Home

Woods Equipment BW126XHDQ Brush Cutter User Manual

1. 1 SERIAL NUMBER PLATE PN 1006348 Located on Wheel Rims AA WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI BE CAREFUL 2 FRONT AMBER REFLECTOR Use a clean damp cloth to clean safety decals PN 1002940 3 REAR RED REFLECTOR Avoid spraying too close to decals when using a pressure PN 57123 washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Ae PN 10909 Woods dealer To locate your nearest dealer check the A DANGER Dealer Locator at www WoodsEquipment com or in the SHIELD MISSING United States and Canada call 1 800 319 6637 DO NOT OPERATE PUT SHIELD ON 8 0963 2 16 2012 S afet y 11 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Replace Immediately If Damaged WARNING DO NOT EXCEED PTO SPEED OF 1000 RPM 5 PN 15922 PTO speeds higher than 1000 RPM can cause equipment failure and 8 4 personal injury 1000 RPM 15922 C OR A WARNING 6 PN 18866 DO NOT EXCEED PTO SPEED OF 540 RPM 540 RPM PTO speeds higher than 540 RPM can cause equipment failure and personal injury 18866 D 9 PN 18865 FALLING OFF CAN RESULT IN
2. N All parts must be clean and lightly oiled before assembly Side Shaft 6 Insert bearing 1 and shim 5 in housing using a round tube of the same size diameter and a hand press 7 Place gear 6 inside the housing and slide output shaft 7 through gear 6 and into bearing 1 Secure with snap ring 4 8 Slide bearing 1 and shim 5 over output shaft Secure with snap ring 4 9 Check end play of shaft by moving it in and out If end play is more than 0 012 insert another shim 8 between snap ring and bearing Repeat process until end play is less than 0 012 10 Check rotational torque Torque should be less than 2 2 Ibs inch gear 11 Place seal 3 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed 12 Repeat steps 6 through 10 for opposite side shaft Center Shaft 13 Place gear 8 inside housing and slide center shaft 9 through the gear from the front of the housing 14 Slide bearings 1 and shims 5 over each end of the center shaft 9 Secure bearings into position using snap rings 4 15 Check end play of shaft by moving it in and out If end play is more than 0 012 insert another shim 5 between snap ring and bearing Repeat process until end play is less than 0 012 16 Check rotational torque Torque should be less than 2 2 Ibs inch gear MANO963 2 16 2012 17 18 Check gear b
3. Check that all cotter pins and safety pins are properly installed Replace if damaged Check that blades have been properly installed Check and grease all lubrication points as identi fied in lubrication information on page 20 Check the level of gearbox fluids before delivery Service if required as specified in the lubrication information on page 20 DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments and select proper PTO speed Show customer how to make sure driveline is properly installed and that spring activated lock ing pin or collar slides freely and is seated in groove on tractor PTO shaft MANO963 2 16 2012 Show customer how to determine the turning lim its of the CV PTO driveline Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Make customer aware of optional equipment available so that customer can make proper choices as required Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Explain to customer that when transporting the cutter the wing and center sections should be raised and their respective transport bars installed and pinned in place Present Operator s Manual and request that cus tom
4. Make sure attachment is properly secured adjusted and in good operating condition m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Safety Rules continued on next page Safety 7 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety Rules continued from previous page Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline Replace if damaged or broken Check that driveline guards rotate freely on driveline before putting equipment into service Before starting power unit check all equipment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bearings before putting equipment into service Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace
5. Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing Owner Service 23 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Worn or broken blades Incorrect PTO speed Ground speed too fast Drive not functioning blades do not turn when PTO is running Gearbox malfunction Excessive clutch slippage Incorrect blade direction Sharpen blades Replace blades Replace in pairs only Set at rated PTO speed Reduce ground speed Check drive shaft connection Check gearbox Repair gearbox Adjust clutch Check to be sure
6. 10 Safety Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership Special skills tools and safety proce dures may be required Failure to follow these instructions can result in serious injury or death m Explosive separation of tire and rim parts can cause serious injury or death Release all air pres sure before loosening bolts on wheel STORAGE m Before disconnecting and storing follow these instructions e Store on level solid ground Disconnect driveline and secure up off the ground Lower wings to ground Raise cutter center section and pin transport bar in raised position Attach parking jack and raise tongue weight off tractor drawbar Place wedge blocks at front and rear of wheels on center section and each wing to pre vent wheel rotation Securely block all four corners of center sec tion and each wing with jackstands Remove hydraulic hoses after tractor is turned off and all system pressure is released by operating valve levers several times Remove safety tow chain Remove retainer pin and high strength draw bar pin B Keep children and bystanders away from stor age area BW180 SR Rev 12 10 2007 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Replace Immediately If Damaged MODEL NO SERIAL NO L8 1 072 Woods Equipment Company TTV BD Oregon U S A
7. 16 Washer pb gs EE 113 24801 M8 x 1 25P x 20 mm HHCS VAR ee 114 307130 M8 x 1 25P x 40 mm HHCS 31 1033597 1 See hose holder 115 39323 M30 x 2 0P Castle nut 32 57282 1 Front 2 3 of 3 joint drive 540 RPM only see de 68 120 1034084 Complete decal set 33 1004932 1 Telescoping shaft see page 69 e Safety decal set 34 32347 1 3 Joint bearing housing includes 34 35 amp 66 35 13133 1 1 1 2 ID Ball bearing HHCS Hex Head Cap Screw 36 12128 1 062 72 mm ID Snap ring Standard hardware obtain locally 37 58982 2 Tongue pivot pin 38 1003435 1 66 88 4 50 Sleeve 39 1791 2 625 1 563 HT Sleeve 40 13087 2 3 4 1 9 16 Sleeve 41 46605 2 Clevis pin 1 x 2 26 MANO963 2 16 2012 Pa rts 55 MAIN FRAME ASSEMBLY REAR SECTION 56 Pa rts 0963 2 16 2012 MAIN FRAME ASSEMBLY REAR SECTION REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 2 1017150 2 Solid wheel arm or 62 1285 1 4 x 1 1 2 Cotter pin 2 2 Spring wheel see page 66 64 66016 Spring pin 1 4 x 1 1 2 6 1003491 2 Attitude rod 65 12296 1 4 28 Grease fitting 15 1003495 2 Hinge pin 67 1282 1 4 NC x 1 2 Round head screw 42 1033480 1 Center wheel yoke 68 5288 1 4 NC Hex nut 43 1027305 1 Spring arm 69 10290 1 4 x 1 4 Elbow w 1 16 Restrictor 44 19710 1 Compression spring 3 25 x 69 x 9 5 70 16148 5 16 NC 3 4 Carriage bolt 45 10475 1 Hydraulic cylinder 3 1 2 see page 77 75 14139 5 16 NC Flange lock nut 46 1004814 1 Transport lock
8. Free Mower Cutter Safety Video Order Form v Select one VHS Format VHS01052 Safety Video DVD Format DVD01052 Safety Video Please send me Name Phone Address Mower Cutter Model Serial Send to ATTENTION DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061 1000 USA 6 S a f e V Safety Video Order Form Rev 2 6 2006 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way TRAINING W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator
9. The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual WARNING m Keep all persons away from operator control area while performing adjustments service or maintenance m Before working underneath disconnect drive line from tractor lower wings to ground raise cut ter and pin transport bar in raised position Attach parking jack and lower to ground Securely block all four corners of center section and each wing with jack stands Blocking up prevents the cutter from dropping due to hydraulic leak down hydrau lic system failure or mechanical component fail ure W Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership Special skills tools and safety proce dures may be required Failure to follow these instructions can result in serious injury or death W Before servicing adjusting repairing or unplug ging stop tractor engine place all controls in neu tral set park brake remove ignition key and wait for all moving parts to stop B Never perform service or maintenance with engine running CAUTION If you do not understand any part of this manual and need assistance see your dealer W Always wear relatively tight and belted clothing to avoid ent
10. or Blade kit CW Left wing Gearbox see page 62 65 Driveline complete 1340 47 6 x 68 1 see page 71 Hydraulic cylinder 3 x 10 see page 77 Wing wheel yoke Right wing or Wing wheel yoke Left wing Side skid Right wing or Side skid Left wing Adjustable link Winglet Right wing or Winglet Left wing 1 1 2 Blade pin kit includes 13 amp 14 Crossbar Assembly Shim 18 GA 1 1 2 blade pin Shim 20 GA 1 1 2 blade pin Keyhole plate special Blade pin lock clip special Clutch shield Wing lock up bar Wing pivot pin 1 x 4 08 Headless pin Cylinder link Cylinder link Spacer 3 4 1 x 5 Lock Up pin Spacer 1 1 x 2 72 Headless pin Tire amp hub see page 72 1 4 x 1 4 x 200 Hose 0963 2 16 2012 REF PART 61 18270 62 1285 63 6185 64 66016 65 12296 69 10290 72 35155 73 2472 80 14406 81 29893 82 6100 83 3489 88 11900 90 11893 98 30068 99 57798 102 2371 104 46752 108 11920 110 34279 111 1024670 113 24801 115 39323 DESCRIPTION 3 16 Safety pin 1 4 x 1 1 2 Cotter pin 1 4 x 2 1 4 Cotter pin Spring pin 1 4 x 1 1 2 1 4 28 Greaase fitting 1 4 x 1 4 Elbow w 1 16 Restrictor 5 16 SAE Flat washer 5 16 Lock washer 1 2 NC x 1 Carriage bolt 1 2 NC x 1 1 2 Carriage bolt GR5 1 2 NC x 1 1 4 HHCS GR5 1 2 NC x 3 HHCS GR5 1 2 NC Flange lock nut 1 2 x 1 4 Pipe reducer bushing 3 4 NC x 2 1 2 HHCS GR5 3 4 Hardened flat washer 3 4 NC He
11. A R 1019610 1019610 1019610 1019610 Shim 50 mm 11 1 1019588 1019588 1019588 1019588 Bearing assembly cup amp cone 12 11 lU o DULL 3 16 x 3 Cotter pin 18 1 1019606 1019606 1019606 1019606 M36 Hex flange castle nut 14 1 1019591 1019591 1019591 1019591 Output oil seal 15 1 1019578 1019578 1019578 1019578 Output shaft 16 1 1019581 1019584 1032837 1032837 Output gear 17 1 1019605 1019605 1019605 1019605 Bearing adjustment nut 18 EE C SN UO 0 1 8 x 2 1 2 Cotter pin 19 3 1019587 1019587 1019587 1019587 Bearing assembly cup amp cone 20 1 1019615 1019615 1019615 1019615 Blank adjustment cap 21 A R 1019598 1019598 1019598 1019598 Blank cap gasket 10 mm 22 A R 1019599 1019599 1019599 1019599 Blank cap gasket 25 mm 23 1 1019604 1019604 1019604 1019604 Bearing spacer 24 6 307205 307205 307205 307205 M10 x 1 5P x 25 mm HHCS 25 1 1019616 1019616 1019616 1019616 Inspection cover cap 26 2 1009081 1009081 1009081 1009081 Sealing washer 27 2 1019601 1019601 1019601 1019601 M18 x 1 5P Head plug 28 1 1019603 1019603 1019603 1019603 Input shaft spacer 29 1 1019607 1019607 1019607 1019607 Dipstick breather assembly 31 1 1019582 1019583 1032836 1032836 Input gear 32 1 1019617 1019617 1019617 1019617 Retaining ring A R As Required MANO963 2 16 2012 Input gear 31 with input shaft spacer 28 is placed on opposite end of input shaft from bearing spacer 23 Parts 63 STYLE B
12. Only use a tractor with a Roll Over Protection Structure ROPS and seat belt Securely fasten seat belt The cutter is operated with tractor controls Engage the PTO at a low rpm to prevent excessive loads on the cutter drive system Increase throttle to recommended PTO operating RPM Be sure operator is familiar with all controls and can stop tractor and cutter quickly in an emergency The operator should give complete undivided attention to operating tractor and cutter CUTTER OPERATION When beginning operation of the cutter make sure that all persons are in a safe location Power for operating the cutter is supplied by the tractor PTO Operate PTO at 540 1000 RPM for Q models Know how to stop the tractor and cutter quickly in an emergency Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox With PTO engaged raise PTO speed to 540 or 1000 RPM depending on model and maintain throughout cutting operation Gearbox protection is provided by a slip clutch with replacement fiber disc The slip clutch is designed to slip when excessive torsional loads occur Move slowly into material Adjust tractor ground speed to provide a clean cut without lugging the tractor engine Use a slow ground speed for better shredding Proper ground speed will depend on the terrain and the material s height type and density Normally ground speed will range from 2 to 5 mph Tall dense material sho
13. Remove the protective seal 8 and oil seal 18 11 Remove cotter pin 9 castle nut 14 and shim 17 from output shaft 4 12 Remove output shaft 4 by using a punch and hammer and tap on top to drive down Remove gear 5 and shim 16 from inside housing 13 Remove bottom bearing 21 by using a punch and hammer from the top outside the housing 14 Support housing upside down top cover surface and remove bearing 6 by using a punch and hammer from the bottom side of the housing 15 Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side Forged gear surfaces are rough when new Check that wear pattern is smooth 30 Dealer Service 16 Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth 17 Inspect housing and caps for cracks or other damage Assembly Refer to Figure 14 1 Clean housing paying specific attention to areas where gaskets will be installed 2 Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling 3 Insert both output bearings 6 amp 21 in the housing using a round tube of the correct diameter and a hand press 4 Slide output shaft 4 through both bearings 6 amp 21 until it rests against top bearing 6 5 Slid
14. pinched between tractor and implement Operate tractor controls from tractor seat only Lower stop engine Do not stand between tractor implement key before dismounting tractor when tractor Allow no children or untrained persons Make sure parking brake is engaged before to operate equipment GUARD MISSING going between tractor and implement Do not transport towed or DO NOT OPERATE Stand clear of machine while in operation or semi mounted units over 20 mph when it is being raised or lowered FAILURE TO OPERATE SAFELY FAILURE TO FOLLOW THESE CAN RESULT IN INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 1003751 A INJURY OR DEATH 18877 C Operate mower from tractor seat only 19 PN 180 16 PN 15502 RAISED WING EXPOSES BLADE AND INCREASES THROWN OBJECT HAZARDS ROTATI NG COM PON ENTS Only raise for transport Stop cutter and lock wing s up RAISED WING CAN FALL AND CRUSH Keep away Lock up with wing transport bars Lower wing s after transport and for CONTACT WITH ROTATING PARTS t odes CAN CAUSE SERIOUS INJURY FAILURE TO FOLLOW INSTRUCTIONS CAN 15502 B RESULT IN SERIOUS INJURY OR DEATH Do not operate without cover in place Look and listen for rotation Do not open cover until all components have stopped MAN0963 2 16 2012 Sa fe ly 1 3 OPERATION The designed and tested safety of this machine depends on it being opera
15. trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
16. 1 1 2 23 spline 16 765 1 1 2 NC Hex nut 8 40727 1 Outer shield 17 40758 1 Lock collar kit ASG 540 rpm 6 spline 9 40728 1 Inner shield 1 3 8 6 8 P ar t S MANO963 2 16 2012 BW180X amp BW126X REAR DRIVE ASSEMBLY EQUAL ANGLE CD6141 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1004932 1 Complete rear drive assembly 10 40767 1 Support bearing 1 1004957 1 Yoke 1 3 4 20 spline 11 18864 1 Decal danger rotating driveline 2 40566 1 Cross and bearing 12 33347 1 Decal danger guard missing 3 1003471 1 Inboard yoke 13 1004960 1 Inner guard half 4 1004958 1 Inner profile 14 1004959 1 Outer guard half 5 40765 1 Spring pin 10 x 90 15 NSS 1 Shaft assembly male 6 1029936 1 Stub shaft complete w guard 7 40766 2 Bearing ring SC25 16 NSS 1 Shaft assembly female complete w guard 8 40778 2 Screw package of 10 17 1001042 1 M16x2 0P x 90 mm HHCS 8 8 9 40777 2 Anti rotation chain 18 1005522 1 M16 x 2 0P Hex lock nut NSS Not serviced separately MANO963 2 16 2012 Pa rts 69 540 RPM amp 1000 RPM FRONT CV DRIVE CD7035C 2 Note Lube fitting at end of cross and bearing REF PART DESCRIPTION REF PART DESCRIPTION A 1021103 1 Complete CV drive 540 RPM 9 1021315 1 CV shield inner 540 RPM A 1021104 1 Complete CV drive 1000 RPM 9 1021319 1 CV shield inner 1000 RPM 1 19851 1 Slide lock repair kit 2 1033103 1 Yoke QD CV 1 375 6 540 RPM 19 54002 27 52 guard missing 2 10331
17. 2 Inspect area of shaft where seal seats Remove any burrs or nicks with an emery cloth 3 Lubricate gear shaft and seal lips 4 Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage MANO963 2 16 2012 1 Seal 2 Pipe or tube 3 Seal seat 4 Casting Pipe or tube must press at outer edge of seal Incorrect Installation CD1092 Figure 13 Seal Installation Vertical Shaft Seal Replacement Refer to Figure 14 page 31 1 Disconnect and remove the rear driveline from the gearbox 2 Remove vent plug 24 and siphon gear lube from housing through this opening 3 Remove crossbar see page 36 4 Remove protective seal 8 and vertical shaft seal 18 Replace seal 18 with new seal Vertical seal should be recessed in housing Hori zontal seal 19 should be pressed flush with out side of housing NOTE Distortion to seal cage or damage to seal lip will cause seal to leak 5 Fill gearbox with SAE 80W 90W gear lube until it runs out the level plug 6 Remove and replace any seal damaged in installation Horizontal Shaft Seal Replacement Refer to Figure 14 1 Disconnect and remove the rear driveline
18. 2 16 2012 Install CV Drive Optional Before installing cutter input driveline to gearbox check the tag wired to the driveline and the tag wired to the input shaft of gearbox Ensure the tag rpm speeds match the rpm speed decal on front of cutter After con firming all speeds match remove and discard tags and then complete driveline assembly 1 Align hole in drive yoke with groove on gearbox input shaft and slide rear half of drive 23 onto shaft 2 Secure with bolt and nut supplied with drive 5 CV Drive Figure 32 CV Drive Installation Install Wing CAUTION W Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents The wing must be installed in the following sequence and will require at least two people A floor jack or a suitable lifting device will be helpful to align decks when installing the hinge pin Check RPM tags on wing and center section to make sure they match before proceeding 1 Remove hinge pin 15 from center section 2 Place wing assembly adjacent to the center section and align hinge sections 3 Insert hinge pin through the hinge sections and secure with spring pin 64 and washer 107 on both ends 4 Attach side skid 6 to the wing using four carriage bolts 81 and flange lock nuts 88 5 Repeat procedure of opposite wing BW126XHDR only had right wing installed BW126XHDL only has left wing ins
19. 33 Gearbox Removal 32 Splitter Gearbox Repair Style B 34 Gearbox Assembly 34 Gearbox Disassembly 34 Gearbox Inspection 34 Gearbox Installation 35 Gearbox Removal 34 Universal Joint Assembly 38 Disassembly 37 Repair 37 GENERAL Abbreviations 83 Bolt Size Chart 83 84 Index INDEX Bolt Torque Chart 82 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Specifications 4 Table of Contents 3 Warranty Product 85 Replacement Parts 86 OPERATION Connecting Cutter to Tractor 14 Cutting Height Adjustment 15 CV Driveline Turning Limits 15 Hydraulic Connection 15 Interference Check 15 Cutter Operation 16 Mowing Tips 16 Shredding 16 Pre Operation Check List Owner s Responsibility 18 Storage 18 Tractor Operation 16 Transporting 17 Lock Up 17 Center Section 17 Wing 17 OWNER SERVICE Adjusting Slip Clutch 22 Blades Installation 21 Removal 21 Sharpening 22 Blocking Method 19 Lubrication Driveline 20 Gearbox 20 Lubrication Points 20 Seasonal 21 Shielding Repair 23 Slip Clutch Adjustment 22 PARTS Parts Index 53 SAFETY Blocking Method 19 Check Lists Delivery Check List Dealer s Responsibility 51 Pre Delivery Check List Dealers Responsibility 5 1 Pre Operation Check List Owner s Responsibility 18 Free Mower Safety Video Order Form 6 Safety amp Instructional Decals 11 12 13 Safety Rules 7 8 9 10 Safety Symbols Explained 2 TROUBLESHOOTING 2
20. 5 Remove bearing 1 from center shaft 9 6 Remove six cap screws 11 and top cover 10 from the gearbox housing 7 Remove gear 8 and bearing 1 Side Shaft 8 Remove seal 3 to be replaced from the output shaft 7 9 Remove snap ring 4 and shim 5 from front output shaft 7 Remove snap ring 4 from the rear of shaft 10 Support gearbox in hand press Using a punch through the front opening of the gearbox and push shaft 7 and bearing 1 out the backside of housing 11 Remove gear 6 from inside housing 12 Remove bearing 1 and shim 5 by using a hammer and punch through front opening of the gearbox and force them out the backside of the housing 13 Repeat steps 7 through 11 for opposite side shaft Inspect Components 14 Inspect gears for broken teeth and wear Some wear is normal and will show on the loaded side of 34 Dealer Service the teeth Forged gear surfaces are rough when new Check that wear pattern is smooth 15 Inspect shafts for grooves nicks or bumps in the areas where seals seat Resurface any damage with emery cloth or replace shaft 16 Inspect housing and caps for cracks or other damage Splitter Gearbox Assembly Refer to Figure 16 1 Clean housing pay specific attention to areas where gaskets are installed Wash housing and all components thoroughly Select a clean work area to assemble gearbox Replace all seals bearings and gaskets a fF
21. 8 Clevis pin or 11 11893 1 1 2 1 4 Pipe reducer bushing or 19810HD 1 Sealrepair kit w heavy 11 11975 11975 1 1 2NPT Vent plug duty piston seal includes 12 NS NS 1 Cylinder barrel 2A thru 2G 15 8 Tie rod nut i t 1 Wiper seal 16 23549 23549 1 Hydraulic cylinder rod clevis t t 2 1 1 410 U Cup 17 6698 6698 1 3 8 NC Lock nut t t 2 BarrelO ring 18 23550 23550 1 3 8NCx 1 1 2 Socket head T T Rod static O ring cap screw 1 2 Piston back up washer 19 NS 23551 1 Hydraulic cylinder rod t t 1 Piston seal O ring 20 1031166 1 3x10 Hydraulic cylinder NS 23543 1 Rod end housing Wing NS 23544 1 Piston 20 10475 1 3 1 2x8 Hydraulic cylinder wi 34328 25496 1 Jam nut breather complete Center NS NS 4 tie rod 4510 1 1 2 Pipe plug or Obtain Locally 11893 11893 1 1 2 1 4 Pipe reducer T Not used on this cylinder bushing Included in seal kit NS NS 1 Cylinder butt end NS Not sold separately 0963 2 16 2012 Parts 77 HYDRAULIC CYLINDER STROKE CONTROL KIT REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1 1 4 cylinder rod contains items 2 5 1 1 2 Segment 1 1 4 Segment 1 Segment Kees 3 4 Segment On 5 a A DD DB1673 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 4 24879 1 Crossbar puller pad assembly 1 19914 2 Crossbar puller clevis 5 24876 1 Crossbar puller tube assem
22. Flange lock nut i 1014164 2 Mounting bracket bent 16 57816 24 1 2Hardened flat washer 8 1033935 1 Center blade bracket 17 57817 12 5 8 Hardened flat washer Standard hardware obtain locally 80 P ar S MANO963 2 16 2012 REF PART A 1019456 1 52478 2 6696 3 409 4 22411 5 3379 6 11900 7 1863 8 1008325 9 1266 10 1019454 11 1019455 12 12612 13 12642 14 11790 15 52479 16 11789 17 839 18 565 19 838 20 835 0963 2 16 2012 QTY 4 2 2 2 WINCH KIT OPTIONAL DESCRIPTION Winch kit complete Idler bracket Chain idler casting Clevis pin 1 2 x 2 Klik pin 3 16 x 1 HHCS 1 2 NC x 1 1 2 GR5 Lock nut 1 2 NC flanged Washer 1 SAE flat Headless pin 1 x 4 drilled Cotter pin 3 16 x 1 1 2 Channel 2 56 x 2 75 x 32 88 Channel 3 12 x 3 25 x 10 00 Gear winch 5 1 to 1 Winch cable clamp kit C Hook 1 4 cable Cable 1 4 x 24 ft Clip 1 4 cable HHCS NC x 1 GR5 Washer 3 8 flat Washer 3 8 lock Hex nut 3 8 NC plated Standard hardware obtain locally 13 15 CENTER OF CYLINDER LUG CD6947 7 AS NEEDED Winch Kit Installation 1 6 Locate and drill one 9 16 hole in each wing as shown Assemble items 1 2 3 and 4 and use to locate and drill remaining holes Secure idler brackets 1 and rollers 2 to deck with bolts 5 and nuts 6 Assemble channels 10 to cylinder lugs using pins 8 washers 7 and cotter pins 9 a
23. Forged gear surfaces are rough when new Check that wear pattern is smooth 13 Inspect shafts for grooves nicks or bumps in the areas where seals seat Resurface any damage with emery cloth or replace shaft 14 Inspect housing and caps for cracks or other damage 32 Dealer Service Splitter Gearbox Assembly Refer to Figure 15 1 Clean housing pay specific attention to areas where gaskets are installed Wash housing and all components thoroughly Select a clean work area to assemble gearbox Replace all seals bearings and gaskets a OO N All parts must be clean and lightly oiled before assembly Side Shaft 6 Insert bearing cups 7 in hub cap 11 using a round tube of the same size diameter and a hand press 7 Press bearing cone 7 on to output shaft 13 slide output shaft 13 through hub cap 11 and press bearing cone 7 on to output shaft 13 8 Slide gear 19 over output shaft 13 and secure with nut 20 and cotter pin 21 9 Check end play of shaft by moving it in and out If end play is more than 0 012 tighten nut 20 Repeat process until end play is less than 0 012 10 Check rotational torque Torque should be less than 2 2 Ibs inch gear 11 Place seal 12 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed 12 Repeat steps 6 through 10 for opposite side shaft Center Shaft 13 Insert
24. Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES Metric Bolt Head E TIT A TORQUE K Identification Zoe SS etric CHART Grade 8 8 Grade 109 COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 22 Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14x 1 5 16x2 0 24 mm 169 125 234 173 181 133 250 184 16x1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18 1 5 20 2 5 30 mm 330 244 457 337 367 270 507 374 20 1 5 22 2 5 34 mm 451 332 623 460 495 365 684 505 22 1 5 24 3 0 36 mm 571 421 790 583 623 459 861 635 24 2 0 30 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 2 0 Typical Washer Flat Washer Installations Sy Lock Washer N LA der 2 9 20 00 2 00 V 2 o 9 8 9 00 8 2 A p p en a IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART
25. Keyhole plate special 84 3508 1 2 NC x 4 1 2 HHCS GR5 14 32604 2 Blade pin lock clip special 87 3598 1 2 Flat washer 15 1003495 2 Hinge pin 88 11900 1 2 NC Flange lock nut 16 1028585 1 Front shield with hinge 89 1003445 50 x 1 00 x 1 031 Sleeve 17 1003828 1 Manual tube 91 902 5 8 NC x 2 HHCS GR5 18 1033945 1 Rear shield with hinge 92 300457 5 8 NC x 3 3 4 HHCS GR5 19 1003444 1 Frontdrive shield 93 23638 5 8 NC x 7 HHCS GR5 20 1003558 1 Shield standoff 94 10635 5 8 x 1 3 4 x 14 GA Cup washer 21 52232 1 Parking jack 95 6239 5 8 NC Hex lock nut 22 1033938 1 tongue includes 23 40 97 96 19025 5 8 NC Flange lock nut 101 amp 103 or 97 13759 3 4 NC x 2 1 4 HHCS GR5 22 1033940 1 Swivel tongue includes 24 25 26 40 98 30068 3 4 NC x 2 1 2 HHCS GR5 92 96 97 101 amp 103 or 99 57798 3 4 Hardened flat washer 22 1033944 1 Pintle tongue includes 26 27 28 29 100 8424 3 4 x 2 x 3 8 Flat washer 25 96 108 101 1108112 101 28873 3 4 ID x 1 1 2 OD x 1 4 Thick washer 23 1005595 1 Hitch Cat 2 clevis 102 2371 3 4 NC Hex lock nut 24 1031356 1 Tongue level bracket optional 103 302207 3 4 NC Flange lock nut 25 1031360 1 Hitch Cat 2 clevis 106 15278 1 NC x 7 1 2 5 GR5 26 1031362 1 2 62 3 00 2 00 Sleeve 107 1863 1 Flat washer 27 1031376 1 Pintle hitch optional 110 34279 1 NC Hex lock nut 28 11267 1 Pintle ring includes washer nut and 111 1024670 1 22 x 2 205 x 236 Washer CR pin 112 2370 1 62 x 3
26. WING amp CENTER GEARBOX ASSEMBLY CD7614 64 P ar S MANO963 2 16 2012 STYLE B WING amp CENTER GEARBOX ASSEMBLY PARTS LIST Center REF QTY 540 RPM 1000 RPM RIGHT WING LEFT WING DESCRIPTION A 1 58807 1031169 1031168 58808 Complete gearbox 1 1 57445 1031164 57446 57446 Gear crown 2 11 el mm een Housing 3 1 57450 57450 57450 57450 Input shaft 4 1 57454 57454 57454 57454 Output shaft 5 1 57455 1031159 57447 57447 Gear pinion 6 1 39263 39263 39263 39263 Bearing cup amp cone 7 2 39411 39411 39411 39411 Bearing cup amp cone 8 1 57451 57451 57451 57451 Seal protector 9 RU 1l hp OD ILL B5 x 60 Cotter pin 10 2 57320 57320 57320 57320 Snap ring 85 x 88 5 x 3 11 1 57321 57321 57321 57321 Snap ring 50 x 47 x 2 12 1 57456 57456 57456 57456 Shim 40 3 x 65 3 x 2 5 18 2 57471 57471 57471 57471 Shim 70 3 x 84 7 57471 kit 14 1 57329 57329 57329 57329 Castle nut M40 x 1 5 15 1 57308 57308 57308 57308 Castle nut M36 x 3 16 1 57471 57471 57471 57471 Shim 50 3 x 70 3 57471 kit 17 1 57471 57471 57471 57471 Shim 40 3 x 61 7 57471 kit 18 1 1025612 1025612 1025612 1025612 Oil seal 60 x 110 x 12 19 1 57318 57318 57318 57318 Oil seal 45 x 85 x 10 20 1 57371 57371 57371 57371 Cap 80 x 10 21 1 57453 57453 57453 57453 Bearing cup amp cone 22 1 1031181 1031181 1031181 1031181 Cover 23 CU a2 1 el M8 x 25 GR 8 8 HHCS 24 1 573
27. a gasket sealant 7 Install cap screws 3 or 25 and torque to 29 Ibs ft 26 Dealer Service 8 Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft GEARBOX REPAIR STYLE A Gearbox Removal From Cutter NOTE Gearbox is heavy do not attempt to move with out mechanical assistance 1 Disconnect and remove the driveline from the gearbox that is to be removed Remove cotter pin and nut from vertical shaft and remove crossbar see page 36 Remove the eight bolts that attach gearbox to cutter and remove gearbox Gearbox Disassembly Refer to Figure 12 1 Remove six cap screws 25 and cover 26 from gearbox and pour out gear oil 2 Remove caps 21 and 4 3 Support gearbox in hand press and push on the gear end of the input shaft 5 to remove bearing 20 Remove gear 32 from inside housing 5 Remove bearing 20 by using a punch and hammer from outside of housing Support housing in vise in a horizontal position 7 The castle nut 14 cotter pin 13 and hub were 10 11 12 13 already removed with the stump jumper crossbar Remove the ring 33 and oil seal 15 Remove cotter pin 19 nut 18 from output shaft 16 Remove output shaft 16 by using a punch and hammer and tap on top to drive down Remove gear 17 and shims 9 10 11 from inside housing Remove bottom bearing 12 by using a punch and hamme
28. bearing cups 7 in housing and front cap 4 using a round tube of the same size diameter and a hand press 14 Press spacer 14 gear 18 shims 15 16 17 and bearing cones 7 on to input shaft 5 15 Slide input shaft 5 through housing and install gaskets 8 9 10 and cap 4 16 Check end play of shaft by moving it in and out If end play is more than 0 012 remove a gasket 8 9 or 10 Repeat process until end play is less than 0 012 17 Check rotational torque Torque should be less than 2 2 Ibs inch gear 18 Check gear backlash backlash should be between 0 006 and 0 016 Adjust the backlash by adding or removing shims 15 16 17 from the input shaft 5 19 Place seal 6 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed Repeat process for opposite end shaft MANO963 2 16 2012 Splitter Gearbox Inspection 4 Install breather 24 in top cover 1 Check gearbox for leaks by plugging all holes except one applying 4 psi of compressed air and Splitter Gearbox Installation immersing gearbox in water Verify gearbox does not leak NOTE Gearbox is heavy do not attempt to move with NOTE Excessive air pressure will damage seals out mechanical assistance a Remove gearbox ror water Use loctite when mounting gearbox Set gearbox on 3 Remove upper plug on right side of housing Add cutter and fasten wit
29. blade edge is correct for direction of rotation Streaks or ragged cut Broken or worn blades Attitude incorrect Ground speed too fast Excessive cutting height Excessive lush and tall vegetation Replace or sharpen blades Level machine Reduce ground speed Lower cutting height Note Set height so blades do not frequently hit ground Recut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Raise cutting height or adjust Excessive clutch slippage Clutch out of adjustment Clutch discs worn wear stops contacting opposite plate Blades hitting ground Adjust clutch Replace discs Raise cutting height Vibration Broken blade Bearing failure Hitch length incorrect Universal drive Replace blades in pairs Check gearbox shafts for side play Reset hitch length Adjust pedestal bearing height to be parallel to ground Blades hitting deck Bent blades or crossbar Replace bent blades or crossbar Unit will not raise Low oil Add hydraulic oil Unit doesn t cut level Wing section cuts lower than center Wing section cuts higher than center Lengthen turnbuckle connecting center yoke to wing wheel yoke Shorten turnbuckle connecting center yoke to wing wheel yoke 24 Iroubleshooting MANO963 2 16 2012 DEALER SERVICE The information in this section is written for dealer ser vice perso
30. cleaning instructions Store on level solid ground Disconnect driveline and secure up off the ground Lower wings to ground Raise cutter center section and pin transport bar in raised position Attach parking jack and raise tongue weight off tractor drawbar Place wedge blocks at front and rear of wheels on center section and each wing to prevent wheel rotation Securely block all four corners of center section and each wing with jack stands Remove hydraulic hoses after tractor is turned off and all system pressure is released by operating valve levers several times Remove safety tow chain Remove retainer pin and high strength drawbar pin Keep children and bystanders away from storage area PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on page 7 through page 13 Check that all safety decals are installed and in good condition Replace if damaged Check that equipment is properly and securely attached to tractor Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove Check all lubrication points and grease as instructed in lubrication information Make sure 18 Operation the PTO slip joint is lubricated and that the gear box fluid levels are correct Set tractor PTO at correct rpm for your equip ment Lubricate all grease fitting
31. from the gearbox 2 Remove vent plug 24 and siphon gear lube from housing through this opening 3 If the leak occurred at either end of horizontal shaft remove oil cap 20 and or oil seal 19 Replace with new one 4 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug Dealer Service 29 GEARBOX REPAIR STYLE B Gearbox Removal From Cutter NOTE Gearbox is heavy do not attempt to move with out mechanical assistance 1 Disconnect and remove the rear driveline from the gearbox 2 Remove cotter pin and nut from vertical shaft and remove crossbar see page 36 3 Remove the six bolts that attach gearbox to cutter and remove gearbox Disassembly Refer to Figure 14 1 Remove top cover 22 from gearbox and pour out gear oil 2 Remove oil cap 20 to be replaced 3 Remove snap ring 10 and shim 13 from input shaft 3 4 Support gearbox in hand press and push on input shaft 3 to remove bearing 7 5 Remove six cap screws 23 and top cover 22 from housing Remove gear 1 from inside housing 6 Remove oil seal 19 from front of housing to be replaced 7 Remove snap ring 10 and shim 13 from front of housing 2 8 Remove input bearing 7 by using a punch and hammer from outside of housing 9 Support housing in vise in a horizontal position 10 The castle nut 15 cotter pin 25 and hub are already removed with the stump jumper crossbar
32. instructions for working underneath and blocking requirements or have work done by a qualified dealer Safety Rules continued on next page Safety 9 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED AA Safety Rules continued from previous page Keep all persons away from operator control area while performing adjustments service or maintenance m Make certain all movement of equipment com ponents has stopped before approaching for ser vice m Frequently check blades They should be sharp free of nicks and cracks and securely fastened W Do not handle blades with bare hands Careless or improper handling may result in serious injury Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged m Never perform service or maintenance with engine running W Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers
33. missing chains as required 2 Replace any missing hardware SERVICING TIRES SAFELY Used Aircraft Tires Figure 9 WARNING Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or over the tire assembly Use a safety cage if available MANO963 2 16 2012 Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated 4 WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI Figure 9 Split Rim Tire Servicing CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts
34. noted Be sure to clean fittings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is fol lowed Gearbox Lubrication For gearbox use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL 20 Owner Service 4 or 5 in gearboxes Fill gearbox until oil runs out the side plug on gearbox Check gearbox daily for evi dence of leakage and contact your dealer if leakage occurs Use sealant on vent plug threads during instal lation Check vent plug periodically and clean if it does not relieve pressure Driveline Lubrication 1 Lubricate the driveline slip joint every eight operating hours Failure to maintain proper lubrication could result in damage to U joints gearbox and driveline 2 Lower cutter to ground disconnect driveline from tractor PTO shaft and slide halves apart but do not disconnect from each other 3 Apply a bead of grease completely around male half where it meets female half Slide drive halves over each other several times to distribute grease MANO963 2 16 2012 Seasonal Lubrication In addition to the daily recommended lubrication a more extensive application is recommended season ally 1 Fill CV double yokes with 20 pumps of grease with the joints in a straight line 2 Articulate CV body to maximum angle several times to ensure full coverage of joints 3 Place joints in the straight
35. shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Install chain and rubber shields with hardware as shown Refer to Figure 39 for Chain Shielding Installa tion Figure 41 and Figure 42 for Belt Shielding Installa tion NOTE Chain Shielding Install four two per wing 6 link chain sections 17 and four two per wing 4 link chain sections 15 to the wing skid shoes Secure with carriage bolts 19 and flange lock nuts 21 Front center chain plate Front right chain plate Front left chain plate Rear chain plate right Rear chain plate left 3 8 NC x 1 1 4 Carriage bolt 3 8 NC Flange lock nut Figure 39 Chain Shielding Installation Center Section 46 Assembly MANO963 2 16 2012 CD7821 1 6 Front wing chain plate inner 9 Rear wing chain plate 19 1 2 NC x 1 1 2 Carriage bolt 7 Front wing chain plate middle 15 5 16 Chain 4 link 21 1 2 NC Flange lock nut 8 Front wing chain plate outer 17 5 16 Chain 6 link 22 3 8 NC x 1 1 4 Carriage bolt 23 3 8 NC Flange lock nut Figure 40 Chain Shielding Installation Right Wing Shown 963 21622012 Assembly 47 Front center belt shield plate Front rig
36. this manual show the equipment with safety shields removed to provide a better view This equipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assist you in operating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying 4 Introduction operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel Blade rotation is clockwise left wing and coun terclockwise right wing and center section as viewed from the top of the cutter MANO963 2 16 2012 BE SAFE BE ALERT BE ALI VE BE TRAI NED Before Operating Mowers AE Safety Training ad Make a Difference ASSOCIATION OF EQU
37. underneath will not ensure your safety The working surface must be level and solid to support the weight on the jackstands Make sure jackstands are stable both top and bottom Make sure cutter is approximately level 3 With full cutter weight lowered onto jackstands test blocking stability before working underneath 4 If cutter is attached to tractor when blocking set the brakes remove key and block cutter before working underneath 5 Securely block rear tractor wheels in front and behind Tighten tractor lower 3 point arm anti sway mechanism to prevent side to side movement Owner Service 19 1 Driveline U joint 10 Hours Gearbox above lower Daily 2 Telescoping shaft 10 Hours line on dipstick 3 3 Carrier bearing block 40 Hours 8 Tongue pivot 40 Hours 4 CV body assembly 10 hours 9 Wheel yoke pivot 40 Hours 4 10 pumps minimum 10 Tailwheel spindle 20 Hours 5 Driveline shield 10 Hours 11 Turnbuckle 40 Hours 6 Splined yoke 10 Hours Figure 5 Jackstand Placement and Lubrication Points LUBRICATION Do not let excess grease collect on or around parts particularly when operating in sandy areas See Figure 5 for lubrication points and frequency or lubrication based on normal operating conditions Severe or unusual conditions may require more fre quent lubrication Use a lithium grease of 42 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise
38. 04 1 Yoke QD CV 1 375 21 1000 RPM 3 1033107 2 CV U Joint repair kit Cat 6 55E EE RPM SEN 4 1033106 1 CV Body with fitting 5 1033113 1 Yoke and shaft CV splined 25 9 4 EE e 540 RPM 5 1033111 1 Yoke and shaft CV splined 26 6 12 58765 1 U Jointcross and bearing kit 1000 RPM 13 1023058 1 Yoke 558 x 5 06 x SP 1 75 20 6 1009065 2 Drive shield bearing kit 14 6239 1 5 8 NC Lock nut 7 18864 T 1 Decal danger rotating driveline 15 34473 1 5 8 NC x 3 HHCS GR5 see page 12 8 1021314 1 shield outer 540 RPM 8 1021318 1 CV shield outer 1000 RPM T Not shown HHCS Head Cap Screw Standard hardware obtain locally 7 0 15 MANO963 2 16 2012 WING DRIVE ASSEMBLY CD6139 17 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1034927 Complete wing drive assembly 16 1034928 4 Outer guard half 1 1004963 1 Yoke 1 3 4 20 Spline 17 1034929 1 Inner guard half 2 110 2 Cross amp bearing kit 20 57438 1 Flange yoke 3 40764 2 Spring pin 10 x 80 21 57432 1 Friction disc package of 2 4 40575 1 Inboard yoke 22 57440 1 Hub 1 3 4 20 Spline 5 40587 1 Inner profile 23 57434 1 Thrust plate 6 1034930 1 Outer profile amp sleeve 24 57439 1 Belleville spring plate 7 40576 1 Inboard yoke 25 57259 6 M10x1 5P x 55 mm HHCS 8 8 8 57416 1 Friction clutch 1340 1 3 4 20 Spline 26 57260 6 10 1 5 Hex lock nut 9 40766 2 Bearing ring 27 57261 2 12 1 75 Hex lock nut 10 40777 2 Anti rotation cha
39. 11 1003642 4 Pin 16 to 18 chains 13 1003644 1 Pin 22 to 24 chains 13 1003644 2 Pin 22 to 24 chains 14 1003645 2 Pin 25 to 27 chains 14 1003645 4 Pin 25 to 27 chains 15 4069 2 5 16 Chain 4 link 15 4069 2 5 16 Chain 4 link 16 3994 2 5 16 Chain 5 link 16 3994 4 5 16 Chain 5 link 17 5498 2 5 16 Chain 6 link 17 5498 42 5 16 Chain 6 link 18 5496 114 5 16 Chain 7 link 18 5496 159 5 16 Chain 7 link 22 6697 3 8 NC x 1 Carriage bolt GR5 22 6697 3 8 NC x 1 Carriage bolt GR5 23 14350 3 8 NC Flanged lock nut 23 14350 3 8 NC Flanged lock nut Standard hardware obtain locally Standard hardware obtain locally MANO963 2 16 2012 Pa rts 75 CHAIN SHIELDING WING FRONT amp REAR SINGLE ROW STANDARD ON BW126XHD MODELS SINGLE ROW OPTIONAL ON BW180XHD MODELS DOUBLE ROW OPTIONAL ON BW126XHD AND BW180XHD MODELS 2 DOUBLE ROW SINGLE ROW DOUBLE ROW REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 6 1034857 1 Front right wing chain plate inner or 6 1034864 1 Front right wing chain plate inner or 6 1034858 1 Front left wing chain plate inner 6 1034865 1 Frontleft wing chain plate inner 7 1034851 1 Front right wing chain plate middle or 7 1034862 1 Front right wing chain plate middle or 7 1034852 1 Front left wing chain plate middle 7 1034863 1 Front left wing chain plate middle 8 1034853 1 Front right wing chain plate outer or 8 1034860 1 Front right wing chain plate outer or 8 1034854 1 Front left wi
40. 12 57312 57312 57312 Dipstick 25 6185 6185 6185 6185 1 4 x 2 1 4 Cotter pin 26 1 1024670 1024670 1024670 1024670 Washer 1 22 x 2 205 x 236 27 27326 27326 27326 27326 3 8 Solid plug 0963 2 16 2012 Standard hardware obtain locally Parts 65 1 SPRING WHEEL YOKE ASSEMBLY OPTIONAL NOTE Tighten items 17 amp 19 to achieve 8 5 16 spring length 10 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1017140 1 Center wheel yoke arm 12 1017065 4 1 9 16 Flag pin 2 1024109 2 Center spring wheel yoke arm 13 1017149 2 125 8 85 Pivot pin 3 1023174 1 Wing spring wheel yoke arm 14 52087 2 1 25 7 56 Pivot pin EE 16 15087 2 1NCx9HHCS GR5 3 1024101 1 Wing spring wheel yoke arm for Left wing not shown 17 1024122 2 1 13 5 GR5 4 1023170 2 Lower spring arm tandem 18 11920 8 1 1 7 8 1 4 Washer or 19 34279 4 1NC Nut lock 5 1017266 2 Lower spring arm 20 10509 5 16 NC x 2 1 2 HHCS GR5 6A 1024102 1 Lower spring arm wing tandem right 21 14139 5 16 NC Flange locknut Ss 22 3489 1 2NCx3HHCS GR5 68 1024640 1 Lower spring arm wing tandem left not shown 23 11900 1 2 NC Flange locknut 7 1024108 2 Lower spring arm wing 24 6100 1 2 NC x 1 1 4 HHCS GR5 8 1023166 4 Walking beam 25 854 1 2 SAE Flat washer GE Tire amp hub see page 72 26 12296 1 4 28 Grease fitting 10 19710 2 Compression spring 3 25 x 69 x 9 5 11 1032100 2 Spring cmp 3 25x 56
41. 220 or finer remove surface rust Loctite and foreign material from hub splined gearbox vertical shaft and crossbar Refer to Figure 19 2 Install crossbar assembly 10 on splined shaft Install nut 54 and align a slot with hole in splined shaft Torque nut to 450 Ibs ft 3 Install cotter pin 55 through slot in nut and bend ends over Gearbox CD6880 2 Figure 19 Crossbar Assembly Installation UNIVERSAL JOINT REPAIR 1 Yoke 2 Cup and bearings 3 Snap ring 3 4 Journal cross ve 2 Figure 20 U Joint Exploded View MANO963 2 16 2012 U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 21 Figure 21 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke See Figure 22 CD1386 Figure 22 3 Clamp cup in vise as shown in Figure 23 and tap on yoke to completely remove cup from yoke Repeat Step 2 and Step 3 for opposite cup Figure 23 Dealer Service 37 4 Place universal cross in vise as shown in Figure 24 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a drift and hammer Figure 24 U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from shaft Be careful
42. 4 MANO963 2 16 2012 WARRANTY All Models Except Mow n Machine Zero Turn Mowers Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser Gearbox Seals units listed below 2 years BW1260 BW1620 BW1800 BW2400 8 years BW240HD BW180HD BW180HB BW126HB 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X Gearbox DS1260 DSO1260 DS 1440 TS1680 BW126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 DS96 DS120 RCC42 RD990X PRD6000 PRD7200 PRD8400 S15CD S20CD S22CD S25CD S27CD S30CD BW15LH TC R74 TC R68 TC R60 TBW144 5 years 180 TBW204 8 HC54 HC60 HC72 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 150 TS R60 TS R52 TS R44 2 ie
43. 411 6 Bearing 3 1 Housing 4 1031175 1031175 4 Oil seal 45 mm x 85 mm x 10 mm 5 1002494 1002494 6 Snap ring 85 mm dia 6 57471 57471 6 Shim 7 1031176 1031178 2 Pinion gear 8 1031177 1031177 2 Shaft 1 3 4 20 spline wing 9 1031178 1031176 1 Gear 10 1031179 1031179 1 Shaft 1 3 4 20 spline center 11 1031180 1031180 1 Cover 12 M10 x 30 mm HHCS CL8 8 13 57076 57076 1 1 2 Breather Standard hardware obtain locally MANO963 2 16 2012 Pa rts 6 1 STYLE A WING amp CENTER GEARBOX ASSEMBLY 29 Notes 1 Center and left gearbox are shown 2 For right gearbox switch item 28 31 with item 23 3 Item 29 should be installed on outboard side of wing gearbox 62 P ar 15 963 2 16 2012 STYLE A WING amp CENTER GEARBOX ASSEMBLY PARTS LIST Center REF QTY 540 RPM 1000 RPM RIGHT WING LEFT WING DESCRIPTION A 1 1034943 1034942 1034941 1034944 Complete gearbox 1 18 21542 21542 21542 21542 10 mm Lock washer 2 12 307201 307201 307201 307201 M10 x 1 5 x 30 mm HHCS 3 1 1019614 1019614 1019614 1019614 Input cap 4 1 1019577 1019577 1019577 1019577 Input shaft 5 1 1019589 1019589 1019589 1019589 Input seal 6 A R 1019595 1019595 1019595 1019595 Input gasket 10 mm 7 A R 1019596 1019596 1019596 1019596 Input gasket 25 mm 8 A R 1019609 1019609 1019609 1019609 Shim 30 mm 9 A R 1019608 1019608 1019608 1019608 Shim 40 mm 10
44. BEING RUN OVER Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times Buckle Up Keep seat belt securely fastened Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH m Before working underneath follow all instructions and safety rules in operator s manual and securely block up all corners of equipment with jack stands Securely blocking prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical component failures FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH 18865 C 11 PN 19924 8 PN 18864 DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWA Y DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline 48864 C ROTATING BLADES AND THROWN OBJECTS m Do not put hands or feet under or into mower when engine is running m Before mowing clear area of objects that may be thrown by blade m Keep bystanders away m Keep guards in place and in good condition BLADE CONTACT OR THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH 15503 C WARNING HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN 17 PN 1004114 Gen RESULTING IN SERIOUS INJURY GANGRENE OR DEATH m Check for leaks with cardboard never use han
45. Dipstick breather assembly Inspection cover gasket Input gear Retaining ring Figure 12 Style A Gearbox 28 Dealer Service GEARBOX MAINTENANCE STYLE B NOTE Read this entire section pages 29 31 before starting any repair Many steps are dependent on each other See parts list on pages 62 thru 65 to determine gearbox style Style A has a crowned top Style B has a flat top 1 Fill gearbox with SAE 80W or 90W gear lube Proper oil level is between lowest ring and end of dipstick NOTE Repair to this gearbox is limited to replac ing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be corrected immediately NOTE Bearing failure is indicated by excessive noise and side to side or end play in gear shafts Seal Replacement Figure 13 Recommended sealant for gearbox repair is Permatex Aviation 3D Form A Gasket or equivalent Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter Seal Installation NOTE Proper seal installation is important An improp erly installed seal will leak 1 Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex
46. IPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices The 22 minute video developed in cooperation with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator s Manual so please review this manual thoroughly before operating your new mowing equipment Safety Video Order Form 8 2 2005 S a f e 5 Also available from the Association of Equipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following is a partial list e Training Package for Rotary Mowers Cutters English Contains DVD amp VHS English Guidebook for Rotary Mowers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English e Training Package for Rotary Mowers Cutters English Spanish Contains DVD amp VHS English Spanish Guidebook for Rotary Mowers Cutters English Spanish AEM Industrial Agricultural Mower Safety Manual English Spanish AEM Agricultural Tractor Safety Manual English Spanish AEM training packages are available through AEM at www aem org Or Universal Lithographers Inc Email aem Q ulilitho com 800 369 2310 tel 866 541 1668 fax
47. M CV DRIVE CHAIN SHIELDING CENTER SECTION OPTIONAL CHAIN SHIELDING WING OPTIONAL HYDRAULIC CYLINDERS HYDRAULIC CYLINDER STROKE CONTROL KIT CROSSBAR PULLER OPTIONAL BW126XHD BW126XHDQ COUNTERWEIGHT BOX ASSEMBLY OPTIONAL WINCH KIT OPTIONAL 963 2 16 2012 Pa rts 53 MAIN FRAME ASSEMBLY FRONT SECTION 120 COMPLETE DECAL SET 121 SAFETY DECAL SET 26 54 P ar S MANO963 2 16 2012 MAIN FRAME ASSEMBLY FRONT SECTION REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 19160KT 1 Blade kit CCW 60 1266 3 16 x 1 1 2 Cotter pin P MEER 1 Gearbox see pages 62 65 62 1285 1 4 x 1 1 2 Cotter pin 3 1034927 1 Driveline complete 1340 1 75 20 6 0 63 6185 1 4 x 2 1 4 Cotter pin w clutch see page 67 64 66016 Spring pin 1 4 x 1 1 2 4 1 Splitter gearbox see pages 60 61 65 12296 1 4 28 Grease fitting 5 1021103 1 CV Drive 540 RPM see page 70 66 2985 1 4 28 x 90 Grease fitting 5 1021104 1 CV Drive 1000 RPM see page 70 71 14562 5 16 NC x 1 HHCS GR5 6 1003491 2 Attitude rod 72 35155 5 16 SAE Flat washer 7 1033941 2 Front skid 73 2472 5 16 Lock washer 8 19407 1 Safety chain 74 4529 5 16 NC Hex nut ZP 9 1008190 2 1 1 2 Blade pin kit includes 13 amp 14 76 839 3 8 NC x 1 HHCS GR5 10 1034257 1 Crossbar Assembly 77 838 3 8 Lock washer 11 10520 2 Shim 18 GA 1 1 2 blade pin 79 66840 3 8 NC 3 Prong knob 12 13946 2 Shim 20 GA 1 1 2 blade pin 82 6100 1 2 NC x 1 1 4 HHCS GR5 13 32603 2
48. NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 50008 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS LCE Agriculture 5 American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers AUP oui Automatic Transmission Fluid BSPP see E British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male o Constant Velocity COW Mm Counter Clockwise CW Clockwise Fu ETE Female e ER Full Thread G Gauge GRIS GE Jennan Grade 5 etc FIGS ED Hex Head Cap Screw I aic da Heat Treated Re Joint Industry Council 37 Degree Flare WEE Left Hand up Left MA Meter SITES NER TC PEE Millimeter Male eet Mega Pascal Newton alere National Coarse National Fine NPSM National Pipe Straight Mechanical RE National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female redde O Ring Boss Male m Pitch PB eg
49. OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill 11 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC BMP CENTRAL FABRICATORS GANNON GILL WAIN ROY ecd WooDs 2008 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks
50. WARNING Before working underneath carefully read Oper ator s Manual instructions disconnect driveline raise mower securely block up all corners with jackstands and check stability Secure blocking prevents equipment from dropping due to hydrau lic leak down hydraulic system failures or mechanical component failures W Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers CAUTION W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Fill Gearboxes 1 Remove top and side plugs from gearbox 2 Fill gearbox with SAE 80W or 90W EP oil until it runs out of side level hole Install plug in the side hole and vented dipstick or vent plug in the top 3 Allow oil to drain into the lower bearings and recheck oil level 4 Fill all gearboxes MANO963 2 16 2012 Install Attitude Rods 1 Insert attitude rods 6 under splitter gearbox support and through pivot casting in wheel yoke arm assembly The rod is a very tight fit use care to prevent thread damage during installation 2 Slide spacer 52 over rod and loosely install washer 107 and two nuts 109 for both rods Attitude Rod Length Small Aircraft Ti
51. WOODS BATWING ROTARY CUTTER BW180XHD BW180XHDQ BW126XHD BW126XHDQ ent ean pu 2 eM gt CE 2 OPERATORS MANUAL MANO963 Rev eod HM TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that al Dealer Check List items have been completed Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisf
52. When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated Decal PN 100 a WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI Figure 26 Split Rim Tire Servicing MANO963 2 16 2012 ASSEMBLY INSTRUCTIONS DEALER SET UP INSTRUCTIONS Assembly of this cutter is the responsibility of the WOODS dealer It should be delivered to the owner completely assembled lubricated and adjusted for nor mal cutting conditions The cutter is shipped partially assembled Assembly will be easier if components are aligned and loosely assembled before tightening hardware Recommended torque values for hardware are located on page 82 Select a suitable working area A smooth hard surface such as concrete will make assembly much quicker Open parts boxes and lay out parts and hardware to make location easy Refer to illustrations accompany ing text parts lists and exploded view drawings Complete the check list on page 51 when assembly is complete and cutter is delivered to the customer
53. ach safety chain to tractor drawbar when transporting unit Never exceed 20 mph 32 2 km h during trans port W Never allow riders on power unit or attachment W Do notoperate PTO during transport m Do not operate or transport on steep slopes Do not operate or transport equipment while under the influence of alcohol or drugs CAUTION Always comply with all state and local lighting and marking requirements Lock Up Always transport with wings and center frame in the raised locked position Wing Lock Up 1 Raise wing to the up position 2 Remove safety pin and lock up bar from storage position 3 Place lock up bar over cylinder pin and secure with safety pin 4 Repeat steps 1 to 3 for opposite wing 5 Lower cylinder against lock up bars Figure 2 MANO963 2 16 2012 Center Section Lock Up 1 Raise cutter with hydraulic cylinder to maximum height 2 Rotate transport lock into position over cylinder rod Figure 3 Figure 3 Transport Lock In Transport Position 3 Lower cutter against transport lock 4 To lower cutter for operation extend hydraulic cylinder to raise cutter Rotate transport lock back away from cylinder rod Figure 4 5 Lower cutter to desired cutting height Figure 4 Transport Lock In Operation Position Operation 17 STORAGE Follow these steps when storing your cutter 1 10 11 Clean cutter before storing See page 23 for
54. acklash backlash should be between 0 006 and 0 016 You should not have to adjust for backlash Place seal 3 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed Repeat process for opposite end shaft Splitter Gearbox Inspection Place top cover 10 on housing and secure into position using six cap screws 11 Check gearbox for leaks by plugging all holes except one applying 4 psi of compressed air and immersing gearbox in water Verify gearbox does not leak NOTE Excessive air pressure will damage seals Remove gearbox from water and dry off 5 Remove upper plug on right side of housing oil level hole Add SAE 80W or 90W EP oil until it runs out side level hole Replace plug Install breather 12 in top cover Reinstallation on Cutter NOTE Gearbox is heavy do not attempt to move it without mechanical assistance 1 Place gearbox on cutter and secure into position using four cap screws and lock nuts Torque hardware to 175 Ibs ft 3 Attach all drivelines to gearbox Install all shields Bearing Oil seal Snap ring Shim Pinion gear Shaft 1 3 4 20 spline wing Gear 9 Shaft 1 3 4 20 spline center 10 Cover 11 M10 x 30 Cap screw 8 8 9 12 1 2 Breather Qo Co On dedo NT 60 11 10 42 CD7613 1 Figure 16 Splitter Gearbox Style B MANO963 2 16 2012 Dealer Serv
55. actory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential physical 4 injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation that if not avoided will result in death DANGER or serious injury 4 WARNING Indicates a hazardous situation that if not avoided could result in death or serious injury 4 CAUTION Indic
56. ane tires are available for this cutter See page 72 for parts list Optional Wheel amp Hub right 58 Wheel and hub 83 1 2 NC x 3 HHCS GR5 88 1 2 NC Flanged lock nut Figure 36 Wing Wheel and Hub Installation Right 44 A ssem b ly MANO963 2 16 2012 Install Wing Wheel Yoke Adjustment Link CAUTION Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents 1 With a lifting device raise right wing and lock in the up position using the wing lock up bar Leave lifting device attached for added support 2 Attach adjustable link 7 to right side of center wheel yoke arm and secure with cap screw 104 and lock nut 110 3 Attach opposite end of adjustable link 7 to wing wheel yoke arm and secure with cap screw 104 and lock nut 110 4 Remove lock up bar and carefully lower wing using lifting device 5 Repeat process for left wing BW126XHDR only has right wing installed BW126XHDL only has left wing installed 7 Adjustable link 104 1 NC x 4 1 2 HHCS GR5 110 1 NC Lock nut Figure 37 Left Wing Wheel Yoke Adjustment Link Installed Install Wing Driveline 1 Attach clutch shield 15 to wing gearbox using four cap screws 113 lock washers 73 and flat washers 72 Slide non clutch end of driveline 3 over wing gearbox shaft and align holes with groove Secure driveline to shaft
57. anglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate MANO963 2 16 2012 BLOCKING METHOD To minimize the potential hazards of working under neath the cutter follow these procedures WARNING m Before performing any service or maintenance lower equipment to ground or block securely turn off engine remove key and disconnect driveline from tractor PTO m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer Do not position jackstands under wheels axles or wheel supports Components can rotate and cause cut ter to fall 1 Jackstands with a load rating of 1000 Ibs or more are the only approved blocking device for this cutter Install jackstands shown by Xs in Figure 5 under the cutter before working underneath unit 2 Consider the overall stability of the blocked unit Just placing jackstands
58. at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death If you do not understand any part of this manual and need assistance see your dealer B Know your controls and how to stop engine and attachment quickly in an emergency W Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON BW180 SR Rev 12 10 2007 TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual Air in hydraulic systems can cause erratic oper ation and allows loads or equipme
59. ates a hazardous situation that if not avoided could result in minor or moderate injury ge e Is used to address practices not related to physical injury ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL W gm WAIN ROY VA WEDD WOODS 2 Introduction ETE TABLE OF CONTENTS INTRODUCTION RR III I anken 2 SPECIFICATIONS Ere kc Rd eR ew REX v 4 GENERAL 4 SAFETY VIDEO ORDER 6 SAFETY RULES S UO A Cx kh B due was 7 SAFETY DECALS cs ER Rura PER wha eR Ra da 11 OPERATION cia ie E ba ade EE ideas ee 14 OWNER SERVICE 19 TROUBLESHOOTING 24 DEALER DERNIER see kw add de 25 ASSEMBLY 39 DEALER CHECK 15 5 51 INDEX TO PARTS 8 5 53 BOLT TORQUE 82 BOLT SIZE CHART amp ABBREVIATIONS 83 INDEX xu sere NEES RR ERR Re xm res eek e ak gd du 84 PRODUCT INSIDE BACK COVER REPLACEMENT PARTS WARRANTY BACK COVER LEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alg
60. blades in pairs Unbalanced blades will cause excessive vibration which can damage gearbox bearings Vibration may also cause struc tural cracks to cutter 1 Sharpen both blades at the same time to maintain balance Follow original sharpening pattern 2 Do not sharpen blade to a razor edge leave at least a 1 16 blunt edge 3 Do not sharpen back side of blade Follow Original Pattern 5 1 16 Maintain Corner 22 D CD1257 2 Figure 7 Blade Sharpening SLIP CLUTCH ADJUSTMENT FIGURE 8 The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction A new slip clutch or one that has been in storage over the winter may seize Before operating the cutter make sure it will slip by performing the following operation 1 Turn off tractor engine and remove key 2 Remove driveline from tractor PTO 3 Loosen six 10 mm cap screws 6 to remove all tension from Belleville spring plate 5 4 Hold clutch hub 3 solid and turn shaft to make sure clutch slips 5 If clutch does not slip freely disassemble and clean the thrust plate faces 4 flange yoke 1 and clutch hub 3 6 Reassemble clutch 7 Tighten Belleville spring 5 until it is against the thrust plate 4 of the clutch and then back off each of the six nuts by 2 full revolutions The gap between Belleville spring and thrust plate should be 1 8 as shown in Figure 8 8 I
61. bly 2 3097 4 5 8 NC x 4 1 2 HHCS GR5 6 24881 1 Crossbar puller screw assembly 3 230 4 5 8 NC Hex nut 7 24885 4 Crossbar puller link Standard hardware obtain locally 7 8 5 MANO963 2 16 2012 BW126XHD BW126XHDQ WEIGHT BOX ASSEMBLY OPTIONAL CD7822 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1034063 1 Weight box 900 Ibs 8 1285 1 4 x 1 1 2 Cotter pin 2 1034059 1 Brace 9 66016 Spring pin 1 4 x 1 1 2 3 1010985 1 Skid shoe 10 12169 3 8 NC x 1 1 4 HHCS GR5 4 1028566 1 Mounting plate 11 19446 3 8 NC x 1 1 4 Self tapping screw 5 1003559 1 1 25 1 500 x 3 40 Sleeve 12 565 3 8 flat washer 6 1003495 1 Hinge pin 13 838 3 8 Lock washer 7 46605 1 Clevis pin 1 x 2 26 14 14350 3 8 NC Flange lock nut 15 1863 1 Flat washer 16 11920 1 x 1 7 8 x 1 4 Washer HHCS Hex Head Cap Screw Standard hardware obtain locally MANO963 2 16 2012 Pa rts 79 BW180XHD SHREDDER KIT 1033930 OPTIONAL REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1033930 1 BW180XHD Shredder kit complete 9 39069 6 Blade pin 1 1033932 2 Crossbar wing 10 39127 6 Bushing 2 1033931 1 Crossbar Center section 11 39128 6 Jamnut 1 1 4 3 39002KT 2 Blade 5 x 4 x 22 5 CW formed 12 7832 6 5 8NCx 1 1 2 HHCS GR5 4 39003KT 4 Blade 5 x 4 x 22 5 CCW formed 13 6239 6 5 8 NC Lock nut 5 1017128 6 Blade 5 x 4 x 22 5 flat 14 6100 12 1 2 NC x 1 1 4 HHCS GR5 6 39089 3 Blade 38 x 4 x 11 13 double edge 15 11900 12 1 2 NC
62. craft tires shown 4 Install optional dual wheel and hub to inside of wheel yoke arm NOTE Pneumatic BW180XHD and BW180XHDQ only notat and airplane tires are available for this cutter See page 72 for parts list Install Optional 1 Center Wheel Yoke Arm 83 1 2 NC x 3 HHCS GR5 88 1 2 NC Flange Lock Nut Ch Figure 29 Center Section Wheel and Hub Installation MAN0963 2 16 2012 Install Tongue 1 Attach tongue 22 to center section using two tongue pivot pins 37 and cotter pins 60 2 Attach attitude rod 6 to lug on tongue and secure with clevis pin 41 washer 107 and cotter pin 62 3 Attach parking jack 21 to the side of the tongue 4 Attach safety chain 8 to the bottom of center gusset and secure with cap screw 97 washer 100 and lock nut 102 6 Attitude Rod 8 Safety Chain 21 Parking Jack 22 Tongue 37 Tongue Pivot Pin 41 Clevis Pin 1 x 2 26 60 3 16 x 1 1 2 Cotter Pin 62 1 4 x 1 1 2 Cotter Pin 97 3 4 NC x 2 1 4 Hex Head Cap Screw 100 3 4 x 2 x 3 8 Flat Washer 102 3 4 NC Lock Nut 107 1 Flat Washer Figure 30 Tongue Installation Assembly 41 Install 3 Joint Drive 540 RPM Only Before installing cutter input driveline to gearbox check the tag wired to the driveline and the tag wired to the input shaft of gearbox Ensure the tag rpm speeds match the rpm speed decal on front of cutter After con firming all speeds match remov
63. cts to ricochet and escape traveling as much as 300 feet 92 m m Never direct discharge toward people animals or property BW180 SR Rev 12 10 2007 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED AA m Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light m Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment Power unit must be equipped with ROPS ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times W Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine Operate tractor PTO at 540 RPM 1000 RPM on Q Series cutters Do not exceed W Raise or lower wings slowly to prevent personal injury or damage to cutter m Connect PTO driveline directly to power unit PTO shaft Never use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or incorrect operating length an
64. d A DANGER m Before loosening fittings lower load release pressure and If shaft connection is visible shield be sure oil is cool is missing Replace shield before 19924 B Consult physician immediately if skin penetration occurs operating equipment 1004114 12 Safety 0963 2 16 2012 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Replace Immediately If Damaged 12 PN 1004991 A WARNING TRANSPORT LOCK AND CYLINDER RAISED CUTTER CAN DROP AND CRUSH REQUIREMENTS ED QUIPPE nan neers SINGLE ACTING FULL Before working underneath transport lock must be in the raised EXTENSION position All corners of cutter must be securely blocked with jack condition and stored on equipment Blocking up prevents cutter dropping from hydraulic leak down hydraulic system failures or mechanical component failures FAILURE TO FOLLOW INSTRUCTIONS CAN TRANSPORT 1004991 RESULT IN SERIOUS INJURY OR DEATH LOCK sy s stands 28 1 4 All transport components must be functional kept in good 10 PN 33347 13 PN 1003751 14 PN 18877 TO AVOID SERIOUS INJURY OR DEATH CRUSHING AND PINCHING HAZARD Read Operator s Manual available _ from dealer and follow all safety Be extremely careful handling various parts of precautions the machine They are heavy and hands fingers Keep all shields in place and in good feet and other body parts could be crushed or condition
65. d can result in personal injury or death Look down and to the rear and make sure area is clear before operating in reverse W Do not operate or transport on steep slopes W Do not stop start or change directions sud denly on slopes m Watch for hidden hazards on the terrain during operation Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation Continuous operation while the clutch is slip ping could cause heat build up resulting in fire Adjust slip clutch pressure by tightening springs to the dimension shown in the Owner Service sec tion If clutch is set to minimum spring length replace the friction disks as shown On pulltype or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended BW180 SR Rev 12 10 2007 length of 28 1 4 718 mm from attaching point center to center MAINTENANCE m Before servicing adjusting repairing or unplug ging stop tractor engine place all controls in neu tral set park brake remove ignition key and wait for all moving parts to stop B Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set par
66. dingly The cutting height blade edge is approxi mately 1 above the bottom of the side skid Cutting Height Normal Mowing Center Section 1 Position the cutter on a hard level surface and select an approximate cutting height Example 6 2 Raise wings and lock them in the UP position 3 Use any of the optional cutting height mechanisms to raise or lower the center section to obtain a distance of 5 from bottom edge of skid shoe to the ground 4 Loosen jam nuts on the attitude rod that runs from the wheel yoke to the tongue 5 Adjust rod in or out until the rear of the cutter is approximately 1 2 higher than the front 6 Tighten jam nuts against sleeve Cutting Height Normal Mowing Wings 1 Lower wings to normal mowing position 2 Loosen the jam nut on the adjustable link turn buckle 3 Lengthening the link will raise the wing shortening the link will lower the wing The rear edge of the wing should be parallel to the ground When using the cutter to shred the rear of the cutter deck should be approximately 1 2 to 1 lower than the front NOTE Equal Angle Drive Only With the cutting height established adjust the driveline carrier bearing in the H frame to ensure the front driveline is parallel to the ground with cutter in cutting position Operation 15 TRACTOR OPERATION Use care when operating around tree limbs and other low objects Avoid being knocked off tractor and being injured
67. driveline does not require a tether chain 5 Remove parking jack 29 from the tongue and attach it to the storage post on the front of the left wing NOTE Equal Angle Drive Only With cutting height established adjust the 3 joint H frame bearing height so that the front driveline is parallel to the ground MANO963 2 16 2012 Hydraulic Connection 1 Inspect hydraulic hoses to ensure they are in good condition 2 Clean the fittings before connecting them to the tractor hydraulic ports 3 Route the hose through the hose holder at the hitch and be sure the hose can slide freely in the holder Do not allow hose slack to drag on the ground or become caught on tractor protrusions 4 Attach the hydraulic hose to the tractor 5 From the operator position start tractor and raise and lower deck several times to purge trapped air from the hydraulic cylinder Interference Check 1 Be sure that tractor 3 point lift links do not interfere with hydraulic hoses cutter driveline or cutter frame 2 Check for straight ahead operation and at full turning angles If there is any interference remove the lower lift links 3 Contact between tractor lift links and cutter parts can cause damage especially when turning CV Driveline Turning Limits NOTICE You must not exceed a turning angle of 80 degrees at the head of the Constant Velocity drive line or damage will occur NOTE Remove CV drive shipping bracket be
68. e a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents MANO963 2 16 2012 This unit may be operated with only one wing either right or left With only one wing the unit is unshielded and unstable When electing to operate with one wing you must install a counterweight box available from your dealer This box has a dual purpose it substitutes for the shielding and for the weight of the removed wing The counterweight must be installed in the following sequence and will require at least two people A floor jack or a suitable lifting device will be helpful to align the hinges when installing the hinge pin Refer to Figure 43 1 Remove hinge pin 6 from center section Assembly 49 Place brace 2 inside the front corner of the weight box 1 and secure with two cap screws 10 two flat washers 12 and two lock nuts 14 Align mounting plate 4 with slots of rear of weight box Secure with two cap screws 10 two flat washers 12 and two lock nuts 14 Do not tighten hardware at this point Align skid shoe 3 with holes on bottom and inside of weight box Secure bottom with the hardware provided with skid shoe Secure top with two cap screws 10 two flat washers 12 and two lock 6 Insert hinge pin through the hinge sections Install sleeve 5 on hinge pin behind deck hinge section to prevent weight box from sliding rearward Secure hinge pin
69. e and discard tags and then complete driveline assembly 1 Attach H frame 30 to tongue with cap screw 93 sleeves 39 cup washers 94 and nut 95 Coat splined end of gearbox input shaft with grease Align hole in drive yoke with groove on gearbox input shaft and slide drive 33 onto shaft Secure with bolt and nut supplied with drive Secure driveline carrier bearing to H frame with cap screw 86 washer 87 sleeves 89 and a flanged lock nut 88 NOTE When cutting height is established adjust the 3 joint H frame bearing height so that the front driveline is parallel to the ground Attach front driveline 32 to rear driveline 33 and tighten clamp bolt and nut Attach shield 19 to driveline carrier bearing with two cap screws 76 and lock washers 77 Attach spacer 38 to top hole of H frame using cap screw 86 and flanged lock nut 88 19 30 32 33 38 39 76 7T 86 87 88 89 93 94 95 CV Drive Carrier Bearing Shield H Frame Front 2 3 of 3 Joint Drive Rear Telescoping Shaft 66 x 88 x 4 50 Sleeve 625 x 1 x 563 HT Sleeve 3 8 NC x 1 Hex Head Cap Screw 3 8 Lock Washer 1 2 NC x 6 1 2 Hex Head Cap Screw 1 2 Flat Washer 1 2 NC Flange Lock Nut 550 x 1 00 x 1 031 Sleeve 5 8 NC x 7 Hex Head Cap Screw 5 8 x 1 3 4 x 14 GA Cup Washer 5 8 NC Hex Lock Nut Figure 31 3 Joint Drive Installation 42 Assembly MANO963
70. e deeg Power Beyond o ND TC Pounds per Square Inch Po OR EE Power Take Off Quick Disconnect renti rers Right Hand ROPS Roll Over Protective Structure EM TT Revolutions Per Minute Pe Right SSN Society of Automotive Engineers Ji Le Unified Coarse UNE iuit eo Unified Fine a M Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 83 ADJUSTMENTS Cutting Height 15 Slip Clutch 22 ASSEMBLY Dealer Set Up Instructions 39 Fill Gearboxes 39 DEALER CHECK LIST Check Lists Delivery Dealer s Responsibility 5 I Pre Delivery Dealer s Responsibility 51 DEALER SERVICE Crossbar Installation 37 Removal 36 Gearbox Maintenance Style A 25 Gearbox Cap Leak Repair 26 Horizontal Shaft Seal Replacement 26 Seal Installation 25 Seal Replacement 25 Horizontal Shaft 26 Vertical Shaft Repair 26 Gearbox Repair Style A 26 Gearbox Assembly 27 Gearbox Disassembly 26 Gearbox Installation 27 Gearbox Removal 26 Gearbox Maintenance Style B 29 Horizontal Shaft Seal Replacement 29 Seal Installation 20 Seal Replacement 29 Horizontal Shaft 20 Vertical Shaft Repair 29 Gearbox Repair Style B 30 Gearbox Assembly 30 Gearbox Disassembly 30 Gearbox Installation 31 Gearbox Removal 30 Splitter Gearbox Repair Style A 32 Gearbox Assembly 32 Gearbox Disassembly 32 Gearbox Inspection 33 Gearbox Installation
71. e shim 16 over output shaft 4 6 Press gear 5 onto output shaft 4 and secure with shim 17 castle nut 14 and cotter pin 9 7 Apply grease to lower seal lips 18 and press seal 18 over output shaft 4 using a tube of the correct diameter Be sure not to damage the seal lip 8 Press in housing so that seal is recessed Press protective seal 8 until seated flush with housing Verify that the seal 8 is seated correctly 9 Press bearing 7 into the housing using a round tube of the correct diameter and a hand press Secure with shim 13 and snap ring 10 10 Secure snap ring 11 on input shaft 3 if not already secure 11 Place gear 1 through top of housing and align gear 1 and gear 5 so that gear teeth are a match 12 While holding gear 1 in place slide input shaft 3 through gear 1 and bearing 7 Align splines on shaft 3 and gear 1 13 Slide shim 12 over input shaft 3 and press bearing 7 onto input shaft 3 using a round tube of the correct diameter and a hand press 14 Slide shim 13 over input shaft 3 and secure with snap ring 10 15 Check input shaft end float by moving the input shaft 3 by hand If end float is higher than 0 012 insert shim between input shaft 3 and rear bearing 7 Repeat until end float is less than 0 012 Check rotational torque by hand The torque should be less than 2 2 Ibs inch MANO963 2 16 2012 16 Check that the
72. ecure with six cap screws 25 18 Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks 19 Remove gearbox from water and dry off with compressed air Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft Tighten all plugs Gearbox Installation NOTE Gearbox is heavy do not attempt to move with out mechanical assistance 1 Set gearbox on cutter and fasten with bolts and nuts Torque bolts to 300 Ibs ft 2 Attach crossbar Crossbar Installation page 37 Dealer Service 27 10 mm Lock washer M10 x 1 5P x 30 HHCS Input cap Input shaft Input oil seal Input cap gasket 10 mm Input cap gasket 25 mm 3 2 Shim 30 mm Shim 40 mm Notes Shim 50 mm 1 Center and left grearbox shown Bearing assembly 2 For right gearbox switch cup amp cone 147 Sy item 29 32 with item 24 3 16 x 3 Cotter pin 3 8 3 Item 30 should be installed on M36 Castle nut Giel 2 outboard side of wing gearbox Output oil seal Output shaft Output gear Bearing adjustment nut 1 8 x 2 1 2 Cotter pin Bearing assembly cup amp cone Blank adjusting cap Blank cap gasket 10 mm Blank cap gasket 25 mm Bearing spacer M10 x 1 5P x 25 mm HHCS Inspection cover cap Sealing washer M18 x 1 5P Hex head plug Input shaft spacer
73. er and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Explain to customer the potential crushing haz ards of going underneath raised equipment Instruct that before going underneath to discon nect the driveline securely block up all corners with jack stands and to follow all instructions in the BLOCKING METHOD page 19 of the opera tors manual Explain that blocking up prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical compo nent failures Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition Explain to customer that when towing on a public road to comply with all state and local light ing marking laws and to use a safety tow chain Dealer Check Lists 51 NOTES 52 N O es 0963 2 16 2012 WOODS PARTS INDEX BATWING Rotary Cutter BW180XHD BW180XHDQ BW126XHD BW126XHDQ MAIN FRAME ASSEMBLY FRONT SECTION REAR SECTION WING ASSEMBLY SPLITTER GEARBOX ASSEMBLY STYLE A SPLITTER GEARBOX ASSEMBLY STYLE B WING amp CENTER GEARBOX ASSEMBLY STYLE A WING amp CENTER GEARBOX ASSEMBLY STYLE B DRIVE ASSEMBLY CENTER DECK BW180XHD amp BW126XHD FRONT EQUAL ANGLE BW180XHD amp BW126XHD REAR EQUAL ANGLE 540 RPM amp 1000 RP
74. f a clutch continues to slip when the spring is compressed to 1 8 gap check friction discs 2 for excessive wear Discs are 1 8 when new Replace discs after 1 16 wear Minimum disc thickness is 1 16 1 8 Flange yoke Friction disc Hub 1 3 8 round bore Thrust plate Belleville spring plate 10 mm x 1 5P x 50 mm Cap screw 10 mm x 1 5P Hex nut 12 mm x 1 5P x 65 mm Cap screw 12 mm x 1 5P Hex nut Figure 8 Slip Clutch Assembly 22 Owner Service MANO963 2 16 2012 SHIELDING REPAIR AA DANGER W Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Repairing Rubber Shielding 1 Inspect belting and rear bands each day of operation 2 Replace if bent cracked or broken 3 Replace any missing hardware Repairing Optional Chain Shielding 1 Inspect chain shielding each day of operation and replace any broken or
75. fore operation and discard This bracket is only sup plied on factory assembled units with a CV drive installed 1 To check for potential excessive turn angle disconnect the driveline from tractor 2 Start engine and turn as far right or left as possible 3 Shut engine off and try to connect CV driveline to tractor If it cannot be connected the turn angle is too severe 4 Restart engine and straighten angle slightly shut off engine and try to connect CV driveline to tractor 5 Repeat the process until the driveline can be connected The point at which the driveline can be connected is the maximum turn that should be made MANO963 2 16 2012 Cutting Height Adjustment WARNING m On pull type or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center NOTICE Avoid ground contact with blades Striking ground with blades produces one of the most dam aging shock loads a cutter can encounter If this occurs repeatedly the cutter driveline and gear boxes will be damaged Cutting height range is from 1 to 15 A hydraulic cylin der or ratchet jack is available for cutting height adjust ment When selecting a cutting height you should consider the area of operation If the ground is rolling and has mounds the blades could contact set the cutting height accor
76. g bracket 48 using two carriage bolts 70 and lock nuts 75 3 Attach SMV emblem 51 to SMV bracket 50 using two round head cap screws 67 and hex nuts 68 Insert SMV bracket 50 and emblem 51 into socket 49 43 44 45 46 48 49 50 51 53 54 55 56 59 62 67 68 69 70 75 81 85 88 90 Spring Arm Compression Spring 3 25 x 69 x 9 5 Hydraulic Cylinder 3 1 2 Transport Lock Up SMV Mounting Link SMV Socket SMV Bracket SMV Emblem Spacer 1 1x2 72 Headless Pin 1x 4 58 Headless Pin 1 x 5 08 Headless Pin 1 4 x 1 4 x 156 Hose 1 4 x 1 1 2 Cotter Pin 1 4 NC x 1 2 Round Head Screw 1 4 NC Hex Nut 1 4 NPT x 1 4 NPT Elbow w Restrictor 5 16 NC x 3 4 Carriage Bolt 5 16 NC Flange Lock Nut 1 2 NC x 1 1 2 Carriage Bolt 1 2 NC x 5 Hex Head Cap Screw 1 2 NC Flange Lock Nut 1 2 NPT x 1 4 NPT Reducer Bushing Figure 28 Spring Arm and Cylinder Installation 40 Assembly MANO963 2 16 2012 Install Wheel and Hub 1 Insert wheel hub into outside of wheel yoke arm 1 and align holes 2 Secure into position using cap screw 83 and flanged lock nut 88 3 Attach wheel to hub using five lug nuts Install the chamfered side of the lug nut toward the inside for steel rim for pneumatic tires and rims Tighten to 75 Ibs ft Check that tire air pressure is a maximum of 40 psi NOTE Install the flat side of the nut toward the inside for solid tires and air
77. gear backlash is between 0 006 21 Remove gearbox from water and dry off with and 0 016 You should not have to adjust the compressed air Add SAE 80W or 90W EP oil until backlash it runs out of side level hole Tighten all plugs 17 Press in input oil seal 19 using tube of correct 1 d diameter Be careful not to damage seal lip Reinstallation 18 Press oil cap 20 on to cover the rear of housing NOTE Gearbox is heavy do not attempt to move with using a tube of the correct diameter out mechanical assistance 19 Place top cover 22 on top of housing and secure 1 Set gearbox on cutter and fasten with bolts and with six cap screw 23 nuts Torque bolts to 300 Ibs ft 20 Check gearbox housing for leaks by plugging all 2 Attach crossbar Crossbar Installation page 37 holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Crown gear Bearing Gearbox housing Top Cover Input shaft Cap screw 8 mm x 16 8 8 Output shaft Vent plug Gear pinion Cotter pin Bearing Washer Input bearing Side plug Protective seal Cotter pin Snap ring Snap ring Shim 45 3 x 2 5 Shim 70 3 x 84 7 Nut Castle nut Shim 50 3 x 70 3 Shim Oil seal Vertical Shaft Oil seal Horizontal Shaft 4 CD7614 1 Qo ow XOT dec DE Figure 14 Style B Gearbox ge Dealer Service 31 SPLITTER GEARBOX REPAIR STYLE A Refer to F
78. h bolts and nuts Torque bolts to SAE 80W or 90W EP oil until it runs out side level 170 Ibs ft hole Replace plug 10 mm Lock washer M10 x 1 5P x 30 HHCS Input cap Input shaft Input oil seal Bearing assembly cup amp cone Gasket 15 mm Gasket 25 mm Gasket 40 mm Hub cap Oil seal Output shaft Spacer Shim 30 mm Shim 40 mm Shim 50 mm Center gear Wing gear Bearing adjustment nut 1 8 x 2 1 2 Cotter pin Sealing washer M18 x 1 5P Level plug POMA M18 x 1 5P Breather plug Figure 15 Splitter Gearbox Style A ge Dealer Service 33 SPLITTER GEARBOX REPAIR STYLE B Refer to Figure 16 page 35 See pages 60 and 61 to determine gearbox style Style A has removable shaft covers Style B has a top cover Splitter Gearbox Removal from Cutter 1 Disconnect and remove all drivelines from gearbox 2 Remove the four cap screw and lock nuts that secure gearbox to cutter and remove gearbox NOTE Gearbox is heavy do not attempt to move it without mechanical assistance Splitter Gearbox Disassembly Refer to Figure 16 Center Shaft 1 Remove plug from side of gearbox and pour out the gear oil 2 Remove seal 3 to be replaced from the front and rear of the center shaft 9 3 Remove snap ring 4 and shim 5 from the front and rear of the center shaft 9 4 Support gearbox in a hand press and push on the rear of the center shaft
79. ht belt shield plate Front left belt shield plate Bent link 25 x 1 72 x 13 00 Bent link 25 x 9 25 x 9 50 Rubber shield 25 x 8 75 x 40 76 Rubber shield 25 x 9 25 x 28 00 Rubber shield 25 x 9 25 x 18 25 9 8 NC x 1 1 4 Carriage bolt GR5 3 8 NC Flange lock nut Front wing belt shield plate inside Front wing belt shield plate middle Front wing belt shield plate outer Bent link 25 x 1 72 x 13 00 Rubber belt 25 x 8 75 x 31 11 Rubber belt 25 x 8 75 x 53 87 Rubber belt 25 x 9 25 x 34 00 1 2 NC x 1 1 2 Carriage bolt GR5 1 2 NC Flange lock nut 9 8 NC x 1 1 4 Carriage bolt GR5 3 8 NC Flange lock nut Figure 42 Belt Shielding Installation Right Wing 48 Assembly MANO963 2 16 2012 CD7822 Weight Box 750 Ibs Brace Skid Shoe Mounting plate Sleeve 1 25 x 1 5 x 3 40 Hinge Pin Clevis Pin 1 x 2 26 1 4 x 1 1 2 Cotter Pin a 9 Spring Pin 1 4 x 1 1 2 10 11 12 13 14 15 16 3 8 NC x 1 1 4 Hex Head Cap Screw 3 8 NC x 1 1 4 Self Tapping Screw 3 8 Flat Washer 3 8 Lock Washer 3 8 NC Flanged Lock Nut 1 Flat Washer 1 x 1 7 8 x 1 4 Washer Figure 43 Counterweight Installation BW126XHD and BW126XHDL Counterweight Installation WARNING m The offset model is unstable without adequate counterweight Use counterweight box loaded with 750 Ibs of steel CAUTION W Us
80. ice 35 1 3 4 CROSSBAR REMOVAL It is necessary to gain access to bottom side of cutter for crossbar removal See Blocking Method page 19 NOTE You will need to use either the puller screw Item 6 Figure 18 or a small hydraulic jack to remove the crossbar Remove blades from crossbar as shown in Figure 17 Figure 17 Blade Removal Refer to Figure 18 Remove cotter pin from bottom of crossbar and remove nut and washer Attach a clevis 1 to each end of crossbar using blade pins spacers keyhole plates and blade pin clips Position tube assembly 5 with threaded nut toward crossbar for puller screw removal or down for hydraulic jack removal 36 Dealer Service CD1249A Figure 18 Crossbar Removal For removal with puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best results strike head of puller screw with a hammer while tightening with a wrench For removal with a jack attach tube to each cle vis with puller links 7 bolts 2 and nuts 3 Place jack on tube with end of jack pressing against gearbox shaft Slowly apply force with jack MANO963 2 16 2012 NOTE Hydraulic jack will not operate if tipped more than 90 Use care to prevent bending crossbar during removal Crossbar Installation 1 Using emery cloth
81. if damaged Do not put this equipment into service unless all side skids are properly installed and in good condi tion Replace if damaged minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate m Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage TRANSPORTATION Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times W Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause equip ment to drop m Always attach safety chain to tractor drawbar when transporting unit B Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment Do not operate PTO during transport m Do not operate or transport on steep slopes B Do not operate or transport equipment while under the influence of alcohol or drugs BH The maximum transport speed for to
82. igure 15 page 33 See pages 60 and 61 to determine gearbox style Style A has removable shaft covers Style B has a top cover Splitter Gearbox Removal From Cutter 1 Disconnect and remove all drivelines from gearbox 2 Remove the four cap screws and lock washers that secure gearbox to cutter and remove gearbox NOTE Gearbox is heavy do not attempt to move it without mechanical assistance Splitter Gearbox Disassembly Refer to Figure 15 Center Shaft 1 Remove plug from side of gearbox and pour out the gear oil 2 Remove seal 6 to be replaced from the front and rear of the center shaft 5 3 Remove front cap 4 and gaskets 8 9 10 from the front and rear of the center shaft 5 4 Support gearbox in a hand press and push on the rear of the center shaft 5 Remove bearing cones 7 and gear 18 from center shaft 5 6 Remove bearing cups 7 from housing and cap using a punch and hammer Side Shaft 7 Remove seal 12 to be replaced from the output shaft 13 8 Remove 8 cap screws 3 and side shaft assembly 9 Remove cotter pin 21 bearing adjustment nut 20 and gear 19 10 Support side shaft assembly in hand press Press shaft 13 through the cap 11 from the threaded end of the shaft 11 Repeat steps 10 through 12 for opposite side shaft Inspect Components 12 Inspect gears for broken teeth and wear Some wear is normal and will show on the loaded side of the teeth
83. in 28 57262 2 M12x1 75P x 65 mm HHCS 8 8 11 18864 1 Decal danger rotating drive 29 58549 2 12 1 75 Hex lock nut 12 33347 1 Decal danger guard missing 30 307309 2 12 1 75 x 60 mm HHCS 8 8 13 40778 2 Screw package of 10 31 1005508 Clutch repair kit includes items 21 14 40767 1 Support bearing 24 25 26 27 amp 28 15 40779 1 Grease fitting HHCS Hex Head Cap Screw MANO963 2 16 2012 Pa rts 71 CD6885 REF PART QTY 1 1017050 2 1017034 3 1017033 4 1017027 5 1017028 6 1017036 7 1017037 8 1017029 9 1017081 10 1017032 11 1017035 12 1017038 13 1017069 14 1017067 15 35317 16 1017088 16 1017040 16 1028820 1 5 BOLT WHEEL amp TIRE ASSEMBLY 15 Rim for Pneumatic Tire Aircraft Tire amp Rim DESCRIPTION Heavy hub assembly includes items 1 through 15 Heavy wheel hub with cups includes items 6 7 14 Axle Seal Bearing cone Bearing cup Bearing cup Bearing cone Washer Castle nut Hub cap Stud Cotter pin Grease fitting Nut lug 1 2 NF 15 Rim for pneumatic tire 5 bolt or 6 00 x 9 Solid tire rim amp hardware 5 bolt or 24 x 7 25 x 12 Aircraft tire rim amp hardware 5 bolt or 72 Parts REF PART 16 1028820F 16 1017030 17 1028821 17 1017026 18 1028822 18 1017025 19 6100 20 765 21 19887 22 838 23 835 1015833 1017042 QTY 1 1 1 1 1 1 1 2 Solid Tire DESCRIPTION 24 x 7 25 x 12 Aircraft tire
84. is Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill ii loss of crops iii loss because of delay in har
85. king brake stop engine remove key and unfasten seat belt m Before working underneath disconnect driveline from tractor lower wings to ground raise cutter and pin transport bar in raised position Attach parking jack and lower to ground Securely block all four corners of center section and each wing with jack stands Blocking up prevents the cutter from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous B To prevent contamination during maintenance and storage clean and then cover hose ends fit tings and hydraulic ports with tape Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual
86. ld plate inside 5 1027496 1 Front right wing belt shield plate middle or 5 1027497 1 Front left wing belt shield plate middle 6 1028504 1 Front right wing belt shield plate outer or 6 1028505 1 Front left wing belt shield plate outer 7 1028506 4 Bent link 25 x 1 72 x 13 00 10 1028593 2 Rubber belt 25 x 8 75 x 31 11 11 1028594 2 Rubber belt 25 x 8 75 x 53 87 14 1027484 2 Rubber belt 25 x 9 25 x 34 00 19 29893 1 2 NC x 1 1 2 Carriage bolt GR5 21 11900 1 2 NC Flanged lock nut 22 20973 3 8 NC x 1 1 4 Carriage bolt GR5 23 14350 3 8 NC Flanged lock nut Standard hardware obtain locally 74 15 963 2 16 2012 CHAIN SHIELDING CENTER SECTION FRONT amp REAR SINGLE ROW STANDARD ON BW126XHD MODELS SINGLE ROW OPTIONAL ON BW180XHD MODELS DOUBLE ROW OPTIONAL ON BW126XHD AND BW180XHD MODELS 15 BOTTOM DOUBLE ROW 17 18 ROW 1 16 1 3 2 SINGLE ROW DOUBLE ROW REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1034850 1 Front center chain plate 1 1034859 1 Front center chain plate 2 1034855 1 Front right chain plate 2 1033916 1 Front right chain plate 3 1034856 1 Front left chain plate 3 1033917 1 Front left chain plate 4 1027460 1 Rear chain plate right 4 1033918 1 Rear chain plate right 1027461 1 Rear chain plate left 5 1033919 1 Rear chain plate left 10 1017309 2 Pin 4to 6 chains 10 1017309 4 Pin 4 to 6 chains 11 1003642 2 Pin 16 to 18 chains
87. locations Make sure PTO shaft slip joint is lubricated Check that all hydraulic hoses and fittings are in good condition and not leaking before starting tractor Check that hoses are not twisted bent sharply kinked frayed or pulled tight Replace any damaged hoses immediately Check that all hardware is properly installed and secured Check cutting height and attitude adjustment Raise and lower equipment to make sure air is purged from hydraulic cylinders and hoses Raise and lower equipment to make sure air is purged from hydraulic cylinders and hoses Check that blades are sharp and secure and cut ting edge is positioned to lead in a counterclock wise rotation Make sure tractor ROPS or ROPS cab and seat belt are in good condition Keep seat belt securely fastened during operation Check that shields and guards are properly installed and in good condition Replace if dam aged Before starting engine operator must be in trac tor seat with seat belt fastened Place transmis sion in neutral or park engage brake and disengage tractor PTO Inspect area to be cut and remove stones branches or other hard objects that might be thrown and cause injury or damage Inspect rubber or chain shielding and replace any damaged rubber shield or missing links Make sure tractor 3 point lift links do not interfere with hydraulic hoses or driveline throughout full turning range 0963 2 16 2012 OWNER SERVICE
88. nd must be corrected immediately NOTE Bearing failure is indicated by excessive noise and side to side or end play in gear shafts MANO963 2 16 2012 Seal Replacement Figure 11 Recommended sealant for gearbox repair is Permatex Aviation 3D Form A Gasket or equivalent Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter Seal Installation NOTE Proper seal installation is important An improp erly installed seal will leak 1 Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex 2 Inspect area of shaft where seal seats Remove any burrs or nicks with an emery cloth 3 Lubricate gear shaft and seal lips 4 Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage Seal Pipe or tube Seal seat Casting Pipe or tube must press at outer edge of seal Incorrect Installation CD1092 Figure 11 Seal Installation Dealer Service 25 Vertical Shaft Seal Replacement Refer to Figure 12 page 28 1 Disconnect and remove the driveline from the gearb
89. ng chain plate outer 8 1034861 1 Front left wing chain plate outer 9 1028174 2 Rear wing chain plate 9 1033915 1 Rear wing chain plate 11 1003642 2 Pin 16 to 18 chains 10 1017309 2 Pin 4 to 6 Chains 12 1003643 2 Pin 19 to 21 chains 11 1003642 2 Pin 16 18 Chains 13 1003644 2 Pin 22 to 24 chains 12 1003643 2 Pin 19 To 21 Chains 14 1003645 2 Pin 25 to 27 chains 13 1003644 2 Pin 22 To 24 Chains 15 4069 2 5 16 Chain 4 link 14 1003645 2 Pin 25 27 Chains 17 5498 6 5 16 Chain 6 link 15 4069 2 5 16 Chain 4 Link 18 5496 84 5 16 Chain 7 link 16 3994 4 5 16 Chain 5 Link 19 29893 1 2 NC x 1 1 2 Carriage bolt GR5 17 5498 6 5 16 Chain 6 Link 20 14406 1 2 NC x 1 Carriage bolt 18 5496 135 5 16 Chain 7 Link 21 11900 1 2 NC Flanged lock nut 19 29893 1 2 NC x 1 1 2 Carriage bolt GR5 22 6697 3 8 NC x 1 1 4 Carriage bolt GR5 21 11900 1 2 NC Flanged lock nut 23 14350 3 8 NC Flanged lock nut 22 6697 3 8 NC x 1 1 4 Carriage bolt GR5 23 14350 3 8 NC Flanged lock nut Standard hardware obtain locally Pin amp chain quantities are for one wing Standard hardware obtain locally Pin amp chain quantities are for one wing 7 6 5 MANO963 2 16 2012 REF 2 HYDRAULIC CYLINDERS 2 2 SW Wing Center Wing Center 3x10 3 5x8 3x10 3 5 8 PART PART QTY DESCRIPTION REF PART PART QTY DESCRIPTION 19810 23540 1 Seal repair kit 9 923 923 4 1 4 1 3 4 Cotter pin includes 2A thru 2G 10 1631 1631 2 1 3 5
90. nnel The repair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies WARNING Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure Keep all persons away from operator control area while performing adjustments service or maintenance CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate GEARBOX MAINTENANCE STYLE A NOTE Read this entire section pages 25 28 before starting any repair Many steps are dependent on each other See parts list on pages 62 thru 65 to determine gearbox style Style A has a crowned top Style B has a flat top 1 Fill gearbox with SAE 80W or 90W gear lube Proper oil level is between lowest ring and end of dipstick NOTE Replacing gears shafts and housing may not be cost effective Purchasing a complete gear box may be more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem a
91. not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure 2 Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help 3 Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer See Figure 25 Install snap ring and repeat on opposite cup CD1389 Figure 25 38 Dealer Service 4 Repeat Step 1 and Step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction SERVICING TIRES SAFELY Used Aircraft Tires Figure 26 WARNING Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel
92. nt components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately B After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct m Settractor hydraulic relief valve at 2500 psi 170 bars 17 000 kPa to prevent injury and equipment damage due to hydraulic system failure m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate
93. out the lower seal Tighten nut 18 as needed Press bearing cup 20 into end of the housing closest to the gear using a round tube of the correct diameter and a hand press Install cap 4 or 21 and gaskets 7 8 or 22 23 Place gear 32 and spacers 29 24 through top of housing and align gear 32 and shaft 5 so that gear spline match the shaft spline While holding gear 32 in place slide input shaft 5 through gear 32 and press onto bearing cone 20 Press bearing 20 over input shaft 5 Slide shims 7 8 or 22 23 over input shaft Install cap 4 or 21 MANO963 2 16 2012 12 Check input shaft end float by moving the input shaft 5 by hand If end float is higher than 0 004 insert shim between housing and cap that is closest to the gear Repeat until end float is less than 0 004 Check rotational torque by hand The torque should be less than 2 2 Ibs inch 13 Check that the gear backlash is 015 025 at O D of gear Adjust the backlash by adding or removing shims 9 10 11 from the output shaft 16 14 Apply grease to lower seal lips 15 and press seal 15 over output shaft 16 using a tube of the correct diameter Be sure not to damage the seal lip 15 Press in housing so that seal is recessed Install retaining ring 33 16 Press in input oil seal 6 using tube of correct diameter Be careful not to damage seal lip 17 Place top cover 26 on top of housing and s
94. ox Remove dipstick breather assembly 30 and siphon gear lube from housing through this opening 3 Remove crossbar see page 36 4 Remove retaining ring 33 and output oil seal 15 Remove and Replace output oil seal 15 with new seal Install retaining ring 33 NOTE Distortion to seal cage or damage to seal lip will cause seal to leak Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft replace any seal damaged in installation Horizontal Shaft Seal Replacement Refer to Figure 12 1 Disconnect and remove the driveline from the gearbox Remove dipstick breather assembly 30 and siphon gear lube from housing through this opening 3 Remove input oil seal 6 Replace with new one 4 Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft Gearbox Cap Leak Repair Refer to Figure 12 1 Disconnect and remove the driveline from the gearbox Remove dipstick breather assembly 30 and siphon gear lube from housing through this opening 3 Remove cap where leak is occurring 4 21 or 26 4 Clean mating surfaces with a gasket remover 5 Replace gaskets 7 8 22 23 as required to meet the following specifications End float should be less than 0 012 Rotational torque should be less than 2 2 Ibs inch Gear backlash should be between 0 006 and 0 016 6 Install cap 4 21 or 26 using
95. pin or collar slides freely and is seated firmly in tractor PTO spline groove CAUTION m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear 14 Operation sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate CONNECTING CUTTER TO TRACTOR NOTICE For tractors with a 1 3 8 diameter PTO shaft the horizontal distance from the end of the tractor PTO shaft to the center of drawbar pin should be 14 for 540 rpm cutter and 16 for the 1000 rpm cut ters This will minimize joint knock and damage to drive components NOTE Remove CV drive shipping bracket before operation and discard This bracket is only sup plied on factory assembled units with a CV drive installed CD6136 8a Figure 1 Cutter to Tractor Connection 1 Attach cutter using a 1 1 2 clevis pin and clip 2 Attach safety tow chain 32 to drawbar support Leave enough slack for turning Figure 1 3 Connect cutter driveline to tractor PTO shaft making sure the spring activated lock pin slides freely and is seated in tractor PTO splined groove 4 Attach driveline shield tether chain to tractor drawbar to prevent rotation NOTE CV
96. position and a add 10 additional pumps of grease to both joints 4 Wipe telescoping drive clean of all old grease and contaminants 5 Add a thin layer of new grease over telescoping drive BLADES WARNING m Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure Blade Removal Figure 6 Blade pin 10 Crossbar assembly 11 Shim 18 ga 12 Shim 20 ga 13 Keyhole plate 14 Blade lock clip 52 1 2 NC x 1 1 4 HHCS GR5 CD7462 1 Figure 6 Blade Assembly 1 Disconnect driveline from tractor PTO 2 Raise cutter and block securely see Figure 5 3 Align crossbar 10 with blade access hole in the cutter frame Remove cap screw 52 blade pin MANO963 2 16 2012 lock clip 14 keyhole plate 13 and shims 11 amp 12 Carefully drive blade pin 9 out of crossbar 4 Rotate crossbar and repeat for opposite blade NOTICE m If blade pin 9 is seized in crossbar and extreme force will be needed to remove it support crossbar from below to prevent gearbox damage Blade Installation Figure 6 CAUTION m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous NOTICE Crossbar rotation has clockwise
97. r 21 over lock up pin 22 on back side of cylinder rod and secure with cotter pins 62 Insert safety pin 61 into the end of lock up pin 22 The safety pin will secure lock up bar into position when wing is in the UP position Extend cylinder fully amp replace plug in base end of cylinder This trapped air will help push wing down Install bushing 90 elbow 69 and hose 59 to the rod end of cylinder 4 See Install Hose Kit page 45 for complete instructions Repeat procedure for opposite wing NOTE BW126XHDR has only the right wing installed BW126XHDL has only the left wing installed Wing Lock Up Bar 20 Oylinder Link 1 x 4 08 Clevis Pin 53 Spacer 1 Cylinder Link 62 1 4 x 1 1 2 Cotter Pin Figure 35 Left Wing Lock Up Bar Installed Install Wing Wheel and Hub Figure 36 1 Insert wheel hub into wing wheel yoke arms 5 and align holes 2 Secure into position using cap screw 83 and flanged lock nut 88 3 Attach wheel to hub using five lug nuts Install the chamfered side of the lug nut toward the inside for steel rim for pneumatic tires and rims Tighten to 75 Ibs ft Check that tire air pressure is a maximum of 40 psi NOTE Install the flat side of the nut toward the inside for solid tires and aircraft tires shown 4 Install optional dual wheel and hub to inside of wheel yoke arm NOTE Pneumatic BW180XHD and BW180XHDQ only notat and airpl
98. r commercial applications Blade spindles RD990X PRD6000 PRD7200 PRD8400 TBW144 TBW180 TBW204 3 years Rust through BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BW180HB 8 BW180HD BW1260 BW1800 BW240 BW240HD 051260 0501260 051440 TS1680 10 years Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under th
99. r cuts and use less power Before entering an area analyze it to determine the best procedure Consider the height and type of mate rial to be cut and the terrain type hilly level or rough etc Shredding The cutter may be used to shred various crops includ ing green manure straw stubble asparagus residue corn stalks and similar crops in preparation for tilling It may also be used to shred pruning in orchards groves and vineyards Each shredding operation may require a different set up Start with front edge of cutter high Adjust up or down as necessary with attitude rod Experiment until you obtain the results you want When shredding attitude is set check that the distance from the bottom rear edge of the wing to the ground matches the bottom edge of the rear center section to the ground With the cutting height and attitude estab lished adjust the driveline carrier bearing in the H frame to ensure the front driveline is parallel to the ground 0963 2 16 2012 TRANSPORTING WARNING Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause equip ment to drop W Always att
100. r from the top outside the housing Support housing upside down top cover surface and remove bearing 20 by using a punch and hammer from the bottom side of the housing Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side Forged gear surfaces are rough when new Check that the wear pattern is smooth Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth MANO963 2 16 2012 14 Inspect housing and caps for cracks or other damage Gearbox Assembly Refer to Figure 12 1 10 11 Clean housing paying specific attention to areas where gaskets will be installed Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling Insert both output bearings 12 20 in the housing using a round tube of the correct diameter and a hand press Slide output shaft 16 from the bottom through both bearings 12 20 until it rests against bottom bearing 12 Slide shims 9 10 11 over output shaft 16 Use the same thickness of shims that were removed as a starting point Place gear 17 onto output shaft 16 and secure with the nut 18 and cotter pin 19 The output shaft must have zero end play and rotational torque of 20 to 30 LBS IN with
101. res Beyond Nuts 34 Tongue at 11 3 5 Tongue at 18 1 75 Large Aircraft Tires Tongue at 11 4 5 Tongue at 18 2 5 6 Attitude Rod 52 1 x 3 75 Spacer Pipe Schedule 40 107 1 Flat Washer 109 1 Hex Nut Figure 27 Attitude Rod Installed on Wheel Yoke Tube Install Spring Arm Refer to Figure 28 1 Place spring arm 43 spacers 53 and spring 44 on deck as shown 2 Secure spring arm and spacers to lugs on deck using clevis pin 55 and two cotter pins 62 3 Install retaining cap screw 85 and flange lock nut 88 Assembly 39 Install Height Adjustment Cylinder Refer to Figure 28 1 Attach base end of cylinder 45 to the spring arm 43 using clevis pin 54 and two cotter pins 62 Extend cylinder rod and place transport lock bracket 46 over cylinder rod clevis Position cylinder rod and transport lock bracket between lugs on the wheel yoke tube and align holes Secure cylinder rod and transport lock bracket to the wheel yoke tube using clevis pin 56 and two cotter pins 62 Install bushing 90 elbow 69 and hose 59 to the base end of cylinder 45 See Install Hose Kit page 45 for complete instructions Install SMV Emblem Refer to Figure 28 1 Attach SMV mounting bracket 48 to left side of center section as shown using two carriage bolts 81 and flange lock nuts 88 2 Attach SMV socket 49 to mountin
102. rim amp hardware foam filled 5 bolt 29 x 9 x 15 Aircraft tire rim amp hardware 5 bolt 12 0 x 6 Rim half for 24 aircraft wheel only or 15 0 x 6 0 Rim half for 29 aircraft wheel only 12 0 x 6 Rim half for 24 aircraft wheel only 15 0 x 6 0 Rim half w valve hole for 29 aircraft wheel only 1 2 NC x 1 1 4 HHCS GR5 1 2 NC Lock nut 3 8 NC x 1 HHCS GR8 3 8 Standard lock washer 3 8 NC Hex nut 29 x 9 x 15 Inner tube for 29 aircraft wheel only Rim half for 6 x 9 solid tire Standard hardware obtain locally 0963 2 16 2012 BW180XHD BW180XHDQ RUBBER SHIELDING CENTER SECTION FRONT amp REAR STANDARD ON BW180XHD MODELS REF PART QTY DESCRIPTION 1 1017057 1 Frontcenter belt shield plate 2 1028588 1 Front right belt shield plate 3 1028589 1 Front left belt shield plate 7 1028506 2 Bentlink 25 x 1 72 x 13 00 8 1028507 2 Bent link 25 x 1 72 x 9 50 9 1028592 2 Rubber shield 25 x 8 75 x 40 76 12 1027468 1 Rubber shield 25 x 9 25 x 28 00 13 1027469 2 Rubber shield 25 x 9 25 x 18 25 7 22 20973 3 8 NC x 1 1 4 Carri bolt GR5 13 arriage bo 14350 3 8 NC Flanged lock nut Standard hardware obtain locally MANO963 2 16 2012 Pa rts 73 BW180XHD BW180XHDQ RUBBER SHIELDING WING FRONT amp REAR STANDARD ON BW180XHD MODELS REF PART QTY DESCRIPTION 4 1028590 1 Front right wing belt shield plate inside or 4 1028591 1 Frontleft wing belt shie
103. rotation on left gearbox and counterclockwise rotation on the right and center gearboxes when looking down on cut ter Be sure to install blade cutting edge to lead in correct rotation NOTE Always replace or sharpen both blades at the same time 1 Inspect blade pin 9 for nicks or gouges and if you find any replace the blade pin 2 Insert blade pin through the blade Blade should swivel on blade pin if it doesn t determine the cause and correct 3 Align crossbar 10 with blade access hole in cutter frame Apply a liberal coating of Never Seez equivalent to blade pin and crossbar hole Make sure blade offset is down away from cutter 4 Insert blade pin 9 through blade Push blade pin through crossbar 5 Install shims 11 amp 12 over blade pin NOTE Only use enough shims to allow keyhole plate 13 to slide into blade pin groove 6 Install blade clip 14 over keyhole plate and into blade pin groove 7 Secure into position with cap screw 52 Torque cap screw to 85 Ibs ft 8 Repeat steps for opposite side NOTE Blade should be snug but should swivel on pin without having to exert excessive force Blade should not move more than a 1 4 inch up or down at the tip Keep any spacers not used in the instal lation as replacements or for future installation Owner Service 21 Blade Sharpening NOTICE m When sharpening blades grind the same amount on each blade to maintain balance Replace
104. s shown Assemble winch assembly to channels 10 using bolts 5 and lock nuts 6 Move SMV sign and hardware to channel as shown Tighten all hardware Winch Kit Operation 1 Move cutter so wing is on the up slope of a ditch to aid in wing lift with the winch 2 Unwind cable and remove roller 2 3 Place cable around roller 2 and reinstall using pin 3 and Klik pin 4 Remove cylinder pin from devis end and raise slowly Install transport lock before moving unit Parts 81 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAE SERIES SAE Bolt Head E TII TORQUE Identification ea A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SAFO Inches Size
105. talled MANO963 2 16 2012 6 Side skid 80 1 2 NC x 1 Crg Bolt 8 Winglet 81 1 2 NC x 1 1 2 Crg Bolt 15 Hinge Pin 88 1 2 NC Lock Nut 64 Spring Pin 1 4 x 1 1 2 107 1 Flat Washer Figure 33 Right Wing Installation Install Wing Cylinder amp Lock up Bar 16 Center 54 CD7817 l 4 Hydraulic Cylinder 59 1 4 x 1 4 x 200 Hose 16 Wing Lock Up Bar 61 3 16 Safety Pin 18 1 x 4 08 Clevis Pin 62 1 4 x 1 1 2 Cotter Pin 19 Oylinder Link 69 1 4 x 1 4 Elbow 20 Cylinder Link w Restrictor 21 Spacer 3 4 90 1 2 x 1 4 Reducer 22 Lock Up Pin 1x 5 Bushing 53 Spacer 1 108 1 x 1 7 8 Washer 54 1x 2 72 Clevis Pin Figure 34 Wing Cylinder amp Lock Up Bar Installation 1 Place two cylinder links 19 amp 20 on either side of cylinder lug on center section as shown align holes and insert clevis pin 18 NOTE Items 19 amp 20 must be installed with square corners on top and facing cylinder as shown Assembly 43 16 18 19 Slide spacer 53 and lock up bar 16 over clevis pin 18 on back side of cylinder lug amp secure with washer 108 and cotter pins 62 Attach base end of wing cylinder 4 to cylinder links 19 amp 20 using clevis pin 54 and cotter pins 62 Remove plug from base end of hydraulic cylinder Align cylinder rod end with cylinder lug on the wing and insert lock up pin 22 Slide space
106. ted within the limitations as explained in this manual Be familiar with and follow all safety rules in the manual on the cutter and on the tractor The safe operation of this cutter is the responsibility of the operator who must be properly trained The opera tor should be familiar with the equipment and all safety practices before starting operation Read the safety information on page 7 through page 13 Recommended tractor ground speed for most condi tions is from 1 to 6 mph Always operate tractor PTO at 540 on BW180XHD and BW126XHD on BW180XHDQ and BW126XHDQ operate PTO at 1 000 rpm DANGER Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m WARNING W Never allow children or untrained persons to operate equipment m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Make sure spring activated locking
107. the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND
108. uien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine T Introduction 3 SPECIFICATIONS BW180XHD BW180XHDQ BW126XHD BW126XHDQ Cutting Height Varies with tire selection 17 15 17 15 Cutting Width EIERE EE NE AALE 180 157 126 10 5 Overall Wich 190 140 Transport Width edie ds Sy a det EET 96 93 Tractor ut ep n a RR XU UR n a RE Fagor aus 65 250 65 250 Blade 3 2 Blade Overlap mi rire ITA ges Ladere LED sad ag 6 e Number of Blades 6 4 Blade Rotation ceri ACEN dE det Main Driveline Cat 5 Heavy Cat 5 Heavy DERI MEE Cat 6 Cat 6 Side Frame 1 4 1 4 Weight approximate lbs 4200 4000 Wheel 15 Rims BW180XHD and BW180XHDQ only or 21 OD Solid Tires Airplane Torsion Protection Slip Clutch Slip Clutch Tractor PTO rpm Blade Speed Feet per minute BW180XHD BW180XHDQ BW126XHD BW126XHDQ 540 1000 15 700 16 000 GENERAL INFORMATION A WARNING m Some illustrations in
109. uld be cut at a low speed thin medium height material can be cut at a faster ground speed Always operate tractor PTO at proper RPM 540 or 1000 depending on model to maintain blade speed and to produce a clean cut Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 or 1000 RPM The lower ground speed will permit grass to rebound partially 16 Operation Mowing Tips WARNING Look down and to the rear and make sure area is clear before operating in reverse WARNING W Do not operate or transport on steep slopes Do not stop start or change directions sud denly on slopes B Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation CAUTION W Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation Maximum recommended ground speed for cutting or shredding is 6 miles per hour Adjust tractor ground speed by using higher or lower gears to provide a clean cut without lugging tractor engine Tall material should be cut twice Cut material higher the first pass Cut at desired height at 90 degrees the Second pass Remember sharp blades produce cleane
110. up 78 14350 3 8 NC Flange lock nut 47 24098 1 1 1 4 Cylinder stroke control kit 81 29893 1 2 NC x 1 1 2 Carriage bolt GR5 optional 83 3489 12 NC x 3 HHCS GR5 48 1017143 1 SMV Mounting link 85 23479 1 2 NC x 5 HHCS GR5 49 7 SMV S cket 88 11900 1 2 NC Flange lock nut se 1004251 XE SMV Bracket 90 11893 1 2 x 1 4 Pipe reducer bushing Bia 1 SMVEmbIEM 105 1003606 1 NC x 6 HHCS GR5 52 27267 2 Pipe 1 Schedule 40 x 3 75 107 1863 15 Flat washer 59 269100 Spacek 109 3132 1 NC Hex nut 54 1631 1 1x2 72 Headless pin 110 34279 1 NC Hex lock nut 55 8346 1 1x4 58 Headless 113 2377 3 4 NC x 6 HHCS GR5 56 8347 1 1 5 08 headless pin 114 2371 3 4 NC Hex lock nut 57 57050 1 Access hole cover 58 2 Tire amp hub see page 72 59 8669 1 1 4 1 4 x 156 Hose MANO963 2 16 2012 HHCS Hex Head Cap Screw Standard hardware obtain locally Parts 57 WING ASSEMBLY CD7817 58 Pa rts 0963 2 16 2012 REF PART wo N A DOAN DDO 11 12 13 14 15 16 17 18 19 20 21 22 53 54 58 59 19160KT 19161KT 1034927 1031166 1027448 1027449 1034098 1034099 1003690 1033478 1033479 1008190 1034069 10520 13946 32603 32604 1002048 1003498 1003650 8345 1017075 1017095 33647 32469 65130 1631 QTY n sch sch sch sch sch MM m sch noo WING ASSEMBLY DESCRIPTION Blade kit CCW Right wing
111. using cap screws and lock nuts supplied with driveline Slide clutch end of driveline over splitter gearbox and secure using cap screws and lock nuts supplied with driveline Repeat process for left driveline BW126XHDR only has right wing installed BW126XHDL only has left wing installed 15 3 To Splitter x Gearbox 3 Driveline Complete 15 Clutch Shield 72 5 16 SAE Flat Washer 73 5 16 Lock Washer 113 M8 x 1 25P x 20 mm HHCS Figure 38 Right Driveline Installation Install Hose Kit 1 Remove plug from rod end of each wing cylinder 2 With the wings in the down position and cylinder extended remove and reinstall the plugs from the base of the wing cylinders This will trap air behind the piston and help when lowering the wings Install reducer bushing and restricter elbow into cylinders Position elbow on center cylinder to point forward on wing cylinders point elbows to the center NOTE Make sure a breather fitting is installed in the rod end port of the wheel yoke cylinder 4 Attach hose to each elbow MANO963 2 16 2012 A ssem b y 4 5 Install Chain or Belt Shielding DANGER m Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m This
112. vesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting i ALITEC Woods Equipment Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61 061 USA 800 319 6637 tel 800 399 6637 fax WAIN ROY m www WoodsEquipment com Wneo3 WOODS F 3079 Rev 1 3 2012 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that
113. wed and semi mounted machines is 20 mph 32 km h Regardless of the maximum speed capability of the towing tractor do not exceed the implement s max imum transport speed Doing so could result in Loss of control of the implement and tractor Reduced or no ability to stop during braking Implement tire failure Damage to the implement or its components m Use additional caution and reduce speed when under adverse surface conditions turning or on inclines m Nevertow this implement with a motor vehicle OPERATION Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never walk stand or place yourself or others under a raised wing or in the path of a lowering wing Hydraulic system leak down hydraulic sys tem failures mechanical failures or movement of control levers can cause wings to drop unexpect edly and cause severe injury or death Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for obje
114. with two washers 16 and two spring pins 9 Insert clevis pin 7 through lug on rear of weight box and cylinder lug on center section with two washers 16 as shown Secure with cotter pin 8 Insert self tapping screw 11 lock washer 13 and flat washer 12 through upper rear hole in mounting plate 4 and hole in side of center section Tighten hardware from step 3 nuts 14 Winch Kit Installation Optional 5 Place weight box assembly adjacent to the center Refer to page 81 for Installation and Operation instruc section and align hinge sections tions 50 Assembly MANO963 2 16 2012 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made NOTICE m Gearboxes are not filled at the factory Prior to delivery make sure each gearbox is filled between lowest ring and end of dipstick with 80 or 90W API GL 4 or GL 5 gear lube Check that all safety decals are installed and in good condition Replace if damaged Check that shields and guards are properly installed and in good condition Replace if dam aged Check all bolts to be sure they are properly torqued Check wheel bolts for proper torque
115. x lock nut 1 NC x 4 1 2 HHCS GR5 1 x 1 7 8 x 1 4 Washer 1 NC Hex lock nut 1 22 x 2 205 x 236 Washer M8 x 1 25P x 20 mm HHCS M30 x 2 0P Castle nut HHCS Hex Head Cap Screw Standard hardware obtain locally Parts 59 STYLE A SPLITTER GEARBOX ASSEMBLY REF PART PART QTY DESCRIPTION Ly 13 540 RPM 1000 RPM 6 1 1034939 1034940 Complete splitter gearbox 2 2 21542 21542 24 10 mm Lock washer 12 3 307201 307201 24 10 1 5 x 30 HHCS 3 CD6383 1 4 1019613 1019613 1 Input cap 5 1019575 1019575 1 Input shaft 6 1019589 1019589 2 Inputoil seal 7 1019587 1019587 6 Bearing assembly cup and cone 8 1019592 1019592 A S Gasket 15 mm 9 1019593 1019593 A S Gasket 25 mm 10 1019594 1019594 A S Gasket Ap mm 11 1019612 1019612 2 Hub cap 12 1019590 1019590 2 Oil seal 13 1019576 1019576 2 Output shaft 14 1019603 1019603 1 Spacer 15 1019609 1019609 Shim 30 mm 16 1019608 1019608 Shim 40 mm 17 1019610 1019610 Shim 50 mm 18 1027170 1027184 1 Center gear 19 1027184 1027170 2 Wing gear 20 1019605 1019605 2 Bearing adjustment nut 21 2 1 8 x 2 1 2 Cotter pin 22 1009081 1009081 2 Sealing washer 23 1019602 1019602 1 18 1 5 Level plug 24 1019600 1019600 1 18 1 5 Breather plug A S As required 6 0 P ar S MANO963 2 16 2012 STYLE B SPLITTER GEARBOX ASSEMBLY 10 CD7613 REF PART PART QTY DESCRIPTION 540 RPM 1000 RPM 1 1031185 1031186 Complete splitter gearbox 2 39411 39
116. x7 3x1113 Standard hardware obtain locally 6 6 P 5 MANO963 2 16 2012 REF PART QTY 1 2 3 4 5 Oo 1019106 1019107 38352 1019108 1016484 1016489 57432 1016490 1016498 N CENTER DECK DRIVE ASSEMBLY DESCRIPTION Complete center drive assembly Yoke 1 3 4 20 spline Cross amp bearing kit Double yoke Friction clutch 2400 1 3 4 20 spline includes items 6 through 17 Flange yoke Friction disc Hub 1 3 4 20 spline includes item 9 Lock assembly 0963 2 16 2012 REF PART QTY 10 11 12 13 14 15 16 17 18 57443 1016491 1016494 1016492 1016493 57261 1016495 1016496 1005521 1 a sch Oo A CD6886 DESCRIPTION Drive plate Drive plate Thrust plate Belleville spring Backup plate M12 x 1 75 Hex lock nut w nylon insert M8 x 1 25 Hex nut GR10 M12 x 1 75 x 85 mm HHCS PC 8 8 Grease fitting Parts 67 BW180X amp BW126X FRONT DRIVE ASSEMBLY EQUAL ANGLE REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 57282 1 Complete 540 rpm 6 spline 10 40766 2 Bearing ring SC25 1 40563 1 Yoke 1 3 8 6 spline 540 rpm 11 40777 2 Anti rotation chain 2 40566 2 Cross amp bearing 12 40778 2 Screw package of 10 3 40751 2 Inboard yoke 13 18864 1 Danger decal rotating driveline 4 40753 1 Outer profile 14 33347 1 Danger decal shield missing 5 40765 2 Spring pin 10 x 90 15 19811 1 1 2 NC x2 HHCS GR8 6 57299 1 Yoke

Woods Equipment BW126XHDQ Brush Cutter User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents