBJECTS THAT CAN BE
24. per trail shield discharge cover grass catcher blade control handle or other safety protective devices in place and working Never operate mower with damaged safety devices Failure to do so can result in personal injury 21 Muffler and engine become hot and can cause a burn Do not touch 22 Only use parts and accessories made for this machine by the original equipment manufacturer O E M Failure to do so can result in personal injury 23 If situations occur which are not covered in this manual use care and good judgment Contact your dealer for assistance Telephone 1 800 800 7310 for the name of your nearest dealer Slope Operation Slopes are a major factor related to slip and fall accidents which can result in severe injury Operation on slopes requires extra caution If you feel uneasy on a slope do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area If the slope is greater than 15 degrees do not mow it Do 1 Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes 2 Watch for holes ruts rocks hidden objects or bumps which can cause you to slip or trip Tall grass can hide obstacles 3 Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your balance release the blade control handle immediately a
25. pose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty or guaranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind MTD During the period of the War ranty the exclusive remedy is repair or replacement of the product as set forth above Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales MTD shall not be liable for incidental or consequential loss or damages including without limitation expenses incurred for substitute or replacement lawn care services for transportation or for related expenses or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of the safety features of the product shall void this War ranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the use or misuse or inability to use the product
26. pping Engine e Release blade control handle to stop the engine and the blade e Disconnect spark plug wire and ground it to a bolt on the engine again refer to the Safety Section in this manual Always be careful 1 WARNING Before using your lawn mower SECTION 5 OPERATING YOUR LAWN MOWER WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating A Gas amp Oil Fill Up e Check oil level and add oil if necessary Follow relevant instructions in the engine manual for this e Service the engine with gasoline as instructed in the engine manual WARNING Use extreme care when A handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Before Starting Mower e Attach spark plug wire to spark plug Make certain the metal cap on the end of the spark plug wire inside the rubber boot is fastened securely over the metal tip on the spark plug Starting Engine 1 WARNING Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and law
27. s catcher has been already assembled before shipping proceed to the next section If it is unassembled follow the steps below e Insert frame into grass bag with the black plastic side on the bottom of bag See Figure 6 Insert frame Grass Catche Frame Figure 6 e Slip the side openings of the plastic channel on the bag over the hooks on the grass catcher frame Secure bag to the frame by working the six plastic channels on bag over frame All the plastic channels attach from the outside of bag See Figure 7 Plastic 7N Grass Catcher Figure 7 Attaching Grass Catcher To Mower Remove the mulching baffle in order to install and use the grass catcher Lift the rear discharge door and remove the rear mulching baffle from the mower See Figure 8 Rear Mulching Baffle Figure 8 e Holding open the rear discharge door place the grass catcher on the pivot rod Let go of discharge door so that it rests on the grass catcher See Figure 9 Discharge Door Catcher Figure 9 Removing Grass Catcher e Liftthe rear discharge door on the mower and lift the grass catcher up Reinstall the rear mulching baffle and release the rear discharge door A WARNING Never operate the lawn mower without the grass catcher assembly or the mulching baffle firmly secured on the machine SECTION 4 KNOW YOUR LAWN MOWER Read this owner s manual and safety rules before operating your lawn mower Compare the
28. son with light surface of the wheel with light oil deflector using light oil This will insure the deflector Follow the engine manual for lubrication instructions Replacing Rear Flap Toremove rear flap cut off the flat end of the wire rod which secures it to the deck See Figure 14 e Attach the new flap and new rod to deck bending the ends of the new rod over to secure to deck ny y I Rear Discharge a Handle Bracket Handle Bracket Figure 14 SECTION 8 STORING YOUR LAWN MOWER The following steps should be taken to prepare your Coat mower s cutting blade with chassis grease to lawn mower for storage prevent rusting e Clean and lubricate mower thoroughly as described Store mower in a dry clean area Do not store next in the lubrication instructions to corrosive materials such as fertilizer IMPORTANT We do not recommend the use of a NOTE When storing any type of power equipment in a pressure washer or garden hose to clean your unit poorly ventilated or metal storage shed care should be e Refer to engine manual for storage instructions taken to rust proof the equipment Using a light oil or silicone coat the equipment especially cables and all moving parts SECTION 9 TROUBLESHOOTING Problem Cause Remedy Engine fails to start 1 Blade control handle disengaged 1 Engage blade control handle 2 Spark plug wire disconnected 2 Conne
29. t operate the mower without the rear mulching baffle or the grasscatcher bag properly installed e Be sure that the lawn is clear of stones sticks wire or other objects which could damage lawn mower or engine Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others For best results do not cut wet grass because it tends to stick to the underside of the mower preventing proper discharge of grass clippings and possibly causing you to slip and fall New grass thick grass or wet grass may require a narrower cut For a healthy lawn always cut off one third or less of the total length of the grass Lawn should be trimmed in fall as long as there is growth WARNING If you strike a foreign object A stop the engine Remove spark plug wire from spark plug thoroughly inspect the mower for any damage Repair damage before restarting and operating the mower Extensive vibration of the mower during operation is an indication of damage NOTE For shipping purposes your mower is set with the wheels in a low cutting height position For best results raise the cutting position until you have determined which height is best for your lawn SECTION 6 MAKING ADJ USTMENTS WARNING Do not at any time make any adjustments without first stopping engine and A disconnecting spark plug wire Cutting Height Height Adjustment Lever Figure 11 An adjus
30. ting plate and spring lever at each wheel position provides cutting height adjustment Each adjusting plate has several height positions e Move the spring lever to one of these height positions and the height of cut will be changed Simply depress the lever towards wheel and move lever assembly to desired position See Figure 11 IMPORTANT All wheels must be placed in the same relative position For rough or uneven lawns move the height adjustment lever to a higher position This will help stop scalping of the grass Handle Height Your mower is shipped with the handle in the higher height position Remove the starter rope from the rope guide e Remove the upper handle by removing the hand knobs and carriage bolts Lay the upper handle out of the way being careful not to bend or kink cables e Remove the hairpin clips from the weld pins on the handle brackets Refer to Figure 3 e Remove the carriage bolts and wing nuts from the handle brackets Press out on the legs of the lower handle Remove lower handle from the mower e Turn the lower handle around so the notch on the bottom of the lower handle is facing forward as shown in Figure 12 Reassemble placing the bottom holes in the handle over the weld pins in the handle mounting bracket I d Notch V Figure 12 Lower Handle Reassemble the upper handle to the lower handle Place the hairpin clips in the inner holes of the weld pins and replace the carriage
31. ys be removed from the adapter when testing for balance Before reinstalling the blade and the blade adapter to the unit lubricate the engine crankshaft and the inner surface of the blade adapter with light oil Be sure to install the blade with the side marked Bottom or with part number facing the ground when the mower is in the operating position e Slide the blade adapter onto the engine crankshaft Place the blade on the adapter The blade has to be aligned and seated on the blade adapter flanges e Place blade bell support on blade Make sure the notches on the blade bell support are aligned with small holes in the blade Replace hex bolt and tighten hex bolt to torque 450 in lbs min 600 in lbs max NOTE To ensure safe operation the blade bolt must be checked periodically for correct torque Lubrication plug wire before cleaning lubricating or doing any kind of service work on the lawn Blade Control Lubricate the pivot points on the blade control handle at must operate freely in both directions Wheels oil or motor oil If the wheels are removed for any reason lubricate the surface of the axle bolt and inner Chute Deflector Lubricate the torsion springs and pivot points on chute which is a safety device can always work properly Engine A Always stop engine and disconnect spark mower least once a season with light oil The blade control Lubricate the wheels at least once a sea
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