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Weed Eater 171883 Lawn Mower User Manual

1. TRUNNION FRONT LINKS FIG 19 TO REPLACE MOWER BLADE DRIVE BELT See Fig 20 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from tractor See TO REMOVE MOWER in this section of this manual e Work belt off both mandrel pulleys and idler pulleys Pull belt away from mower BELT INSTALLATION Install new belt in reverse order of removal Make sure beltis in all pulley grooves and inside all belt guides Install mower in reverse order of removal instructions SERVICE AND ADJUSTMENTS TO ADJUST BRAKE See Fig 21 Your tractor is eguipped with an adjustable brake system which is mounted on the right side of the transaxle Iftractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted e Depress clutch brake pedal and engage parking brake e Measure distance between brake operating arm and nut A on brake rod e If distance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A e Road testtractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center department WITH PARKING B
2. A OWNER S MANUAL MODEL NO WE12538G 12 5 HP 38 Inch Lawn Tractor Assembly Operation Customer Responsibilities Service and Adjustments Storage Troubleshooting Repair Parts For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 WEEDEATER 171883 12 29 99 RH PRINTED IN U S A SAFETY RULES A A Safe Operation Practices for Ride On Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH I GENERAL OPERATION e Read understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clearthe area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Besurethe areais clear of other people before mowing Stop machine if anyone enters the area e Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slowdown before turning e Never leave a running machine unattended Always turn off blades set parking br
3. Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Switch is OFF Bulb s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so eguipped Faulty alternator Engine throttle control not set at SLOW position for 30 seconds before stopping engine 26 CORRECTION NASOND PIO c aAaPfon gt PONS FeO OO GON E Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive
4. housing guide out of bracket Slide mower under tractor with discharge guard to right Disconnect anti swaybar from chassis bracket by re side of tractor moving retainer spring Lower lift lever to its lowest position e Disconnect suspension arms from rear deck brackets Install mower in reverse order of removal instructions by removing retainer springs SMALL RETAINER SPRING CLUTCH SPRING RETAINER SPRING RETAINER SPRINGS BOTH SIDES HOUSING GUIDE LARGE RETAINER IN SPRING BRACKET Fig 15 19 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT SPECIFICATIONS section ofthis manual Iftires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 16 and 17 Raise mower to its highest position Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only e To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Three full turns of adjustmentnut will change mower height about 1 8 e Recheck measurements aft
5. ifany lf a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center department See RE PAIR PARTS section of this manual UNASSEMBLED PARTS Steering Wheel Steering Wheel Adapter 1 Shoulder Bolt 5 16 18 Steering i 1 Washer Extension 17 32 x 1 3 16 x 12 Gauge Steering Wheel amp 1 Lock Insert Washer 1 2 4 ETA 1 Bolt amp Steering u Boot 1 Lockwasher 3 8 1 Locknut 1 Large Flat ale Washer 1 Hex Bolt 3 8 16 x 1 Slope Sheet 1 Hex Bolt 5 16 18 x 1 1 4 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 5 16 wrench Pliers 2 7 16 wrenches Tire pressure gauge 2 1 2 wrenches Utility knife 1 9 16 wrench When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remov
6. Gasket Eng 1 313 Id Tin Plated Nipple Pipe 3 8 Npt X 3 Elbow Std 90 Degree 3 8 18 Npt Washer Lock Ext Tooth 3 8 Shield BRN DBR Guard Kit Spark Arrestor Flat Scrn Tank Fuel Front Cap Asm Fuel Clamp Hose Line Fuel 20 Oil Drain Plug Order From Engine Manufacturer Bushing Snap Nyl Blk Fuel Line Screw Thdrol 1 4 20 x 3 4 Screw Hex Wsh Thdrol 3 8 16 Washer 9 32 X 7 8 X 16 Ga Washer Lock Hvy Hlcl Spr Screw Hexcap 5 16 18 x 5 8 Screw 3 8 16 x 1 1 4 Nut Keps Hex 1 4 20 Unc NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G SEAT KEY PART NO NO 1 127426X 2 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 155925 12 121246X 13 121248X DESCRIPTION Seat Bracket Seat Pivot Bolt Hex 3 8 16 X 1 Washer 13 32 X 1 X10Ga Clip Push In Hinged Nut Lock Hex w Ins 3 8 16 Spring Seat Cprsn 2 250 Blk Zi Screw 3 8 16x 1 5 Washer 13 32 X 1 X 14 Ga Pan Pnt Seat Blk Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 38 KEY PART NO NO 14 72050412 15 134300 16 121250X 17 123976X 21 171852 22 73800500 23 74780814 24 19171912 25 127018X 26 10040800 DESCRIPTION Bolt Rdhd Sht Nk 1 4 20 X 1 1 2 Spacer Split 28 X 96 Spring Cprsn Nut Lock 1 4 Lge Flg Bolt Shoulder 5 16 18 Unc 2A Nut Lock Hex w Ins 5 16 18 Bolt Fin Hex 1 2 13 X 7 8 Gr 5 Washer 17 32 X 1 3 16 X 1
7. They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Neverstore the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check compo nents and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrapthe blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required SAFETY RULES A Safe Operation Practices for Ride On Mowers Besure the areais clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even w
8. 28 TO ADJUST CARBURETOR See Fig 29 NOTE The carburetor on this engine is low emission Itis equipped with an idle fuel adjusting needle with a limiter cap which allows some adjustment within the limits allowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the adjust ing needle The carburetor has been preset at the factory and adjust ment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows In general turning idle mixture valve in clockwise de creases the supply of fuel to the engine giving a leaner fuel air mixture Turning the idle mixture valve out counterclock wise increases the supply of fuelto the engine giving aricher fuel air mixture IMPORTANT DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT PRELIMINARY SETTING Air cleaner assembly must be assembled to the carbu retor when making carburetor adjustments Be sure the throttle control cable is adjusted properly see above FINAL SETTING Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position Move throttle control lever to slow position With finger rotate and hold throttle lever against idle speed s
9. 4 20 unc x 75 Duct Air Engine PL LT Rod Pivot Chassis Hood Bolt Shoulder 5 16 18 Screw Thdrol 3 8 16 x 1 2 Screw Hex Wsh Thdrol 3 8 16 Insert Lens Reflect Plug Button Blk 359 Dia Choke NOTE All component dimensions given in U S inches 1 inch 25 4 mm 31 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G DRIVE 32 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G DRIVE KEY PART NO NO PE 2 146682 3 123666X 4 12000028 5 121520X 6 17060512 7 162240 8 131679 10 76020416 11 105701X 12 19151216 13 74550412 14 10040400 18 74780616 19 73800600 21 106933X 22 130804 24 73350600 25 106888X 26 19131316 27 76020412 28 145204 29 71673 30 130807 32 74760512 34 155071 35 120183X 36 19211616 37 1572H 38 131494 39 72110622 40 4470J 41 165838 42 19131312 47 127783 DESCRIPTION Transaxle Peerless Model 205 544c Order parts from transaxle manufacturer Spring Return Brake Pulley Transaxle 18 tires Ring Retainer 5100 62 Strap Torque 30 Degrees RH Screw 5 16 18 x 3 4 Plate Rod Shift T a Rod Shifter Blk Pin Cotter 1 8 X 1 Cad Washer Plate Shf 388 Sq Hole Washer 15 32 X 3 4 X 16 Ga Bolt 1 4 28 unf Gr 8 w Patch Washer Lock Hvy Helical 1 4 Bolt Fin Hex 3 8 16unc X 1 Gr 5 Nut lock Hex w Ins 3 8 16 Unc Knob Rd 1 2 13 Plstc Thds Blk Rod Brake LT Nut Hex Jam 3 8 16 Unc Spring Rod Brake 2 00 Zinc Washer 13 32 X 13 16 X 16 Ga Pin Cotter 1 8 X 3 4 Cad Rod Bra
10. LEVEL See Fig 11 e The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual Tochange engine oil see the Customer Responsibilities section in this manual ADD GASOLINE e Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING WARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer
11. ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope lia the slowest speed before starting up or down ills e Avoid stopping or changing speed on hills e If slowing is necessary move throttle control lever to slower position e f stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement Torestartmovement slowly release parking brake and clutch brake pedal e Make all turns slowly TO TRANSPORT Raise attachmentliftto highest position with attachment lift control When pushing or towing your tractor be sure gearshift lever is in neutral N position Do not push or tow tractor at more than five 5 MPH NOTE Toprotect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction withthe ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL
12. Y Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TOUSE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS v Engine oil is at proper level v Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and Y SN NN NANA function Operate them before you start the engine Be sure brake system is in safe operating condition OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning CDA it om BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING so my UZ a ENGINE ON ENGINE OFF Me OIL PRESSURE LIGHTS ON OVER TEMP a NI oe OJ M CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED MOWER LIFT OF PARKING BRAKE E RN HL ATTACHMENT REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED LIM o m KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED SEE SAFETY RULES SECTION gt p i DANGER KEEP HANDS AND FEET AWAY FREE WHEEL Automatic Models only OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations
13. as used herein means and includes the transaxle gear box transmission differential and right angle drives and any part of the Power Train Component EXCEPT any new Power Train Component incorporated in eguipment used for commercial or rental purposes which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh s factory in Grafton Wisconsin to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820 900 910 915 920 930 transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products New Power Train Components incorporated in eguipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for NINETY 90 DAYS ONLY and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examination within 90 days from the date of sale to the original purchaser New Power Train Components Incorporated in eguipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY 30 DAYS ONLY and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original purchaser B Products And Items Not Warranted 1 Alte
14. common sense when towing Operate only at the lowest possible speed when ona slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor CAUTION In order to prevent accidental starting when setting up transporting ad justing or making repairs always discon nect spark plug wire and place wire where it cannot contact spark plug A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproduc tive harm TABLE OF CONTENTS SAFETY RULES ussnssnnnnennnnnnnnnnnnnnnnnnnnnnnennnnnnnnnn 2 3 PRODUCT SPECIFICATIONS zuurennerennnnnnnnennnnnnnnene nn 4 CUSTOMER RESPONSIBILITIES ooooooo 4 14 18 ASSEMBLY aiiiviicnri ia iii 6 8 OPERATION sov osnov rain dada aia 9 13 MAINTENANCE SCHEDULE uunsnnsnenenennnnnnnnennnennn nen 14 SERVICE AND ADJUSTMENTS uursneernnnennnnnennnen 19 23 STORAGE 00e 540000000000 een sud 24 TROUBLESHOOTING zursunnnunnennnnnnnnnnnnnnennnnnnn nen 25 26 REPAIR PARTS ocicccoionicaania cnn aer encina en 28 43 WARRANTY eeeeeeeeeee ana eee nene aaa nen 45 46 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 1 25 GALLONS AND TYPE UNLEADED REGULAR OIL TYPE API SF SG SH SAE 30 above 32 F SAE 5W 30 below 32 F OIL CAPACITY 3 PINTS SPARK PLUG CHAMPION RJ19LM or J19LM GAP 0
15. dirt on the battery and terminals can cause the battery to leak power e Open battery box door e Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until bright e Coatterminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the Service and Adjustments section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SG or SH Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES oF 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE FIG 10 16 NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change t
16. heights are measured from the ground to the blade tip with the engine notrunning These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height CAUTION Always stop tractor com pletely as described above before leaving the operator s position to empty grass catcher etc OPERATION TO OPERATE MOWER See Fig 6 Yourtractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine e Select desired height of cut Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the dis charge guard in place ENGAGED POSITION ATTACHMENT LIFT LEVER HIGH POSITION dE oe POSITION ET yt o a o y o 7 ATTACHMENT CLUTCH LEVER DISENGAGED POSITION ars GUARD FIG 6 TO OPERATE
17. of various controls and adjustments Save this manual for future reference ATTACHMENT CLUTCH LEVER THROTTLE CHOKE CONTROL CLUTCH BRAKE PEDAL IGNITION LIGHT SWITCH SWITCH LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER MOWER DECK HEIGHT ADJUSTMENT POSITIONS GEARSHIFT LEVER PARKING BRAKE FIG 4 Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mountedto yourtractor LIGHT SWITCH Turns the headlights on and off THROTTLE CHOKE CONTROL Used for starting and controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position 10 GEARSHIFT LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise lower and adjustthe mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position IGNITION SWITCH Used for starting and stopping the engine OPERATION WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye s
18. pan to raised position and open battery box door e If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment bolt e Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor e Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard Place seat on seat pan and assemble shoulder bolt Tighten shoulder bolt securely Assemble adjustment bolt lockwasher and flat washer loosely Do not tighten Lower seat into operating position and sit on seat e Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down e Get off seat without moving its adjusted position e Raise seat and tighten adjustment bolt securely SEAT PAN SHOULDER BOLT ri FLAT WASHER ADJUSTMENT BOLT LOCK WASHER FIG 3 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Operation section page 10 for location and function of controls e Press lift lever plunger and raise attachme
19. 0485X 16 140329 19 132827 21 73680500 23 137607 24 105304X 25 123713X 26 110452X 27 106736X428 28 19111016 29 106735X 30 157722 31 129963 32 153532 33 137266 36 131494 40 73680600 45 4497H 53 130840 54 133943 DESCRIPTION Mower Housing Assembly Bolt Carriage 5 16 18 x 3 4 Bracket Asm Fr Sway Bar Bracket Deck Sway Bar 38 42 Retainer Spring Arm Suspension Rear Bolt 3 8 24 x 1 25 Grade 8 Washer Lock 3 8 Washer Hardened Blade Mower Bearing Ball Shaft Assembly Mandrel Vented Includes Key Number 6 Housing Mandrel Vented Bearing Ball Mandrel Stripper Vented Mower Deck Bolt Shoulder Nut Bracket Mower Deflector Cap Sleeve Spring Torsion Deflector Nut Push Shield Deflector Washer 11 32 x 5 8 x 16 Gauge Rod Hinge Screw Thdrol Washer Head Washer Spacer Pulley Mandrel Nut Toplock 9 16 Pulley Idler Flat Nut Crownlock 3 8 16 Unc Retainer Brake Assembly Washer Hardened 43 KEY NO 55 56 67 68 69 86 87 88 89 107 108 109 110 113 122 123 128 146 148 149 150 151 152 153 154 155 156 157 158 PART NO 133840 165723 106932X 144200 76020312 7631J 128772 19111216 19131612 133502 133503 74760640 142587 17060512 131289 169971 153390 165891 169022 165898 19091216 169670 172758 169674 169675 169671 169672 169669 17720410 130794 170317 DESCRIPTION Idler Arm Assembly Spacer Retainer Knob V Belt 42 Mower P
20. 2 Ga Bolt Shoulder 5 16 18X 62 Washer Lock Hvy Hlcl Spr 1 2 NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER WE12538G DECALS 5 6 15 7 3 12 14 9 KEY PART 1 KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 101892X Decal Clutch Brake Eng Fr 16 157163 Decal Oper Sdl P L Gear Dr Eng 3 170839 Decal Engine HP 17 136832 Decal V Belt Sch 4 170563 Decal Warning 138311 Decal Handle Lft Height Adj 5 168421 Decal Pnl Sd 171883 Manual Operator s English 6 157140 Decal Fender Danger English 171884 Manual Operator s French 7 162398 Decal Ins Str Wh Available accessories not included with mower 9 171448 Decal Fender C38 Grass Catcher 10 162391 Decal Deck Grasseater MK38 Mulch Kit w Blades 11 162392 Decal Grille Weedeater LSB42 42 Snow Blower 12 162389 Decal Hood RH LCO5 WheelWeights 14 162390 Decal Hood LH LBD48 48 Snow Blade 15 145005 Decal Caution Battery CH11 Tire Chains WHEELS 8 TIRES KEY PART NO NO DESCRIPTION 1 59192 Cap Tire valve 4 10 2 65139 Stem Valve 3 106222X Tire Front 4 59904 Tube Front Service item only 5 106732X427 Rim assembly 6 front 6 278H Fitting Grease Front wheel only 11 7 9040H Bearing Flange Frontwheel only 8 106108X427 Rim assembly 8 rear 9 124635X Tire Rear 10 7152J Tube Rear Service item only 11 104757X Cap Hub Axle ES 144334 Sealant Tire 10 oz Tube NOTE All component d
21. 30 VALVE CLEARANCE INTAKE EXHAUST FORWARD 1st 1 1 2nd 2 2 3rd 3 3 4th 4 4 5th 4 9 REVERSE 1 4 FRONT 14 PSI REAR 12 PSI 3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP HR 25 MIN CCA 190 CASE SIZE U1R BLADE BOLT TORQUE 27 35 FT LBS 005 007 009 011 GROUND SPEED MPH TIRE PRESSURE CHARGING SYSTEM BATTERY CUSTOMER RESPONSIBILITIES Read and observe the safety rules Followaregular schedule in maintaining caring for and using your tractor e Follow the instructions under Customer Responsibili ties and Storage sections of this owner s manual CONGRATULATIONS on your purchase of anewtractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department We have competent well trained tech nicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass cov ered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws
22. 7 8 X 16 Ga Screw 3 8 16 x 3 4 Pin Cotter 1 8 X 3 4 Cad Rod Tie Wire Form 19 75 Mech Bushing Strg 5 8 Id Dash Screw Cap Wheel Steer Ayp Washer 13 82 x 2 3 8 x 12 Ga Nut Lock Center 3 8 24un Adaptor Wheel Strg Boot Dash Mtl Steering Blk Washer 25 32 X 1 1 4 X 16 Ga Extension Steering Cap Spindle Fr Top Blk Fitting Grease Nut Lock Hex W Ins 5 16 18 Bolt Fin Hex 3 8 16unc x 1 1 4 Kit Steering Assembly Service Bolt Fin Hex 3 8 16unc x 1 Gr 5 Spacer Brace Axle Bearing Arm Pittman Bolt Fin Hex 5 8 11 unc x 2 3 4 Brace Axle Washer 13 32 x 1 1 4 x 12 Ga Bolt Hex 3 8 16 x 3 4 Bracket Susp Chassis Front Fastener Christmas Tree NOTE All component dimensions given in U S inches 1 inch 25 4 mm 35 TRACTOR MODEL NUMBER WE12538G REPAIR PARTS ENGINE ee NN x Sax Bere DA INMI 7p INN X me IA TIER STIER Fr a LLI 2 0 O gt U lt x S G o Ow o O 36 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G ENGINE KEY PART NO NO 1 140310 2 17720410 3 Era 4 137348 13 165291 14 13280324 15 13200300 16 11050600 23 169837 29 137180 31 109202X 32 140527 33 123487X 37 137040 38 40 124028X 44 17490412 45 17000612 46 19091416 62 10040500 72 71070510 78 17060620 81 73510400 DESCRIPTION Control Th ch Flag Screw Hex Thd Cut 1 4 20x5 8 T Engine B amp S 289707 Order partsfrom engine manufacturer Muffler Exhaust B amp S Lc
23. AIR PARTS TRACTOR MODEL NUMBER WE12538G CHASSIS 30 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G CHASSIS KEY PART NO NO 1 169831 2 169061 3 17060612 5 155272 6 155924X011 8 155138 9 168347X011 10 72140608 11 155927 12 145660 13 172107X010 14 17490608 15 74180512 16 73510500 17 159639x550 18 126938X 24 74780616 25 19131312 26 73800600 28 157373 29 140273X599 30 169465X550 31 136619 33 105476X550 34 105475X550 35 72110606 37 17490508 38 169834 51 73800400 52 19091416 53 144697 54 161464 55 144696 57 74780412 58 150127 145 156524 206 170165 208 17670608 209 17000612 212 156229 5479J DESCRIPTION Chassis Drawbar Stretch Screw 3 8 16 x 3 4 Bumper Hood Dash Saddle Silkscreen Flt Sdl Clip Retainer Slide On Dash Bolt Carriage 3 8 16 x 1 Panel Dash LH Clip Tinnerman Grille P L Panel Slkscr Dash RH Screw Thdrol 3 8 16x1 2 Ty tt Screw Mach TRHD 5 16 1 8uncx3 4 Nut Keps 5 16 18 Unc Hood Bumper Hood Bolt Fin Hex 3 8 16unc X 1 Gr 5 Washer 13 32 X 13 16 X 12 Ga Nut Lock Hex w Ins 3 8 16 Unc Grille P L Ms 428 Lens Grille Private Label Fender Bracket Fender Repl 109873x Footrest Pnt LH Perf Footrest Pnt RH Perf Bolt Rdhd Sht Sqnk 3 8 16 X3 4 Screw Thdrol 5 16 18 x 1 2 TYT Bracket Asm Pivot Mower Rear Nut Lock W Insert 1 4 20unc Washer 9 32 x 7 8x16 Ga Bracket Grille Lh Screw Hex 8 18 x 7 8 Bracket Grille Rh Bolt Fin Hex 1
24. Drain the gastank startthe engine and letit run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur CAUTION Fill to bottom of gas tank filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame OPERATION TO START ENGINE See Fig 5 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Siton seat in operating position depress clutch brake pedal and set parking brake Place gear shift lever in neutral N position Move attachment clutch to DISENGAGEP position Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below e Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above Whenengine starts move the throttle control to the f
25. E INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank e Start the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Customer Responsibilities section of this manual CYLINDER S e Remove spark plug s Pour one ounce of oil through spark plug hole s into cylinder s e Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e Ifpossible st
26. RAKE ENGAGED OPERATING FIG 21 TO REPLACE MOTION DRIVE BELT See Fig 22 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest Remove mower See TO REMOVE MOWER in this section of this manual Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers Pull belt toward front of tractor and remove downwards from around engine pulley Install new belt by reversing above procedure ENGINE PULLEY PULLEY 21 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 23 e Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e Onrearwheels only align grooves in rear wheel hub and axle Insert square key e Replace washers
27. SPECIAL 69 e ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE HEADLIGHTS BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS S77 WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS O WILL DIM AS THE ENGINE IS NON REMOVABLE SPEEDED UP THE LIGHTS CONNECTIONS WILL BECOM THEIR BRIGHTEST IGNITION SWITCH 2 REMOVABLE POSITION CIRCUIT MAKE CONNECTIONS WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 27 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G ELECTRICAL S NIIT N M 28 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G ELECTRICAL KEY PART NO NO DESCRIPTION 1 144925 Battery 12 Volt 25 Amp 2 74760412 Bolt Hex Hd 1 4 20unc X 3 4 8 156417 Case Battery Mech Hiinge 16 153664 Switch Interlock Push In 21 166181 Harness Asm Light W 4152 j 22 4152J Bulb Light 1 156 24 4799J Cable Battery 6 Ga 11 red 25 146147 Cable Battery 26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1 4 20 Unc 28 4207J Cable Ground 6 Ga 12 black 29 121305X Switch Plunger Nc Gray 30 163968 Switch Ign 33 140401 Key Ign 40 170217 Harness Ign 41 71110408 Bolt Blk Fin Hex 1 4 20 42 131563 Cover Terminal Red 43 145673 Solenoid 48 140844 Adapter Ammeter 52 141940 Protection Wire Loop NOTE All component dimensions given in U S inches 1 inch 25 4 mm 29 REP
28. ake stop engine and remove keys before dismounting e Turn off blades when not mowing Stop engine before removing grass catcher or unclog ging chute Mow only in daylight or good artificial light Donotoperate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing road ways Use extra care when loading or unloading the machine into a trailer or truck Dataindicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury ll SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Followthe manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attach ments These can change the stability of
29. and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING S AXLE COVER SOUARE KEY REAR WHEEL ONLY FIG 23 TO START ENGINE WITH A WEAK BATTERY See Fig 24 A If your battery is too weak to start the engine it should be recharged If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITHA 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connecteach end ofthe RED cable to the POSITIVE terminal of each battery taking care not to short against chassis CAUTION Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from bat teries Always wear eye protection when around batteries SERVICE AND ADJUSTMENTS POSITIVE TERMINAL NEGATIVE TERMINAL NEGATIVE TERMINAL CHARGED BATTERY POSITIVE TERMINAL e Gonnectone end ofthe BLACK cable to the NEGATIVE terminal of fully charged battery e Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK
30. ast position The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast position This may require an engine warm up period from several seconds to several minutes depending onthe tempera ture e The attachments can also be used during the engine warm up period NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual 13 OWING TIPS Tire chains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The lefthand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fe
31. belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine TRACTOR MODEL NUMBER WE12538G SCHEMATIC RED O O BLACK BATTERY CIA AMO RED l RED AMMETER FUSE g i STARTER OPTIONAL POS e BLACK D WHITE O i Ve Eo LO O SOLENOID Der CLUTCH BRAKE PEDAL UP t SEAT SWITCH IGNITION NOT OCCUPIED S SWITCH S i l i l l m BLACK I gt Br J oe ATT MENT CLUTC om CUIOHOF ANES C meter gt OPTIONAL o SPARK BLACK IGNITION PLUG 17777 FUEL C UNIT O cr OO i 7N TWIN CYL ENGINES BLUE NN LINE o l sb I CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN 3600 RPM L 3 AMP DC 3600 RPM CHARGING SYSTEM DISCONNECTED A ETA 88 ar As k a EEE FUEL SHUT OFF SOLENOID RED O aa IF SO EQUIPPED i ORANGE SAMP AC 3600 RPM m DIODE ALTERNATOR T STR S I x 14 VOLTS AC MIN 3600 RPM LIGHTS OFF NOTE YOUR TRACTOR IS EQUIPPED WITH A
32. cable first from chassis and then from the fully chargedbattery RED cable last from both batteries TO REPLACE HEADLIGHT BULB e Raise hood e Pullbulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood REPLACING BATTERY See Fig 25 AND 26 CAUTION Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acciden tal grounding e Lift seat pan to raised position and open battery box door e Disconnect BLACK battery cable firstthen RED battery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery Firstconnect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely e Connect BLACK grounding cable to negative terminal with remaining hex bolt and keps nut Tighten securely e Close battery box door BATTERY BOX DOOR NEGATIVE POSITIVE RED CABLE BLACK CABLE FIG 26 INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Checkwiring See electrical wiring diagram inthe R
33. crew Turn idle speed screw to attain 1750 RPM While still holding throttle lever against idle speed screw turnidle mixture valve full travel clockwise then counter clockwise until engine runs rough Turn valve to apoint midway between those two positions Release throttle lever ACCELERATION TEST Move throttle control lever from slow to fast position If engine hesitates or dies turn idle mixture valve out counterclockwise 1 8 turn Repeat test and continue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust damage may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS IDLE SPEED THROTTLE IDLE MIXTURE VALVE WITH LIMITER STORAGE Immediately prepare your tractor for storage at the endof the season or if the tractor will not be used for 30 days or more CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure A TRACTOR Remove mower fromtractorforwinter storage When mower is to be sto
34. e butif you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower e To check blade balance you will need a 5 8 diameter steel bolt pin ora cone balancer When using a cone balancer followthe instructions supplied with balancer NOTE Donotuse a nail for balancing blade The lobes of the center hole may appear to be centered but are not Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced CENTER HOLE CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and
35. e all accessible loose parts and parts cartons from carton e Cut from top to bottom along lines on all four corners of carton and lay panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT e Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 5 16 hex bolt and locknut Tighten securely Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL e Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension e Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Assemble large flat washer 3 8 lock washer 3 8 hex bolt and tighten securely Snapsteering wheelinsertinto center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID INSERT 3 8 HEX BOLT m 3 8 LOCK WASHER C LARGE FLAT A WASHER STEERING BOOT ADAPTER EXTENSION SHAFT 5 16 HEX LOWER STEERING SHAFT ASSEMBLY HOW TO SET UP YOUR TRACTOR CHECK BATTERY See Fig 2 Lift seat
36. ed at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn howto operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling
37. en LUBRICATION CHART SPINDLE ZERK SPINDLE ZERK FRONT WHEEL BEARING ZERK FRONT WHEEL BEARING ZERK ENGINE e 1 GENERAL PURPOSE GREASE REFER TO CUSTOMER RESPONSIBILITIES ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY CUSTOMER RESPONSIBILITIES TRAILING EDGE UP TRACTOR Always observe safety rules when performing any mainte nance BRAKE OPERATION Iftractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock syste
38. epair Parts section TO REPLACE FUSE Replace with 15 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 27 Raise hood Unsnap headlight wire connector e Standin front oftractor Grasp hood at sides tilt toward engine and lift off of tractor e Toreplace reverse above procedure HEADLIGHT WIRE CONNECTOR SERVICE AND ADJUSTMENTS ENGINE Maintenance repair or replacement of the emission control devices and systems which are being done at the custom ers expense may be performed by any non road engine repair establishment orindividual Warranty repairs mustbe performed by an authorized engine manufacturer s service outlet TO ADJUST THROTTLE CONTROL CABLE See Fig 28 The throttle control has been preset at the factory and adjustment should notbe necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e With engine notrunning move throttle control lever from slow to choke position Slowly move lever from choke to fast position e Check that holes A in governor control lever and hole in governor plate line up If holes A are not aligned loosenclamp screw and move throttle cable until holes are aligned Tighten clamp screw securely GOVERNOR CONTROL LEVER GOVERNOR CONTROL PLATE HOLES A THROTTLE CABLE FIG
39. er Should you have any unanswered guestions concerning this Warranty please contact are In Canada contact Frigidaire Home Products Outdoor Products Customer Service Dept os 250 Bobby Jones Expressway 7075 Ordan Drive Augusta GA 30909 USA Mississauga Ontario L5T 1K6 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 45 SERVICE 2 poLIcv A WARRANTY j LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS ECUMSEH Issued January 1980 Revised January 1991 A Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company Tecumseh subject to the limitations contained below will at its option repair or replace without charge for parts or labor only any part of a new Power Train Component which
40. er adjusting BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE FIG 17 FRONT TO BACK ADJUSTMENT See Figs 18 and 19 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS DE SO MOWER WILL STAY LEVEL SIDE TO IDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower isin its highest position Check adjustmenton right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjustments check that both front links are equal in length Both links should be approximately 10 3 8 e If links are not equal in length adjust one link to same length as other link Tolower front of mower loosen nut E on both frontlinks an equal number of turns Whendistance D is 1 8 to 1 2 lower at frontthan rear tighten nuts F against trunnion on both front links Toraise front of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at frontthan rear tighten nut F against trunnion on both front links e Recheck side to side adjustment FIG 18
41. h under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 25 10 NR NO BODVDT AKO OVP UN ODNOJURODVT OONOGUROVT CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge o
42. he oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 10 and 11 Determine temperature range expected before oil change All oil must meet API service classification SF SG or SH Be sure tractor is on level surface Oil will drain more freely when warm e Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Removedrain plug e After oil has drained completely replace oil drain plug and tighten securely e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick OIL FILL CAP DIPSTICK OIL DRAIN PLUG FIG 11 CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN See Fig 12 Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers ENGINE COOLING FINS See Fig 12 Remove any dust dir
43. hields while operating your tractor or performing any adjustments or repairs We recommend a wide vision FORESIGHT IS BETTER THAN NO SIGHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 5 Your tractor is equipped with an operator presence sensing switch When engine is running any attemptby the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER ENGAGED POSITION THROTTLE CHOKE NTROL LEVER 2 IGNITION KEY DISENGAGED f BRAKE POSITION PARKING BRAKE DISENGAGED POSITION FIG 5 STOPPING See Fig 5 MOWER BLADES Tostopmower blades move attachment clutch lever to DISENGAGEP position GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position e Move gearshift lever to neutral N position ENGINE e Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire e Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Ne
44. idge e Reinstall cartridge nut precleaner cover and secure with knob s IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE COVER KNOB PAPER CARTRIDGE FOAM PRE CLEANER eh z io FIG 13 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER See Fig 14 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacementis reguired With engine cool remove filter and plug fuel line sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline 18 FUEL FILTER FIG 14 CLEANING e Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with a
45. imensions given in U S inches 1 inch 25 4 mm 39 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G MOWERLIFT 40 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G MOWERLIFT KEY PART NO NO 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 109413X 8 124526X 11 139865 12 139866 13 4939M 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 31 140302 32 73540600 DESCRIPTION Wire Asm Inner Sprg w plunger Shaft Asm Lift RH Pin Groove 1 500 Zinc E Ring 5133 62 Washer 21 32 X 1 X 21 Ga Bearing Nylon Blk 629 Id Grip Handle Bicycle Matte Blk Button Plunger Black Link Lift LH Fixed Length Link Lift RH Fixed Length Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion Blk Zinc Nut Lockw Wsh 1 2 13 Unc Arm Suspension Rear Retainer Spring Bearing Pvt Lift Spherical Nut Crownlock 3 8 24 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G MOWER DECK 40 89 67 g T E OL 156 Zs 153 x Wa AX 89 T 4 69 33 so sr Dan 54 ot gt 150 JO 2 12 1 4 Ms benz A bo 42 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G MOWER DECK KEY PART NO NO 1 170280 2 72140506 3 138017 4 169970 5 4939M 6 130832 8 850857 9 10030600 10 140296 11 138497 12 129895 13 137645 14 128774 15 11
46. in Cotter 3 32 x 3 4 Runner LH Runner RH Washer 11 32 x 3 4 x 16 Ga Washer 13 32 x 1 x 12 Ga Spacer Retainer Stiffener Idler Arm Bolt Hex Hd 3 8 16 x 2 1 2 Upstop Deck Front 38 Screw 5 16 1 x 3 4 Rod Brake LH Rod Brake RH Washer Felt Bolt Carriage Idler Spring Return Idler Retainer Spring Yellow Washer 9 32 x 3 4 x 16 Ga Bracket Clutch Cable Clutch Cable 38 46 Washer Flat 3 8 Type B Spring Retainer Spring Retention LVR CLTCH CAB Spacer Clutch Cable Rod Clutch Cable 3 8 Screw Hex Thd Cut 1 4 20 x 5 8 Mandrel Assembly Includes Key Numbers 12 15 17 19 31 and 33 Mower Deck Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm SERVICE NOTES 44 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine other than FHP manufactured transaxle transmission components battery except as noted below or components parts thereof Please refer to the applicable manufacturer s warranty on these
47. items Transportation charges for the movement of any power eguipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is reguested by Frigidaire Home Products Battery Warranty On products eguipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 Inthe event you have a claim under this Warranty you must return the product to an authorized service deal
48. ith the blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could over turn the machine Tall grass can hide obstacles e Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Donotturn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out important safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS IN VOLVED CAUTION Do not coast down a hill in neutral you may lose control ofthetractor CAUTION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use
49. ke Parking LT YT Cap Brake Parking Black Bracket Transmission Bolt Fin Hex 5 16 18 x 3 4 Shaft Asm Pedal Foot Bearing Nylon Blk 629 Id Washer 21 32 X 1X16 Ga Pin Roll 3 16 X 1 Pulley Idler Flat Bolt Rdhd 3 8 16 Unc x 2 3 4 Gr 5 Spacer Split 395 X 59 Bzp Keeper Belt Idler Washer 13 32 X 13 16 X 12 Ga Pulley Idler V Groove Plastic 33 KEY PART NO NO 48 154407 49 123205X 50 74760624 51 73680600 52 73680500 53 105710X 55 105709 56 74760620 57 130801 59 169691 61 17060612 62 8883R 63 140186 64 71170764 65 10040700 66 154778 70 134683 72 19132012 74 137057 75 121749X 76 12000001 17 123583X 78 121748X 79 2228M 96 4497H 112 19091210 113 127285X 116 72110610 145 74490540 150 165850 151 19133210 170 165849 202 72110612 204 17060516 DESCRIPTION Bellcrank Clutch Grnd Drv STL Retainer Belt Style Spring Bolt Hex Hd 3 8 16unc X 1 1 2 Nut Crownlock 3 8 16 Unc Nut Crownlock 5 16 18 unc Link Clutch 7 66 Spring Return Clutch 6 75 Bolt Fin Hex 3 8 X 16 x 1 1 4 V Belt Ground Drive 95 Keeper Belt Chassis Span Ctr Screw 3 8 16 x 3 4 Cover Pedal Blk Round Engine Pulley LT YT Bolt Hex 7 16 20x4 Gr 5 Washer Lock Hvy Hcl Spr 7 16 Keeper Belt Engine Guide Belt Mower Drive RH Washer 13 32 X 1 1 4 X 12 Ga Spacer Axle Washer 25 32 X 1 1 4X 16 Ga E ring 5133 75 Key Square 2 0 X 1845 1865 Washer 25 32 X 1 5 8 X 16 Ga Key Woodruff Retainer Spring 1 Washer 9 32 X 3 4 X 10 Ga Strap Torque 90 Deg
50. lter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter Service more often when operating in dirty or dusty conditions If equipped with oil filter change oil every 50 hours Replace blades more often when mowing in sandy soil BOD GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace airfilter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine runbetter and lastlonger FORE EACH USE Check engine oil level Check brake operation Check tire pressure Check operator presence and interlock systems for proper operation Check for loose fasteners BE Change more often when operating under a heavy load or in high ambient temperatures 14 5 If equipped with adjustable system 6 Not required if equipped with maintenance free battery 7 Tighten front axle pivot bolt to 35 ft Ibs maximum Do not overtight
51. ms are work ing properly If your tractor does not function as described repair the problem immediately The engine should not start unless the clutch brake pedal is fully depressed and attachementclutch control is in the disengaged position Whentheengineis running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine e Whenthe engineis running andthe attachment clutchis engaged any attempt by the operator to leave the seat should shut off the engine The attachmentclutch should never operate unless the operator is in the seat BLADE CARE Forbest results mower blades mustbe kept sharp Replace bent or damaged blades BLADE REMOVAL See Fig 8 Raise mower to highest position to allow access to blades Remove hex bolt lock washer and flat washer securing blade Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Reassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED MANDREL ASSEMBLY CENTER FLAT WASHER HEX BOLT GRADE 8 A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 8 TO SHARPEN BLADE See Fig 9 NOTE We do notrecommend sharpening blad
52. nces driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 7 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by selecting a low enough gear to give the mower cutting perfor mance as well as the quality of cut desired When operating attachments select a ground speed that will suitthe terrain and give best performance of the attachment being used FIG 7 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen Replace Mower Blades Lubrication Chart Check Battery Level Joor Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt s Tension HT Rs Adjust Motion Drive Belt s Tension Check Engine Oil Level m a m Change Engine Oil Clean Air Filter N wo Clean Air Screen NN Inspect Muffler Spark Arrester Replace Oil Fi
53. ng the product to and from the place where the inspection and or warranty work is performed The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and or part s of the Power Train Components submitted for inspection and or warranty work D Limitation of Damages and Implied Warranties The foregoing EXPRESSED WARRANTYISINLIEU OF ALLOTHER EXPRESS WARRANTIES Neither Tecumseh nor any of its affiliates makes any warranties representations or promises written or oral as to the quality of the Power Train Component or any of its parts other than as set forth herein ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT EITHER MAY APPLY TO ANY PART S OF POWER TRAIN COMPONENTS SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF INNOEVENT WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES AND OR EXPENSES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state E No Dealer Warranty Tecumseh neither assumes nor authorizes any other person natural or corporate to assume for Tecumseh any othe
54. nt lift lever to its highest position Release parking brake by depressing clutch brake pedal e Place gearshift lever in neutral N position e Roll tractor forward off skid Remove banding holding discharge guard up against tractor ASSEMBLY TO DRIVE TRACTOR OFF SKID See Opera tion section page 10 for location and func tion of controls A WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects e Be sure all the above assembly steps have been completed e Check engine oil level and fill fuel tank with gasoline e Sit on seat in operating position depress clutch brake pedal and set the parking brake Place gear shift lever in neutral N position e Press lift lever plunger and raise attachment lift lever to its highest position Startthe engine After engine has started move throttle control to idle position Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear e Slowly release clutch brake pedal and slowly drive tractor off skid Apply brake to stop tractor set parking brake and place gearshift lever in neutral position e Turn ignition key to OFF position Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overinflat
55. ore yourtractor indoors and cover itto give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE RANDE Nar RUND 9F Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and tras
56. r obligations or liabilities in connection with or with respect to any part s of a Power Train Component The seller or dealer of part s of a Power Train Component has no authority whatsoever to make any representations or promises on behalf of Tecumseh or to modify the terms or limitations of Tecumseh s warranty in any way 46 Lv SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ne ONLY RIDE UP AND DOWN HILL SIGHTING Sa uroy NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE 15 MAX e wee V T Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes WEEDEATER
57. r replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge Headlight s not working if so eguipped Battery will not charge Engine backfires when turning engine OFF 1 TOSO NDS PO OD CAUSE Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism
58. rations or Modifications of Power Train Components 2 Accidents Normal Maintenance Failure to follow the Original Equipment Manufacturer s Manual This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or workmanship as delivered to the original purchaser This warranty does not cover defects caused by depreciation or damage caused by normal wear accidents improper maintenance improper use or abuse of the product failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet any Tecumseh Registered Service Dealer Tecumseh Authorized Service Distributor or Tecumseh Central Warehouse Distributor or by contacting Tecumseh c o Service Manager Engine and Transmission Group Service Division 900 North Street Grafton Wisconsin 53024 Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton Wisconsin At the time of requesting warranty service evidence must be presented of the date of sale to the original purchaser The purchaser shall pay any charges for making service calls and or for transporti
59. red for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the Customer Responsibilities section of this manual e Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Customer Responsibilities section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging Tohelp prevent corrosion and power leakage during long periods of storage battery cables should be discon nected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS inthe Customer Respon sibilities section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals 24 e If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENC
60. rees LH Bolt Rdhd Sq Neck 3 8 16 x 1 25 Bolt Hex Flg Hd 5 16 18 x Gr 5 Bushing Bellcrank Washer 13 32 x 2 x 10 Ga Keeper Belt Transaxle Gear Bolt Carr Sh 3 8 16 x 1 1 2 Gr 5 Screw 5 16 18 x 1 NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER WE12538G STEERING 34 REPAIR PARTS TRACTOR MODEL NUMBER WE12538G STEERING KEY PART NO NO 1 140044 2 154427 3 169840 4 169839 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 10040600 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 154406 26 126847X 27 136874 28 19131416 29 17060612 30 76020412 32 130465 36 155099 37 152927 38 140045 39 19133812 40 7810H 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 51 73800500 54 74780520 62 167902 63 74780616 65 160367 66 154404 67 72140618 68 169827 79 19132012 80 74950612 82 169835 85 133835 DESCRIPTION Wheel Steering Ayp P L Blk Axle Asm Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 X 1 5 8 X 16 Ga Washer 27 32 X 1 1 4 X 16 Ga Ring Klip t5304 75 Bearing Col Strg Blk Link Drag Washer Lock Hvy Hcl Spr 3 8 Spacer earing Axle Front Hexflange Lock Shaft Asm Sirg Washer Thrust 515x 750x 033 Support Shaft Screw Hex Wsh Hd Torx Shaft Asm Pittman Bracket Steering Bushing Link Drag Blk LR Gear Sector Washer 13 32 X
61. t or oil from engine cooling fins to prevent engine damage from overheating Remove screws from blower housing and lift housing and dipstick tube assembly off engine e Cover oil fill opening to prevent entry of dirt Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins Toreassemble reverse above procedure SCREWS BLOWER HOUSING SCREWS OIL FILL TUBE ASSEMBLY ENGINE COOLING FINS FIG 12 17 AIR FILTER See Fig 13 Your engine will not run properly using adirty airfilter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions Remove knob s and cover TO SERVICE PRE CLEANER Slide foam pre cleaner off cartridge e Wash itin liquid detergent and water e Squeeze it dry in a clean cloth e Saturate itin engine oil Wrapitin clean absorbent cloth and squeeze to remove excess oil e If very dirty or damaged replace pre cleaner e Reinstall pre cleaner over cartridge e Reinstall cover and secure with knob s TO SERVICE CARTRIDGE Remove cartridge nut e Carefully remove cartridge to prevent debris from enter ing carburetor Clean base carefully to prevent debris from entering carburetor e Cleancartridge by tapping gently on flat surface If very dirty or damaged replace cartr
62. the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope If tires lose traction kus the blades and proceed slowly straight down the slope DONOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over ifawheelis over the edge of a cliff or ditch or if an edge caves in Do notmow onwetgrass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot onthe ground Do not use grass catcher on steep slopes lll CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extracare when approaching blindcorners shrubs trees or other objects that may obscure vision IV SERVICE Use extra care in handling gasoline and other fuels
63. utomotive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life SERVICE AND ADJUSTMENTS CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR ee front links from deck by removing retainer TO REMOVE MOWER See Fig 15 Raise lift lever to raise suspension arms Slide mower Mower will be easier to remove from the right side of tractor out from under tractor e Place attachment clutch in DISENGAGED position IMPORTANT IF AN ATTACHMENT OTHER THAN THE Move attachment lift lever forward to lower mower to its MOWER DECK IS TO BE MOUNTED ON THE TRAC lowest position TOR REMOVE THE FRONT LINKS AND HOOK THE Roll belt off engine pulley CLUTCH SPRING INTO SQUARE HOLE IN FRAME e Remove small retainer spring and lift clutch spring off pulley bolt TO INSTALL MOWER See Fig 15 Remove large retainer spring slide collar off and push h Raise attachment lift lever to its highest position
64. ver use choke to stop engine CLUTCH BRAKE PEDAL DRIVE POSITION 11 safety mask over spectacles or standard safety glasses IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas A TO USE THROTTLE CONTROL SEE FIG 5 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower perfor mance TO MOVE FORWARD AND BACKWARD See Fig 5 The direction and speed of movement is controlled by the gearshift lever e Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position e Move gearshift lever to desired position e Slowly release clutch brake pedal to start movement IMPORTANT BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 5 The position of the attachment lift lever determines the cutting height e Grasp lift lever e Press plunger with thumb and move lever to desired position The cutting height range is approximately 1 1 2 to 4 The

Weed Eater 171883 Lawn Mower User Manual

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