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Woods Equipment S15CD Chipper User Manual

1. 12 3 4 5 6 78 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 LSSSSLLLS SS EE LS SS E Ll 55 9 EL Last Clip 12 15 18 20 22 24 34 ROWS MSS SSMLLLMSSSMLLLMSSSSMLLLMSSSML 12 3 4 5 67 8 9 10 11 12 5 26 27 28 33 34 4 s f FV t TIPE T wa 19 al al 1 2 3 45 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 MSSSSMLLLMSSSMLLLMSSSSMLLLMSSSML Last Clip 12 15 18 20 22 24 36 ROWS MSSSSMLLLMSSSSMLLLMSSSSMLLLMSSMLLL 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 4 i a ef np Ha el milt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 MSSSSMLLLMSSSSMLLLMSSSSMLLLMSSMLLL Last Clip 12 15 18 20 22 24 36 Contour Flail Patterns WAND eee WORKSHEET FOR CONTOUR FLAIL PATTERNS NOTE Use the same knives on opposite clips to keep balanced MS 1 2 cf 1 4 P 6 50 aS 5 Palma np S 3 SSM LLL 4 587 8 9 1 2 3 4 5 6 7 LMSSSSM 1 2 3 4 5 6 7 4 6 50 n ES MANO506 Rev 9 5 2008 LMSSSSMLL 2345 67 8 9 38 ROWS LMSSSSMLLLMSSSSMLLL map 0 L 10 ti ae ES Sa lg Vell 12 13 14 15 18 17 18 19 20 21 22 23 24 25 28 27 2 B 29
2. 30 31 32 33 22 23 24 25 26 27 28 29 30 31 32 33 34 SSSMLLL I Last Clip 12 jn 18 20 22 24 40 ROWS LMSSSSMLLLLMSSSSMLL 11 12 13 14 15 8 9 10 LLLLMSSSSMLLLLMSSSSMULU 9 p i i 3 45 6 T 10 u 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 O 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 24 25 26 27 28 29 30 31 32 33 34 1 32 33 34 24 25 26 27 28 29 30 3 Last Clip 12 15 18 20 22 24 34 26 27 28 29 30 31 32 33 34 Last Clip 12 15 18 20 22 24 Contour Flail Patterns 37 ASSEMBLY DEALER SET UP INSTRUCTIONS A WARNING B Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment B Do not handle knives with bare hands Careless or improper handling may result in serious injury B Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death B Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as so
3. 90509009 90109002 90101023 90101022 90509011 90509003 90101016 90101015 90509067 90023043 90006060 90509070 90509078 90509117 2377 QTY 1 1 1 1 5 1 1 1 1 1 1 1 1 5 6 WHEEL ASSEMBLY DESCRIPTION Dust cap Seal Inner bearing cone Inner cup 1 2 NF Wheel nut Hub 5 bolt Outer bearing cup Outer bearing cone 7 8 Washer 3 16 x 1 1 2 Cotter pin 7 8 NF Slotted nut Tire 9 5L x 15 Wheel rim 15 x 6 5 bolt 1 2 NF x 1 7 8 Stud bolt 3 4 NC x 6 Hex bolt GR5 Qty 8 for 1010013 amp 1010014 MANO506 Rev 9 7 2011 REF 24 26 27 PART NO 50520111 50520112 1010013 50520197 50520198 1010014 20031233 20031219 20031766 90515024 00206004 QTY 1 1 1 1 1 1 1 1 2 1 90001221 1 90006015 90011017 DESCRIPTION Strut weldment Strut assembly with hubs Caster arm assembly 8 holes Caster weldment Caster and hub assembly Back plate 8 holes Oilite washer Plate retainer Caster pivot bearing 1 4 28 UNF Straight grease fit ting 1 2 NC x 1 Hex bolt GR5 3 4 NC Hex nut 3 4 Lock washer Standard hardware obtain locally Parts 51 REF 1 2 O ON OO Bb CO 20031440 2377 50520162 50520163 50530349 50520164 90001696 90101002 NSS 50520179 PART NO 19851 19837 90317733 90318121 58759 19840 58760 90318183 19846 18864 55648 QTY 1 6 1 1 1 1 7 2 4 1 BED CONE ASSEMBLY OPTIONAL 50510065 DESCRIPTION U Bolt 3
4. Rubber belt shield 20 Rubber belt shield 22 Manual storage tube clamp style or Manual storage tube 1 piece style 1 Lock washer Pin rear hitch Pull type hitch weldment Top plate Cushion V Plate 3 4 NC x 3 Hex bolt GR5 1 NC x 6 1 2 Hex bolt GR5 3 8 x 2 Cotter pin Clevis hitch kit 1 ID Mast spacer bushing Drive hub splined inner O Ring flail coupler Snap ring 1 3 4 Stud bolt 5 8 NC x 2 3 4 GR5 Spacer mast 75 x 3 00 Hardened bushing Bolt 1 x 5 HHCS GR5 Nut 1 NC Top lock Spacer 1 3 4 OD Spacer 1 7 16 OD Spacer 1 3 4 OD Upper mast plate Lower 3 pt hitch pin asy 1 4 x 1 2 Hex wash self tap screw Clamp As Required Not Sold Separately Standard hardware obtain locally Parts 49 DRIVE SLEEVE OUTER REF 1 1 GEAR COU PLING ae TYPICAL L KNIFE INSTALLATION LEFT RIGHT PART4 PART QTY 1016199LK 1016198LK 1016199HD 1016198HD 1016199CP 1016198CP 1013109LK 1013108LK 1013109HD 1013108HD 1013109CP 1013108CP 1016179LK 1016178LK 1016179HD 1016178HD 1016179CP 1016178CP 1012169LK 1012168LK 1012169HD 1012168HD 1012169CP 1012168CP 1013119LK 1013118LK 1013119HD 1013118HD 1013119CP 1013118CP 50 Parts 1 1 FLAIL TUBE ASSEMBLY CUT OFF KNIFE INSTALLATION o 1 END CLIP EACH SIDE INSTALLATION DESCRIPTION 15 Flail tube w knives 15 HD Cotton tube w knives 15 Cup knife tube w knives 20 Flail tube w knives 20 HD Cotton tube w
5. 3600 lbs 1633 kg 20 w 4 casters 4800 Ibs 2177 kg 22 w 4 casters 5100 lbs 2313 kg 25 w 4 casters 5600 lbs 2540 kg 27 w 4 casters 5900 lbs 2676 kg each caster assembly weighs approximately 214 lbs 4 In tro duction MANO506 Rev 9 5 2008 IMPORTANT BALANCE STATEMENT Both of the Woods Center Drive Shredder flail tubes are balanced as rotor assemblies to meet or exceed factory standards before installation After installation the shredders are statistically inspected to check bal ance These factory efforts allow the shredder to oper ate smoothly and be free of excessive vibration when delivered to the customer A WARNING B The operator must be familiar with all safety rules and safety decals before installing and run ning the shredder All personnel must be familiar with and stay out of the hazard area whenever the shredder is running See Figure 18 page 22 omooth acceptable vibration levels can be easily esti mated in the field After machine shutdown and coast down has been completed place a quarter on a clean top panel of the shredder At full rotor rpm while main taining all safety rules regarding safe distances from rotating equipment observe the quarter If the quarter stays still and does not bounce around the operator can estimate that the shredder is free from excessive vibration If the quarter jumps around during full rotor rpm the shredder may be operating with
6. BW1260 BW1620 BW1800 BW2400 BW240HD BW180HD BW180HB BW126HB BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X c Gearbox DS1260 DSO1260 DS1440 TS1680 BW 126 3 BW 180 3 BW240 y components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RD990X PRD6000 PRD7200 PRD8400 SISCD S20CD S22CD S25CD S27CD BW180LH 5 years TC R74 TC R68 TC R60 TBW 144 TBW180 TBW204 RDC54 RD60 RD72 TBW150C TS R60 TS R52 TS R44 3 years 1 year if used in rental or commercial applications aie RM550 2 RM660 2 RD990X PRD6000 PRD7200 PRD8400 TBW 144 TBW180 TBW204 BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BW180HB Rust through BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 10 years TS 1680 Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to t
7. ER epe E sra areis Ses cus rie Lover APPS E e m iw A A Gee Pa E e Sis Bur P VLL i Tex Ts m im Loa CDD Figure 50 Safety Light Installed Rear View MANO5O06 Rev 9 5 2008 A SS e mb ly 4 1 CENTER CUT KIT INSTALLATION Block Shredded A WARNING B Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer To minimize the potential hazards of working under neath the cutter follow these procedures 1 Jackstands with a load rating of 2000 lbs or more are the only approved blocking device for this cutter Install a minimum of four jackstands under the shredder before working underneath unit Do not position jackstands under wheels axles or wheel supports Components can rotate and cause shredder to fall 2 Consider the overall stability of the blocked unit Just placing jackstands underneath will not ensure your safety The working surface must be level and solid to support the weight on the jackstands Make su
8. Figure 55 Hose Assembly Route hose 11 from the IN side of the motor between shredder and rockshaft and attach it to tee 12 on the left side of the center plate Route hose 11 from the OUT side of the motor between shredder and rockshaft and attach it to tee 12 on the right side of the center plate DN RETURN BN PRESSURE gt Center Plate MES gt che A 3 Figure 56 Hose Routing Assembly 43 Install Hose Clamps 1 Place hose clamps 36 around hoses 11 and center hoses between center plate Mark clamp holes in desired location on shedder body and drill two 11 32 holes Secure hose clamps to shredder using 5 16 NF x 1 1 4 cap screws 20 flat washers 33 lock washers 34 and hex nuts 35 See Figure 57 CD7386 Figure 57 Hose Clamp Installation 44 Assembly Connect Hoses to Tractor NOTICE B Oil flow to hydraulic motor must not exceed 28 gpm 1 Connect PRESSURE hose to a tractor rear remote quick coupler that has a lever handle that can be placed in the detent or locked position 2 RETURN hose must be connected directly to the tractor reservoir or to a specifically designated motor return or zero back pressure port Install Decals Apply safety decals 24 amp 25 to a clean surface on the back of the shredder where they can be seen with out obstructions Install decals 25 on either side of the hose assembly See Figure 57 Remove Defl
9. REMOVING SHREDDER FROM TRACTOR Heverse the above procedure Steps 1 17 when removing unit from the tractor CM a d E Figure 10 Parking Stand FIELD OPERATION The Woods Flail Shredder is designed with the flexibil ity to operate well in almost any kind of crop and terrain conditions However the operator is responsible for being familiar with all operating and safety procedures and following them Each operator should review this Field Operation section at the start of the season and as often as required to be familiar with the unit Operators should also review the PRE OPERATION CHECK LIST page 15 and Attaching Shredder to Tractor page 17 A WARNING B Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death B Never allow children or untrained persons to operate equipment B Make sure shields and guards are properly installed and in good condition Replace if damaged MANO506 Rev 9 5 2008 B Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts B Before dismounting po
10. 1 Slide motor assembly between shredder center channel and secure to the left side using two 1 2 NC x 1 1 4 carriage bolts 29 and flange lock nuts 30 2 Install 1 2 NC x 1 cap screw 31 and flat washer 32 to the right rear hole of the motor housing and secure with flange lock nuts 30 3 Install 1 2 NC x 1 1 4 carriage bolt 29 and flange lock nut 30 into the right front hole 4 Raise motor housing to the bottom of the mounting slots and torque hardware to 85 Ibs ft Figure 54 Motor Assembly Installed Assembly Hoses 1 Attach male quick coupler 17 and adapter 16 to the end of hose 15 Attach tee 12 to the opposite end of hose 2 Attach male quick coupler 17 and adapter 16 to the end of second hose 15 Attach check valve 14 nipple 13 and tee 12 to the opposite end of hose NOTE Make sure flow indicator arrow on the side of the check valve 14 is pointing in the correct direction See Figure 55 3 Install check valve 14 and two nipples 13 between the two tees 12 NOTE Make sure flow indicator arrow on the side of the check valve 14 is pointing in the correct direction MANO506 Rev 9 5 2008 PRESSURE Sea CD7384 2 Place hose assembly around center plate of shredder and drape quick couplers over the front of the shredder See Figure 55 and Figure 56 Make sure hose with check valve is on the right side of the center plate E Oil Flow ne QS R
11. Choosing the Correct Tractor 15 Lubrication Service Record 27 Mounting Clutch to Shredder 33 Ratchet Height Adjustment 29 Replacing Flail Knives 29 Cleaning 22 Field Operation 19 Replacing Rubber Shield Flaps 30 Flail Knives 20 Replacing Stub Shaft 32 Ground Speed 22 Servicing Rotors 30 Hazard Area 22 Hemoving Components 31 Setting Flail Height 21 Replacing Components 31 Setting Operating Height 20 Servicing Weasler Modular Friction Clutch 32 Setting Outer Trailing Wheels 21 Wheel Spacing 29 Starting the Tractor 21 Stopping the Tractor 21 TROUBLESHOOTING 35 Turning 22 MANO506 Rev 9 5 2008 ri a ex 6 5 WARRANTY All Models Except Mow n Machine Zero Turn Mowers Please Enter Information Below and Save for Future Reference P Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser EID All units listed below 2 years Seals
12. Keep hands and feet away from flails when engine is running Keep other people away PELIGRO CON LAS CUCHILLAS CORTADORAS ROTATIVAS Para evitar heridas graves o la muerte causadas por las cuchillas rotativas Pare el motor quite la llave del encendido y espere hasta que las piezas m viles hayan parado antes de dar servicio Mantenga las manos y los pies retirados de las cuchillas estando el motor en marcha No permita que otra gente se acerque 50030982 A A WARNING Ah ADVERTENCIA THROWN OBJECT HAZARD To prevent serious injury or death Stay away from the front of machine when operating Keep others away Keep deflectors in good condition when operating PELIGRO DE OBJETOS ARROJADOS POR LA MAQUINA Para evitar heridas graves o la muerte Mant ngase retirado del frente de la m quina cuando esta est en marcha No permita que otra gente se acerque Mantenga los deflectores en buenas condiciones cuando utilice la m quina udi ccn 505 3 0314 Safety Decals continued on next page Safety 11 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged Safety Decals continued from previous page ATTENTION Slip clutch maintenance is a must to pro tect the driveline and other major compo nents of your machine NOTICE CLUTCH RUN IN NECESSARY FOR NEW CL
13. Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NE indicates a hazardous situation which if not avoided will result in death A DANGER or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous
14. PREPARING FOR OPERATION 1 Pull into the field and position the unit in a level area 2 Lower into operating position 3 3 Point hitch models Set the 3 point so the quick hitch is vertical and the floating upper mast is forward Flail Height Set the unit to give a flail height of at least 3 to 6 inches 75 to 150 mm above the ground This will minimize the amount of stones and dirt picked up by Operation 19 the flails under all operating conditions See Balance Statement page 5 NOTE To avoid unnecessary wear on knives and related parts never set the unit lower than the recom mended setting See Balance Statement page 5 Figure 11 3 Point Hitch Models SET OPERATING HEIGHT 3 Point Hitch Models Use the ratchet on the rockshaft mount to set the unit height Pull Type Models Use the ratchets or cylinders on the hitch and rockshaft mount to set the unit height Figure 12 Pull Type Models Ratchet 3 Point amp 2 Point Hitch Models 1 Set lower 3 point arms in the free float position 2 Set the hitch in the non swing position 3 Set the hydraulic system to allow the 3 point to float Refer to tractor manual for instructions 4 3 Point models only Be sure the floating mast is free to slide in its mounting frame to allow the machine to follow ground contours Refer to Figure 13 A gt TY E c uH IN Fuge Bi i MENA 2 25 Floating Top Mast By Figure 13 Free Float Posit
15. PTO complete 1 3 8 21 spline or PTO complete 1 3 4 20 spline Slide lock repair kit 1 38 ID or Slide lock repair kit 1 75 ID Slide lock yoke asy 1 38 ID or Slide lock yoke asy 1 75 ID Cat 6 CV U joint repair kit CV Bell shield CV Body with fitting Yoke amp shaft Shield bearing repair kit Safety sign Centralizer repair kit not shown CD65244 1 Note 2 Lube fitting at end of cross and bearing REF PARTNO 10 11 12 13 14 15 A A B B 1010819 1010820 33347 90317909 58765 1010805 1016108 1016109 1016127 1016125 TYPE B WEASLER 24K PULL TYPE PTO SHAFT WITH TORQMASTER CLUTCH Note 1 Two types of Weasler Drives are used See photo to DESCRIPTION Outer guard amp bearing Inner guard amp bearing Decal Danger Guard missing Yoke tube amp slip sleeve U Joint cross amp bearing kit Clutch asy 55 clamp 24K PTO CV 1 38 21 CD P type 24KE PTO CV 1 75 20 CD P type 24KE Tractor half asy with guard 1 38 Tractor half asy with guard 1 75 Parts 53 WEASLER 24K 2 POINT amp 3 POINT PTO SHAFT WITH TORQMASTER CLUTCH 9 CD6523 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 19851 1 Slide lock repair kit 1 38 ID or 10 90317724 1 Yoke tube amp slip sleeve 1 19837 1 Slide lock repair kit 1 75 ID 11 1010805 1 Friction overrunning clutch asy 55 2 90317208 1 Slide yoke assembly 1 38 ID or clamp 24K 2 90317418 1 Slide yoke assembly 1 75 ID A 1016104 1 PTO Shaft complete 1 3 8 21
16. cardboard instead of hands Keep all components in good repair PELIGRO DE FLUIDO BAJO ALTA PRESION Para evitar heridas graves o la muerte 1 Alivie la presion del sistema antes de hacer repara ciones ajustes o desconecciones Use proteccion apropiada en las manos y en los ojos cuando revise para ver si hay fugas Utilice una tabla o un cart n en vez de las manos Mantenga todos los componentes en buen estado 50530315 A GUARD MISSING DO NOT OPERATE ROTATING DRIVELINE CONTACT CAN CAUSE DEATH DANGER KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends GUARD MISSING Driveline guards that turn freely on DO NOT OPERATE driveline DANGER 18864 C BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 1 2 S a f e V MANO506 Rev 9 5 2008 OPERATOR SIGN OFF RECORD Woods Equipment Company follows the general safety standards specified by the American Society of Agri cultural and Biological Engineers ASABE a
17. see Figure 38 3 Tighten bolts evenly to release taper lock hub from stub shaft NOTE You may have to give a sharp blow directly to each bolt head to help the hub disengage 4 Unscrew stub shaft from the rotor tube Figure 37 Rotor Direction of Rotation J 5 Install new stub shaft reversing Steps 1 3 375 X 3 00 SOCKET HEAD INNER DISK THREADS CAP SCREW W NYLOCK DRIVE SLEEVE OUTER i PAM IG EE I X ROTOR ASSEMBLY MANO506004 THREADED END STUB SHAFT 1 2 BOLT 1 2 LOCK WASHER 2 7 16 E STYLE HUB 125 NPT GREASE FITTING STRAIGHT 375 HIGH COLLAR LOCK WASHER Figure 38 Stub Shaft Assembly SERVICING WEASLER MODULAR 4 Attach the driveline to the tractor PTO Stand clear FRICTION CLUTCH of the unit Tools Required 5 Start tractor Engage PTO clutch and run for a few seconds or until clutch visibly smokes e 3 4 Socket wrench e 8 Minimum C clamps 2 6 Disengage PTO Shut off tractor Disconnect e 1 4 Hex Allen wrench driveline from the tractor Regular screwdriver or punch o 7 Tighten all bolts on the outside diameter of the Duct tape or locking pliers with 3 throat minimum clutch until the compression plate is tight against Hammer the housing e 1 2 sq to 1 sq bar x 9 e Scale or Vernier 8 Grease the fitting on the yoke using a multi purpose high temperature EP grease or an Breaking In the Clutch Run In equivalent lithium grease 9 For an integral overrunning clutch make
18. 24K 3 Add new keys With one hand hold the two keys in the pockets 4 Slide the collar onto the hub orienting collar correctly 5 Add washer 6 Install retaining ring 7 Make sure clutch spins freely and only in correct direction 8 Reassemble friction pack MOUNTING CLUTCH TO SHREDDER 1 Mount and bolt the clutch hub onto the shredder input shaft Make sure shaft and clutch grooves line up 2 Re install any shielding that was moved or removed 3 Run the clutch before using Refer to Breaking In the Clutch Run In page 32 Service amp Maintenance 33 NOTES 34 Service amp Maintenance ere TROUBLESHOOTING The Woods Flail Shredder uses swinging flails to pick up and shred crop residue left in the field It is a simple and reli able system that requires minimal maintenance The following table lists problems causes and solutions that you may encounter If you encounter a problem that is dif ficult to solve even after reading through this table please call your local Woods dealer When calling please have this manual and your unit s serial number ready PROBLEM Shredder doesn t track CAUSE Poor wheel spacing 3 Point not set Shredder not level Irrigation furrows not even SOLUTION Set wheels in center of crop rows Set 3 point hitch in non sway position Level shredder see Set Operating Height page 20 Set wheels against seed bed see Setting Outer Trailing Wheels Cast
19. 4 NC x 4 x 5 5 long 3 4 NC x 6 Hex bolt GR5 Strut weldment Yoke weldment Scraper Roller weldment 3 8 NC x 1 1 4 Carriage bolt GR5 1 1 4 Insert bearing 2 Hole flange Packer asy Items 4 9 NSS Not sold separately Standard hardware obtain locally determine type DESCRIPTION Slide lock repair kit 1 38 ID or Slide lock repair kit 1 75 ID Slide lock yoke asy 1 38 ID or Slide lock yoke asy 1 75 ID Cat 6 CV U joint repair kit CV Bell shield CV Body with fitting Yoke amp shaft 26 8 Shield bearing repair kit Safety sign Centralizer repair kit not shown 52 Parts Note 2 Lube fitting in center of cross and bearing CD6524A REF PART NO 10 11 12 13 14 15 A A B B 1010819 1010820 33347 90317909 58765 1010805 1016108 1016109 1016127 1016125 Note 1 Two types of Weasler Drives are used See photo to DESCRIPTION Outer guard amp bearing Inner guard amp bearing Decal Danger Guard missing Yoke tube amp slip sleeve U Joint cross amp bearing kit Clutch asy 55 clamp 24K PTO CV 1 38 21 CD P type 24KE PTO CV 1 75 20 CD P type 24KE Tractor half asy with guard 1 38 Tractor half asy with guard 1 75 Rev 8 23 2011 MANO506 Rev 9 5 2008 REF A A 1 N O ON ODO OF hh C PART NO 1016108 1016109 19851 19837 1033104 1033105 1033107 19840 1033106 1033109 19846 18864 55648 Rev 10 13 2010 MANO506 Rev 9 7 2011 determine type DESCRIPTION
20. AUTOMATIC CLUTCH OPTIONAL 1019810 19837 90317418 58765 1022637 1009065 N N 19 00 26 32 Compressed 36 25 Extended DESCRIPTION PTO Shaft complete 1 3 4 20 spline 30K 3 point with automatic clutch Slide lock repair kit 1 75 ID 1 3 4 20 Spline yoke U Joint cross amp bearing kit 55E Yoke amp shaft 1 69 20 spline Drive shield bearing kit REF PART QTY 6 90317455 7 1022638 8 1022639 9 33347 10 1022640 11 1019811 1 i 1019810 Replaced By 1026555 DESCRIPTION Safety sign Outer guard amp bearing Inner guard amp bearing Danger decal guard missing Yoke tube amp slip sleeve Automatic clutch assembly 30K see page 55 for breakdown WEASLER 30K 3 POINT PTO SHAFT WITH AUTOMATIC CLUTCH OPTIONAL 1026555 19837 90317418 58765 90317613 OR 90318183 1009065 N a 27 44 Compressed 37 31 Extended DESCRIPTION PTO Shaft complete 1 3 4 20 spline 30K 3 point with automatic clutch Slide lock repair kit 1 75 ID 1 3 4 20 Spline yoke U Joint cross amp bearing kit 55E Yoke amp shaft 1 69 20 spline 30 6 long OR Yoke amp shaft 1 69 20 spline 26 8 long Drive shield bearing kit 56 Parts REF PART QTY 1 6 90317455 7 1010803 8 1010804 9 33347 10 90317724 11 1019811 j i j CD7535 1026555 DESCRIPTION Safety sign Outer guard amp bearing Inner guard amp bearing Danger decal guard missing Yoke tube amp s
21. Bi EE II re rmm a 4 dd GEARBOX OIL LEAKAGE NOTICE B Major oil leakage from the gearbox shaft seal area is not acceptable and could cause the gearbox to fail due to lack of lubrication and cooling It is the operator s responsibility to check the gearbox oil level per the Lubrication Service Table Before checking gearbox oil level shut down the shredder for a couple of hours to allow the oil to drain back into the reservoir for the most accurate reading Proper oil level should be between the full and add lines on dipstick When oil is needed add through the dipstick tube MANO506 Rev 9 5 2008 NOTICE B DO NOT OVERFILL Lab tests have proven that overfilling the gearbox can dramatically increase the gearbox operating temperature In extreme cases this can overheat the oil reducing its lubri cating and cooling properties and eventually cause shaft seals to deteriorate and fail Over heated oil has an obvious burnt smell drain it and refill with new oil Overfilling gearbox oil can void the warranty The gearbox should not require frequent servicing of oil It is not designed to consume or lose large amounts of oil If oil needs to be added frequently troubleshoot ing the cause is required see section below Service amp Maintenance 27 Gearbox leakage amp Troubleshooting Woods dealer Consult with Woods Technical Service for further details rebuild Some gearbox oil leakage may be acceptable if reco
22. CD Std 3 1016113 2 U Joint cross amp bearing kit A 1016105 1 PTO Shaft complete 1 3 4 20 CD Std 4 90318183 1 Yoke amp shaft 26 8 center end or B 1016106 1 PTO Shaft complete 1 3 8 21 CD 4 90318074 1 Yoke amp shaft 32 9 center end ong 5 19846 1 Shield bearing repair kit B 1016107 1 PTO Shaft complete 1 3 4 20 CD 6 18864 1 Safety sign ong 7 1010803 1 Outer guard amp bearing 1016117 C 1016117 1 Tractor half asy w guard 1 3 4 Std 1016111 or C 1016111 1 Tractor half asy w guard 1 3 8 Std 7 1010813 1 Outer guard amp bearing 1016122 D 1016122 1 Tractor half asy w guard 1 3 8 long 1016124 D 1016124 1 Tractor half asy w guard 1 3 4 long 8 1010804 1 Inner guard amp bearing E 1016112 1 Implement half asy w guard 24K 9 33347 1 Safety sign Danger Guard missing DUAL SAFETY LIGHT KIT OPTIONAL REF PART NO QTY DESCRIPTION 5 90401149 1 Dual lamp 4 pin LH 6 90401150 1 Dual lamp 4 pin RH 8 90507121 12 Clamp adhesive backed 9 90001009 10 1 4 NC x 1 Hex bolt GR5 10 90006001 10 1 4 NC Hex nut 11 90011009 10 1 4 Lock washer 12 90011031 10 1 4 Flat washer 20 90401152 1 Wiring harness wishbone 1 26 21 50530986 2 Bracket dual safety light H f 00206022VAR Standard hardware obtain locally Rev 8 23 2011 54 P ar S MANO506 Rev 9 5 2008 WEASLER 24K TORQMASTER CLUTCH ASSEMBLY an anne EH y OWN ENS RH I 4 7 CD6525 EF PART NO 9 90318170 16 10 90318
23. Category ll or Category lll 3 point hitch If the hitch can be converted from one to the other use a Category Ill to provide a wider stance and more stability Use the upper top link hole for Category lll and the lower hole for Category ll as shown in Figure 3 For easier attachment use a quick hitch If not using a quick hitch use optional hitch extension 4 Hydraulic Requirements when Using Center Cutter Options The tractor hydraulic system must be capable of 8 gpm 30 lom at 1500 psi 10 335 kPa Either closed cen tered or open centered systems can be used 5 Load Sensing Hydraulics 3 Point Models Only Many newer tractors are equipped with load sensing hydraulics The operator is responsible for setting the tractor hydraulic system to provide float on the 3 point hitch Refer to the tractor manual for specific instruc tions The float feature will allow the unit to follow the ground contours during operation This applies to 3 point mounted machines only 16 Operation 6 Drawbar Pull Type Models Only The tractor drawbar must be set to provide 16 406 mm on 1 3 8 21 or 20 508 mm 1 3 4 20 between the end of the PTO shaft and the center of the drawbar pin for all 1000 rom PTO See Figure 4 This dimension will provide the required clearance for the CV Con stant Velocity joint on the front of the driveline NOTICE BH Do not use PTO shaft adapters They will change the drawbar d
24. Rev 9 5 2008 e Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing STORAGE A WARNING B Block equipment securely for storage B Keep children and bystanders away from stor age area At the end of the season the shredder should be thor oughly inspected and prepared for storage Repair or replace any worn or damage components to prevent unnecessary down time at the beginning of the next season To ensure a long trouble free life prepare the unit for storage by carrying out the following procedure 1 Clear the area of bystanders especially children 2 Thoroughly wash the unit using a pressure washer to remove all dirt mud debris and residue See Cleaning instructions on this page 3 Inspect the flails and rotors for damage or entangled material Remove entangled material Repair or replace damaged parts 4 Inspect all hydraulic hoses lines couplers and fittings Tighten all loose fittings Replace any hose that is cut nicked abraded or separating from the crimped end of a fitting 5 Change gearbox oil 6 Lubricate all grease fittings Make sure all grease cavities have been filled with grease to remove any water residue from pressure washing 7 Touch up all paint nicks and scratches to prevent rust 8 Move to storage area Select a dry area free of debris Store in an area away from human activit
25. Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING B Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death B If you do not understand any part of this manual and need assistance see your dealer B Know your controls and how to stop engine and attachment quickly in an emergency B Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instruc tions B Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety go
26. controls in neutral shut off engine set park brake remove key and wait for all moving parts to stop before dismounting NOTE For 3 point hitch units unhook to gain access to center flaps 3 Remove 3 8 nut washer and carriage bolt from each worn flap Replace any worn or damaged hardware See page 48 for hardware sizes 30 Service amp Maintenance Figure 35 Front Rubber Shield Flaps 4 Replace damaged flap with new flap and secure with correct hardware NOTE Use only genuine Woods parts when replacing flaps SERVICING ROTORS FLAIL TUBES A WARNING B Do not handle knives with bare hands Careless or improper handling may result in serious injury m Any excessive vibration caused by worn or missing knives or damaged drive components can cause damage to the shredder and personal injury Excessive vibration can also be transmitted through the hitch mounts and PTO to the tractor resulting in tractor damage B Once field operation has been started it is the responsibility of the owner operator to monitor and maintain acceptable rotor balance Refer to Bal ance Statement page 5 for details NOTICE B Read Balance Statement page 5 before replac ing any knives Refer to Replacing Flails page 29 for knife or knife component replacement The Woods Center Drive Flail Shredder has been designed for durability when shredding any type of crop Some operating conditions will shorten the life of th
27. rea del rotor mientras el motor est en marcha 7 Nunca exceda 32 km h 20 MPH al transportar 8 Use luces intermitentes de aviso cuando viaja con la m quina Use el pasador de la barra de tiro con fiador y enganche la cadena de seguridad Useun protector apropiado para los oidos cuando est expuesto a ruido excesivo por un tiempo prolongado Repase la informaci n de seguridad peri dicamente antes del uso 50030977 B MANO506 Rev 9 5 2008 MODEL NO SERIAL NO Win nama Woods Equipment Company JIJ Oregon Illinois U S A SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 4 amp DANGER PELIGRO ROTATING DRIVELINE HAZARD To prevent serious injury or death from rotating driveline 1 Keep all guards in place when operating 2 Operate only at 1000 RPM 3 Keep hands feet clothing and hair away from moving parts PELIGRO CON EL MOVIMIENTO ROTATIVO DEL EJE MOTRIZ Para evitar heridas graves o la muerte a causa de la rotaci n del eje motriz Mantenga todos los protectores en su puesto mientras est funcionando la m quina H gala funcionar nicamente a 1000 RPM Mantenga retirados de las piezas m viles las manos los pies la ropa y el pelo 50030978 A NOTICE THREE POINT MOUNTED UNITS LOAD SENSING ADJUSTMENT Many tractors are equipped with a load sensing feature on the 3 poin
28. situation which if not avoided could result in minor or moderate injury ee Is used to address practices not related to personal injury NOTE Indicates helpful information ALITEC BMP CENTRAL FABRICATORS GANNON GILL Ww rrr WAIN ROY D DPEDPD WOODS 2 In tro duction Gen Rev 3 5 2010 TABLE OF CONTENTS INTRODUCTION uae eeteeas agseeseeeaveences as REESE NU FEE E 2 SPECIFICATIONS ss a pon ioa od Senes uta abe Bow qos Cosa d ees cones am dos wed 4 BALANCE STATEMENT s 3 adro menti acie Do euer mice does rca 5 GENERAL INFORMATION sssesseeere RR Res 5 SAFETY POULE S 4264 e665 esos Sone tbe Sashes EE SEEAS EP PDEPE E 6 9 SAFETY DECALS snare endene 624650882 dan add dos ied Y eet 10 12 OPERATOR SIGN OFF RECORD 00000 nr rann 13 OPERACION vapores ro tre do PIENE REI RUN PUE 14 FIELD OPERATION Lisa prr por scorrnes ci n deras rre ne 19 OPTIONAL EQUIPMENT 00 0022 I en 23 SHREDDER STORAGE 8 CLEANING 00 00 0000 eee eee 22 SERVICE amp MAINTENANCE o 24 TROUBLESHOOTING 2 a sie do ERE SURE e aea a je E PRESE CEST RES 35 CONTOUR FLAIL PATTERN WORKSHEETS 0000005 36 See gt piee cseerseteecoeus geet aprende dae e 38 DEALER CHECK USITS horse ga UR est E EHE Er E WV E RR eee 45 INDEX TO PARTS LISTS isorverdorrcsia esla subtes ies a kes 47 BOLT TORQUE CHART si es ass seran asias n Em a ES 63 BOLT SIZE CHART 8 ABBREVIATIONS 0 000002 64 INDEX
29. 171 15 11 90318175 REF PART NO QTY DESCRIPTION 12 90318174 1 1010831 1 Yoke Clamp style with overrun 13 90003055 ning clutch amp hub asy 10 mm bolts includes Items 2 10 14 90003053 1A 1019629 1 Overrunning clutch repair kit 15 90011236 includes items 2 6 7 9 amp 10 16 90006548 QTY DESCRIPTION 1 Leaf spring 1 Overrunning key 2 Friction disk 1 Separator plate 4 M10 x 1 50 x 25 Serrated hex head cap screw 6 M8x1 25x60 Hex bolt CL 10 9 A R Washer 8 mm x 1 6 thick 6 Nut M8 x 1 25 Hex ZP 2 90318165 1 Wave spring 17 1010833 1 Hub clamp asy 1 75 3 90318154 1 Set screw 312 18 x 25 long ae aa A 1010832 1 Friction pack overrunning 10 4 90317541 31 Ball 1 4 dia mm bolts 24K 9 1019630 1 OR Inner hub assembly B 1010805 1 Complete clutch asy 55 clamp 6 90318167 1 Washer 10 mm bolts 24K 7 90318168 1 Retaining ring 8 90318169 1 Overrunning hub NSS z Not Serviced Separately WEASLER AUTOMATIC CLUTCH OPTIONAL 2 1 la t Y fl 1 JJ m TI PART NO 1019811 1019813 1 1019814 1 1010833 1 1025874 6 A ons gt MANOS06011 MANO506 Rev 9 7 2011 T m m a m NU OR 7 p EEE s a Y ER Automatic clutch asy complete Yoke amp hub 30K auto Clutch pack 30K auto Hub clamp assembly 1 3 4 HHCS M12 1 75P x 20 mm CL10 9 flanged head Parts 55 REF PART QTY A 0O AA ON REF PART QTY A Ron co WEASLER 30K 3 POINT PTO SHAFT WITH
30. 22647 1022647 1022649 1022648 1022650 1016188 1016195 1019763 RUBBER BELTING QTY MOMONDNNNN WD FOOD Ff DESCRIPTION Rubber belting 15 ft Rubber belting 20 ft amp 22 ft Rubber belting 25 ft amp 27 ft Belt bar 15ft Belt bar 20 ft amp 22 ft Belt bar 25 ft amp 27 ft Belt bar 15 ft amp 27 ft Belt bar 20 ft Belt bar 22 ft Rubber belting 15 ft amp 27 ft Rubber belting 20 ft Rubber belting 22 ft MANO506 Rev 9 7 2011 REF PART Ol O0 0 O O oO C ol Ol 64824 64824 64824 64824 64824 14350 14350 14350 14350 14350 QTY 34 46 50 62 34 34 46 50 26 62 DESCRIPTION 3 8 NC x 1 1 2 Carriage bolt 15 ft 3 8 NC x 1 1 2 Carriage bolt 20 ft 3 8 NC x 1 1 2 Carriage bolt 22 ft 3 8 NC x 1 1 2 Carriage bolt 25 ft 3 8 NC x 1 1 2 Carriage bolt 27 ft 3 8 NC flange lock nut 15 ft 3 8 NC flange lock nut 20 ft 3 8 NC flange lock nut 22 ft 3 8 NC flange lock nut 25 ft 3 8 NC flange lock nut 27 ft Standard hardware obtain locally Parts 59 CENTER CUTTER KIT OPTIONAL RETURN 4 PRESSURE go Oil Flow G Direction 12 15 24 50530315 25 50530263 WARNING Lc WARNING ADVERTENCIA ES ADVERTENCIA Y HIGH PRESSURE FLUID HAZARD ROTATING BLADE HAZARD To prevent serious injury or death To prevent serious injury or death 1 Relieve pressure on system before 1 Stop engine remove ignition key and wait for re
31. 26528 2 Swing flap bar mast plate 32 all 1 50531089 26 Rubber flap 12 27 ft 7 1026529 2 Swing flap bar 32 20 ft 25 ft 27 ft 2 1022659 3 Flap bracket right 15 ft 8 15028 20 3 8 NC x 1 Carriage bolt 15 ft 2 1022659 4 Flap bracket right 20 ft 8 15028 28 3 8 NC x 1 Carriage bolt 20 ft 2 1022659 5 Flap bracket right 22 ft amp 25 ft 8 15028 32 3 8 NC x 1 Carriage bolt 22 ft 2 1022659 6 Flap bracket right 27 ft 8 15028 36 3 8 NC x 1 Carriage bolt 25 ft 3 1022660 3 Flap bracket left 15 ft 8 15028 40 3 8 NC x 1 Carriage bolt 27 ft 3 1022660 4 Flap bracket left 20 ft 9 14350 20 3 8 NC Flange lock nut 15 ft 3 1022660 5 Flap bracket left 22 ft amp 25 ft 9 14350 28 3 8 NC Flange lock nut 20 ft 3 1022660 6 Flap bracket left 27 ft 9 14350 32 3 8 NC Flange lock nut 22 ft 4 1022661 2 Rubber flap 2 15 ft amp 27 ft 9 14350 36 3 8 NC Flange lock nut 25 ft 4 1022662 2 Rubber flap 8 5 20 ft 4 22 ft 9 14350 40 3 8 NC Flange lock nut 27 ft 5 1022654 2 Flap rod 15 ft 10 90023043 4 3 16 x 1 1 2 cotter pin 5 1022655 2 Flap rod 20 ft Standard hardware obtain locally 62 P ar S MANO506 Rev 9 5 2008 BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tighten
32. 3079 Rev 2 14 2011 las WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from w
33. AA EAr TRETSPMESPUPIEEPSNREEITESTOENSE NE eee 65 PRODUCT WARRANTY Loco 64 REPLACEMENT PARTS WARRANTY INSIDE BACK COVER ILEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine suppliers of both new and second hand machines must make sure that this manual is provided with the machine EN Introduction 3 SPECIFICATIONS Maximum Outside Body Width jp e E 189 in 4 9 m 2 rc DE S 253 in 6 4 m LA AAA a Ra x cs 277 in 7 0 m Se d etos 309 in 7 8 m DI unda m do mao Ua d 334 in 8 4 m Cutting Height 3 18 in 7 62 cm to 45 7 cm Width of Cut EE S 183 in 4 6 m 210 EEE 247 in 6 2 m op PR 271 in 6 8 m DB boss ue dati cei dius 303 in 7 6 m ER tight Be adeno RE FORMS 327 in 8 3 m Knives Cups zi ha L Cut Off Number on 15 Od cocos ean 164 rss Ea 4 Number on 20 n o E Gk Bide bone 4 Number on 22 128 3 5x RE bah PEDE wah are Sie m 4 Number on 25 144 204 sp xs 4 Number on 27 OO Mir daas SUO bu teases 4 Recommended Tire Size 9 5L 15 6 ply rated Tire Inflation Pressure 25 psi Rotor Speed 00 eee 1350 RPM dynamically balanced Drive PTO isa od obedire dg 1000 RPM Weight of Shredder approximate 15 w 2 casters
34. CENTER DRIVE GEARBOX ASSEMBLY RUBBER BELTING OPTIONAL CENTER CUTTER KIT OPTIONAL CENTER DEFLECTOR OPTIONAL RUBBER FLAPS OPTIONAL Rev 10 13 2010 MANO506 Rev 9 7 2011 P ar S 47 CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY 29 COMPLETE SAFETY DECAL SET 4 8 P ar S MANO506 Rev 9 5 2008 REF PART 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS gt ias 3 1016168 3 1013097 3 1016167 3 1013057 3 1013122 5 90507112 6 1012170 7 1010120 8 56383 9 50520211 10 50530279 14 1013049 16 1016104 16 1016105 16 1016106 16 1016107 16 1016108 16 1016109 17 1012175 20 90025004 21 90025012 22 20020705 24 20020553 24a 90029204 25 90006143 27 1019786 29 1019755 30 12735 31 90023084 32 230 33 90001786 34 90011015 CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY PARTS LIST QTY bhb bhb DD NN NN NN NY a DESCRIPTION S15CD Body weldment S20CD Body weldment S22CD Body weldment S25CD Body weldment S27CD Body weldment Flail tube asy right amp left see page 50 15 Rockshaft asy 20 Rockshaft asy 22 Rockshaft asy 25 Rockshaft asy 27 Rockshaft asy Tow chain pull type only Bearing 2 3 16 flange Bearing plate Pin weldment Parking stand square Parking stand pin Gearbox 800 Series see page 58 3 Point PTO shaft 1 3 8 yoke with clutch see page 52 3 Point PTO shaft 1 3 4 yoke with clutch see page 52 3 Point PTO shaft 1 3 8 yoke with c
35. MANO506 WOODS FLAIL SHREDDER Center Drive S15CD S20CD S22CD S25CD S27CD 3 Jy OPERATORS MANWAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use
36. Never approach unit until the blade has stopped turning 3 Slowly disengage PTO clutch The overrunning clutch will allow the shredder to freewheel down 4 Restart the unit only after the drums quit turning The PTO will not need to be disengaged to lift the unit on the ends or while turning Operation 21 HAZARD AREA A WARNING B Make certain all movement of equipment com ponents has stopped before approaching for ser vice Stay away from front side and rear of unit while it is running Flails can pick up stones sticks wire and other debris and throw it out with enough force to severely injure bystanders Keep out of shaded area shown in Figure 18 Shut down unit and wait for moving parts to stop before approaching Figure 18 Hazard Ah GROUND SPEED Travel speed can vary between 3 and 8 mph 5 and 13 kmph depending on the bulk of residue and terrain conditions The operator is responsible for noting the condition of the work setting the speed to obtain a quality shredding job and maintaining control of the unit Speed may be increased if shredding quality is good Decrease speed if trash is left standing or if some is not picked up TURNING 3 Point Mounted Units Always raise the unit slightly to lift rear wheels off the ground before turning This will eliminate side loads on the wheel assembly unless unit is equipped with caster wheels Pull Type Units The front universal is eq
37. Repair or replace as required Check condition of cutter blade if so equipped MANO506 Rev 9 5 2008 Inspect all hydraulic lines hoses couplers and fittings Tighten repair or replace any leaking or damaged components Install and secure all guards doors and covers Check PTO clutch operation see Weasler Mod ular Friction Clutch 24K page 33 CHOOSING THE CORRECT TRACTOR To ensure safe and reliable operation of the flail shred der use a tractor with the correct specifications Use the following guidelines to select the correct tractor 1 Horsepower Use Table 1 on page 16 for selecting the tractor horse power class appropriate for your unit s width Increase the horsepower level by 25 percent when operating in hilly soft or wet conditions 2 Tractor Weight By following recommendations for tractor horsepower the tractor will have sufficient weight to provide stability for unit during field operation or when transporting When using a 3 point mounted shredder we recom mend that each tractor be equipped with a full comple ment of suitcase weights on the tractor front see Figure 2 for example This will provide the required front weight for turning and extra traction if equipped with front wheel assist Operation 15 Table 1 Tractor Horsepower 6 8 vs Unit Width Figure 2 Tractor Front Weight 3 3 Point Hitch The 3 point hitch models require that the tractor be equipped with a
38. UTCHES AND ANY CLUTCH NOT OPERATED FOR 30 DAYS LOOSEN 6 SOCKET HEAD CAP SCREWS WITH 1 4 ALLEN WRENCH BE CAREFUL TO TURN EACH SCREW 1 2 TURN AT A TIME UNTIL ALL SCREWS ARE LOOSE _ CONNECT DRIVELINE TO TRACTOR PTO It is important that the clutches slip when an obstacle or load heavier than the clutch setting is encountered Before using your New shredder for the first time and before each shred ding Season the clutch must be slipped to insure that the clutch has not become frozen Read your instruction in your parts manual for the proper method to follow to slip your clutches NOTE failure to follow the instructions listed in your manual may result in immediate breakage of some of your drive components on your shredder START TRACTOR AND ENGAGE PTO FOR A FEW MINUTES OR UNTIL THE CLUTCH VISIBLY SMOKES THEN DISENGAGE PTO AND STOP TRACTOR DISCONNECT PTO DRIVELINE TIGHTEN 6 CAP SCREWS 1 2 TURN AT A TIME UNTIL ALL SCREWS ARE TIGHT NEXT LOOSEN ALL SCREWS 1 2 TURN EACH FOR PROPER ADJUSTMENT OF PLATES 5 GREASE OVERRUNNING CLUTCH ASSEMBLY CLUTCH IS NOW READY FOR USE 505 30728 11 PN 50530707 12 PN 50530728 WARNING ADVERTENCIA O 15 PN 18864 DANGER A DANGER HIGH PRESSURE FLUID HAZARD To prevent serious injury or death Relieve pressure on system before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or
39. WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill 11 loss of crops 111 loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty ALITEC Woods Equipment service and locations may be obtained by contacting Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 USA GILL 800 319 6637 tel 800 399 6637 fax www WoodsEquipment com VW fyrer WAIN ROY a WEI WOODS F
40. ation oil covers more than and dipstick plug see Figure 31 the area described in 1 amp 2 above this seepage is considered to be unacceptable leakage 6 Allow gearbox to drain for 10 minutes 6 Gearboxes with unacceptable leakage should be NOTE To remove the most contaminants drain oil rebuilt replacing old seals and worn parts with new when gearbox is hot seals and parts Gearbox rebuild and seal replacement parts are available through your local IMPORTANT Do Not Overfill Unless Over Serviced Dipstick Breather Hole Max Allowable Leakage Oil Breather Hole Remove Dipstick To Check Oil Level Max Allowable Leakage 3 0 Max Allowable Add Oil Leakage 3 0 Here Mount e a Ji QD QUA A BEN p i 3 7 S ji Z 1 Y Z RI 1 BN Seal Area FORWARD VIEW TOP VIEW LEFT SIDE VIEW Figure 30 Acceptable Oil Leakage 28 Service amp Maintenance EG Figure 31 Drain Plug Underside of Unit 7 Re install and tighten drain plug 8 Dispose of used oil in an approved container 9 Add SAE 85W90 gear oil through the dipstick cover Use the dipstick to check the oil level Figure 32 and add oil accordingly 10 Re install and tighten fill plug 11 Reconnect PTO driveline and hydraulic lines 12 Remove blocks or safety stands Figure 32 Dipstick Location RATCHET HEIGHT ADJUSTMENT Mechanical rat
41. chets provide height setting for the unit To set ratchets follow this procedure 1 Clear the area of bystanders especially children 2 Turn the turnbuckle to achieve the desired ratchet length see Figure 32 Repeat Step 2 with other ratchets WHEEL SPACING The rear wheels can be adjusted for alignment with crop rows 1 Clear the area of bystanders especially children MANO506 Rev 9 5 2008 2 Shut off tractor place all controls in neutral set parking brake remove key and wait for all moving parts to stop 3 Use a jack with sufficient capacity to lift the frame 4 To determine wheel spacing measure from the center line of the unit Mark positions on the frame 5 Lift frame until wheels have cleared the ground 6 Place safety stands or large blocks under the frame 7 Loosen mounting bolts on one wheel assembly 8 Slide assembly along the frame tube to new position see Figure 33 9 Tighten mounting bolts to specified torque level Figure 33 Positioning Wheel Assembly 10 Remove safety stands or blocks 11 Lower and remove jack 12 Repeat with other wheel assembly REPLACING FLAIL KNIVES A WARNING B Do not handle knives with bare hands Careless or improper handling may result in serious injury B Read Balance Statement page 5 before replac ing any knives The flail knives in pairs swing on a hardened bushing designed to reduce wear and are sandwiched between two s
42. components through full operational range to check clearances Replace any damaged hoses immediately B Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate B When attaching a pull type unit to the tractor drawbar always use a high strength drawbar pin The drawbar pin must have a device that will lock it into position Secure safety chain to attachment and tractor B Make sure attachment is properly secured adjusted and in good operating condition B Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove B Before starting power unit check all equipment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bearings before putting equipment into service B Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times CD Flail Shredder MANO506 4 15 2006 SAFETY RULES R ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Ah B Connect PTO driveline directly to power unit PTO shaft Ne
43. e place all controls in neutral lower machine to the ground set park brake remove ignition key and wait for all moving parts to stop before servicing adjusting repairing or unplugging Keep all guards and access doors closed and secured before operating Keep hands feet hair and clothing away from moving parts Do not allow riders Do not enter rotor area when engine is running 7 Never exceed 20 MPH when transporting 8 Use hazard flashers when transporting 9 Use drawbar pin with retainer and attach safety chain Wear appropriate hearing protection for prolonged exposure to excessive noise Review safety information periodically prior to use 10 Safety ds A e 14 Only used with center cutter option 10 00206019 1 3 SERIAL NUMBER PLATE PRECAUCION Lea el Manual del Operario antes de empezar Pare el motor del tractor ponga todos los controles en neutro baje la m quina hasta el suelo ponga el freno de estacionamiento quite la llave del encendido y espere a que todas las pizas m viles hayan parado antes de dar servicio hacer ajustes reparaciones o de desatascar Mantenga cerrados y asegurados todos los protectores y las compuertas antes de poner a funcionar la m quina Mantenga retirados de las piezas m viles las manos los pies el pelo y la ropa 5 No permita que nadie vaya con usted en la m quina 6 No entre en el
44. e Chart page 63 3 Remount the crossmember securing the bottom of the gearbox and torque to specifications in Bolt Torque Chart page 63 4 Install drive couplings and reapply new grease around entire O ring and gear teeth surfaces 5 Install rotors flail tubes in the opposite fashion as removal Position rotors with each end supported by a crane or hoist so that it is aligned with the gear coupling and gearbox output shaft center lines The bearing stub shaft end of the rotor will protrude out of the hole in the end sheet 6 With gentle care not to damage gear coupler teeth or O ring provide pressure to align gear teeth and slide the rotor back into its original position NOTE When re installing rotors the gear coupling grease fitting will need to be temporarily removed to allow for air to purge from the coupler assembly during installation After successful installation reinstall grease fitting and re service 7 Reinstall bearing plate assembly and bolts and apply appropriate torque 8 Reinstall bearing locking collar and tighten see Figure 36 NOTICE B If removing rotor drive coupling use Loctite No 271 or equivalent and special high collar lock washers to keep bolts from loosening Service amp Maintenance 31 REPLACING STUB SHAFT 1 Remove rotor see Servicing Rotors Flail Tubes page 30 2 Remove three 1 2 x 2 1 2 hex bolts in taper lock hub and re install bolts in three threaded holes
45. e shredder or components These include operating too low to the ground or in frequent contact with the ground and contact with large rocks or other foreign objects Over time some types of soils and crops can cause wear or damage to rotor components and affect rotor balance leading to increased vibration Contin ued operation with excessive vibration can damage the shredder requiring rotor service removal or replace ment Factory balanced spare replacement rotors are avail able through your local Woods dealer Contact Woods MANO506 Rev 9 5 2008 Technical Service for re balance options or further details Follow the procedure below if rotor removal or replace ment is required CAUTION B Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents 1 Clear the area of any bystanders 2 Shut off tractor place all controls in neutral set parking brake remove key and wait for all moving parts to stop Remove PTO driveline from the shredder Fully disconnect the shredder from the tractor Remove wheel arms casters or struts oO oa A Ww Use a hoist crane or frame of sufficient capacity to raise the front of the unit and allow the back of the unit to rest on a solid surface blocks 7 Leave lifting device attached while working on rotors to prevent tipping Removing Components Refer to Replacing Flails page 29 for knife or knife c
46. ecifications and may be dangerous B Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service CD Flail Shredder MANO506 4 15 2006 8 Safety SAFETY RULES R ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED B Make sure all safety decals are installed Replace if damaged See Safety Decals section for location B Make sure shields and guards are properly installed and in good condition Replace if dam aged B Do not disconnect hydraulic lines until engine is stopped power unit is properly secured equip ment and all components are lowered to the ground and system pressure is released by oper ating all valve control levers CD Flail Shredder MANO506 4 15 2006 B Leak down or failure of mechanical or hydraulic system can cause equipment to drop STORAGE B Block equipment securely for storage B Keep children and bystanders away from stor age area B Follow manual instructions for storage Safety 9 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged REAR VIEW 1 YELLOW REFLECTOR PN 20034004 2 REDREFLECTOR PN 57123 4 RED ORANGE FLUORESCENT MATERIAL PN 20034034 5 PN 50030977 4h CAUTION Read Operator s Manual before starting Stop tractor engin
47. ector Kit 1022652 deflector kit must be removed from the shred der before using cutter kit Deflector kit pushes material away from the cutter kit and preventing material from being cut MANO506 Rev 9 5 2008 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to make sure that it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made Check that all safety decals are installed and in good condition Replace if damaged Properly attach implement to tractor and make all necessary adjustments Check all bolts to be sure they are properly torqued Check wheel bolts for proper torque Check that all cotter pins and safety pins are properly installed Replace if damaged Check and grease all lubrication points as identi fied in Lubrication Schedule page 24 DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments Instruct customer how to lubricate and explain the importance of lubrication MANO506 Rev 9 5 2008 Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Present Operators Manual and request that cus tomer and all operat
48. elease any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt B Before performing any service or maintenance lower equipment to ground or block securely turn off engine remove key and disconnect driveline from tractor PTO B Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure B Work not covered in SERVICE amp MAINTENANCE must be done by a qualified dealership Special skills tools and safety procedures may be required Failure to follow these instructions can result in serious injury or death B Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way B Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous B Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents B Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate B Do not allow bystanders in the area when oper ating attaching removing ass
49. embling or servic ing equipment B Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer B Make sure attachment is properly secured adjusted and in good operating condition B Keep all persons away from operator control area while performing adjustments service or maintenance B Make certain all movement of equipment com ponents has stopped before approaching for ser vice B Airin hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment B Do not handle blades with bare hands Careless or improper handling may result in serious injury B Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment sp
50. eparator plate then second friction disc into housing 2 Add the pressure plate so that the flat surface rests on the friction disc NOTE The tangs on the plate must fall into the reliefs in the housing 3 Add the disc spring so that its inside diameter contacts the fins of the pressure plate 4 Assemble the compression plate and all the long bolts Make sure all nuts rest in their pockets 5 Tighten all long bolts to 30 Ibs ft Rebuilding Overrunning Clutch Disassembly 1 MANO506 Rev 9 5 2008 Remove the four bolts that secure the friction pack Remove the friction pack Using screwdriver and pliers remove the retaining ring that holds the overrunning clutch together Slide the collar and washer off the clutch hub noting the orientation of the collar for reinsertion Remove and discard the keys and leaf springs Inspection 1 Inspect the steel parts for wear and replace if necessary Inspect the yoke hub for looseness If there is more than 03 end play replace Using screwdriver scrape any hardened grease from the overrunning key pockets Assembly 1 Using a multi purpose high temperature EP grease or equivalent lithium grease inject one grease gun pump into each key pocket Evenly wipe two more pumps over the overrunning surface Press a new leaf spring into each pocket The ends should touch the bottom of the pockets Figure 39 Weasler Modular Friction Clutch
51. ers amp Struts page 21 Shredder doesn t follow ground contour 3 Point not set Shredder too high Irrigation furrows not even Set 3 point in float position See tractor manual to set Load Sensing hydraulic system Set shredder closer to ground Set wheels against seed bed Shredder vibrates Debris is being thrown out from under shredder Crop residue is being left MANO506 Rev 9 5 2008 Driveline doesn t telescope Rotor out of balance Shredder set too low Knives excessively worn Rubber shields missing Traveling too fast Shredder too high Improper flails Crop residue strip left in shredder center Remove disassemble and clean telescoping joint Replace damaged or broken flails and flails 180 degrees opposite Check for missing balance weights or rebalance Raise shredder Replace knives Replace flaps immediately Slow travel speed Lower shredder Change flails Add center cutter or divider Troubleshooting 35 WORKSHEET FOR CONTOUR FLAIL PATTERNS NOTE Use the same knives on opposite clips to keep balanced 30 ROWS ES SSS Lb L L S SSLLLSSSSLLLLSSSSLL 123 45 6789 3 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 4 16 50 be n lol nil
52. excessive vibration where troubleshooting and maintenance are required refer to the Troubleshooting section The Woods Center Drive Flail Shredder has been designed for maximum durability when shredding any type of crop While operating in the field many factors can affect and degrade shredder rotor balance and cause increased vibration levels Operating too low to the ground or in frequent con tact with the ground can cause the flail knives to wear unevenly This can reduce their chopping effect and also increase vibration levels e Hitting large rocks or other foreign objects can damage knives and other rotor parts causing excessive vibration O Over time certain types of soil and crops can also lead to uneven knife wear and increased vibration levels O Once field operation has been started it is the operators responsibility to check and maintain shredder rotor balance e f knife replacement is required due to wear or damage refer to REPLACING FLAILS page 29 e Throughout the life of the flail shredder removing the flail tubes for replacement or re balance may be necessary e If flail tube replacement is required due to wear or damage refer to SERVICING ROTORS FLAIL TUBES page 30 e Any re balance should be done with all knives installed e Factory balanced repair rotors are available through your local Woods dealer e Consult with your local balance shop experts or contact Woods Technical Service f
53. f any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment BMP Company 2606 South Illinois Route 2 CENTRAL FABRICATORS roms Barton GANNON Oregon IL 61061 O a 800 319 6637 tel WAIN ROY frre 800 399 6637 fax WOODS W E wA JM www WoodsEquipment com F 8494 Rev 10 3 2011 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 800 319 6637 tel 800 399 6637 fax won www WoodsEquipment com Un 2006 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice
54. for setting hitch MANO506 Rev 9 5 2008 Setting Outer Trailing Wheels Casters amp Struts Normally wheels are set to track in the row centers between the raised seed beds Tire position will deter mine flail height but depth of furrow is also a factor in setting flail height In some conditions the furrow between the seed beds is deeper on the ends where irrigation waters enter the field As furrows change depth flail height will change To compensate for the depth change move the trailing wheels against the side of the outer seed bed see Fig ure 17 The wheels will then tend to climb up the side of the seed bed and prevent the flails from hitting the top of the bed Set the flail height after the wheels have been moved against the seed bed Figure 17 Wheel Position STARTING THE TRACTOR 1 Run tractor engine at low idle 2 Slowly engage PTO control to start the shredder 3 Slowly bring tractor engine to rated PTO speed Never exceed rated speed STOPPING THE TRACTOR A WARNING B Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt 1 Slowly decrease engine speed to low idle 2 Disengage center cutter s hydraulic system if so equipped
55. ggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death B Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY B Never allow children or untrained persons to operate equipment 6 Safety PREPARATION B Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents B Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual B Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable
56. he original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED
57. hom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill i1 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee o
58. imension and can cause driv eline failures NOTE On pull type models do not cut driveline v AN 1000 RPM 16 or up Figure 4 Drawbar Dimension PTO Driveline Length 3 Point amp 2 Point Models Only The unit is equipped with a PTO driveline long enough to fit any tractor and 3 point linkage system The operator is responsible for measuring the dimen sions of the driveline through its working range These dimensions will indicate if the driveline requires short ing to operate on the particular tractor unit attachment system The operator must check dimensions before using the unit for the first time and each time a different tractor is used with the unit Use the following procedure when determining drive line dimension MANO506 Rev 9 5 2008 A WARNING B Keep bystanders away from equipment 1 Clear the area of all bystanders 2 Attach the 3 point hitch to the unit but not the PTO driveline 3 Raise the unit until the tractor PTO and gearbox shafts are the same height 4 Measure the dimension between the shaft grooves on the tractor and implement ends If this dimension is less than 34 81 inches the shaft will require shortening 5 Move the unit to its highest and lowest working position and measure this dimension again The units shaft can telescope see Figure 6 before it has been shortened 6 If required shorten the shaft to prevent bottoming out during use NOTE An extra
59. inch of compression space in the shaft can eliminate bottoming out during use Measure to make sure 7 Use an abrasive wheel power saw to cut the male end of the shaft Cut the same amount from both the splined shaft and the safety shield See Figure 5 Use a file to remove any burrs from the cut end NOTICE B Cutonly the male end Never cut the female end 8 Never cut more than 9 inches from the male end Cutting 1 inch from the male end shortens both the minimum and maximum lengths by 1 inch Male Half Tractor End Compressed 27 44 ATTACHING SHREDDER TO TRACTOR 1 Place unit on a level dry area free of debris and other foreign object A WARNING B Keep bystanders away from equipment B Connect PTO driveline directly to power unit PTO shaft Never use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death 2 Clear the area of bystanders especially children 3 Provide enough clearance to back the tractor safely into the unit CAUTION B Do not allow anyone to stand between tractor and unit when backing up to the unit With Quick Hitch Attachment 4 Set the height of the 3 point hitch so that quick hitch claws are lower than the mounting pins 5 Make sure 3 point hitch is set in the non sway position See tractor manual for details 6 Align the claws under the lower and upper ma
60. ing hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAESERIES SAE Bolt Head T A TORQUE Identification CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Q Diameter Wrench indes Size o w 1 m 6 8 0 13 14 8 31 121 292 Y METRIC SERIES Metric Bolt Head A TORQUE Identification Metric Metri CHART Grade 8 8 rado 105 A Diameter Diameter Thread Pitch Thread Pitch Millimeters Millimeters sm 421 790 s es aso ast 635 24x20 30x30 46mm 1175 867 162 i199 1258 928 1740 1285 30x20 Typical Washer Flat Washer Installations N vl Washer N Bo 07 oa o YO 8 9 00 Bolt Torque amp Size Charts Rev 3 28 2007 App e n aix 63 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 8 3 4 7 8 4 9 6 7 5 16 3 8 1 2 IN 1 2 3 MM 2 Metric Bolt Thread Sizes 8MM 10MM 12MM 000000 14MM 16MM 18MM ABBREVIATIONS Nl Agriculture ASABE American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultu
61. ion FLAIL KNIVES The shredder is factory equipped with L or cup type flails The two types are interchangeable L Flails L flails Figure 15 work best when trash or crop resi due is standing Cup Flails Cup flails Figure 16 can pick up material from the ground and work best in matted trash conditions The standard cup flail is 11 inches 279 mm long and is used for most applications Optional 7 and 9 inch 177 and 228 mm flails are available to match the tip position to ground contour Attach optional cup flails as follows making sure that knives at 180 match see Figure 14 see Balance Statement page 5 1 Leave standard flails located between the rows 2 Remove others and install shorter flails to follow ground contour Be sure to mount the same size flails on opposite sides of the tube Measure the row spacing and flail position carefully to minimize ground contact See page 36 and page 37 MANO506 Rev 9 5 2008 20 Operation 9 INCH NCH H Figure 16 Cup Flails Setting Flail Height 1 Be sure wheels are set to follow in the center of furrow row Set flails 3 to 6 inches 75 to 150 mm above the ground See Balance Statement page 5 2 Align the unit with the working area on or between rows on flat farming 3 3 Point Models Set the 3 point hitch so the wheels carry only a small portion of the unit s weight and act more as stabilizing wheels See tractor manual
62. ion See Figure 24 for gearbox oil fill location 2 Grease the drive hubs with 10 to 20 pumps You may use extra grease only on drive hubs Annually 1 Change gearbox oil Refill with SAE 85W90 gear oil Capacity 2 1 2 U S quarts 110 oz See Figure 27 ROTOR DRIVE HUB Figure 24 Gearbox Oil Fill Location Every 25 hours of operation 1 Lubricate PTO driveline telescoping section one location Position B Figure 23 GEARBOX 2 Lubricate rotor end bearings See Figure 25 all 4 OIL DRAIN 1 y WE 3 Lubricate wheel rockshaft bearings 3 to 5 locations See Figure 26 gs Figure 27 Gearbox Oil Drain Location 2 Repack wheel bearings See Figure 28 Figure 28 Wheel Bearings Figure 25 Rotor End Bearing Lubrication Point 3 Lubricate ratchets as necessary 2 locations each ratchet See Figure 29 Figure 26 Wheel Rockshaft Bearing Lubrication Points Figure 29 Ratchet Lubrication Points Rev 1 24 2011 26 Service amp Maintenance Mg LUBRICATION SERVICE RECORD NOTE See page 24 through page 27 for details Copy this page to continue service record HOURS OF SERVICE senviceppy Loi oe ens EEE L t PTO Driveline 8 Driveline 8 eee section even 0 00 0 O O O O O O O O O A O e TJ JET Et MAA L Rotor end L Rotor end bearings p Wheel mounting tube ao ITE emee E o AA TEE ET E EE ET
63. ir bases using 1 4 NC x 1 hex bolts washers and nuts MANO506 Rev 9 5 2008 provided Make sure that light lenses are in the correct position in relation to direction of equipment travel amber lenses on the outside red lenses on the inside facing rear of shredder 3 Install light bracket on end of shredder using 1 2 NC x 1 1 2 hex bolts washers and nuts four each in slots 3 and 4 on top of end sheet 4 Plug ends of wiring harness into corresponding plugs of the light units Note left side of wishbone harness is labeled Left 5 Run wiring harness along top of shredder and secure with enclosed adhesive backed clamps 5 approximately every two feet aur 6 Connect 7 pin connector of wiring harness to Figure 51 Safety Light Installed Front View tractor and test all light functions before actual use Install Center Deflector Slide deflector 1 between shredder center channel with the point forward Secure into position using four 1 2 NC x 1 1 4 carriage bolts 2 and flange lock nuts 3 5 Dual lamp 4 pin LH 6 Dual lamp 4 pin RH 8 Clamp adhesive backed 9 1 4 NC x 1 Hex bolt 10 1 4 NC Hex nut 11 1 4 Lock washer 12 1 4 Flat washer 20 Wiring harness 21 Dual light bracket Center deflector Figure 49 Safety Light Kit Diagram Non End Tow 1 2 NC x 1 1 4 carriage bolt 1 2 NC Flange lock nut 00206022VAR uu a E s a Figure 52 Center Deflector Installed
64. itional Rear Wheels 23 Center Cut Kit Installation 42 Bed Cones for 3 Point Units 23 Rubber Belting Installation 40 Rubber Flaps 23 Rubber Flap Installation 40 Pre Operation Check List Safety Light Kit Installation 40 Owner s Responsibility 15 DEALER CHECK LISTS Preparing for Operation 19 Delivery Check List Dealer s Responsibility 45 Principal Components 14 Pre Delivery Check List PTO Driveline Length 3 Point amp 2 Point Models 16 Dealers Responsibility 45 Removing Shredder from Tractor 19 GENERAL Coe TE kr g Tractor horsepower vs unit width Table 1 16 Balance Statement 5 SAFETY Bolt Size Chart 62 Check Lists Bolt Torque Chart 61 Flail Pattern Worksheets 36 General Information 5 Delivery Dealers Responsibility 45 Pre Delivery Dealers Responsibility 45 Pre Operation Owner s Responsibility 15 ocres e un Sn Hazard Area 22 ang Operator Sign Off Record 13 ld Safety Decals 10 11 12 Table of Contents 3 o Safety Rules 6 7 8 9 Warranty Product 65 safety Symbols Explained 2 Replacement Paris 1 SERVICE amp MAINTENANCE Worksheets for Contour Flail Patterns 36 Balance Statement 5 OPERATION Changing Gearbox Oil 28 Attaching Shredder to Tractor 17 Gearbox Oil Leakage 27 Hydraulics Center Cutter Option 18 Greasing 24 PTO Driveline 18 Lubricants 24 Pull Type Model 18 Lubrication Points Diagram 25 Raising Stands 19 Lubrication Schedule 24 With Quick Hitch 17 Without Quick Hitch 18 Break In Period 14
65. k repair kit 1 75 ID 9 1022643 1 Inner guard amp bearing 2 1033105 1 Slide lock yoke assembly 10 33347 1 Danger decal guard missing 3 1033107 2 CV U Joint repair kit SSE 11 1022644 1 Yoke tube amp slip sleeve 4 1033106 1 CV Body with fitting 12 58765 2 U Joint cross amp bearing kit 55E 5 1033109 1 Yoke amp shaft 1 69 20 spline 13 1019811 1 Automatic clutch assembly 30K see 6 1009065 2 Drive shield bearing kit page 55 for breakdown Rev 10 13 2010 MANO506 Rev 9 7 2011 P ar S 57 REF PART QTY A QD 0 N O Ol Ff 11 12 13 14 15 16 58 Parts 1013049 1019782 1019783 1019784 90315546 90101150 90101152 1019785 1019787 90039030 90109125 90503078 90003033 90501159 90101328 NSS NSS NSS 1 1 1 1 ONO c YN CENTER DRIVE GEARBOX DESCRIPTION Complete gearbox Series 800 Casting Threaded holes Casting Non threaded holes Pinion shaft gear asy 27T with bearing 6 5 cones amp bearing cups Cross shaft gear asy 20T Bearing cone Bearing cup Bolt 3 8 16 x 2 75 SHCS Guard seal Snap ring 1 750 Seal TC 1 750 2 437 312 Plug 1 2 14 NPT SCHD W 3M Bolt 3 8 16 x 2 25 SHCS Bushing 1 2 NPT to 1 8 NPT Bearing cone Bearing cone included in item 3 Bearing cone included in item 3 Not Serviced Separately ie 4 8 10 1000 RPM CCW MANO506 Rev 9 5 2008 REF PART mb A A A O0OOUOUOUODNNN a 1012202 1012202 1012202 1022647 10
66. ke with the slip clutch over the input shaft Figure 43 2 lighten interlocking clamp bolts to their specified torque MANO506 Rev 9 5 2008 3 Install front parking stands Figure 44 using L pin and hair pin cotter Figure 44 Front Stands Installed PULL TYPE HITCH INSTALLATION Pull type units only 1 Mount hitch to 3 point lower mounts using pins and Klik pins 2 Install ratchet Be sure to install retaining pins 3 Attach clevis or pin to hitch tongue See page 48 for parts breakdown 4 Attach tow chain to hitch Assembly 39 MANUAL STORAGE TUBE INSTALLATION The manual storage tube may be supplied in either of the following styles For One Piece Style Manual Tube Mount the manual tube to the inside of the shredder side sheet using three 3 8 x 1 1 4 hex bolts washers and 3 8 nuts Mounting holes are located above the bearing plate see Figure 46 pala ae PA EET Po ar j Ta One Piece Style Manual Tube Installed For Clamp Style Manual Tube 1 Mount the tube clamp to the inside of the shredder side sheet using two 1 4 self tapping screws Figure 47 Mounting holes are located above the bearing plate 2 Place the tube in the clamp with the cap facing forward NOTE Keep the Operators Manual with the shredder at all times 00206008var Figure 47 Clamp Style Manual Tube Assembly OPTIONAL EQUIPMENT RUBBER BELTING INSTALLATION 1 Remove all comp
67. knives 20 Cup knife tube w knives 22 Flail tube w knives 22 HD Cotton tube w knives 22 Cup knife tube w knives 25 Flail tube w knives 25 HD Cotton tube w knives 25 Cup knife tube w knives 27 Flail tube w knives 27 HD Cotton tube w knives 27 Cup knife tube w knives REF PART 1012163 50531067 1019788 50531048 50030779 1010056 1019789 50030345 1013092 90002526 90515001 1012164 90001357 50530405 50530974 50530973 50530972 90011013 11900 90006508 90011015 1010061 1012184 1010062 90001758 SHCS NS AR REPLACEABLE STUB SHAFT AND E STYLE USING ASSEMBLY 2 MANOS06006 QTY DESCRIPTION 2 Stub shaft 2 3 16 AR L Knife long 8 1 2 6 mm AR L Knife HD cotton Durafaced 8 mm AR Weld on clip 12 3 8 High collar lock washer AR L Knife cut off AR L Knife cut off 2 Drive hub sleeve outer 12 3 8 NC x 2 1 2 SHCS 6 1 2 NC x 2 3 4 Tap bolt full thread 2 1 8 NPT Straight grease fitting 2 2 7 16 Hub E style AR 5 8 NC x 3 1 2 Hex bolt GR5 AR Hardened wear bushing AR Steel cup flail 11 Standard AR Steel cup flail 9 AR Steel cup flail short AR 1 2 Lock washer AR 1 2 NC Flange lock nut AR 5 8 NC Top lock nut AR 5 8 Lock washer AR Spacer steel for 6 mm L knife AR Spacer steel for 8 mm L knife AR Bushing L knife AR 1 2 NC x 3 1 4 Carriage bolt Socket Head Cap Screw Not Shown As Required Standard hardware obtain locally MANO506 Rev 9 5 2008
68. lip sleeve Automatic clutch assembly 30K see page 55 for breakdown Rev 11 8 2011 MANO506 Rev 9 5 2008 TYPE A WEASLER 30K PULL TYPE PTO SHAFT WITH AUTOMATIC CLUTCH OPTIONAL Note 1 Two types of Weasler Drives are used See photo to determine type Note 2 Lube fitting in center of cross and bearing MANO0506020A ng REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1019820 PTO Shaft complete 1 3 4 20 spline 7 18864 1 Safety sign 30K pull type with automatic clutch 8 1022642 1 Outer guard amp bearing 1 19837 1 Slide lock repair kit 1 75 ID 9 1022643 1 Inner guard amp bearing 2 90818121 1 Slide lock yoke assembly 10 33347 1 Danger decal guard missing 3 58759 2 CV U Joint repair kit 55E 11 1022644 1 Yoke tube amp slip sleeve 4 58760 1 CV Body with fitting 12 58765 2 U Joint cross amp bearing kit 55E 5 1022641 1 Yoke amp shaft 1 69 20 spline 13 1019811 1 Automatic clutch assembly 30K see 6 1009065 2 Drive shield bearing kit page 55 for breakdown TYPE B WEASLER 30K PULL TYPE PTO SHAFT WITH AUTOMATIC CLUTCH OPTIONAL Note 1 Two types of Weasler Drives are used See photo to determine type Note 2 Lube fitting at end of cross and bearing o mr MANOSO6020A 1 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1019820 PTO Shaft complete 1 3 4 20 spline 7 18864 1 Safety sign 30K pull type with automatic clutch 8 1022642 1 Outer guard amp bearing 1 19837 1 Slide loc
69. lted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate PRINCIPAL COMPONENTS The Woods Flail Shredder consists of a large rotating tube with swinging steel flails attached The flails pick up or strike crop residue or trash and shred it Rota tional power to the drum is provided by the tractor PTO through a gearbox in the center of the machine For removing the center strip of crop residue an optional hydraulically driven blade can be installed under the cover in the center of the machine The flail shredder is designed to be used as a pull type semi mounted or 3 point mounted machine BREAK IN OF THE FLAIL SHREDDER The following should be observed when operating the unit for the first time NOTICE B Before operating the unit in the field run the PTO clutch See Weasler Modular Friction Clutch 24K page 33 After operating for 1 2 hour 1 Check all nuts bolts and other fasteners Tighten to specifications given in the Bolt Torque Chart page 63 2 Tighten wheel bolts to specifications given in the Bolt Torque Chart page 63 3 Check that the flails are in good condition and swing freely 4 Check oil level in the gearbox Add oil if needed 5 Check that the PTO driveline shield turns freely 6 Lubricate all grease points After operating for 5 to 10 hou
70. lutch long see page 52 3 Point PTO shaft 1 3 4 yoke with clutch long see page 52 Pull type PTO shaft 1 3 8 yoke with clutch see page 52 Pull type PTO shaft 1 3 4 yoke with clutch see page 52 Gearbox stand 1 8 Hair pin cotter 7 16 x 2 Klik pin Ratchet jack with pipe Lower 3 pt hitch pin assembly 5 16 x 1 5 8 Roll pin 1 2 NC Nut Spiralock flanged Dipstick tube Jam nut Dipstick Complete safety decal set 1 2 NC x 1 3 4 HT Carriage bolt 3 8 x 3 1 2 Cotter pin 5 8 NC Nut ZP 5 8 NC x 2 Carriage bolt 5 8 Lock washer MANO506 Rev 9 7 2011 REF PART 36 37 38 39 41 42 43 44 45 45 45 47 47 48 49 50 51 52 53 54 55 58 59 60 63 64 65 66 67 68 69 70 71 72 73 75 76 77 78 20973 565 90006500 50530831 90002734 90006019 1013067 1012202 1016188 1016195 1019763 10033957 1003828 90011021 50530219 50520412 50530834 50530832 50530833 90001411 90001537 90023081 50520433 20030151 50030338 90109126 90039030 50530313 1016187 1016186 90001531 90006514 20030960 20030961 20030959 1013114 20020553 90017110 10033958 AR NSS QTY AH AH AR 1 4 2 2 AR AR AR AR 1 PONNNNN CON PANN NN a 4 4 A N DESCRIPTION 3 8 NC x 1 1 4 Carriage bolt GR5 3 8 Flat washer 3 8 NC Top lock nut Hitch Cat 3 complete items 51 54 5 8 NC x 1 3 4 Hex bolt black 1 NC Nut Skid weldment Rubber belt shield Rubber belt shield 15 amp 27
71. mmendations or warranty questions 1 Oil covers less than a 3 inch diameter circle around the shaft seal area see Figure 30 CHANGING GEARBOX OIL 2 Oil covers less than a 4 inch diameter circle around Although gearbox oil never wears out dust dirt and the dipstick tube see Figure 30 moisture can enter through the breather during opera tion These contaminants must be removed once a year to ensure a long life for working components In very dusty or dirty conditions change the oil twice a year If oil leakage covers an area larger than that described in 1 and 2 do the following 1 Properly check oil level If low properly service 2 Clean oily area of gearbox Use a degreaser to 1 Clear area of bystanders especially children remove all oil from outside surface of gearbox 2 Shut off tractor place all controls in neutral set 3 Closely monitor gearbox for 10 hours of operation parking brake remove key and wait for all moving Check and service oil every 30 minutes or as parts to stop needed to ensure operation does not occur with oil below the add mark 3 Raise the unit to provide access to underside Place safety stands or large blocks under frame 4 f after 10 hours of operation oil covers less than the area described in 1 amp 2 above seepage is 4 Disconnect PTO driveline and hydraulic lines considered to be acceptable 5 Place a pan under drain plug Remove drain plug 5 If after 10 hours of oper
72. nd the Occupational Safety and Health Administration OSHA for agricultural equipment Anyone who will be operating and or maintaining the flail shredder must read and clearly understand all Safety Operating and Service amp Maintenance infor mation presented in this manual DATE MANO506 Rev 9 5 2008 OPERATOR S NAME PRINT Do not operate or allow anyone else to operate this equipment until this information has been reviewed Heview this information annually before the season start up Make periodic reviews of the Safety and Operation sections standard practice for those using any of your equipment Use the following Operator Sign off Record to verify that each operator has read and understood the infor mation in this manual and has been instructed in the safe operation of the flail shredder OPERATOR S SIGNATURE Operator Record 13 OPERATION The Woods Flail Shredder is designed to pick up and shred crop and plant residue left in the field Rotational power to the flails is provided by the tractor PTO Be familiar with the flail shredder before starting The owner is responsible for training operators in the safe operation of the flail shredder A WARNING B Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check
73. ng controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine B A minimum 20 of tractor and equipment weight must be on the tractor front wheels when CD Flail Shredder MANO506 4 15 2006 attachments are in transport position Without this weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate B Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause equip ment to drop B Always attach safety chain to tractor drawbar when transporting unit OPERATION B Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment B Keep bystanders away from equipment B Do not operate or transport equipment while under the influence of alcohol or drugs B Operate only in daylight or good artificial light B Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts B Always comply with all state and local lighting and marking requirements B Never allow riders on power unit or attachment B Power unit must be equipped with ROPS or ROPS cab and seat belt Keep sea
74. omponent replacement Refer to Servicing Rotors page 30 before proceeding with these steps 1 Follow steps in the previous section to prepare and position shredder Support each end of the rotor flail tube to be removed with a crane or hoist 2 Remove bearing locking collar See Figure 36 3 Remove the six bolts holding the bearing plate to the body assembly 4 Slide rotor out to disengage from the center drive coupling 5 Thoroughly clean and inspect gearbox drive couplings for wear and replace if any wear is detected Also inspect the rubber O ring for wear or tears and replace if any wear or tears are detected 6 Remove crossmember from the underside of the shredder providing access for the removal of the gearbox 7 Remove gearbox if damaged This will require removal of the second rotor repeat steps 1 5 above MANO506 Rev 9 5 2008 LOCKING COLLAR SET SCREW LOCKING COLLAR SHAFT FOR REMOVAL TAP WITH A HAMMER AND PUNCH AFTER LOOSENING SET SCREW FOR INSTALLATION REVERSE PROCEDURE MAN0506003 Figure 36 Locking Collar Replacing Components 1 Place new stud bolts into gearbox using Loctite No 271 or equivalent 2 Remount gearbox The gearbox oil dipstick should protrude out the top panel of the shredder for checking and servicing Reinstall the nuts and lock washers securing the top of the gearbox to the shredder gearbox mount plate and torque to specifications in Bolt Torqu
75. on as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY B Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual A CAUTION B Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate B Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents 1 Open the crate and cartons containing the attaching components and mounting hardware 2 Use the packing list to check that all parts have been shipped For Some Models Shipped on End Units that stand on their aft ends during shipping have a dipstick shipping plug installed in the gearbox dipstick tube to prevent leakage during shipping NOTICE B For units shipped on aft end the dipstick ship ping plug must be removed before shredder opera tion Replace plug with dipstick in filler tube after shredder has been removed from truck and leveled 38 Assembly After the unit has been leveled for a couple of hours check oil level and service through the dipstick filler tube as required DIPSTICK 34 PLUG DIPSTICK Fig
76. onents from shipping carton Make sure that all required hardware is included 2 Attach rubber belting and bars to front of shredder using 3 8 NC x 1 1 2 carriage bolts and 3 8 flange lock nuts 40 Assembly NOTE Use equal number of belting and bars on each side of shredder 3 Tighten all hardware RUBBER FLAP INSTALLATION 1 Remove all components from shipping carton Make sure that all required hardware is included 2 Attach flap brackets to the front of the shredder using 3 8 NC x 1 1 2 carriage bolts and 3 8 flange lock nuts NOTE Use flap brackets to space flap brackets out evenly across front of shredder 3 Attach flap bars to flat brackets using 3 8 NC x 1 1 2 carriage bolts and 3 8 flange lock nuts 4 Assemble rod and rubber flaps through flap brackets and secure using 3 16 x 1 1 2 cotter pins 5 Tighten all hardware 6 For detailed installation instructions see the parts diagram and instruction sheet the comes with the swing flap kit designed for each shredder CD7448 1 10 Rubber flap Flap bracket right Flap bracket left flap rod Swing flap bar mast plate Swing flap bar 3 8 NC x 1 Carriage bolt 3 8 NC Flange lock nut 10 3 16 x 1 1 2 Cotter pin Figure 48 Rubber Flat Installation 15 Shown SAFETY LIGHT KIT INSTALLATION 1 Remove all components from shipping carton Make sure that all required hardware is included 2 Attach dual safety lights Figure 49 to the
77. or re balance or replacement options Continued operation with excessive vibration can cause damage to and shorten component life void product warranty and affect personal safety Checking and maintaining shredder rotor balance is the owner operator s responsibility GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your flail shredder Read it carefully It furnishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation MANO506 Rev 9 5 2008 The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel Introduction 5 SAFETY RULES R ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Ah Safety is a primary concern in the design and manufacture of our products
78. ors read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Explain to customer the potential crushing haz ards of going underneath raised equipment Instruct customer that service work does not require going underneath unit and never to do so Show customer the safe proper procedures to be used when mounting dismounting and storing equipment For mounted units add wheel weights ballast in front tires and or front tractor weight to enhance front end stability A minimum 20 of tractor and equipment gross weight must be on front tractor wheels When adding weight to attain 2096 of tractor and equipment weight on front tractor wheels you must not exceed the ROPS weight certification Weigh the tractor and equipment Do not estimate Make customer aware of optional equipment available so that customer can make proper choices as required 949 Dealer Check Lists 45 NOTES 46 Dealer Check Lists ere PARTS INDEX FLAIL SHREDDER Center Drive FRAME ASSEMBLY FLAIL TUBE ASSEMBLY WHEEL ASSEMBLY BED CONE ASSEMBLY OPTIONAL WEASLER PTO SHAFT WITH TORQMASTER CLUTCH 24K PULL TYPE 24K 2 POINT amp 3 POINT DUAL SAFETY LIGHT KIT WEASLER 24K TORQMASTER CLUTCH WEASLER 30K AUTOMATIC CLUTCH OPTIONAL WEASLER PTO SHAFT WITH AUTOMATIC CLUTCH OPTIONAL 30K 3 POINT 30K PULL TYPE
79. pairing adjusting or disconnecting moving parts to stop before servicing 2 Wear proper hand and eye protection i repairing adjusting inspecting or unplugging when searching for leaks Use wood or cardboard instead of hands 2 Keep hands and feet away from blades when engine is running 3 Keep all components in good repair 3 Keep others away PELIGRO DE FLUIDO BAJO ALTA PRESION PELIGRO DE LA CUCHILLAS GIRATORIA Para evitar heridas graves o la muerte Para evitar heridas graves o la muerte 1 Alivie la presi n del sistema antes de 1 Para el motor quite la llave del encendido y hacer repara ciones ajustes o espere que las piezas m viles hayan parado desconecciones antes de dar servicio hacer reparaciones 2 Use protecci n apropiada en las ajustes inspecciones o desatascar manos y en los ojos cuando revise i i ie E s jud rn 2 Mantenga lejos de la cuchillas las manos y los pies cu ndo el motor est en marcha o un cart n en vez de las manos 3 Mantenga todos los componentes en 3 No permita que otra gente se acerque buen estado 50530315 A 50530263A 6 0 P ar S MANO506 Rev 9 5 2008 CENTER CUTTER KIT PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1024671 1 Blade hub 17 90519003 2 Quick coupler male 2 1016161 1 Motor housing 18 90001115 2 3 8 NC x 1 3 4 HHCS GR5 3 1024674 1 Blade 31 x 2 50 x 13 31 dbl edge 19 12169 2 3 8 NC x 1 1 4 HHCS GRS 4 3oizzi9 d Hydraulle moto
80. r 20 66 3 5 6NFx1 1 2 HHCS GR5 6 Bajos 6 GAS NC Lock n 22 14350 4 3 8 NC Flange lock nut 23 1023035 1 Adapter 1 5 16 ORBM x 3 4 NPTF 7 98452 6 9 16 NC x 1 1 2 HHCS GR8 24 50530315 1 Decal Hydraulic pressure 8 90503099 1 Elbow 1 1 16 ORBM x 3 ANPTF 25 50530263 2 Decal Rotating blades 9 27309 1 Adapter 3 4 NPTF x 3 4 NPTM 29 301109 3 1 2 NC x 1 1 4 Carriage bolt 10 1023026 1 Elbow 3 4 NPTM x 3 4 NPTF 90 30 11900 4 1 2 NC Flange lock nut 11 90506021 2 Hose 40 x 3 4 NPTM x 3 4 NPTM ey O qe ENGE 12 90503098 2 Tee 3 4 NPTF ne 904 d ld 39 4378 3 5 16 Flat washer 13 90501239 3 Nipple 3 4 NPTM an A ER 14 90503097 2 Check valve 3 4 NPT 35 bog4 2 BASNFEenUE 15 90506016 2 Hose 114 x 3 4 NPTM x 3 4 NPTM 36 1004695 2 Clamp 1 94 dia Pipe 16 90501303 2 Adapter 1 2 NPTM x 3 4 NPTF HHCS Hex Head Cap Screw Standard hardware obtain locally CENTER DEFLECTOR OPTIONAL 2 3 REF PART QTY DESCRIPTION 1 1016151 1 Center deflector 2 301109 4 1 2 NC x 1 1 4 Carriage bolt GR5 3 11900 4 1 2 NC Flange lock nut A Standard hardware obtain locally CD7550 3 MANO506 Rev 9 7 2011 P ar S 61 RUBBER FLAP CD7446 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 50531089 14 Rubber flap 12 15 ft 5 1022656 2 Flap rod 22 ft 1 50531089 18 Rubber flap 12 20 ft 5 1022657 2 Flap rod 25 ft 1 50531089 20 Rubber flap 12 22 ft 5 1022658 2 Flap rod 27 ft 1 50531089 24 Rubber flap 12 25 ft 6 10
81. r up to the hitch 4 Use a hardened drawbar pin that provides for a mechanical retainer such as a Klik pin 5 Attach safety chain from hammer strap around the drawbar or cage to prevent unexpected separation Provide sufficient slack for turning 6 Use the ratchet to transfer the unit s weight to the drawbar 7 Make sure the drawbar is pinned in its center position 18 Operation 2 AA A Rh ED sm i fiat oe gle Figure 8 Drawbar amp Safety Chain Attach PTO Driveline 1 Make sure the driveline telescopes easily and shields rotate freely NOTICE B The drawbar may need repositioning to provide clearance for the driveline 2 Attach the driveline to the tractor by retracting the locking collar Slide the yoke over the shaft and push on the yoke until the lock collar clicks into position Make sure the yoke is locked into position See Figure 9 Attach Hydraulics Center Cutter Option 1 Use a clean cloth to clean hose ends and area around the couplers on the tractor 2 Insert the hose male ends into the tractor couplers Make sure hoses lock in place 3 Route hoses along or over the hitch and secure in position with clips tape or plastic ties Provide enough slack for turning and lifting MANO506 Rev 9 5 2008 Raise Stands 1 Use hitch ratchets or 3 point hitch to raise the front of the machine 2 Unpin front frame stands Raise and pin in their upper position See Figure 10
82. ral Engineers PIP ER ORE i Automatic Transmission Fluid BOPP ee British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male E Constant Velocity se O Counter Clockwise A Clockwise T A E EEE E O A E Female A Full Thread co A Gauge CIEGE 0 Grade 5 etc alae cT ETT Hex Head Cap Screw get Heat Treated er Joint Industry Council 37 Degree Flare Bub Left Hand Rp Left je T ON Meter PPP PP Millimeter p E Male 64 Appendix lg ecc Mega Pascal p E eas Newton NE epe E EE National Coarse AREE DRE National Fine NPSM sopresa National Pipe Straight Mechanical A EE National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORPM AS O Ring Boss Male EE lite aricio passa Pitch SA EE Power Beyond sc Pounds per Square Inch PTO ocio Power Take Off Dresser tried Quick Disconnect im EE TT Right Hand ROP sees Roll Over Protective Structure 5 Revolutions Per Minute Re Right A Society of Automotive Engineers ONOG aia Unified Coarse En orinar A Unified Fine UN Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 INDEX ASSEMBLY OPERATION CONTINUED Dealer Set Up Instructions 38 Optional Equipment Optional Equipment Add
83. re jackstands are stable both top and bottom Make sure shredder is approximately level 3 With full shredder weight lowered onto jackstands test blocking stability before working underneath 4 If shredder is attached to tractor when blocking set the brakes remove key and block shredder before working underneath 5 Securely block rear tractor wheels in front and behind Tighten tractor lower 3 point arm anti sway mechanism to prevent side to side movement Assemble Motor and Blade 1 Install elbow 8 adapter 9 elbow 10 and hose 11 to the IN or PRESSURE side of the hydraulic motor 42 Assembly Install adapter 23 and hose 11 to the OUT or RETURN side of the motor Place motor 4 inside motor housing 2 and secure using six 9 16 NC x 1 1 2 cap screws 7 lock nuts 6 Make sure OUT or RETRUN side of motor is on the open side of the motor housing Torque hardware to 171 Ibs ft Slide blade hub 1 over motor shaft install 1 4 key and secure using one 5 16 NF x 1 1 2 cap screw 20 flat washers 33 and lock washer 34 in the bottom of the shaft Torque to 19 Ibs ft Clamp hub to shaft using two 3 8 NC x 1 3 4 cap screws 18 and lock nuts 22 Torque to 35 Ibs ft Secure blade 3 to blade hub using two 3 8 NC x 1 1 4 cap screws 19 and flange lock nuts 22 Torque to 35 Ibs ft CD7384 1 Figure 53 Motor Assembly MANO506 Rev 9 5 2008 Install Motor Housing
84. rs 1 Repeat Steps 1 through 5 above 2 Follow regular service schedule as outlined in Service amp Maintenance page 24 MANO506 Rev 9 5 2008 SECTION A A 100 58 REF 42 02 REF TIP SPEED AT 1350 RPM APPROX 200 SEC MANO506002 AVar Crossmember Rubber belt shield Skid assembly Rubber belt shield Body weldment Flail tube assembly RH Flail tube assembly LH Woods model decal Gearbox 10 Bearing assembly O ONO OO Dn Figure 1 Flail Shredder Principal Components PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY NOTICE B This Pre Operation Check List is provided for the operator It is important to follow for both per sonal safety and maintenance of the flail shredder Check all lubrication points and grease as instructed in Lubrication Service Record page 27 Use only a tractor of adequate power and weight to pull the unit See chart below Check that the unit is properly attached to the tractor On pull type unit be sure there is a mechanical retainer through the drawbar pin and the safety chain is installed On 3 point hitch units be sure retainers are used on the mounting pins Check oil level in gearbox Add oil as required Check that the PTO driveline turns freely and that the driveline can telescope easily Check tire pressure Inflate to specified level Check flails Inspect for damage or breakage Make sure they swing freely on their mount
85. st mounting pins while backing up NOTE For a Category ll hitch use the bottom upper mast hole For a Category Ill hitch use the top upper mast hole 7 When the claws are under the pins slowly raise the 3 point hitch Make sure each mounting pin seats in its respective claw 8 Release the claw retainer locks to secure the mounting pins in the claws 9 Check the top link frame It should be free to slide in its mounting slots This movement allows the unit to follow the ground contour when cresting a hill or going through a depression Female Half Implement End Max Extended Length 37 31 Figure 6 Driveline Dimension MANO506 Rev 9 5 2008 Operation 17 Without Quick Hitch Attachment 1 Back tractor lower 3 point arms between lower mast plates and align with lower 3 point hole 2 Place 1 3 4 OD spacer through 3 point arm pivot both sides 3 Push tractor s 3 point arm to the inside and slide a 1 7 16 OD spacer between to take up the empty space Secure with lower 3 point hitch pin assembly 1 3 4 OD spacer and 7 16 x 2 klik pin 4 Repeat steps 5 and 6 for other side 5 Lower the tractor s top link arm and secure in top hole of upper mast assembly using spacer hex bolt and lock nut See illustration and parts list page 48 48 Pull Type Model 1 Use the ratchet see Figure 7 on top of the hitch to set the hitch height 2 Check and set the drawbar dimension 3 Back the tracto
86. sure NOTE All new clutches must be broken in Run in and M aT clutch turns freely in one direction any clutch that has not been used for approximately 60 days z x Removing the Driveline 1 Shut off tractor and disengage PTO 2 Disconnect driveline from the tractor PTO shaft lol 3 Loosen the bolts on the outside diameter of the 2 Disconnect driveline from PTO shaft clutch until all bolts are just loose then tighten all 3 Remove the bolt 21K or clamp 24K that bolts 1 2 turn attaches the clutch to the shredder s input shaft 32 Service amp Maintenance EEEE NOTE The shaft is heavy Grasp the clutch firmly with both hands and slide off the input shaft Rebuilding Friction Pack Disassembly 1 Position clutch and universal joint assembly on a bench so that end is accessible 2 Remove the long bolts on the outside of the housing that hold the friction pack together 3 Remove the plate s and all internal components Leave the yoke hub intact 4 Discard friction discs 5 If rebuilding the overrunning clutch refer to Rebuilding Overrunning Clutch page 33 beginning with Step 2 Inspection 1 Inspect the steel and iron parts for wear warping or cracks and replace if necessary 2 Inspect the yoke hub for looseness If there is more than 03 end play replace 3 Clean any rust or dust from the plate surfaces with a wire brush or steel wool Assembly 1 Place one new friction disc then s
87. t belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times B Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine B Operate tractor PTO at the rpm speed stated in Specifications section Safety Rules continued on next page Safety 7 SAFETY RULES R ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Ah Safety Rules continued from previous page B Look down and to the rear and make sure area is clear before operating in reverse Do not operate or transport on steep slopes B Do not stop start or change directions sud denly on slopes B Use extreme care and reduce ground speed on slopes and rough terrain B Watch for hidden hazards on the terrain during operation B Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation B Leak down or failure of mechanical or hydraulic system can cause equipment to drop MAINTENANCE B Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to r
88. t hitch which can be adjusted to allow the 3 point shredder to float in the operating position Adjust this feature on your tractor lif so equipped such that the rear tires on shredder carry only minimal weight This load sensing adjustment is critical if your fields are uneven or if drainage ditches are to be crossed with shredder operating NOTICE 6 PN 50030978 7 PN 50030982 8 PN 50530138 10 PN 50530314 9 PN 50530225 INSTALLING FLAIL SHREDDER P T O 3 POINT UNITS Female Half U Joint Implement End EE Minimum gt Compressed Length 25 3 8 Male Half Tractor End lt Maximum Extended Length 33 1 2 gt After connecting the shredder to the tractor the PT O needs to be checked for proper length This can be done by raising and lowering the machine Never allow the P T O shaft to telescope completely together or damage may occur To shorten the P T O shaft cut off male spline and shielding equal amounts NOTE Cut off male end only never cut female end Cut only enough splined shaft and shielding off to prevent bottoming out Never cut more than 6 inches maximum off male end Cutting of male half 1 inch shortens both minimum and maximum lengths by 1 inch MANO506 Rev 9 5 2008 4 DANGER 4 PELIGRO ROTATING FLAIL HAZARD To prevent serious injury or death from rotating flails Stop engine remove ignition key and wait for moving parts to stop before servicing
89. te valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt B Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure B Keep all persons away from operator control area while performing adjustments service or maintenance B Do not handle knives with bare hands Careless or improper handling may result in serious injury B Make sure shields and guards are properly installed and in good condition Replace if damaged CAUTION B Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate B Make certain all movement of equipment com ponents has stopped before approaching for ser vice LUBRICANTS 1 Grease Use an SAE multi purpose high temperature 24 Service amp Maintenance grease with extreme pressure EP performance An SAE multi purpose lithium based grease is also acceptable 2 Gearbox Oil Use an SAE 85W90 gear oil for all operating conditions Capacity 2 1 2 U S quarts 110 oz Storing Lubricants Your unit can operate at top efficiency only if clean lubricants are used Use clean containers
90. teel spacers The hardened bushing is bolted to the clip with a 1 2 NC carriage bolt and a flange lock nut 1 Clear the area of any bystanders 2 Shut off tractor place all controls in neutral set parking brake remove key and wait for all moving parts to stop Service amp Maintenance 29 3 Disconnect driveline and hydraulic lines from the tractor 4 Place safety stands or large blocks under the frame 5 Loosen and remove the worn flail and its opposite on the other side of the rotor Discard worn flails and their mounting hardware 6 Replace with new flails and mounting hardware see Figure 34 HT di nnd i ipta Figure 34 Flail Replacement NOTICE B To maintain rotor balance always replace oppo site 180 pairs of flails and mounting hardware T Tighten flail mounting flange lock nut 8 Replace additional worn flails following step 5 and step 6 9 Remove safety stands or blocks from under frame 10 Lower unit and remove jack 11 Attach driveline and hydraulic line to tractor 12 Refer to Balance Statement page 5 for balance issues REPLACING RUBBER SHIELD FLAPS Rubber shield flaps on the front of the unit deflect or prevent stones or debris from being ejected when oper ating unit Replace if damaged or missing to provide a safe work environment To replace follow this proce dure 1 Clear the area of bystanders especially children 2 Lower the unit to the ground place all
91. the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death B Never allow children or untrained persons to operate equipment B Make sure shields and guards are properly installed and in good condition Replace if damaged B Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts B Never allow riders on power unit or attachment B Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt B Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment B Keep bystanders away from equipment B Operate tractor PTO at the rpm speed stated in Specifications section A CAUTION B Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine 14 Operation A CAUTION B Always comply with all state and local lighting and marking requirements B Always wear relatively tight and be
92. to handle all lubricants Store them in an area protected from dust moisture and other contaminants GREASING NOTE Use the Lubrication Service Record page 27 to keep a record of all scheduled maintenance 1 Use a hand held grease gun for all greasing 2 Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 3 Replace and repair broken fittings immediately 4 f fittings will not take grease remove and clean thoroughly Also clean lubricant passageway Replace fitting if necessary LUBRICATION SCHEDULE NOTE Recommendations are based on normal oper ating conditions Severe or unusual conditions may require more frequent lubrication or oil changes Refer to Figure 23 Daily or every 8 hours of operation PTO Driveline Lubricate daily or every 8 hours of oper ation every 4 hours if U joints run at angles See Fig ure 22 for lubrication points MANO506 Rev 9 5 2008 PULL TYPE A Daily or 8 hours B 25 hours C 40 hours D Check Daily Change Annually Figure 23 Lubrication Points Rev 1 24 2011 Eg Service amp Maintenance 25 Daily or every 8 hours of operation Every 40 hours of operation 1 Lubricate PTO U joints and over running clutch 1 Lubricate rotor drive couplers next to the couplers on underside of unit and inside of flail tube use hole in flail tube to access grease fitting 2 locations 2 Check gearbox daily or every 8 hours of operat
93. uipped with a CV Constant Velocity joint to allow for turning Although the CV joint allows for sharper turns than a regular driveline it does have some limitations Refer to Figure 19 22 Operation CV joint angle should not exceed 80 degrees in either operating or standstill condition of the driveline Larger angles will damage the joint The angle should never exceed 35 degrees when the driveline is under full load NOTICE m Disengage PTO when making sharp turns Figure 19 CV Joint Angles CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer e Inspect machine and replace worn or damaged parts e Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer MANO506
94. ure 40 Dipstick Shipping Plug Removal WHEEL ASSEMBLY 1 Raise the rear of the unit 2 Place safety stands or large blocks under frame 3 Measure the wheel spacing from the center of the unit Mark the frame rockshaft 4 Install the wheel assembly to the rockshaft Figure 41 If equipped with caster wheels verify that there is enough clearance for casters to rotate without hitting each other Failure to do so will result in tire damage 5 Tighten mounting bolts to their specified torque Figure 41 Wheel Assembly Installed 3 POINT UNITS 6 Attach floating upper mast 1 to shredder using two hardened bushings 1 x 5 hex bolts lock nuts and four 3 4 x 3 spacers See parts list for hardware page 48 48 Keep hardware loose MANO506 Rev 9 5 2008 7 Attach front top link spacer bolts and lock nuts to front of upper mast assembly NOTE For Quick Hitch Cat Il use spacer in front lower hole of upper mast assembly For Quick Hitch Cat Ill use spacer in front upper hole of upper mast assembly Without Quick Hitch use spacer through top link pivot in front upper hole of upper mast assembly 8 Assemble lower 3 point hitch pin assembly spacers and klik pin to lower mast both sides NOTE For Quick Hitch Cat II amp Ill place 1 3 4 OD spacer on the inside and 1 7 16 OD spacer on the outside Figure 42 Floating Upper Mast Installed ALL UNITS 1 Install PTO driveline by sliding the yo
95. ver use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death B inspect rubber flaps and swing rod before each use Replace if damaged or missing Flaps must pivot and hang freely so there are no gaps Do not put equipment into service until repaired B Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard B Make sure all safety decals are installed Replace if damaged See Safety Decals section for location B Make sure shields and guards are properly installed and in good condition Replace if dam aged B A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate B inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage TRANSPORTATION B Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times B Always sit in power unit seat when operati
96. wer unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt B Never allow riders on power unit or attachment B Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment B inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage B Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions B Keep bystanders away from equipment B Operate tractor PTO at the rpm speed stated in Specifications section A CAUTION B Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine B Always comply with all state and local lighting and marking requirements B Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate
97. y 9 Unhook from tractor see Removing Shredder from Tractor page 19 10 Place safety stands or large blocks under the frame to take the load off the tires NOTE Do not deflate tires 11 If the unit cannot be placed indoors cover with a waterproof tarpaulin and tie securely Store away from human activity MANO506 Rev 9 5 2008 12 Do not allow children to play on or around the stored unit OPTIONAL EQUIPMENT RUBBER FLAPS All units are equipped with front shield flaps Figure 20 along the front of the frame The shield flaps stop or deflect trash stones or other debris picked up by the flails Be sure the shield flaps are in good condition for opera tion Replace if damaged torn or missing ADDITIONAL REAR WHEELS Additional rear wheels Figure 21 should be installed on machines 18 feet or wider They provide extra flota tion and stability for wide units and are available from your dealer or the factory 3141506 oc Figure 20 Optional Rear Wheels BED CONES 3 POINT UNITS ONLY For some operations you may want to pack hills Mount bed cones Figure 21 directly over the row in place of rear wheels Figure 21 Optional Bed Cones Operation 23 SERVICE amp MAINTENANCE A WARNING B Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground opera

Woods Equipment S15CD Chipper User Manual

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