Xantrex Technology C40R/100 Remote Power Supply User Manual
Contents
1. The potentiometer is a black round knob on the circuit board next to the jumper pins See page 9 for the location of this potentiometer 975 0123 01 01 Rev A 5 Amp Hour Reset and Backlight Button The amp hour meter on the faceplate or remote can be reset by two different methods Automatic resetting occurs when the C Series Multifunction DC Controller is first connected and activated and each time it s disconnected from the battery or the meter cable To manually reset the amp hour meter press and hold the push button on the front of the meter until the display resets This button also activates or deactivates the backlight for the LCD when pressed and released immediately LED Status Indicator The multicolor LED indicates the operating status of the controller A color coded label is included on the cover of the controller explaining the status LED s indications It blinks green red or orange depending on the status of the system The sequence of the flash also changes depending on the operation of the controller at that time See page 17 for a basic description of these indications See the Owner s Manual for the C Series Multifunction DC Controller for a more detailed description of the LED indications 6 975 0123 01 01 Rev A Impo rtant The green and red color of the LED only indicates the particular operating mode and the battery voltage level It does not indicate whether the charging source is functioning properl2. next to the RJ 15 Port just above the BATTERY POSITIVE connector If the LED must be replaced in the future it will operate in either orientation except if replaced incorrectly the color of the status LED will be reversed 3 Insert the serial communications cable from the faceplate into the RJ 15 Port 4 Alignthe faceplate on the front ofthe C Series controller so that the holes for the faceplate match 5 Secure the faceplate in place using the four screws removed in Step 1 10 975 0123 01 01 Rev Remove these 4 screws to access circuit board Remove this LED pull out Plug the Serial Communication Cable into RJ 15 Port on the circuit board 485 Align the faceplate and replace the 4 screws Figure 6 Connecting the Faceplate 975 0123 01 01 RevA 11 To connect the remote 1 2 Remove the front cover of the C Series controller by removing the four screws on the front cover of the unit Route one end of the serial communications cable SCC through a knockout on the controller Use a strain relief to hold and protect the cable Plug this end of the yellow cable into the RJ 15 Port on the circuit of the controller Route the other end of the SCC to where the remote display will be located Plug this end of the cable into RJ 15 Port on the backside of the remote Ensure you route it through the mounting surface i e wall or panel if necessary Install the remote where desired Fo
3. THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT HOWEVER ARISING WHETHER BY CONTRACT TORT NEGLIGENCE PRINCIPLES OF MANUFACTURER S LIABILITY OPERATION OF LAW CONDUCT STATEMENT OR OTHERWISE INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND ANY LOSS OR DAMAGE TO PROPERTY ANY PERSONAL INJURY ANY 22 975 0123 01 01 Rev DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE OR THE INCORRECT INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT Exclusions Ifthis product is a consumer product federal law does not allow an exclusion of implied warranties To the extent you are entitled to implied warranties under f
4. both pins Jumper is only on one pin Jumper Selection enabled Selection disabled Figure 4 Jumper Positions To select and set the voltage Install the jumper over the pins that correspond to the voltage of the system See Figure 5 for the location of the voltage jumpers 8 975 0123 01 01 Rev A Faceplate Circuit Board backside Potentiometer for Remote Circuit Board backside LCD Contrast Adjustment N Remove this jumper for long cable runs dimming the display lt A conserving power mx REMOVE JUMPER FOR LONG DISTANCE REHOTE RUNS REMOVE JUMPER TO DIM iov cor o ET CONSERVE PORER Figure 5 Jumper Locations on the FacePlate and Remote 975 0123 01 01 Rev A Voltage Jumpers must match system voltage Cable Installation Step 2 Connect the display to the controller using the serial communications cable provided The cable is a six conductor telephone cable with modular type connectors RJ 15 Although any telephone type cable will work the cables provided with the displays use stranded and tin plated wire for better performance and longer life The following instructions are illustrated in Figure 6 To connect the Faceplate to the C Series controller 1 Remove the front cover of the C Series controller by removing the four screws on the front cover of the unit 2 Remove the LED on the circuit board of the C Series controller
5. if they are shipped to the wrong location When you contact Xantrex to obtain service please have your instruction manual ready for reference and be prepared to supply The serial number of your product Information about the installation and use of the unit Information about the failure and or reason for the return Acopy of your dated proof of purchase 24 975 0123 01 01 Rev Return Procedure 1 Package the unit safely preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging 2 Include the following The RMA number supplied by Xantrex Technology Inc clearly marked on the outside of the box return address where the unit can be shipped Post office boxes are not acceptable contact telephone number where you can be reached during work hours A brief description of the problem 3 Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tariffs and deposits If you are returning a product to a Xantrex Authorized Service Center ASC A Xantrex return material authorization RMA number is not req
6. 1 Rev A Printed in China
7. Installation on page 7 Operation on page 17 Troubleshooting on page 18 Warranty and Return on page 19 2 Important Safety Information Misusing or incorrectly connecting the C Series Meter Display may damage the equipment or create hazardous conditions for users Read the following safety instructions and pay special attention to all Warnings and Cautions statements in the guide Warnings identify conditions that may result in personal injury or loss of life Cautions identify conditions or practices that may damage the unit or other equipment 2 975 0123 01 01 Rev Warnings and Cautions WARNING Explosion Hazard Do not use the C Series Meter Display in the presence of flammable fumes or gases Do not use the C Series Meter Display in an enclosure containing automotive type lead acid batteries These batteries unlike sealed batteries vent explosive hydrogen gas which can be ignited by sparks from electrical connections WARNING Shock Hazard Ensure all power sources are disconnected before proceeding Failure to follow these safety guidelines may cause personal injury and or damage to the C Series Meter Display It may also void your product warranty Additional Safety Guidelines Be sure to read and adhere to the Safety Guidelines listed in the Owner s Manual for the C Series Multifunction DC Controller 975 0123 01 01 Rev A 3 3 Features The C Series Meters have thre
8. N b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK Date and Revision December 2003 Revision A Part Number 975 0123 01 01 Rev A Contact Information Telephone 1 800 670 0707 toll free North America 1 360 925 5097 direct Fax 1 800 994 7828 toll free North America 1 360 925 5143 direct Email customerservice xantrex com Web www xantrex com Contents 1 Introduction l ls eol tr rr a eee ba ele phe 1 2 Important Safety 2 Warnings and Cautions 3 Additional Safety Guidelines 3 3o B eatur S 22 me rrr I esa pes Be 4 The Liquid Crystal Display LCD 5 Amp Hour Reset and Backlight Button 6 LED Status 6 4 Tnstallafi n a 7 Jumper Installation Step 1 8 Cable Installation Step 2 10 Mounting the Remote Step 3 14 5 Operation 17 Status Indicator o E 17 Resetting the Amp Hour 18 Turning the Display Backlight
9. On or Off 18 6 Troubleshooting 18 7 Warranty and Return 19 8 Other Xantrex Products 26 1 Introduction Thank you for purchasing the Xantrex C Series Meter Display The C Series Meter Display is an optional accessory for the C Series Multifunction DC controllers C35 C40 and C60 It provides a digital display of the voltage current and amp hour status for the C Series Multifunction DC Controller The C Series Meter Display comes in two versions the faceplate DVM C40 which replaces the front cover the remote C40R 50 and C40R 100 which can be installed remotely up to 1 000 feet away from the controller 5 Note The C40R 50 and C40R 100 comes with either a iii cip og 50 or 100 foot cable It can also be installed up to 1 000 por 299 feet from the Controller However Xantrex does not provide cables exceeding 100 feet CC e so ruaj zi x The Faceplate The Remote Figure 1 The Faceplate and Remote Please note that labeling shown on the product photographs in this guide may not exactly match the unit you purchased 975 0123 01 01 RevA Read this guide before connecting or using the C Series Meter Display and save it for future reference The main topics in the guide are as follows Important Safety Information on page 2 Features on page 4
10. Smart choice for power GEL TA e re NE Commins mes C Series Meter Display xantrex C40R 50 Remote C40R 100 Remote DVM C40 Faceplate Installation Guide www xantrex com Smart choice for power xantrex C Series Meter Display Installation Guide About Xantrex Xantrex Technology Inc is a world leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility scale systems for wind solar batteries fuel cells microturbines and backup power applications in both grid connected and stand alone systems Xantrex products include inverters battery chargers programmable power supplies and variable speed drives that convert supply control clean and distribute electrical power Trademarks C Series Meter Display is a trademark of Xantrex International Xantrex is a registered trademark of Xantrex International Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Notice of Copyright C Series Meter Display Installation Guide December 2003 Xantrex International All rights reserved Disclaimer UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATIO
11. What does this warranty cover This Limited Warranty is provided by Xantrex Technology Inc Xantrex and covers defects in workmanship and materials in your C Series Meter Display This warranty period lasts for two years from the date of purchase at the point of sale to you the original end user customer Proof of purchase is required to make warranty claims This Limited Warranty is transferable to subsequent owners but only for the unexpired portion of the Warranty Period Subsequent owners also require proof of purchase to validate this warranty What will Xantrex do Xantrex will at its option repair or replace the defective product free of charge provided that you notify Xantrex ofthe product defect within the Warranty Period and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty Xantrex will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex 975 0123 01 01 Rev A 19 Xantre
12. ct at point of sale to the end user or The dated dealer invoice or purchase receipt showing original equipment manufacturer OEM status or The dated invoice or purchase receipt showing the product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to a the product if it has been misused neglected improperly installed physi cally damaged or altered either internally or externally or damaged from improper use or use in an unsuitable environment b the product if it has been subjected to fire water generalized corrosion biological infestations or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifications including high input voltage from generators and lightning strikes c the product if repairs have been done to it other than by Xantrex or its authorized service centers hereafter ASCs d the product if it is used as a component part of a product expressly war ranted by another manufacturer 975 0123 01 01 Rev A 21 the product if its original identification trade mark serial number mark ings have been defaced altered or removed Disclaimer Product
13. e features aliquid Crystal Display LCD to show current voltage amperage resettable amp hours and total amp hours Amp hour Reset Button which is also used to illuminate or dim the display and aLight Emitting Diode LED to indicate system status 6 r LCD Display gt w e Amp hour Reset ae Backlight Button Status LED The Remote The Faceplate Figure 2 Faceplate and Remote Features The remote is supplied with either a 50 foot 15 m or a 100 foot 30 5 m communications cable Cable runs up to 1 000 feet 305 m can be used but cables exceeding 100 feet are not provided by Xantrex 4 975 0123 01 01 Rev The Liquid Crystal Display LCD The LCD on the faceplate or remote provides the following information Information Type Display Value Range Current from PV Array or DC Load 0 to 85 amps DC in whole numbers only Battery Voltage 4 to 100 volts DC in 0 2 volt increments Watts 0 to 3 600 watts volts x amps Amp hours 0 to 65 536 Ah can be reset to 0 Total amp hours 0 to 65 536 Ah resets to zero when power is disconnected Status LED green red or orange Amps Watts Volts Amps displayed in whole numbers only a 01 0 0013 all 00004 3 2 Amp Hours Total Amp Hours Figure 3 LCD Features The contrast of this display can be adjusted by a potentiometer located on the back on the unit
14. ederal law to the extent permitted by applicable law they are limited to the duration of this Limited Warranty Some states and provinces do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This Limited Warranty gives you specific legal rights You may have other rights which may vary from state to state or province to province Warning Limitations On Use Please refer to your product manual for limitations on uses of the product SPECIFICALLY PLEASE NOTE THAT THE C SERIES METER DISPLAY SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES WITHOUT LIMITING THE GENERALITY OF THE FOREGOING XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX C SERIES METER DISPLAY IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES 975 0123 01 01 Rev A 23 Return Material Authorization Policy Before returning a product directly to Xantrex you must obtain a Return Material Authorization RMA number and the correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused and returned at your expense if they are unauthorized returned without an RMA number clearly marked on the outside of the shipping box if they are shipped collect or
15. out the area for the circuit board from the backing material 1 e wallboard Ensure there is enough area left to securely hold the screws Minimum Clearance 1 5 38 mm Ports Circuit Board e Faceplate Figure 8 Minimum Clearance for the Remote 14 975 0123 01 01 Rev A 1 0 25 mm 2 3 8 60 mm 3 13 16 97 mm lt lt 1 13 16 1 3 8 35 m 46 mm 4 9 16 116 mm 4 9 16 116 mm 1 3 8 35 inl j Figure9 Remote Dimensions not to scale 975 0123 01 01 Rev A 15 To Mount the Remote 1 Use the remote as a template and mark the positions for the screw holes Mark the open area to be cut out for the circuit board 2 Drill out the four screw s holes and prepare wire access opening clearance If using a double gang non metallic outlet box install it according to the manufacturer s instructions 3 Connect the communications cable from the C Series controller 4 Secure the faceplate using screws and anchors if necessary Mounting Holes Mounting Holes SAMPLE Double gang non metallic outlet box Figure 10 Mounting the Remote 16 975 0123 01 01 Rev A 5 Operation Status Indicator The multicolor LED indicates the operating status of the controller A color coded label is included on the cover of the controller explaining the status LED s indications When in Charge Control mode the LED
16. uired However you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility 975 0123 01 01 Rev A 25 Out of Warranty Service If the warranty period for your C Series Meter Display has expired if the unit was damaged by misuse or incorrect installation if other conditions of the warranty have not been met or if no dated proof of purchase is available your C Series Meter Display may be serviced or replaced for a flat fee To return your C Series Meter Display for out of warranty service contact Xantrex Customer Service for a Return Material Authorization RMA number and follow the other steps outlined in Return Procedure on page 25 Payment options such as credit card or money order will be explained by the Customer Service Representative In cases where the minimum flat fee does not apply as with incomplete units or units with excessive damage an additional fee will be charged If applicable you will be contacted by Customer Service once your unit has been received 8 Other Xantrex Products To see the range of inverters and chargers offered by Xantrex visit our web site at http www xantrex com 26 975 0123 01 01 Rev A Xantrex Technology Inc 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct customerservice xantrex com www xantrex com 975 0123 01 0
17. ur holes are provided for installing screws or fasteners to secure the display in the mounting surface See Mounting the Remote Step 3 on page 14 for additional information about how to mount the remote Secure the original faceplate in place using the four screws removed in Step 1 Important The LED does not need to be removed when using the remote 12 975 0123 01 01 Rev A RJ 15 Remote back Removethese E Port 4 screws to access circuit i Il board D m ama E i Route one end of SCC through Serial Communications Cable strain relief on controller AN rx Plug the SCC into the RJ 15 Port on Route the other end of the the circuit board of the controller SCC to the RJ 15 Port on the back of the Remote Align the original faceplate and replace the 4 screws Mount the display up to 1 000 ft from the controller Figure 7 Connecting the Remote 975 0123 01 01 Rev A 13 Mounting the Remote Step 3 The remote can be permanently installed in a wall or cabinet The unit can also be flush mounted into a rectangular opening in a wall or surface mounted using a double gang non metallic outlet box To flush mount the remote an opening must be cut in the backing material to allow room for the circuit board wires and connectors Allow at least 1 inch minimum clearance behind the circuit board for the connectors and wires Impo rtant Use great care when cutting
18. will be green When in Load Control mode the LED will be red When an Error Condition exists or the load has been disconnected the LED will be orange When battery equalization is in process the LED alternates between red and green Impo rtant The green and red LEDs only indicates the particular operating mode and the battery voltage level It does not indicate whether the charging source is functioning properly See the Owner s Manual for the C Series Multifunction DC Controller for additional information about the LED Status Indicator 975 0123 01 01 Rev A 17 Resetting the Amp Hour Meter To manually reset the amp hour meter press and hold the push button on the front of the meter until the display resets The meter automatically resets if power is disrupted for example DC cable is removed and replaced Turning the Display Backlight On or Off Press and release the Amp hour Reset button to turn the backlight on or off 6 Troubleshooting If using long cable runs on the remote greater than 100 feet or if the meter seems inaccurate remove the jumper located below the voltage configuration pins on the circuit board on the back of the unit This dims the LCD backlight reduces power consumption and improves meter accuracy See the Owner s Manual for the C Series Multifunction DC Controller for additional information about Troubleshooting 18 975 0123 01 01 Rev A 7 Warranty and Return Warranty
19. x covers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska and Hawaii are excluded Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada How do you get service If your product requires troubleshooting or warranty service contact your merchant If you are unable to contact your merchant or the merchant is unable to provide service contact Xantrex directly at Telephone 1 800 670 0707 toll free North America 1360 925 5097 direct Fax 1 800 994 7828 toll free North America 1360 925 5143 direct Email customerservice xantrex com Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual For some products Xantrex maintains a network of regional Authorized Service Centers Call Xantrex or check our website to see if your product can be repaired at one of these facilities What proof of purchase is required In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex 20 975 0123 01 01 Rev A Proof of purchase may be in any one ofthe following forms The dated purchase receipt from the original purchase of the produ
20. y 4 Installation The following sections describe how to install the C Series Meter Display They include detailed instructions for the following steps 1 Jumper Installation Step 1 Set the voltage setting on the faceplate or remote to match the system voltage by installing the jumper over the appropriate pins This step is critical to the proper operation of the unit See Jumper Installation Step 1 on page 8 for instructions 2 Cable Installation Step 2 Connect the display to the C Series controller using the communications cable See Cable Installation Step 2 on page 10 for instructions 3 Faceplate Remote Installation Step 3 Determine the location and mounting method for the remote 1f used See Mounting the Remote Step 3 on page 14 for instructions 975 0123 01 01 Rev A 7 Jumper Installation Step 1 Four sets of jumpers are located on the right side of the circuit board on the back of the faceplate Three jumpers set system voltage to 12 volts 24 volts or 48 volts The fourth jumper dims the backlight on the display to conserve power and improve accuracy when longer cable runs are used See Figure 5 for jumper locations To enable a selection carefully slide the jumper over the top of both pins This is called installing the jumper To disable a selection carefully slide the jumper over only one of the pins This is called removing the jumper Jumper Installed Jumper Removed Jumper is on
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