Woods Equipment 1023000 Lawn Mower User Manual
Contents
1. TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY E To prevent contamination during maintenance and storage clean and then cover hose ends fit tings and hydraulic ports with tape Mm Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual E This mounting kit is designed to provide secure mounting and adequate operator clearance for most operators when properly installed Check clearance dimensions shown below to be sure you have installed seat bracket correctly In some cases it may be necessary to adjust the seat to the lowest position and or as far forward as possible in order to achieve the ideal 40 inch clearance For 36 5 inch radius operation taller operators may need to wear a hardhat for greater comfort and safety 36 5 TO 40 RADIUS TO OVERHANG SUB FRAME E Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment m Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot2. 3 8 NPTF x 1 2 NPTM 8 316016 2 Adapter 3 4 JICM x 7 8 ORBM t Not used in this application ROPS tractor 9 315024 1 Elbow 7 8 JICF x 7 8 JICM 90 only 10 307126 1 M8 x 1 25P x 55 mm HHCS HHCS Hex Head Cap Screw Standard hardware obtain locally 20 Parts TA application BOLT TORQUE CHART Alwavs tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must alwavs be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAESERIES SAE Bolt Head CI A TORQUE Identification A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SAES SARA Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 5
3. 4 JICF 5 26124 Quick coupler set 1 2 6 66511 Quick coupler male 1 2 CD70A4 3 8 S100 16 ATMEN SISJIGMX OU OREM Figure 15 Backhoe Valve Hose Assembly Backhoe to Tractor Hose Connection 1 Connect female quick coupler 5 on end of hose 3 1024314 Hose 64 x 1 2 NPTM x 3 4 JICF 3 from the backhoe valve OUT port to male 5 26124 Quick coupler set 1 2 quick coupler 5 on the bulkhead adapter 6 66511 Quick coupler male 1 2 bracket 2 Connect male quick coupler 6 on hose 3 from the backhoe valve IN port to one of the tractor rear remote couplers To Tractor Rear Remote Coupler ae RETURN We CD7144 4 Figure 16 Backhoe to Tractor Hose Connection 12 Installa tion MANO579 1 19 2007 Mount Backhoe to Tractor DANGER E This mounting kit is designed to provide secure mounting and adequate operator clear ance for most operators when properly installed Check clearance dimensions shown below to be sure you have installed seat bracket correctly In some cases it may be necessary to adjust the seat to the lowest position and or as far forward as possible in order to achieve the ideal 40 inch clearance For 36 5 inch radius operation taller operators may need to wear a hardhat for greater comfort and safety 36 5 TO 40 RADIUS TO OVERHANG SUB FRAME E The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and remov
4. Any other use or modification of this mounting kit may result in serious injury or death m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct M Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death E Know your controls and how to stop engine and attachment quickly in an emergency E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death 4 Point SFMK Rev 5 8 2006 E Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON
5. be properly positioned or secured Safety Rules continued on next page Safety 3 SAFETV RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Safety Rules continued from previous page Mm Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full Operational range to check clearances Replace any damaged hoses immediately m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Mm Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Remove seat and upper support assembly before installing or removing backhoe from tractor Failure to comply may result in equipment failure and or personal injury m Make sure attachment is properly secured adjusted and in good operating condition E A minimum 20 of tractor and equipment weight must be on the tractor front wheels
6. circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discover
7. low idle Hydraulic power is provided when the tractor is started NOTE Very little engine power is required to operate the hydraulic system in this mode Should the engine pull down excessively check the plumbing hook up for reversed lines or a con trol lever stuck in an operating position NOTE You will use the backhoe hydraulics to maneuver the backhoe brackets into position Use care in this procedure to avoid being trapped between tractor and backhoe or between back hoe parts Continued on next page MANO579 1 19 2007 Installation 13 Mount Backhoe to Tractor Continued Refer to Figure 17 4 Using the backhoe hvdraulics position the back 9 Install cap screws 23 and slotted hex nuts 24 hoe brackets at a slight angle approximatelv 5 to Tighten with 1 1 2 inch open end wrench pro 10 degrees vided with kit Return wrench to storage position 5 Raise backhoe up bv lowering stabilizers and see Figure 17 boom section until backhoe mounting pins on 10 Secure hex nut into position with klik pin 25 backhoe brackets are slightly lower than tractor 11 bracket hooks Shut off tractor and remove key 12 Tighten hardware with backhoe secured to the tractor This will ensure proper alignment and fit up for future installation 1 2 NC x 1 1 2 85 Ibs ft 115 N m 3 4 NCX 2 297 Ibs ft 403 N m 13 Reinstall seat 6 Slowly move tractor back until backhoe brackets are
8. representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 ol l inois 61 061 GANNON 800 319 6637 tel dui 800 399 6637 fax Ta A www WoodsEquipment com WOCDS WOODS F 3079 Rev 1 16 2007 WARRANTV Replacement Parts For All Models Except Mow n Machine M Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or
9. theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill 11 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 GILL 800 319 6637 tel 800 399 6637 fax parara WAIN ROY www WoodsEquipment com wr La ILI WOODS 2007 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies o
10. when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader Weigh the tractor and equipment Do not estimate E Do not install backhoe and required counter weights on tractor if the total tractor and equipment weight then exceeds the ROPS weight certification of the tractor To reduce overall weight of unit remove liquid from rear tires and remove mid mount mower if equipped E Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Before operating make sure stabilizer pads are lowered firmly to the ground Stabilizer arms pro vide support for the backhoe and support for the backhoe mounting brackets E The only time the backhoe may be operated from a position other than the operator seat is dur ing backhoe attachment and removal Operator must e Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care e Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated Mm Never leave equipment unattended with engine running or with bucket in raised position Always engage swing and boom transport locks relieve system pressure by operating controls and remove ignition key before leaving equipment m Refer to backhoe man
11. 2 NC Hex nut 7 1024052 1 Crossmember 22 1023001 2 Cylinder bracket 8 1024322 1 Cross brace 23 1006860 2 1 NC x 4 HHCS GR5 9 1024061 4 Spacer2 1 24 1006861 2 1 NC Slotted hex nut 10 735 6 3 4NC x 2 HHCS GR5 25 62043 2 1 4x1 3 4 Klik pin 11 300457 4 5 8 NC x 3 3 4 HHCS GR5 26 62540 2 Clevis pin 75 x 2 76 not shown 12 902 10 5 8 NC x 2 HHCS GR5 27 1006883 1 1 1 2 Open end wrench not shown 13 3379 4 1 2 NC x 1 1 2 HHCS GR5 28 1006885 2 Decal Warning pinch point 14 59246 8 M16x1 5P x 60 mm HHCS CL10 9 15 307431 10 M16x1 5P x 45 mm HHCS HHCS Hex Head Cap Screw Standard hardware obtain locally MANO579 1 19 2007 P ar ts 1 9 1024317 HOSE KIT 16 To Tractor Rear Remote Coupler i 15 9 0 xal Se NO U kal 14 13 Used with Kubota Valve Hose 2 RETURN Tractor Transmission Remove hi mee Cap Backhoe Valve OUT Port CD7144 Backhoe Valve IN Port REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1021003 1 Bulkhead adapter mounting bracket 11 4378 t 1 5 16 Flat washer ROPS tractor only hi 2 1021004 1 Hose 45 x 3 4 JICF x 7 8 JICF 90 12 30515 t 1 M8x1 25P Hex nut 1024314 2 Hose 64 x 1 2 NPTM x 3 4 JICF 13 1021007 1 Bulkhead adapter mounting bracket 4 1006144 1 Adapter Bulkhead cab tractor only 3 8 NPTM x 3 4 JICM 14 10378 2 1 4NCx 1HHCS GR5 5 26124 1 Quick coupler set 1 2 15 5336 2 1 4 Flat washer 6 66511 1 Quick coupler male 1 2 16 5288 2 1 4 NC Hex nut 7 10802 1 Adapter
12. 69 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y_ METRIC SERIES aria pin Billi A TORQUE ni Identification si ao etric etric CHART Grade 8 8 Grade 10 9 COARSE THREAD FINE THREAD MARKING ON HEAD MARKING ON HEAD Diameter amp R R A R Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x 1 25 13mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16mm 39 29 54 40 41 30 57 42 10x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14x 2 0 21 mm 109 80 151 111 118 87 163 120 14x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16 x 1 5 18x 2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22 x 2 5 34 mm 451 332 623 460 495 365 684 505 22 x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations No Lock Washer N to de NNA Bolt Torque amp Size Charts Rev 10 10 2005 Appendix 21 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 000000 100 125 00006C C Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG
13. WOODS 1023000 4 POINT SUB FRAME MOUNTING KIT On Kubota M8540 M9540 2WD and FWA Cab Tractors For BH90 X Backhoe With Woods LU132 1020 1027 Loaders Or Kubota LA1153 Loader Includes Hose Kit 1024317 Ww lt DD Tested Proven Unbeatable INS UALILATTOR MANWAL MANO579 1 19 2007 TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Deliverv and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Product Registration included with this manual The customer must sign the registration which certifies that all Dealer Check List items have been completed The dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to complete and return this card does not diminish customer s warrantv rights TO THE OWNER Read this manual before operating vour Woods equipment The information presented will prepare vou to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www Woo
14. ached Place jackstands under rear axle and remove both rear tires Remove 3 point arms and anti sway bars from the tractor Store for later use when backhoe is removed Remove anti sway link bracket from right and left sides of tractor axle See Figure 1 Remove 3 point cylinder brackets from right and left sides of tractor Save hardware for reuse Cylinder Bracket A 4 X Figure 1 Right Anti Sway and Cylinder Brackets MAN0579 1 19 2007 Installation 5 Install Cvlinder Brackets 1 Attach cvlinder bracket 22 to the right side of the axle housing and cvlinder using tractor hardware previously removed 2 Repeat step to install second cylinder bracket on left side of tractor 22 1023001 Cylinder bracket Install Right and Left Top Brackets 1 Remove the four bolts securing the cab support to the top of the right axle housing 2 Place right top bracket 5 around cab support and align holes 3 Secure to top of axle housing using four cap screws 14 and hardened flat washers 17 4 Repeat steps to install left top bracket 6 5 1024050 Right top bracket 6 1024051 Left top bracket 14 59246 M16x1 5P x 60 mm HHCS 17 57817 5 8 Hardened flat washer Figure 3 Right Top Bracket Installed 14 CD7142 1 Figure 4 Right Top Bracket Installation 6 Installation MANO579 1 19 2007 Install Right and Left Tractor Brackets 1 Hook right tractor
15. al Opera tor must e Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care e Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated A WARNING m Remove seat and upper support assembly before installing or removing backhoe from power unit Failure to comply may result in equipment failure and or personal injury Hydraulic System Check List Complete check list prior to backhoe operation Check that backhoe hydraulic pump is secured to the tractor PTO if equipped Check all hydraulic fittings and lines to be sure they are tight and free of kinks or twists ____ Check the backhoe hydraulic reservoir if equipped to make sure backhoe PTO driven hydraulic system is full approximately 6 5 to 7 US gallons Service if necessary NOTE See the BH90 X Backhoe Operator s Manual for hydraulic oil recommendations Do not mix hydraulic fluid types Mount Backhoe 1 Remove the backhoe seat assembly 2 Back tractor up to backhoe and center mount between the tractor rear tires Position tractor so that the hydraulic system can be connected Shut off tractor set brake remove key 3 Attach backhoe hydraulic system A Connect hydraulic hoses See Figure 16 OR B Connect hydraulic pump 3 With the tractor PTO and transmission in neutral start the engine and run at
16. bracket 1 over rear axle Secure to the bottom of the axle housing using four cap screws 15 and hardened flat washers 17 2 Place spacers 9 between cylinder bracket 22 and tractor bracket Figure 6 Secure to cylinder bracket using two cap screws 11 and hardened flat washers 17 3 Attach to top bracket 5 using three cap screws 12 six hardened flat washers 17 and hex nuts 20 4 Repeat steps to install left tractor bracket 2 1023004 Right tractor bracket 1023005 Left tractor bracket 1024050 Right top bracket 1024051 Left top bracket 1024061 Spacer 2 1 300457 5 8 NC x 3 3 4 HHCS GR5 12 902 5 8 NC x 2 HHCS GR5 15 307431 M16 x 1 5P x 45 mm HHCS 17 57817 5 8 Hardened flat washer 20 230 5 8 NC Hex nut 22 1023001 Cylinder bracket OOD Right Side CD7142 2 20 Figure 7 Tractor Bracket Installation PATTO Installation 7 Install Crossmember 1 Place crossmember 7 in front of drawbar 7 1024052 Crossmember bracket and secure using two cap screws 15 12 902 5 8 NC x 2 HHCS GR5 and hardened flat washers 17 15 307431 M16x 1 5P x 45 mm HHCS 2 Secure to right and left tractor brackets using four 17 57817 5 8 Hardened flat washer two per side cap screws 12 eight four per 20 230 5 8 NC Hex nut side hardened flat washers 17 and hex nuts 20 Figure 8 Undermount Installed CD7142 4 Figure 9 Undermount Installation Tor
17. ct hoses together to prevent dirt from accumulating in quick couplers OR Remove hydraulic pump from the PTO shaft if equipped Store pump on backhoe platform to prevent dirt and debris from accumulating in pump adapter Attach 3 Point Arms The lower 3 point lift arms and anti sway links can be used on tractor when backhoe is removed Attach 3 point lift arms anti sway links to tractor brackets as shown in Figure 19 Secure using clevis pin 26 and safety pin previously removed with 3 point arms 26 62540 Clevis pin 75 x 2 76 Figure 19 Right Anti Sway Link Attached to Tractor Bracket 16 Installation MANO579 1 19 2007 NOTES STO Installation 17 1023000 4 POINT SUB FRAME MOUNTING KIT Tractor Hardware 28 PN 1006885 Serial Number Plate E Z O A I O A 1006885 Keep hands clear SERIAL NO MODEL NO nt Company lt 9 3 Q S m MANO579 1 19 2007 18 Parts 1023000 4 POINT SUB FRAME MOUNTING KIT PARTS LIST REF PART QTY DESCRIPTION REF PART QTV DESCRIPTION 1 1023004 1 Righttractor bracket 16 57798 6 3 4 Hardened flat washer 2 1023005 1 Left tractor bracket 17 57817 42 5 8 Hardened flat washer 3 1023006 1 Right backhoe bracket 18 57816 4 1 2 Hardened flat washer 4 1023007 1 Left backhoe bracket 19 1450 6 3 4NC Hex nut 5 1024050 1 Right top bracket 20 230 10 5 8 NC Hex nut 6 1024051 1 Left top bracket 21 1093 4 1
18. dicates a potentially hazardous situation that if not avoided could A WARNING result in death or serious injury and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided may A CAUTION result in minor or moderate injurv IMPORTANT Indicates that failure to observe can cause damage to equipment ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Wi Patata WAIN ROY fa tw HAITI WOODS 2 Introduction RO SAFETV RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED d ILEA EL INSTRUCTIVO do Si no lee Ingles pida ayuda a t alguien que si lo lea para que le raduzca las medidas de seguridad Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator Mm This Sub Frame Mounting Kit is only for the backhoes and tractors specified in the Sub Frame Mount Installation section of this manual
19. dsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Parts section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This Safety Alert Symbol indicates a hazard and means ATTENTION A BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazardous situation that if not avoided will A DANGER result in death or serious injury In
20. ed or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent
21. ipper to form 90 degree angle and rest bucket on the ground 4 Remove the seat assembly 5 Remove klik pins from bolt and nut assemblies 6 Use 1 1 2 inch open end wrench supplied with the mounting kit to remove hex nuts Return wrench to storage position see Figure 17 7 Use the boom to relieve excess pressure on 1 inch bolts and remove bolts 8 Tilt backhoe main frame to separate slots on the backhoe brackets from the tractor brackets 10 11 12 13 14 13 Raise stabilizers until backhoe brackets slide out of hooks on the bottom of the tractor brackets Move tractor forward to clear backhoe brackets Lower backhoe until backhoe main frame is firmly on the ground Retract boom and dipper and place bucket cutting edge flat on the ground See Figure 18 Connect transport lock and insert swing lock pin It may be necessary to place backhoe main frame on 6 blocks if backhoe hose lengths are not long enough to achieve proper clearance when separating backhoe from tractor Turn off engine set brakes and remove key Disconnect backhoe hydraulic system See STORAGE on page 16 Reinstall seat assembly NOTE For instructions on extended storage see backhoe operator s manual Figure 18 Backhoe Storage Position MANO579 1 19 2007 Installation 15 STORAGE Connect Hvdraulic Hoses TRACTOR Disconnect hydraulic hoses from between backhoe and tractor BACKHOE Conne
22. lity Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Woods backhoe models BH70 X BH80 X and BH90 X are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Model Number Condition Warranted Duration from date of delivery to the original purchaser PHD25 PHD35 PHD65 PHD95 1260 2162 3240 BB48 BB60 BB72 BB84 BB600 BB720 BB840 BB6000 BB7200 BB8400 BW180 2 BW1800 DS96 Gearbox DS120 DS1260 DSO1260 DS1440 TS1680 RCC42 RM550 2 RM660 2 components 5 years RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 9204RD 2 S15CD S20CD S22CD S25CD S27CD Gearbox 3 years 1 year if used in rental or RDCS54 RD60 RD72 A nae components commercial applications RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 9204RD 2 BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 BW180 BW1260 BW1800 1260 2162 3240 Blade spindles 3 years Rust through 10 years Under no
23. llation 9 HVDRAULIC INSTALLATION A WARNING E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety gog gles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service per sonnel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene serious injury or death will result CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY A WARNING m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent dam age Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clear ances Replace any damaged hoses immediately Install Hydraulic Fittings and Hoses 1 Attach bulkhead adapter 4 adapter 7 and male quick coupler 5 to bulkhead adapter bracket 13 2 Attach bulkhead adapter bracket assembly to the inside of right rear fender using two cap screws 14 flat washers 15 and hex nuts 16 3 Attach end of hose 2 to the back side of bulk head adapter 4 Contin
24. otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal
25. positioned below the tractor bracket hooks Set tractor brake 7 Raise backhoe bracket bottom mounting pins into tractor bracket bottom hooks 8 Rotate backhoe bracket upper mounting slots over tractor bracket mounting holes and align 14 Start tractor and put backhoe into transport posi holes tion see Backhoe Operator s Manual NOTE Install swing lock before transporting 1 1 2 Open End Wrench Storage Position CD7142 5 23 1006860 1 x 4 Cap screw 24 1006861 1 NC Slotted hex nut 25 62043 Klik pin 1 4 x 1 3 4 Figure 17 Backhoe to Tractor Installation Typical 14 Installa tion MANO579 1 19 2007 Remove Backhoe from Tractor DANGER m The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Opera tor must e Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care e Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated A WARNING m Remove seat and upper support assembly before installing or removing backhoe from power unit Failure to comply may result in equipment failure and or personal injury 1 Position tractor on a hard level surface and cen ter the backhoe boom 2 Lower stabilizers and take backhoe weight off tractor 3 Lower boom and d
26. que Mounting Hardware TORQUE SPECIFICATIONS Wrench Ref Cap Screw Qtv Size Required Torque 11 5 8 NC x 3 3 4 HHCS GR5 4 15 16 170 Ibs ft 230 N m 12 5 8 NC x2 HHCS GR5 10 15 16 170 Ibs ft 230 N m 14 M16 x 1 5P x 60 mm CL 10 9 8 24mm 184 Ibs ft 250 N m 15 M16 x 1 5P x 45 mm 10 24 mm 133 Ibs ft 181 N m 8 Installation vali Attach Backhoe Brackets to Backhoe NOTE Leave all hardware loose until backhoe has been mounted to the tractor 1 Attach right backhoe bracket 3 and left backhoe bracket 4 to backhoe frame 2 Secure into position using six three per bracket cap screws 10 hardened flat washers 16 and hex nuts 19 3 Place crossbrace 8 between right and left back hoe brackets Secure using four cap screws 13 hardened flat washers 18 and hex nuts 21 3 1023006 Right backhoe bracket 4 1023007 Left backhoe bracket 8 1024322 Crossbrace 10 735 3 4 NC x 2 HHCS GR5 13 3379 1 2 NC x 1 1 2 HHCS GR5 16 57798 3 4 Hardened flat washer 18 57816 1 2 Hardened flat washer Figure 10 Backhoe Bracket Installation 19 1450 3 4 NC Hex nut 21 1093 1 2 NC Hex nut As a valued customer Woods appreciates your comments Once sub frame and hydrau lic hoses have been installed please take a few minutes to complete the Sub Frame Mount Evaluation sheet that was supplied with your sub frame Your comments will help us continue to bring you quality products FATTA Insta
27. r mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
28. ricreare Agriculture NO ario ei National Coarse ATF ian Automatic Transmission Fluid NF Viale National Fine BSPP cirios British Standard Pipe Parallel NPSM National Pipe Straight Mechanical BSPTM British Standard Pipe Tapered Male NPT a i i cna National Pipe Tapered LA ria Constant Velocity NPT SWF National Pipe Tapered Swivel Female COW i ii ii Counter Clockwise ORBM is issiagii iserrah O Ring Boss Male GW asides dati eat hire denies Clockwise B sods ees been det es tate atte teeta beaten ae Pitch VOR RE A EA PRIORA Female PBY iii POW r Beyond GA aaa ana Gauge Psi iaia Pounds per Square Inch GR 5010 iaia lara Grade 5 etc PIO ia cbs i e ee eacanend Power Take Off HHCS L nn Hex Head Cap Screw OD Quick Disconnect HT a Heat Treated RA eds a E a f i tees inne Right Hand JI Joint Industrv Council 377 Degree Flare ROPS iniedi Roll Over Protective Structure LA Gianantonio Left Hand RPM i kati etti Revolutions Per Minute Cie Left a A eres AEE ree Serer errr per eer er Right IM PETE E e Meter SAE scr Society of Automotive Engineers MIM eerie Ti Millimeter UNG ceri Unified Coarse Me ia hd alianti Male UNB iii abet Seria ce iemel Unified Fine MPA l aan Mega Pascal UNS ie ai Unified Special Nri sib e B ur f rat eee Newton 2 2 A p p en a X Bolt Torque amp Size Charts Rev 10 10 2005 WARRANTV All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Uti
29. ual and follow all mainte nance safety rules and instructions Mm Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way E Keep all persons away from operator control area while performing adjustments service or maintenance E Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Parts section for loca tion 4 Point SFMK Rev 5 8 2006 4 Safety BACKHOE SUB FRAME INSTALLATION Tractor Preparation A WARNING Mm Only use 1023000 4 Point Sub Frame Mount ing Kit for mounting Woods BH90 X backhoe on Kubota M8540 and M9540 2WD and FWA cab tractors with either Woods LU132 1020 1027 loaders or Kubota LA1153 loader Do not mount backhoe to tractors not equipped with front end loader Any other use or modification of this mounting kit may result in serious injury or death For installing this sub frame references to right left forward and rearward directions are determined from the operator s position in the tractor seat Leave all hardware loose until sub frame has been completely installed or otherwise specified in the instructions Do not install 1023000 4 point sub frame on a tractor without a Woods or Kubota loader att
30. ued on next page Figure 11 Bulkhead Adapter Bracket Installed 10 Installation MANO579 1 19 2007 Install Hvdraulic Fittings and Hoses Continued 4 Locate the hvdraulic tee on the right side of the tractor and remove the hvdraulic cap Figure 12 5 Route hose 2 over rear axle and connect oppo site end of hose to hvdraulic tee Figure 13 5 RETURN Tractor Transmission 2 Remove a CD7144 1a Figure 13 Hose Connection 2 1021004 4 1006144 5 26124 7 10802 10 307126 11 4378 12 30515 13 1021007 14 10378 15 5336 16 5288 Figure 14 Hose assembly Hose 45 x 3 4 JICF x 7 8 JICF 90 Adapter Bulkhead 3 8 NPTM x 3 4 JICM Quick coupler set male amp female 1 2 Adapter 3 8 NPTF x 1 2 NPTM M8 x 1 25P x 55 mm HHCS 5 16 Flat washer M8 x 1 25P Hex nut Bulkhead adapter bracket 1 4 NC x 1 HHCS GR5 1 4 Flat washer 1 4 NC Hex nut MANO579 1 19 2007 Installation 11 Install Backhoe Valve Hoses 1 Install adapters 8 to the backhoe valve IN and I OUT ports 2 Attach male quick coupler 6 to the end of hose 3 3 Attach opposite end of hose 3 to backhoe valve IN port 4 Attach female half of quick coupler set 5 to end of second hose 3 5 Attach opposite end of hose 3 to backhoe valve OUT port NT gt N C DA x OPEC SSA RIX qa AT OZ AS Ry 3 1024314 Hose 64 x 1 2 NPTM x 3
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